Highly Styled, Low Cost Serpentine Drive

Transcription

1 Revised Highly Styled, Low Cost Serpentine Drive Installation Instructions Ford 460 Big Block Kit #30275 (with Power Steering) and #30270 (without Power Steering)

2 Included Parts List Main Front Bracket Kit P/N A... Main Front Bracket Body A... Idler Pulley Body A... Idler Pulley Cap 6 - S x 3 8" SHCS 4 - S "-18 x 7 8" SHCS 6 - S "-18 x 1 1 2" SHCS 1 - S "-18 x 4" SHCS 4 - S "-18 x 4 1 2" Threaded Stud 2 - S "-16 x 1 3 4" SHCS 1 - S "-16 x 5 1 2" SHCS 1 - S M8mm x 25mm SHCS 2 - S M8mm x 35mm SHCS 7 - S " ID SAE Flat Washer 2 - S " ID x 3 4" OD Flat Washer 4 - S " Threaded Spacer Stainless 2 - MM Alum Bolt Cap Alternator Rear Support P/N A... Alt Rear Support Bracket Body 1 - AC " Spacer Alum 1 - S "-14 x 1" SHCS 1 - S " OD Threaded Bushing 1 - S " SAE Flat Washer A/C Rear Support P/N A... A/C Rear Support Bracket Bolt 1 - TP Spacer 3 8" ID x.700 Lg 1 - S "-18 x 2" Hex Head Bolt 1 - S "-16 x 1" SHCS 1 - S "-14 x 1" SHCS 1 - S " ID x 3 4" OD Flat Washer 1 - S " ID SAE Flat Washer Adjustment Tool P/N MM Right Hand Rod End Alum 1 - MM Left Hand Rod End Alum 1 - MM " Threaded Rod Power Steering Bracket P/N (For Kit With P/S) A... Power Steering Bracket Body A... Idler Pulley Body A... Idler Pulley Cap Body 1 - TP " ID Spacer.400" Lg 3 - S x 3 8" SHCS 3 - S "-18 x 7 8" SHCS 1 - S "-18 x 2 1 4" SHCS 3 - S M8mm-1.25 x 25mm SHCS 1 - S " ID x 3 4" OD Flat Washer Pulley Kit P/N A... Crank Pulley Body A... Water Pump Pulley Body A... Alt Pulley Body A... Alt Fan Body A... Alt Pulley Cap A... Water Pump Pulley Cap A... A/C Cover Body 3 - S x 1" SHCS 4 - S "-24 x 7 8" SHCS (Fine Thread 4 - S "-16 x 1" SHCS 3 - S M6mm-1.0 x 16mm Button Head Bolt 1 - S " Lock Washer A... Power Steering Pulley (Press Fit) A... Power Steering Pulley Cap 3 - S x 3 8" SHCS Accessories 1 - P Water Pump Big Block FORD 1 - P A/C Compressor 1 - P A/C Line Kit 1 - P Amp Alternator 1 - P Power Steering Pump Remote (For Kit With P/S) Required Tools and Materials RTV Silicone Loc-Tite Thread Locker Gasket Scraper, Steel Wool or Sandpaper to clean gasket surfaces 3 16" Allen Head Driver 5 16" Allen Head Driver 1 4" Allen Head Driver 6mm Allen Head Driver 5 8" Combo Wrench 9 16" Combo Wrench 11 16" Combo Wrench 3 4" Combo Wrench Socket Wrench & Extension 10mm 12pt. socket 12mm 12pt. socket Tech Support

3 Preparing to Install Disconnect the battery to prevent accidental engagement of starter motor. Drain coolant from system If your A/C is intact and charged it must be evacuated. This is best done by a professional garage with proper recycling equipment Installing the Kit A H Remove the existing alternator, air conditioning compressor and associated brackets. Remove all pulleys and water pump. Remove all traces of old gasket and sealer with gasket scraper and steel wool pad. Clean threads in block by chasing with appropriate thread chasers. I J C Diagram 1. K G B D F E Ensure the sealing face of the coolant outlets are clean, flat and free of old gasket material. Assemble Water Pump (P167) to block along with proper gaskets and a thin coat of RTV silcone sealant. Refer to Diagram 1 for proper bolt location 2. E,F,G,H,I,K, x 1 1 2" SHCS (S150) and a 5 16 Flat washer (S660) J x 4 SHCS (S170) and 5 16 Flat Washer (S660) A,B,C,D,... (4) 4 1 2" Threaded Studs (S210) A.B.C.D... (4) Tapped Studs As Shown (S769) Fig 2. Install (4) threaded studs (S210) into water pump holes A,B,C,D Leaving 1 2 inch exposed thru the water pump. Now install the (4) threaded spacers (S769) onto the studs and tighten.

