BARNES INSTALLATION and OPERATION MANUAL

Transcription

1 BANS INSTALLATION and OPATION MANUAL Submersible Grinder Pump Series: SGV 2 HP 3450 PM Series: SGV 3, 5, 7.5HP 3450 PM IMPOTANT: ead all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product without prior written notification. A Crane Co. Company PUMPS & SYSTMS 420 Third Street/P.O. Box West Drive, Brampton Piqua, Ohio Ontario, Canada L6T 2J6 Phone: (937) Phone: (905) Fax: (937) Fax: (905) Form No ev. F

2 TABL OF CONTNTS US GUID... 3 WANINGS AND SAFTY PCAUTIONS... 4 A-1. PUMP SPCIFICATIONS- 2HP... 5 A-2. PUMP SPCIFICATIONS- 3, 5, 7.5HP... 6 B. GNAL INFOMATION... 7 C. INSTALLATION D. SVIC and PAI TOUBLSHOOTING PLACMNT PATS COSS-SCTION 2 HP SGV (Fig. 10) XPLODD VIW 2 HP SGV (Fig. 11) PATS LIST--2HP SGV COSS-SCTION 3,5,7.5 HP SGV (Fig. 12) XPLODD VIW 3,5,7.5 HP SGV (Fig. 13) PATS LIST--3, 5,7.5HP SGV LCTICAL DATA BAK & HAT DATA SUSPNDD SYSTMS MOVABL For BASIN PACKAG WAANTY INFOMATION WAANTY STAT-UP POTS WAANTY GISTATION SPCIAL TOOLS AND QUIPMNT INSULATION TST (MGG), DILCTIC TST CUTT KIT (see parts list), SOCKT ST ALLN WNCH ST, 1/2" OPN ND WNCH CCNT WNCH, SCWDIV HAMM O MALLT Other brand and product names are trademarks or registered trademarks of their respective holders. Viton is a registered trademark of.i. DuPont de Nemours and Company. Barnes is a registered trademark of Barnes Pumps, Inc. Barnes Pumps, Inc. 1991, 2002 Alteration ights eserved. Printed in U.S.A. 2

3 US GUID Congratulations on your purchase of a Barnes UltraGIND grinder pump system. With proper care and by following a few simple guidelines your grinder pump will give you many years of dependable service. Use and Care The UltraGIND grinder pump station is designed to handle routine, domestic sewage. Solid waste materials should be thrown in the trash. While your station is capable of accepting and pumping a wide range of materials, regulatory agencies advise that the following items should not be introduced into any sewer either directly or through a kitchen waste disposal: Glass Metal Diapers Socks, rags or cloth Plastic objects (e.g., toys, utensils, etc.) Sanitary napkins or tampons In addition you must NV introduce into any sewer: xplosives Flammable Material Lubricating Oil and/or Grease Strong Chemicals Gasoline General Information Your home wastewater disposal service is part of a low pressure sewer system. The key element in this system is the Barnes UltraGIND grinder pump station. The basin collects all wastewater from the house. The solids in the sewage are then ground to a small size suitable for pumping in the slurry. The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant. Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power. If electrical power service is interrupted, keep water usage to a minimum. Warranty Your grinder pump is furnished with a warranty against defects in material or workmanship. A properly completed Start Up/Warranty egistration form must be on file at the Barnes factory in order to activate your warranty. In addition your pump must be installed in accordance with the installation instructions. If you have a claim under the provisions of the warranty, contact your local Barnes Pumps, Inc. Distributor. When contacting your representative for service, please include your station serial number, pump model number, and pump serial number. For future reference, record the following information: Station Serial No: Pump Model No: Pump Serial No: Local Distributor: Distributor Telephone: 3

4 SAFTY FIST! PLAS AD THIS BFO INSTALLING O OPATING PUMP. GNAL 1. Most accidents can be avoided by using COMMON SNS. 2. ead this operation and maintenance instruction manual. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4. Always wear appropriate safety gear, such as safety glasses, when working on the pump or piping. 5. Bronze/brass and bronze/brass fitted pumps may contain lead levels higher than considered safe for potable water systems. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory. 6. Minimize the amount of cooking grease entering the system. 7. Do Not leave pump cover off the basin, except while servicing, to prevent entrance of foreign materials such as rocks, metal, soil, animals or humans. 8. Prevent large articles of clothing, large amounts of chemicals, other materials or substances such as are uncommon in domestic sewage from entering the system. 9. During power black-outs, discontinue water consumption at the home(s) to prevent sewage from backing up into the house. 10. Prevent infiltration or direct flow of rain or run-off water into the pump basin to minimize pump cycling. This will prevent overloading the treatment facility, and will facilitate swift transportation of sewage. 11. Always keep the shut-off valve completely open when system is in operation (unless advised otherwise by the proper authorities). 12. Keep the control panel locked or confined to prevent unauthorized access to it. 13. If the pump is idle for long periods of time, it is advisable to start the pump occasionally by adding water to the basin. 14. Before removing the pump from the basin, be sure to close the shut-off valve. (This prevents backflow from the pressure sewer.) 15. Make sure level controls are provided at time of installation. PUMPS 16. ecommended no more than 10 starts per hour. 17. Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. 18. Only qualified personnel should install, operate and repair pump. 19. Keep clear of suction and discharge openings. DO NOT insert fingers in pump with power connected. 20. Do not pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to handle them. 21. Do not block or restrict discharge hose, as discharge hose may whip under pressure. 22. Make sure lifting handles are securely fastened each time before lifting. 23. Do not lift pump by the power cord. 24. Do not exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat. 25. Secure the pump in its operating position so it can not tip over, fall or slide. 26. Keep hands and feet away from impeller when power is connected. 27. Submersible Pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped fluid is common. 28. Do not operate pump without safety devices in place. 29. Always replace safety devices that have been removed during service or repair. LCTICAL 30. To reduce risk of electrical shock, pump must be properly grounded in accordance with the National lectric Code (NC) or the Canadian lectrical Code (CC) and all applicable state, province and local codes and ordinances. 31. To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. Lock out power and tag 32. Any wiring of pumps should be performed by a qualified electrician. 33. Never operate a pump with a power cord that has frayed or brittle insulation. 34. Cable should be protected at all times to avoid punctures, cut, bruises and abrasions - inspect frequently. 35. Never handle connected power cords with wet hands. 36. Do not remove cord and strain relief. Do not connect conduit to pump. 37. To reduce risk of electrical shock, all wiring and junction connections should be made per the NC or CC and applicable state, province and local codes. equirements may vary depending on usage and location. See wiring diagrams in manual. 38. Do Not operate the pump in the "HAND" control position and leave the pump unattended. IMPOTANT! BANS PUMPS, INC. IS NOT SPONSIBL FO LOSSS, INJUY, O DATH SULTING FOM A FAILU TO OBSV THS SAFTY PCAUTIONS, MISUS O ABUS OF PUMPS O QUIPMNT. 4

5 SCTION: A-1 - PUMP SPCIFICATIONS- SIS: SGV 2 HP DISCHAG: 1-1/4" (32mm) NPT, Vertical LIQUID TMPATU: 160 F (71 C) Intermittent VOLUT: Cast iron ASTM A-48, Class 30. MOTO HOUSING: Cast iron ASTM A-48, Class 30. SAL PLAT: Cast iron ASTM A-48, Class 30. IMPLL: Design: Material: SHDDING ING: CUTT: 10 vane, vortex, with pump out vanes on back side. Dynamically Balanced, ISO G Bronze Hardened 440C stainless steel, ockwell C-55. Hardened 440C stainless steel, ockwell C stainless steel Buna-N 300 series stainless steel Air dry enamel. Top coat. SHAFT: SQUA INGS: HADWA: PAINT: SAL: Design: Tandem mechanical, oil filled reservoir. Material: otating faces - carbon Stationary faces - ceramic lastomer - Buna-N Hardware -300 series stainless CABL NTY: SPD: 15ft. (4.5M) cord. Pressure grommet for sealing and strain relief PM (nominal). UPP BAING: Design: Single row, ball Lubrication: Oil Load: adial INTMDIAT BAING: Design: Single row, ball Lubrication: Oil Load: adial & thrust LOW BAING: Design: Sleeve Lubrication: Oil Load: adial MOTO: Design: NMA L-single phase, NMA B-three Phase torque curve. Completely oil-filled, Squirrel cage induction. Insulation: Class B SINGL PHAS: Capacitor start/capacitor run. requires overload protection to be included in control panel. equires Barnes starter or control panel which includes capacitors, or capacitor pack. TH PHAS: Dual voltage 230/460; equires overload protection to be included in control panel. OPTIONAL QUIPMNT: Seal material, impeller trims, 12 vane impeller, moisture sensors (requires relay in panel), additional cable, CSA listed with SOW-A cables. WIGHT: 110 lbs. inches (mm) (500) (287) 5.55 (141) 1.13 (29) 4.63 (118) 1-1/4" (32) NPT. DISCH (235) 3.87 (98) 5

6 SCTION: A- 2 - PUMP SPCIFICATIONS- SIS: SGV 3, 5 & 7.5 HP DISCHAG: 2" (51mm) NPT, Vertical LIQUID TMPATU: 160 F (71 C) Intermittent VOLUT: Cast iron ASTM A-48, Class 30. MOTO HOUSING: Cast iron ASTM A-48, Class 30. SAL PLAT: Cast iron ASTM A-48, Class 30. IMPLL: Design: Material: SHDDING ING: CUTT: 12 vane,vortex, with pump out vanes on back side. Dynamically balanced, ISO G Bronze Hardened 440C stainless steel ockwell C-55. Hardened 440C stainless steel, ockwell C stainless steel Buna-N 300 series stainless steel Air dry enamel. Top Coat. SHAFT: SQUA INGS: HADWA: PAINT: SAL: Design: Tandem mechanical, oil filled reservoir. Material: otating faces - carbon Stationary faces - ceramic lastomer - Buna-N Hardware -300 series stainless CABL NTY: SPD: 25ft. (8M) cord. Pressure grommet for sealing and strain relief PM (nominal). UPP BAING: Design: Lubrication: Load: INTMDIAT BAING: Design: Lubrication: Load: LOW BAING: Design: Lubrication: Load: MOTO: Design: Single row, ball Oil adial Single row, ball Oil adial & thrust Sleeve Oil adial NMA L-single phase, NMA B-three phase, torque curve. Completely oil-filled, squirrel cage induction. Insulation: Class F. SINGL PHAS: Capacitor start/capacitor run. equires overload protection to be included in control panel. equires Barnes starter or control panel which includes capacitors, or capacitor pack. TH PHAS: Dual votage 230/460; equires overload protection to be included in control panel. OPTIONAL QUIPMNT: Seal material, impeller trims, moisture sensors (requires relay in control panel), additional cable, CSA listed with SOW-A cables. WIGHT: 190 lbs. inches (mm) (718) 2" (51) NPT DISCH (344) 7.50 (191) 1.50 (38) 4.56 (116) 9.12 (232) 4.43 (113) 6

7 SCTION B: GNAL INFOMATION B-1) To the Purchaser: Congratulations! You are the owner of one of the finest pumps on the market today. Barnes Pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications. This Barnes Pumps, Inc. manual will provide helpful information concerning installation, maintenance, and proper service guidelines. B-2) eceiving: Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the packaging, do not lose or misplace. B-3) Storage: Short Term- Barnes Pumps are manufactured for efficient performance following short inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months. Long Term- Any length of time exceeding six (6) months, but not more than twenty-four (24) months. The units should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind-blown dust, etc.), and whose temperature can be maintained between +40 deg. F and +120 deg. F. ( C) If extended high humidity is expected to be a problem, all exposed parts should be inspected before storage and all surfaces that have the paint scratched, damaged, or worn should be recoated with a water base, air dry enamel paint. All surfaces should then be sprayed with a rust-inhibiting oil. Pump should be stored in its original shipping container. On initial start up, rotate impeller by hand to assure seal and impeller rotate freely. If it is required that the pump be installed and tested before the long term storage begins, such installation will be allowed provided: 1.) The pump is not installed under water for more than one (1) month. 2.) Immediately upon satisfactory completion of the test, the pump is removed, thoroughly dried, repacked in the original shipping container, and placed in a temperature controlled storage area. B-4) Service Centers: For the location of the nearest Barnes Pumps Service Center, check your Barnes ngineered catalog, your Barnes Pumps, Inc. representative or Barnes Pumps, Inc. Service Department in Piqua, Ohio, telephone (937) or Crane Pumps & Systems Canada, in Brampton, Ontario, (905) SCTION C: INSTALLATION C-1) Location: The pump is designed to fit into your basin either by sliding down the rail assembly or by being mounted on a ring base. THIS PUMP MUST B INSTALLD WITH A MINIMUM OF 3 INCHS OF CLAANC UND TH PUMP FO TH NTANC OF SWAG SOLIDS. Fig. 1 Standard ALAM Position Standard ON Position Standard OFF Position Bottom of Basin 12" 10" Package Systems (Not Shown)- The package system comes complete and ready to place into the ground as outlined in the project specifications. The moveable portion of the Break Away Fitting (BAF), check valve, piping and guide bracket comes assembled on the pump along with the lifting rope or can be assembled from a moveable kit for the pump model specified. On units with rail assemblies insert pump bracket and moveable portion of BAF into the guide channel and lower pump into basin (DO NOT DOP). On units without rail assemblies, mount pump on ring base with (3) bolts. Connect discharge hose assembly and bracket. Once assembled, unit can be lowered into basin (DO NOT DOP). Now connect power and control cables to the junction box or control panel depending on system design. 4" 7