4 FIG 3. Installing the rear Alternator Support and Rear A/C Support to the head. First install the rear Alternator Support (30272-A) Using (1) 7 16 x 1" SHCS (S344) and (1) 7 16 Flat Washer (S672) Do not Tighten at this time. Now install the 5 18 x 1 2" long Ajustment screw (S452) into the rear support Bracket as shown. Screw in till flush. Mount the rear A/C support Bracket (30273-A) to the left side of the head using (1) 3 8 x 1 SHCS (S248) and (1) 3 8 Washer (S666) or (1) 7 16 x 1 SHCS (S344) and (1) 7 16 Washer (S672) do not tighten at this time. 3. Adjustment Screw S452 FIG 4. Installing the Main Front Plate. Use (4) 5 16 x 7 8 SHCS (S144) to install the Main Front Bracket ( A) to the Mounting studs but at this time leave 1 8 of a inch play for later installation of the Alt & A/C units FIG 5. Install the Alternator (P572) using (1) 3 8 x 5 1 2" SHCS (S280) and align the rear support bracket. Use the (A ) Alum. Spacer between the rear support and the rear of the alternator Unit. Use the Ajustment screw (S452) in the rear support bracket to take up any slack in the alternator Adjust S452 to take up space FIG 6. Tighten the rear support bracket to the block. 6. FIG 7. Installing the A/C unit (P412). Use a M8 x 1.25 x 25mm SHCS (S551) thru the front main plate. Align the rear support and install a 5 16 x 2" Hex Head Bolt (S216) thru the rear ear of the A/C unit using the TP Spacer Between the Rear Support and the rear ear of the A/C unit. Do not Tighten at this time. 7. Tech Support

5 FIG 8. Tighten the front Main Plate and swing up the Alternator & A/C units letting them lean inward at this time. 8. FIG 9. This is the proper set up showing a side view of the A/C unit with proper spacing. 9. FIG 10. Now tighten the Rear support bolt into the Rear Support bracket. 10. FIG 11. Now that you have Proper alignment of the rear support for the A/C unit Tighten as shown. 11. FIG 12. Install the Crank Pulley (1881-A) As shown using (4) 3/8 x 1" SHCS (S248)

6 FIG 13. Install The Water Pump Pulley (1882-A) and the water pump Cap (313-A) using (4) 5 16 x 7 8 SHCS (S186) FIG 14. Install the Two Idler Pulleys (740-A) to the main bracket using (2) 3 8 x 1 3 4" SHCS (S254) and two 3 8" Washers (S666) FIG 15. Mount the Power steering Unit to the Power steering bracket (30274-A) using (3) M8 x 1.25 x 25 mm SHCS (S551) FIG 16. Mount the Power Steering Unit (P315) to the main bracket as shown using (3) 5 16 x 7 8" SHCS (S144). FIG 17. Mount the idler Pulley (740-A) to the Power Steering Bracket using (1) 3 8 x 2 1 4" SHCS (S260) and a 3 8" washer (S666) use a TP Spacer Between the Idler pulley and the Power steering bracket FIG 18. Install the Power Steering Pulley (618-A) using a proper install tool for press fit remote style pumps. Press pulley on till it is flush with the shaft. Tech Support

7 FIG 19. Install the Alternator Fan (221), Alt Pulley (208-A) and cover (307-A). Slide the fan over the shaft followed by the Alt Pulley. Use the lock washer (S685) and lock nut (we Recommend an impact to install.) Install A/C Cover (394-A) with (3) M6 x1.0 x 16mm button head bolts (S520). Now install (3) Idler Caps, and P/S Cap with 8-32 x 3 8" SHCS (S022). Next install Alt Cap with 8-32 x 1" SHCS (S028) FIG 20. Installing the belt Dayco P/N (79 1 2" Belt) or (non P/S) 70" Belt FIG 21. After Installing the belt use the (2) Alum. Bushings (MM100) and (2) M8 x 1.25 x 35 MM SHCS (S553) through the bushings and into the top mounts of the alternator and A/C units. 21. FIG 22. Slip the supplied March Adjustment Tool (30436) over the two (MM100) bushings at the Alternator an A/C sides. Use a wrench to turn the adjustment tool outward to tighten the serpentine belt to 100 ft. lbs. Use the holes in the adjustment tool to tighten both 8mm socket head cap screws when correct belt tension has been achieved. Remove the adjustment tool and keep for future use. 22. TIP: Your Serpentine belt is tight when it can t be moved by more then 1/2" inch at it s longest span between pulleys. The belt should not be able to be twisted by more then half a turn. Check and tighten all bracket bolts and alternator and A/C lower mounting bolts, turn engine over once by hand to check for any belt rubbing and proper belt alignment. Run engine three minutes and check belt tension again. Final Assembly If you are going to be installing your air conditioning hoses and charging the system at this time, remove the cover plate on top of the compressor body. Install the (P417) A/C adapter lines, hoses and connect clutch wire and charge system. Important:If you are NOT installing hoses and charging the system at this time, leave cover plate on compressor. Do not connect the clutch wire or apply power to clutch wire without the hoses connected and the system charged Serious damage will occur to compressor.