8 C-3) lectrical Connections: WANING! - All model pumps and control panels must be properly grounded per The National lectric Code or The Canadian lectrical Code, State, Province and Local Codes. improper grounding voids warranty. C-3.1) Power & Control Cables: The cord assembly mounted to the pump must NOT be modified in any way except for shortening to a specific application. Any splice between the pump and the control panel must be made in accordance with the National lectric Code or the Canadian lectric Code and all applicable state, province and local electric codes. It is recommended that a junction box, be mounted outside the sump or be of at least Nema 4 (MAC-4) construction if located within the wet well. Do not use the power or control cables to lift pump! C-3.2) Thermal Protection: The normally closed (N/C) over temperature sensor is embedded in the motor windings and will detect excessive heat in the event an overload condition occurs. The thermal sensor will trip when the windings become too hot and will automatically reset itself when the pump motor cools to a safe temperature. It is recommended that the thermal sensor be connected in series to an alarm device to alert the operator of an overtemperature condition and/or motor starter coil to stop pump. In the event of an overtemperature, the source of this condition should be determined and rectified immediately. Thermal protection shall not be used as a motor overload device. A separate motor overload device must be provided in accordance with NC codes. DO NOT LT TH PUMP CYCL O UN IF AN OVLOAD CONDITION OCCUS! If current through the temperature sensor exceeds the values listed, an intermediate control circuit relay must be used to reduce the current or the sensor will not work properly. TMPATU SNSO LCTICAL ATINGS VOLTS CONTINUOUS AMPS INUSH AMPS above situations may induce a false signal in the moisture detecting circuit. If none of the above tests prove conclusive, the pump(s) should be pulled and the source of the failure identified and repaired. IF A MOISTU DTCT HAS OCCUD SCHDUL MAINTNANC AS SOON AS POSSIBL. C-3.4) Wire Size: If additional cable is required consult a qualified electrician for proper wire size. See Table on page 21 for further electrical information. SCTION D: SVIC AND PAI NOT: All item numbers in ( ) refer to Figures 10 & 11 for 2HP and to Figures 12 & 13 for 3.0, 5.0 & 7.5HP Pumps. WANING! LCTICAL POW TO TH PUMP MOTOS MUST B DISCONNCTD AND LOCKD OUT TO PVNT ANY DANGOUS LCTICAL HAZADS O PSONNL DANG BFO ANY SVIC WOK IS DON TO TH PUMP. CAUTION! OPATING PUMP BUILDS UP HAT AND PSSU; ALLOW TIM FO PUMP TO COOL TO OOM TMPATU BFO HANDLING O SVICING. CAUTION! ALWAYS WA Y POTCTION WHN WOKING ON PUMPS. C-3.3) Moisture Sensors: (Optional) A normally open (N/O) detector is installed in the pump seal chamber which will detect any moisture present. It is recommended that this detector be connected in series to an alarm device or the motor starter coil to alert the operator that a moisture detect has occurred. In the event of a moisture detect, check the individual moisture sensor probe leads for continuity, ( resistance = no moisture ) and the junction box/control box for moisture content. The 8

9 D-1) Lubrication: Anytime the pump is removed from operation, the cooling oil in the motor housing (10) should be checked visually for oil level and contamination. D-1.1) Checking Oil: Motor Housing- To check oil, set unit upright. On 2HP Pumps, remove gland nut (15b) (see Fig. 9) from hex nut (49) (see Fig 11). Unscrew hex nut (49) from motor housing (10). DO NOT disconnect wiring from motor leads. On 3, 5 & 7.5HP Pumps remove pipe plug (36) from cover plate (13). With a flashlight, visually inspect the oil in the motor housing (10) to make sure it is clean and clear, light amber in color and free from suspended particles. Milky white oil indicates the presence of water. Oil level should be 1" above motor, see Fig. 10 & 12, when pump is in vertical position. D-1.2) Testing Oil: 1. Place pump on its side, remove pipe plug (24) on 2HP Pumps or pipe plug (36), from cover plate (13) on 3, 5, 7.5HP Pumps and drain oil into a clean, dry container. 2. Check oil for moisture contamination using a high potential oil tester with a range to 30 Kilovolts breakdown. 3. If oil is found to be clean and uncontaminated (measure above 15 KV. breakdown), refill the motor housing as per section If oil is found to be dirty or moisture contaminated (or measures below 15 KV. breakdown), the pump must be carefully inspected for leaks at the shaft seals (5) & (21), cable assembly (15) & (16), and pipe plugs (24), on 2HP pumps, and (36), O-rings (8), (14) on 3, 5, 7.5HP pumps, (20) & (29), before refilling with oil. To locate the leak, perform a pressure test as per section D-1.4. After leak is repaired, refill with new oil as per section D-1.3. WANING! DO NOT OVFILL OIL. OVFILLING OF MOTO HOUSING WITH OIL CAN CAT XCSSIV AND DANGOUS HYDAULIC PSSU WHICH CAN DSTOY TH PUMP AND CAT A HAZAD. OVFILLING OIL VOIDS WAANTY. D-1.3) eplacing Oil: Motor Housing- Drain all oil from motor housing and dispose of properly. Set unit upright and refill with new cooling oil as per Table 1. (See parts list for amount.) Fill to the 1" above motor as an air space must remain in the top of the motor housing to compensate for oil expansion (see Cross-sections Fig. 10 & 12). On 2HP pumps apply pipe thread compound to threads of hex nut (49) and pipe plug (24) then assemble to motor housing (10). Insert friction ring (15c), grommet (15d), another friction ring (15c), and gland nut (15b) into hex nut (49) and torque to 15 ft. lbs. Or on 3, 5, 7.5HP pumps apply pipe thread compound to threads of pipe plug (36), then assemble to cover plate (13). Seal Chamber- Set unit on its side with fill plug (36) downward, (located on intermediate coupling 6), remove plug (36) and drain all oil from seal chamber. Set unit on its side, with plug (36) upward, and refill completely with new oil as per Table 1. (See parts list for amount.) Apply pipe thread compound to threads of pipe plug (36) and assemble to intermediate coupling (6). TABL 1 - COOLING OIL - Dielectric SUPPLI GAD BP nerpar S100 Conoco Pale Paraffin 22 Mobile D.T.. Oil Light G & G Oil Circulating 22 Imperial Oil Voltesso-35 Shell Canada Transformer-10 Texaco Diala-Oil-AX CAUTION! PSSU BUILDS UP XTMLY FAST, INCAS PSSU BY "TAPPING" AI NOZZL. TOO MUCH PSSU WILL DAMAG SAL. DO NOT XCD 10 P.S.I. D-1.4) Pressure Test: Motor Housing- Before checking the pump for leaks around the shaft seal, square rings, and cord inlet, the oil level should be full as described in section D-1.3. emove pipe plug (24) from motor housing (10) on 2HP pumps or (36) from cover plate (13) on 3,5,7.5HP pumps. Apply pipe sealant to pressure gauge assembly and tighten into hole (see Fig. 3). Pressurize motor housing to 10 PSI. Use a soap solution around the sealed areas and inspect joints for "air bubbles." If, after five minutes, the pressure is still holding constant, and no "bubbles" are observed, slowly bleed the pressure and remove the gauge assembly. eplace the pipe plug (36) using a sealant. If the pressure does not hold, then the leak must be located and repaired. Seal Chamber- emove pipe plug (36) from intermediate coupling (6) and check that the seal chamber is full of oil. Apply pipe sealant to pressure gauge assembly and tighten into hole in intermediate coupling (6). Pressurize seal chamber to 10 P.S.I. and check for leaks as outlined above. 10 PSI AI Fig. 3 Pressure Gauge Ass y (See Parts List) 10 PSI AI emove Plug 9

10 Stationary (21a) MOTO ND (INBOAD ND) Seal Plate (19) Intermediate (6) etaining ing (5d) MOTO ND (INBOAD ND) otating Member (21b) etaining ing (21d) SAL ASSMBLY (21) Spring (21c) otating Member (5b) Spring (5c) Stationary (5a) SAL ASSMBLY (5) PUMP ND (OUTBOAD ND) Fig. 4 D-2) Impeller, Cutters and Volute Service D-2.1) Disassembly and Inspection: To obtain access to the impeller (23) or shredding ring (25), first remove screw (35) and washer (34). Then holding the motor shaft stationary with a screwdriver, tap the radial cutter (32) loose in the counter-clockwise direction and remove. (Heat may be needed to break the screw (35) loose.) Next remove nuts (30) and washers (11) from stud (31) and pull the body (28) and square rings (29) on 2HP and (20) on 3, 5, 7.5HP, from the rest of the pump. emove shims (33) from shaft, then impeller (23) can be removed by turning it counter-clockwise while holding stationary the motor shaft with a screwdriver. NOT: With the impeller (23) removed, the seal spring is relaxed and some oil may seep from the seal cavity. DO NOT store this pump without the impeller (23) in place to hold the seal shut. To remove or reverse the shredding ring (25) first remove the three flat head allen screws (27) and lift the throat (26) out of the body (28). The shredding ring (25) is press fitted in the body (28) and must be removed with an arbor press. After a number of years of service or whenever the shredding ring (25) cutting edges dull, the part can be pressed out of the body (28) and reversed to utilize the opposite cutting edges and then be replaced in the body (28). To maintain efficient grinder pump operation, care should be taken to keep both the radial cutter (32) and shredding ring (25) cutting edges sharp. Neither part can be sharpened to renew the cutting ability. The radial cutter (32) must be replaced and the shredding ring either reversed or replaced. PUMP ND (OUTBOAD ND) Fig. 5 D-2.2) eassembly: To replace impeller (23) on shaft, turn clockwise while holding shaft stationary with a screwdriver. Then replace shims (33) on motor shaft. Important that the same quantity be replaced as removed. Next install shredding ring (25) by pressing into body (28) with the use of an arbor press. Then insert throat (26) into body (28) with three flat head allen screws (27). Apply a thin coat of petroleum jelly to the square ring (29) on 2 HP and (20) on 3, 5, 7-1/2 HP, and place on body (28). Place motor assembly on body (28), being careful not to damage square rings (20) & (29). Place washers (11) and nuts (30) on studs (31) and tighten. Screw radial cutter (32) on shaft clockwise. Hold motor shaft stationary with screwdriver and tighten. Then replace washer (34) and screw (35). adial cutter (32) should be flush with shredding ring (25) on suction side to within ±.020. D-3) OUT SHAFT SAL SVIC: CAUTION! HANDL SAL PATS WITH XTM CA. DO NOT SCATCH O MA LAPPD SUFACS. D-3.1) Disassembly and Inspection: Outer Seal- To expose shaft seal (21) for examination disassemble volute, cutter and impeller as outlined in paragraph D-2.1. Drain oil from seal cavity as outlined in paragraph D-1.3. To inspect seal further, remove retaining ring (21d), spring (21c) and rotating member (21b) from shaft (see Figure 4). 10

11 xamine all seal parts and especially contact faces. Inspect seal for signs of wear such as uneven wear pattern on stationary members, chips and scratches on either seal face. DO NOT interchange seal components, replace the entire shaft seal (21). If replacing seal, remove stationary (21a) by prying out with flat screwdriver. MOTO & INTMDIAT COUPLING STATIONAY (21a) & (5a) OTATING MMB (21b) & (5b) D-3.2) eassembly: Outer Seal- Clean and oil seal cavities in seal plate (19). Lightly oil (DO NOT use grease) outer surface of stationary member (21a). Press stationary member (21a) firmly into seal plate (19), using a seal pusher. (See parts list- seal tool kit.) Nothing but the seal pusher is to come in contact with seal face (See Fig. 6.) Stationary Member (21a) & (5a) Polished Face Out. Seal Plate (19) or Intermediate Coupling (6). IMPOTANT! DO NOT HAMM ON TH SAL PUSH- IT WILL DAMAG TH SAL FAC. Make sure the stationary member is in straight. Slide a bullet (see parts list-seal tool kit) over motor shaft. Lightly oil (DO NOT use grease) shaft, bullet and inner surface of bellows on rotating member (21b) see Figure 7. With lapped surface of rotating member (21b) facing inward toward stationary member (21a), slide rotating member (21b) over bullet and onto shaft, using seal pusher, until lapped faces of (21a) and (21b) are together (see Figs. 4 & 7). IMPOTANT! SAL PUSH Fig. 6 IT IS XTMLY IMPOTANT TO KP SAL FACS CLAN DUING ASSMBLY. DIT PATICLS LODGD BTWN THS FACS WILL CAUS TH SAL TO LAK. Place spring (21c) over shaft and in place on rotating member (21b), making sure it is seated on retainer and not cocked or resting on bellows tail. Slide retaining ring (21d) over shaft and let rest on spring (21c). Assemble impeller, cutter and volute as outlined in paragraph D-2.2. eplace oil as outlined in paragraph D-1.3. Fig. 7 BULLT D-4) Motor, Bearing & Inner Seal Service SAL PUSH D-4.1) Disassembly and Inspection: To examine or replace the motor (1), bearings (9), (3) & (48) and inner seal (5), disassemble volute and impeller as outlined in paragraph D-2.1 and disassemble outer shaft seal as outlined in paragraph D-2.1. Drain oil from motor and seal cavity as outlined in paragraph D HP Pumps - emove cable assemblies per paragraph D-4.4. (See Figure 9). Position unit upright, using blocks to avoid resting unit on shaft. emove cap screws (12) and washers (11) from motor housing (10), vertically lift motor housing (10) from intermediate coupling (6) by lifting eye (40) up cords (15) & (16) until motor lead wires are exposed. emove cable assemblies (15) & (16) by disconnecting connectors (17) and (47) from motor lead wires and ground screw (37) from motor (1). If pump is equipped with moisture sensors, disconnect connectors (43) from wires (39), now motor housing (10) can be removed. Inspect and remove square-ring (8) for damage or cuts. 3,5,7.5HP Pumps - emove cable assemblies per paragraph D-4.4. See Figure 9. emove cap screws (18) & (46) and washers (11) from cover plate (13). Slide cover plate (13) up cords (15) & (16) until motor lead wires are exposed. emove cable assemblies (15) & (16) by disconnecting connectors (17) and (47) from motor lead wires and ground screw (37) from cover plate (13). If pump is equipped with moisture sensors, disconnect connectors (43) from wires (39), now cover plate (13) can be removed. emove and inspect square ring (14) from motor housing (10). Position unit upright, using blocks to avoid resting unit on shaft. emove cap screws (12) and washers (11) and vertically lift motor housing (10) from intermediate coupling (6). Inspect and remove square-ring (8) for damage or cuts. emove motor bolts and lift upper end bell from motor (1). xamine upper bearing (9) and replace if required. If replacement is required, remove bearing (9) from motor shaft using a wheel puller. Lift motor stator from intermediate coupling (6). To remove ball bearing (3), remove retaining ring (7) from intermediate coupling (6) and pull motor shaft, ball bearing (3) and inner seal (5) from intermediate coupling (6). xamine bearing (3) and replace if required. 11