8 MARCH PERFORMANCE, INC PERFORMANCE WAY NAPLES, FLORIDA LIMITED WARRANTY March Performance warrants to the original retail purchaser that for a period of ninety (90) days from the date of purchase, March Performance will repair or replace, at their option, any Product, which is found to be defective in material or workmanship. Exclusions from Warranty Coverage March Performance does not warrant any Product that is damaged from abuse, misuse or misapplication or not used for its intended purposes. This Limited Warranty does not cover or apply to any damage or loss sustained to the engine or any other parts which may have been caused by the defective Product and does not cover or apply to any personal injury, labor charges or any other incidental costs for damages caused by the defective Product. THIS IS THE ONLY EXPRESS WARRANTY GIVEN WITH RESPECT TO YOUR PRODUCT. ALL OTHER EXPRESS WARRANTIES, GUARANTEES, OR STATEMENTS REGARDING THE PRODUCT, WHETHER WRITTEN OR VERBAL, ARE HEREBY DEEMED NULL AND VOID AND OF NO EFFECT. Normal wear and tear and damage to the Product not caused by March Performance are also excluded from this Warranty. DISCLAIMER OF OTHER WARRANTIES EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY WHETHER OF MERCHANTABILITY, FIT- NESS FOR A PARTICULAR PURPOSE, OR WARRANTY, SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY WILL LAST SO THAT THE PRECEDING LIMITATION MAY NOT APPLY TO YOU. Limitation on Remedies REPAIR OR REPLACEMENT AS PROVIDED IN THIS WARRANTY IS YOUR EXCLUSIVE REMEDY. MARCH PERFORMANCE SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THE PRODUCT. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OF CONSEQUESTIAL DAMAGES SO THE PROCEEDING LIMITATIO OR EXCLUSIONS MAY NOT APPLY TO YOU. YOU HAVE NO RECOURSE OR REMEDY FOR DAMAGE OR DEFECT CAUSED BY MISUSE, ABUSE OR NEGLIGENCE. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH MAY VARY FROM STATE TO STATE. Your Responsibilities: 1. Use and install the Product only for its intended purpose. 2. To avail yourself of this Limited Warranty, return the Product with a copy of the paid receipt, postage paid to: MARCH PERFORMANCE PERFORMANCE WAY NAPLES, FL When returning the Product, you must follow the directions set forth on the Warranty/Return Form on the reverse side of this Limited Warranty. If you no longer have the Warranty/Return Form, one may be obtained by contacting March Performance during normal business hours at: (888) Shipping and/or transportation costs returning the Product to March Performance and any damage caused during shipping are your responsibility. March Performance will pay for shipping and/or transportation costs incurred in returning the Product to you. LIMITED WARRANTY WARRANTY/RETURNS FORM No product mounted is considered for credit unless it is a manufacturer defect. All products returned for any reason must reference an authorization number (RGA). The RGA number is obtained by calling place of purchase during normal business hours. Any product returned without the RGA# written on the return package next to the return shipping label will be refused. All returns must ship via UPS and be properly packaged in the original carton. Return freight charges are the responsibility of the customer unless the product was shipped in error. March product returned after (1) year from date of purchase will not be accepted unless it is found to be a manufacturer defect. The customer must include a written statement describing the alleged product defect. The complete Limited Warranty is set forth on the reverse side. 100% credit issued on manufacturer defects 20% return fee on all reshelvable product 70% return fee on all repairable product NO CREDIT WILL BE ISSUED ON RETURNED PRODUCT BEYOND REPAIR March Performance thoroughly inspects all returns. It is the sole discretion of March Performance in determining the condition of all returned merchandise. To receive replacements at no charge the original product must first be received and inspected by March Performance for determination. Immediate replacements may be purchased and later credited upon inspection determination. Please Complete the Information below, detach and include with returned product. RGA# CT# Issued by: Date Purchaser s Name Phone Address Purchased Directly Through Invoice# Product ID Invoice Date Reason ** MOUNTED PRODUCTS ARE NONREFUNDABLE **