12 If replacement is required, remove seal parts, rotating member (5b), spring (5c) and retaining ring (5d) from shaft. xamine all seal parts and especially contact faces. Inspect seal for signs of wear such as uneven wear pattern on stationary members, chips and scratches on either seal face. DO NOT interchange seal components, replace the entire shaft seal (5). If replacing seal, remove stationary (5a) from intermediate coupling (6) by prying out with flat screwdriver. Now bearing (3) can be removed from motor shaft by removing retaining rings (2) from shaft and then by using a wheel puller or arbor press. Check sleeve bearing (48) for excessive wear, if replacement is required, press sleeve bearing (48) from intermediate support (6). Inspect motor windings for shorts and check resistance values. Check rotor for wear. If rotor or stator windings are defective the complete motor must be replaced. If OPTIONAL moisture sensors are damaged, remove machine screws (44) from probes (42) and then remove probes (42) from intermediate coupling (6). IMPOTANT! ALL PATS MUST B CLAN BFO ASSMBLY. D-4.2) eassembly: Moisture Sensors - If pump is equipped with optional moisture sensors, to reassemble, apply thread compound to threads on probes (42) and install in intermediate coupling (6). Connect wires (39) to probes (42) with machine screws (44). Note, if pump is not equipped with moisture sensors, item (42) probes will be replaced by pipe plugs (36). Bearings - When replacing bearings, be careful not to damage the rotor or shaft threads. Clean the shaft thoroughly. Apply adhesive compound to shaft and press bearing (3) on, applying force to the inner race of bearing only. Install retaining rings (2) on shaft, making sure bearing (3) is positioned between the retaining rings. Apply adhesive to shaft and press top bearing (9) on, applying force to the inner race of bearing only. If the intermediate coupling s bearing is worn or damaged, the complete intermediate coupling assembly must be replaced. CAUTION! HANDL SAL PATS WITH XTM CA. DO NOT SCATCH O MA LAPPD SUFACS. Inner Seal - Clean and oil seal cavities in intermediate coupling (6). Lightly oil (DO NOT use grease) outer surface of stationary member (5a). Press stationary member (5a) firmly into intermediate coupling (6), using a seal pusher. Nothing but the seal pusher is to come in contact with seal face (see Fig. 6). Make sure the stationary member is in straight. Place retaining ring (5d) and spring (5c) over shaft until seated on shaft shoulder. Slide a bullet over motor shaft threads. Lightly oil (DO NOT use grease) shaft, bullet and inner surface of bellows on rotating member (5b). See Figure 7. With finished end away from motor, slide rotating member (5b) over bullet and onto shaft until it engages spring (5c). Make sure spring is seated on retainer and not cocked or resting on bellows tail. Motor - Slide motor rotor, bearings (3) & (9) and inner seal (5) into intermediate coupling (6). Insert retaining ring (7) into intermediate coupling (6). Set motor stator over rotor being sure that stator drops flat against register in intermediate coupling (6). Place end bell on to motor and Insert motor bolts in motor and torque to 17 inch pounds. 2HP Pumps - Set square-ring (8) in groove on intermediate coupling (6), place hex nut (49) on cable (15) and run cables (15) and (16) through motor housing (10). Lower motor housing (10) down onto intermediate coupling (6) and make wire connections per paragraph D-4.3. Once wire connections are made place motor housing (10) onto intermediate (6), be sure square-ring (8) is in the groove on intermediate coupling (6). Insert cap screws (12) with washers (11) through motor housing (10) into intermediate coupling (6) and tighten. 3,5,7.5HP Pumps - Set square-ring (8) in groove on intermediate coupling (6) and lower motor housing (10) down onto intermediate coupling (6). Place lockwashers (11) on cap screws (12) and insert through motor housing (10) into intermediate coupling (6) and tighten. Place square ring (14) on motor housing (10). Set cover plate (13) with cables (15) and (16) next to motor housing assembly and make wire connections per paragraph D-4.3. Once wire connections are made place cover plate (13) on motor housing (10) and insert cap screws (18) with washers (11) into motor housing (10) and tighten. Place lifting bail (40) into position on cover plate (13) and insert cap screws (46) with lockwashers (11) on and tighten. Assemble cable assemblies per paragraph D-4.4. Assemble outer seal per paragraph D-3.2 and impeller, cutters and volute per paragraph D-2.2. efill with cooling oil per paragraph D-1.3. D-4.3) Wiring Connections: Check power cable (15) and control cable (16) for cracks or damage and replace if required. When replacing control cable (16) check to see if it is a two wire cable (temperature sensor only-std) or a five wire cable (moisture & temperature sensors). Place parts (15b, c & d) on cable (15a) and parts (16b, c & d) on cable (16a). Bring cord sets (15) and (16) through opening in top of motor housing (10) on 2HP pumps or cover plate (13) on 3,5,7.5HP pumps, and reconnect motor leads to power cable (15) using connectors (17) and control cable (16) to temperature sensor leads and to wires (39) (optional for moisture sensors) with connectors (43). See Figure 8. Connectors (41) are used on 460 volt motor to tie wires T4 & T7, T5 & T8 and T6 & T9 together and connector (47) ties wires T4, T5 and T6 together on volt 3 phase motors. eplace ground screw (37) into motor on 2HP pumps or cover plate (13) on 3,5,7.5HP pumps. 12

13 SINGL PHAS, VOLT AC Power Cable Motor Lead Number Green (Ground) Green White 5 (Common) Black 4 (un) ed 8 (Start) G N POW Large Cable G L1 L2 L3 B L A C K D W H I T G T4 T8 T5 TH PHAS, 200 & 575 VOLT AC Power Cable Motor Lead Number Green (Ground) Green White 3 Black 1 ed 2 G N MOTO LADS POW Large Cable G L1 L2 L3 B L A C K D W H I T G T1 T2 T3 MOTO LADS TH PHAS, 230 VOLT AC Power Cable Motor Lead Number Green (Ground) Green White 3 & 9 ed 2 & 8 Black 1 & 7 4, 5 & 6 Together G N POW Large Cable G L1 L2 L3 B L A C K D W H I T G T1 T7 T2 T8 T3 T9 T4 T5 T6 MOTO LADS TH PHAS, 460 VOLT AC Power Cable Motor Lead Number Green (Ground) Green White 3 ed 2 Black 1 4 & 7 Together 5 & 8 Together 6 & 9 Together Fig. 8 G N POW Large Cable G L1 L2 L3 B L A C K D W H I T G T1 T2 T3 T4 T7 T5 T8 T6 T9 MOTO LADS 13

14 CONTOL Small Cable Temperature Sensor Leads CONTOL Small Cable Temperature Sensor Leads Moisture Sensor Leads S1 S2 S1 S2 W1 W2 G B L A C K W H I T B L A C K W H I T D O A N G G N P1 P U P L P2 TMPATU SNSO CABL CONNCTION (Standard two wire cable) Color Lead Number Black P1 - In series with starter coil. White P2 - In series with starter coil. B O W N THMOSTAT P1 P2 W1 W2 G P U P L B O W N THMOSTAT P O B MOISTU & TMPATU CABL CONNCTION (Five wire cable replaces standard two wire cable) Color Lead Number Black P1 - In series with starter coil. White P2 - In series with starter coil. ed W1 - Moisture detection control. Orange W2 - Moisture detection control. Green Ground P O B Fig. 8, Cont. Control Cable (16a) Power Cable (15a) Gland Nut (16b) Gland Nut (15b) Friction ing (16c) Grommet (16d) Friction ing (16c) Friction ing (15c) Grommet (15d) Friction ing (15c) Fig. 9 14

15 D-4.4) Cable Assembly: emove gland nuts (15b) & (16b), friction rings (15c) & (16c) and grommets (15d) & (16d) from motor housing (10) on 2HP and from cover plate (13) on 3,5,7.5HP, inspect and replace if required. See Fig. 9. Power Cable- To reassemble, insert one friction ring (15c), grommet (15d), one friction ring (15c) and gland nut (15b) into cover plate (13). Control Cable- to reassemble, insert one friction ring (16c), grommet (16d), one friction ring (16c) and gland nut (16b) into motor housing (10) on 2HP or cover plate (13) on 3,5,7.5HP. Torque gland nuts (15b) and (16b) to 15 ft. lbs. to prevent water leakage. XTNAL WIING 200/230 VOLT 1 PHAS 60 HZ. L1 CB L /460 VOLT 3 PHAS 60 HZ. L1 CB L2 L3 STAT CAP. T1 M M 1 2 C 5 UN CAP. T2 G OL OL G T1 T2 T3 T1 T2 T3 G N B L A C K D W H I T B L A C K D W H I T G N S C PUMP 15

16 TOUBLSHOOTING CAUTION! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH "CAUS" NUMB WITH COLATING "COCTION" NUMB. NOT: Not all problems and correction will apply to each pump model. POBLM CAUS COCTION Pump will not run. 1. Poor electrical connection, blown fuse, tripped breaker or other interruption of power; improper power supply. 2. Motor or switch inoperative (to isolate cause, go to manual operation of pump). 2a. Float movement restricted. 2b. Switch will not activate pump or is defective. 2c. Defective motor. 3. Insufficient liquid level. Pump will not turn off. Pump hums but doesn t run. Pump delivers insufficient capacity. Pump cycles too frequently or runs periodically when fixtures are not in use. Pump shuts off and turns on independent of switch. (trips thermal overload protector). CAUTION! Pump may start unexpectedly. Disconnect power supply. NOT: Some pumps DO NOT have thermal overload protection on the motor. Check pump specifications to determine. Pump operates noisily or vibrates excessively. 2a. Float movement restricted. 2b. Switch will not activate pump or is defective. 4. xcessive inflow or pump not properly sized for application. 9. Pump may be airlocked. 14. Switch is in "HAND" position. 1. Incorrect voltage. 8. Impeller jammed or loose on shaft, worn or damaged, impeller cavity or inlet plugged. 1. Incorrect voltage. 4. xcessive inflow or pump not properly sized for application. 5. Discharge restricted. 6. Check valve stuck closed or installed backwards. 7. Shut-off valve closed. 8. Impeller jammed or loose on shaft, worn or damaged, impeller cavity or inlet plugged. 9. Pump may be airlocked. 10. Pump running backwards. 6. Check valve stuck closed or installed backwards. 11. Fixtures are leaking. 15. Ground water entering basin. 1. Incorrect voltage. 4. xcessive inflow or pump not properly sized for application. 8. Impeller jammed, loose on shaft, worn or damaged, impeller cavity or inlet plugged. 12. xcessive water temperature (internal protection only). 2c. Worn bearings, motor shaft bent. 8. Debris in impeller cavity or broken impeller. 10. Pump running backwards. 13. Piping attachments to building structure too rigid or too loose. 1. Check all electrical connections for security. Have electrician measure current in motor leads, if current is within ±20% of locked rotor Amps, impeller is probably locked. If current is 0, overload may be tripped. emove power, allow pump to cool, then recheck current. 2a. eposition pump or clean basin as required to provide adequate clearance for float. 2b. Disconnect level control. Set ohmmeter for a low range, such as 100 ohms full scale and connect to level control leads. Actuate level control manually and check to see that ohmmeter shows zero ohms for closed switch and full scale for open switch. (Float Switch). 2c. Check winding insulation (Megger Test) and winding resistance. If check is out side of range, dry and recheck. If still defective, replace per service instructions. 3. Make sure liquid level is at least equal to suggested turn-on point. 4. echeck all sizing calculations to determine proper pump size. 5. Check discharge line for restrictions, including ice if line passes through or into cold areas. 6. emove and examine check valve for proper installation and freedom of operation. 7. Open valve. 8. Check impeller for freedom of operation, security and condition. Clean impeller cavity and inlet of any obstruction. 9. Loosen union slightly to allow trapped air to escape.verify that turn-off level of switch is set so that impeller cavity is always flooded. Clean vent hole. 10. Check rotation. If power supply is three phase, reverse any two of three power supply leads to ensure proper impeller rotation. 11. epair fixtures as required to eliminate leakage. 12. Check pump temperature limits & fluid temperature. 13. eplace portion of discharge pipe with flexible connector. 14. Turn to automatic position. 15. Check for leaks around basin inlet and outlets. 16

17 SCTION F: PLACMNT PATS -1 ODING PLACMNT PATS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (-4) 2. Pump model number. (-3) 3. Pump part number. (-2) 4. Part description. 5. Item part number. 6. Quantity required. 7. Shipping instructions. 8. Billing instructions PAT NUMB: The part number consist of a six (6) digit number, which appears in the catalog. A one or two letter suffix may follow this number to designate the design configuration. This number is used for ordering and obtaining information. -3 MODL NUMB: This designation consist of numbers and letters which represents the discharge size, series horsepower, motor phase and voltage, speed and pump design. This number is used for ordering and obtaining information. -4 SIAL NUMB: The Serial Number block will consist of a six digit number, which is specific to each pump and may be preceded by an alpha character, which indicates the plant location. This number will also be suffixed with a four digit number, which indicates the date the unit was built (Date Code). XAMPL: A eference the six digit portion (Serial Number) of this number when referring to the product. 17

18 2HP - SGV - SIS Fig

19 2HP - SGV - SIS Fig

20 Seal epair Kit.P/N Overhaul Kit...P/N Seal Tool Kit Outer...T/L Inner...T/L SGV 2HP - SGV - SIS PATS KITS Cutter Kit...P/N Pressure Gauge Kit..P/N PATS LIST ( ) 5,8,15d,16d,20,21,29,34,35. ( ) 2,3,5,7,8,9,15d,16d,17,20,21,33,30,34,35,47. ( ) 11,25,27,30,32,33,34,35. ITM QTY DSCIPTION PAT No. 1 1 Motor - 2Hp, 230V, 1Ph Hp, 200V, 3Ph Hp, 230V, 3Ph Hp, 460V, 3Ph HP, 575V, 3Ph etaining ing Ball Bearing Shaft Seal (Inner) Standard Carbon/Ceramic/Buna-N Tungsten/Tungsten/Buna-N SB Silicon/Silicon/Buna-N SD Carbon/Ceramic/Viton SF Tungsten/Tungsten/Viton SH Silicon/Silicon/Viton SK 6 1 Intermediate Coupling with Bushing etaining ing Square ing Ball Bearing Motor Housing HD Lockwasher 5/16 Stainless Hex Hd. Cap Screw 5/16-18 x 1-1/2" lg Stainless Cord Set (Power) CSA Units Non-CSA Standard Length 15 FT FT XB XB 30 FT XC XC 40 FT X X 50 FT XF XF 75 FT XJ XJ 100 FT XL XL 125 FT XP XP 150 FT XS XS 175 FT XV XV 200 FT XY XY 15a 1 * Cable (Not Sold Separately) 15b 1 * Gland Nut c 2 * Friction ing d 1 * Grommet Cord Set (Control) TMP. ONLY CSA Units Non-CSA Standard Length 15 FT FT XB XB 30 FT XC XC 40 FT X X 50 FT XF XF 75 FT XJ XJ 100 FT XL XL 125 FT XP XP 150 FT XS XS 175 FT XV XV 200 FT XY XY * = Included with Item 15 or

21 2HP - SGV - SIS 16 Cord Set (Control) MOIST. & TMP. CSA Units Non-CSA Standard Length 15 FT FT XB XB 30 FT XC XC 40 FT X X 50 FT XF XF 75 FT XJ XJ 100 FT XL XL 125 FT XP XP 150 FT XS XS 175 FT XV XV 200 FT XY XY 16a 1 * Cable (Not Sold Separately) 16b 1 * Gland Nut c 2 * Friction ing (Temp. Only Std.) Friction ing (Moist. & Temp.) d 1 * Grommet (Temp. Only Std.) Grommet (Moist. & Temp.) Wire Connector 1Ph & 3Ph, 460V Seal Plate Square ing Shaft Seal (Outer) Standard Carbon/Ceramic/Buna-N Tungsten/Tungsten/Buna-N SB Silicon/Silicon/Buna-N SD Carbon/Ceramic/Viton SF Tungsten/Tungsten/Viton SH Silicon/Silicon/Viton SK 22 2 Hex Hd. Cap Screw 5/16-18 x 1" lg Stainless Impeller, Bronze, Standard 5.62 Dia Dia TD 4.88 Dia T 4.75 Dia TF 4.62 Dia TG 4.50 Dia TH 4.38 Dia TJ 4.25 Dia TK 4.12 Dia TL 4.00 Dia TM 3.88 Dia TN 3.75 Dia TP 3.62 Dia T 3.50 Dia TS 3.38 Dia TT 3.25 Dia TU 3.12 Dia TV 3.00 Dia TW 24 1 Pipe Plug Shredding ing Throat Flat Hd. Cap Screw #10-24 x 3/4" lg Stainless Volute, Standard (OPTIONAL) Volute with Discharge Piping Square ing Hex Nut 5/16-18 Stainless Stud 5/16-18 x 3-1/4" lg Stainless adial Cutter Shim (.010) Washer Stainless Flat Hd. Cap Screw 1/4-20 x 3/4" lg Stainless Pipe Plug Ground Screw #8-32 x 3/8" lg Stainless Quarts Oil - Motor Housing /4 Quarts Oil - Seal Cavity Wire Assembly (Optional Moisture Sensor) ye Bolt & Nut 3/8-16 x 1" Stainless Splice Connector 460 &575 Volt Moisture Sensor (Optional)

22 2HP - SGV - SIS 43 4 Terminal Connector (Optional Moisture Sensor) Terminal Connector (Temp Only Std) Machine Screw (Optional Moisture Sensor) #6-32 x 3/8" Lg Stainless 47 3 Wire Connector Hex Plug 2" NPT, Cast Iron

23 3, 5 & 7.5HP - SGV - SIS ± Fig

24 3, 5 & 7.5HP - SGV - SIS Fig

25 3, 5 & 7.5HP - SGV - SIS PATS KITS Seal epair Kit.P/N Overhaul Kit...P/N ( ) 5,8,14,15d,16d,20,21,34,35. ( ) 2,3,5,7,8,9,14,15d,16d,20,21,34,35. Seal Tool Kit Cutter Kit...P/N ( ) 11,25,27,30,32,33,34,35. PATS LIST ITM QTY. DSCIPTION PAT No. 1 1 Motor - 3HP, 200V, 1Ph Hp, 230V, 1Ph Hp, 200V, 3Ph Hp, 230V & 460V, 3Ph Hp, 575V, 3Ph Hp, 200V, 1Ph Hp, 230V, 1Ph Hp, 200V, 3Ph Hp, 230V & 460V, 3Ph HP, 575V, 3Ph Hp, 230V & 460V, 3Ph Hp, 575V, 3Ph etaining ing Ball Bearing Shaft Seal (Inner) Standard Carbon/Ceramic/Buna-N Tungsten/Tungsten/Buna-N SB Silicon/Silicon/Buna-N SD Carbon/Ceramic/Viton SF Tungsten/Tungsten/Viton SH Silicon/Silicon/Viton SK 6 1 Intermediate Coupling with bushing etaining ing Square ing Ball Bearing Motor Housing Lockwasher 7/16 Stainless Hex Hd. Cap Screw 7/16-14 x 2-1/4" lg Stainless Cover Plate (All xcept 5022L & 5002L) (SGV5022L) A (SGV5002L) B 14 1 Square ing Cord Set (Power) All Models XCPT SGV5002L & SGV5022L Standard Length 25 FT XB 30 FT XC 40 FT X 50 FT XF 75 FT XJ 100 FT XL 125 FT XP 150 FT XS 175 FT XV 200 FT XY 15 1 Cord Set (Power) For Model SGV5002L ONLY. Standard Length 25 FT XB 30 FT XC 40 FT X 50 FT XF 75 FT XJ 100 FT XL 125 FT XP 150 FT XS 175 FT XV 200 FT XY 15 1 Cord Set (Power) For Model SGV5022L ONLY. 25

26 3, 5 & 7.5HP - SGV - SIS Standard Length 25 FT XB 30 FT XC 40 FT X 50 FT XF 75 FT XJ 100 FT XL 125 FT XP 150 FT XS 175 FT XV 200 FT XY 15a 1 * Cable (Not Sold Separately) 15b 1 * Gland Nut (All xcept 5022L & 5002L) (SGV5022L) (SGV5002L) c 2 * Friction ing (All xcept 5022L & 5002L) (SGV5022L) (SGV5002L) d 1 * Grommet (All xcept 5022L & 5002L) (SGV5022L) (SGV5002L) Cord Set (Control) All Models: TMP. ONLY Standard Length 25 FT XB 30 FT XC 40 FT X 50 FT XF 75 FT XJ 100 FT XL 125 FT XP 150 FT XS 175 FT XV 200 FT XY 16 1 Cord Set (Control) All Models: MOIST. & TMP. Standard Length 25 FT XB 30 FT XC 40 FT X 50 FT XF 75 FT XJ 100 FT XL 125 FT XP 150 FT XS 175 FT XV 200 FT XY 16a 1 * Cable (Not Sold Separately) 16b 1 * Gland Nut c 2 * Friction ing (Temp. Only Std.) Friction ing (Moist. & Temp.) d 1 * Grommet (Temp. Only Std.) Grommet (Moist. & Temp.) Wire Connector 1Ph & 3Ph, 460V Hex Hd. Cap Screw 7/16-14 x 1-1/2" lg Stainless Seal Plate Square ing Shaft Seal (Outer) Standard Carbon/Ceramic/Buna-N Tungsten/Tungsten/Buna-N SB Silicon/Silicon/Buna-N SD Carbon/Ceramic/Viton SF Tungsten/Tungsten/Viton SH Silicon/Silicon/Viton SK 22 2 Hex Hd. Cap Screw 5/16-18 x 1-1/4" lg Stainless Impeller, Bronze 6.46 Dia. (STD. for 7.5HP) * = Included with Item 15 or

27 3, 5 & 7.5HP - SGV - SIS 6.38 Dia TA 6.25 Dia. (STD. for 5HP) TB 6.12 Dia TC 6.00 Dia TD 5.88 Dia T 5.75 Dia TF 5.62 Dia TG 5.50 Dia TH 5.38 Dia TJ 5.25 Dia TK 5.12 Dia TL 5.00 Dia. (STD. for 3HP) TM 4.88 Dia TN 4.75 Dia TP 4.62 Dia TQ 4.50 Dia T 4.38 Dia TS 4.25 Dia TT 4.12 Dia TU 4.00 Dia TV 25 1 Shredding ing Throat Flat Hd. Cap Screw 1/4-20 x 3/4 " lg Stainless Volute, Standard (OPTIONAL) Volute with Discharge Piping Hex Nut 7/16-14 Stainless Stud 7/16-14 x 3-1/4" lg Stainless adial Cutter Shim (.010) Washer Stainless Flat Hd. Cap Screw 3/8-16 x 1-3/4" lg Stainless Pipe Plug (Qty 2 replaced by Optional Moist. Sensor) Ground Screw #8-32 x 3/8" lg Stainless /4 Quarts Oil - Motor Housing /2 Quarts Oil - Seal Cavity Wire Assembly (Optional Moisture Sensor) Lifting Bail Splice Connector 460 & 575 Volt Moisture Sensor (Optional) Terminal Connector (Optional Moisture Sensor) Terminal Connector (Temp. Only Std.) Machine Screw (Optional Moisture Sensor) Lockwasher 5/16 Stainless Hex Hd. Cap Screw 7/16-14 x 2" lg Stainless Wire Connector (All xcept 3,5,7.5Hp, 230/3) Hp, 230 Volt, 3Ph & 3Hp, 230 Volt, 3Ph Sleeve Bearing ecommended Breaker & Heater Sizes: Pump Model HP Phase Volts Breaker Size Heater Size Voltage elay Start Capacitor un Capac One and One Quarter (1-1/4) inch Discharge SGV Grinder Pumps SGV2002L AMP K-60 MAS mfd volts 20 mfd SGV2022L AMP K-57 MAS mfd -220 volts 20 mfd SGV2062L AMP K-53 N/ N/ N/ SGV2032L AMP K-50 N/ N/ N/ SGV2042L AMP K-33 N/ N/ N/ SGV2052L AMP K-31 N/ N/ N/ Two (2) inch SGV Grinder Pumps SGV3002L AMP K-64 MAS mfd volts 20 mfd SGV3022L AMP K-63 MAS mfd volts 20 mfd = Oil capacity shown is for the smallest horsepower motor, as horsepower increases oil capacity decreases. 27

28 MODL NO. HP VOLTS PH PM (Nom) NMA STAT COD FULL LOAD AMPS LOCKD OTO AMPS COD SIZ COD TYP COD O.D. MSON WINDING SISTANC MAIN--STAT G WINDING SISTANC MAIN--STAT SGV2002L F /4 SO SGV2022L F /4 SO SGV2062L J /4 SO SGV2032L H /4 SO SGV2042L H /4 SO SGV2052L H /4 SO SGV3002L G /4 SO SGV3022L G /4 SO SGV3062L J /4 SO SGV3032L J /4 SO SGV3042L J /4 SO SGV3052L J /4 SO SGV5002L F /4 SO SGV5022L F /4 SO SGV5062L H /4 SO SGV5032L H /4 SO SGV5042L H /4 SO SGV5052L H /4 SO SGV7532L F /4 SO SGV7542L F /4 SO SGV7552L F /4 SO Winding esistance ± 5%. Pump ated For Operation at ± 10% Voltage at Motor. Standard Units - Temperature Sensor Only cable for all models is 14/2 SOW-A, OD. (CSA Listed) Optional - Moisture and Temperature sensor cable for all models is 18/5 SO, OD. eplaces Temp. Sensor Cable. Optional - CSA Listed cables for all models is SOW-A, Size and O.D same as standard units. SGV3062L AMP K-56 N/ N/ N/ SGV3032L AMP K-54 N/ N/ N/ SGV3042L AMP K-41 N/ N/ N/ SGV3052L AMP K-37 N/ N/ N/ SGV5002L AMP K-73 MAS mfd volts 20 mfd volts SGV5022L AMP K-70 MAS mfd volts 20 mfd volts SGV5062L AMP K-63 N/ N/ N/ SGV5032L AMP K-62 N/ N/ N/ SGV5042L AMP K-50 N/ N/ N/ SGV5052L AMP K-49 N/ N/ N/ SGV7532L AMP K-67 N/ N/ N/ SGV7542L AMP K-54 N/ N/ N/ SGV7552L AMP K-50 N/ N/ N/ NOT: 1. Factory recommended heater sizes may vary depending on pump station requirements. N/ = Not equired. 28

29 SUSPNDD PUMP SYSTMS emove four hex nuts (30) and lockwashers (11) from volute (28) (see Figure 11) and remove volute (28) and rotate 90 clockwise. See Figure 14, so that the discharge is 90 from tapped holes in motor housing (10). eplace hex nuts (30) and lockwashers (11) and tighten. Place Suspended Bracket (61) on motor housing (10) and insert two cap screws (57) and two lockwashers (58) and tighten. Attach the pump cover to the top of the bracket. Then connect the discharge pipe (by others) to the pump. Mount the float switches to the discharge pipe and pull the pump cord sets and the float switch cords through the cord grips attached to the pump cover. The pump with cover can now be lowered into basin. Fig. 14 PATS LIST: ITM QTY. DSCIPTION PAT No Hex Hd. Cap Screw Lockwasher Suspended Bracket Basin Depth 36" Basin Depth 48" Basin Depth 60" Basin Depth 72" Basin Depth 84"

30 MOVABL ASSMBLY For "C" Channel Basin Package PATS LIST For *, 2HP Grinder ITM QTY. DSCIPTION PAT No Lower Pump Bracket, Stainless Pipe, Stainless 1.25 NPT x 14" Lg Ball Check Valve, Cast Iron 1.25 NPT Close Nipple, Stainless 1.25 NPT lbow, Stainless 1.25 NPT x Moveable Fitting, Cast Iron Upper Pump Bracket, Stainless Hex Hd. Cap Screw Lockwasher U-Bolt and Nuts * Pump NOT included under this part number. The Moveable Assembly will be factory assembled to pump when a Basin Package system is ordered. Fig

31 MOVABL ASSMBLY For "C" Channel Basin Package PATS LIST For *, 3,5 & 7.5HP Grinder ITM QTY. DSCIPTION PAT No Lower Pump Bracket, Stainless Pipe, Stainless 2 NPT x 3.5" Lg Ball Check Valve Cast Iron 2 NPT Close Nipple, Stainless 2 NPT lbow, Stainless 2 NPT x Moveable Fitting, Cast Iron Upper Pump Bracket, Stainless U-Bolt and Nuts, Stainless 3/8-16 x 4.5" Lg Pipe Nipple, Stainless 2 NPT x 6" Lg Flange Gasket Hex Hd. Cap Screw, Stainless 3/8-16 X 2" Lg Flat Washer, Stainless 3/ Hex Nut, Stainless 3/ * Pump NOT included under this part number. The Moveable Assembly will be factory assembled to pump when a Basin Package system is ordered. Fig

32 NOTS: 32

33 IMPOTANT! WAANTY GISTATION Your product is covered by the enclosed Warranty. Complete the Warranty egistration Form and returned to Crane Pumps & Systems, Inc. Warranty Service Group IMPOTANT! If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. TUND GOODS TUN OF MCHANDIS QUIS A "TUND GOODS AUTHOIZATION". CONTACT YOU LOCAL CAN PUMPS & SYSTMS, INC. DISTIBUTO. Products eturned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That mployees Will Not Be xposed To Health Hazards In Handling Said Material. All Applicable Laws And egulations Shall Apply. 33