brands you trust. Process Valves & Actuators

Transcription

1 brands you trust. Process Valves & Actuators

2 Worldwide capabilities pay off for CRANE ChemPharma, Xomox customers. With facilities in a dozen countries around the world, Xomox has unique capabilities for global sourcing of the latest technologies, innovative materials, and the most sophisticated manufacturing techniques. The team turns these resources into problem solving valves for your most demanding applications. Customer focus, customer satisfaction. strives to fully understand your unique needs, and cost-effectively fulfill your requirements. Processors know they can depend on Tufline valves and Xomox actuators for trouble-free performance and superior service. Patented performance. valves and actuators incorporate a host of patented, exclusive, and unique features not available from any other manufacturer. Problem solvers. Talk with a Xomox Sales Engineer about any aspect of your fluid handling system. You will get process improving answers. Processor partnerships. The team works closely with chemical processors; partnering helps produce innovative, cost-effective valve products. Emissions control leadership. strongly champions testing procedures that precisely evaluate valve emission control performance, over time, in realistic applications. You can breathe easier, knowing offers the broadest line of valves to handle hazardous media and control fugitive emissions. 2 Your Sales Engineer has the proven products and is backed by the technical expertise to help solve your toughest fluid handling problems. Copyright Corporation 1986, All rights reserved. Xomox,Tufline, and Matryx are registered trademarks of CRANE chempharma, Xomox Corporation. XRP is a trademark of Corporation.

3 Valve types. valves are available in a broad range of valve types for virtually every processing requirement in your most demanding applications. Materials. valve materials range from carbon steel to the most exotic alloys. You can also choose from many specialized lining and sleeve materials to suit media and temperature requirements. Sizes. Various valves range in size from 1 /2 to 102. Pressure Classes. valves are available in ANSI Classes 150, 300, and 600. Temperature ratings. offers valves for cryogenic service, for extreme thermal cycling, and for high temperature applications up to 1300 F. Available materials, sizes, options, and special configurations vary between valve types. Single-source responsibility. offers: A family of valves Actuators and control accessories problem-solving expertise Single-source contact for valve packages that will provide optimum performance in all applications. Automation & Service Centers are strategically located to provide comprehensive: Automated valve packages Valve modifications Valve repair Application assistance Dramatically reducing the cost of valving. Processors compare various types and brands of valves in demanding applications find a huge difference in the real cost of the valves over time. Savings of tens-ofthousands of dollars. When the formula below is used to compare with other valves, the results often indicate that there is a tremendous difference in the long-term cost of ownership. That is because valves are designed to pay off at the bottom line with reduced maintenance requirements and greatly extended service life. Valve cost control calculations. Calculate the life-time cost of valves and compare the true cost of valves over time. + Initial valve price x the number of original and replacement valves in the application + Monitoring and maintenance costs (and associated downtime costs) + Parts and repair costs (and associated downtime costs) + Costs associated with proper disposal x the number of valves replaced = Total cost of valve ownership over time Put valves to the test. Compare your present valves with CRANE ChemPharma, Xomox valves in your most demanding application. You may soon discover there is no comparison. Do the math. For valves in demanding processing applications, real value is performance over time. 3

4 Sleeved Plug Valves Full-port valves 4 Choose from a variety of sleeve materials - from standard PTFE to high temperature XeniTh valve s Tufline-600 sleeve which provides improved valve performance, plus an operating temperature range up to 600 F. Two environmental stem seals are standard Fire-tested and Tertiary- Top-Seals are available Only Tufline Sleeved Plug Valves offer all these unique features: Improved performance and greater reliability in traditional ball and gate valve applications A large, circumferential sealing surface No cavities where flow media can accumulate, contaminate, or mix High reliability, even after being left open or closed for extended periods of time Bi-directional flow Quarter-turn operation Positive, in-line adjustment of both primary and secondary seals 360 lips surround the ports, protect the sleeve, and provide self-cleaning action as the plug rotates Flanged, screwed, socket-weld, and butt-weld ends. Other connections available upon request Simple actuation, compact size, configurations, on/off, and throttling service; all of these allow more flexible and economical system design. Extended packing with a patented shrink-seal lip Severe service valves for hazardous media and extreme thermal cycling 3-way valves

5 Sleeved Plug Valves Process Ball Valves 3-way full port valves 1-piece, 2-piece, and 3-piece CRANE ChemPharma, Xomox Process Ball Valves 4-way and 5-way valves Additional configurations include: Jacketed Fire-Tested Double Block & Bleed Caged-Control Sampling Bar stock valves Screwed end and weld-end valves Tank Car Chlorine Service HF-Alkylation Vented Plug s patented, live-loaded S2 sealing system provides superior stem sealing in the most demanding applications. The spherical design of the S2 seal and stem assures continuous contact, even during stem side loading. Dual body gaskets are standard, a PTFE chemically inert seal and a secondary FT graphite seal. s patent pending, diamond shaped, thermally assisted PTFE body seal, will seal at all temperatures in its design range, even during thermal cycling. This unique design takes advantage of the differences in the rates of thermal expansion between the PTFE and metal to enhance the seal. Process Ball Valves are available in the following configurations: One-piece flanged Two-piece flanged Three-piece screwed, socketweld, and butt-weld ends Sizes ½ to 8 ANSI Class pressure ratings of 150, 300, and 600 Ball Valves provide tight shutoff from vacuum through rated pressure at temperatures from 20 F to 450 F 5

6 High Performance Butterfly Valves Patented, axially-pliant, pressureassisted seat assures tight sealing and extended service life Positive, bi-directional flow Double-offset and eccentrically mounted disc extends seat life and reduces downtime The seat is protected from abrasion, erosion, and corrosion There are no springs to break, no O-rings to swell, and no hoops to erode Symmetrical seat replacement is fast and mistake-proof The patented seat is axially pliant. Unlike other seals, there is no radial stretch. When the valve opens, the seat flexes axially. It does not reflex into the flow path. Low-torque seating for easier actuation Steam traced jacketed Wafer & lug styles Enhanced fugitive emissions control Additional configurations include: Fire-tested High temperature Jacketed Extended packing 6 Rail tank car valve Cryogenic

7 Butterfly Valves Series 7500 Series 9000 Triple Offset Butterfly Valves CRANE ChemPharma, Saunders Industrial Diaphragm Valves Triple offset design eliminates wear associated with sealing surface contact and maintains sealing integrity and high cycle life. Wide angle seat design eliminates wedging and binding of the seat / disc engagement. Series 7500 Butterfly Valves are used in demanding service applications. Series 7500 Butterfly Valves are reliable, low maintenance shut-off and control valves. Designed for use in gas and liquid pipelines, to a maximum working pressure of 230 psi. Equipped to handle an operating temperature range of -30 F to +300 F. An economical alternative to plug, gate, and ball valves. Select from a wide variety of materials of construction options. Torque seated resilient Metal Seal Ring provides reliable zero leakage bi-directional closure from 320 F to 1000 F. Bubble-tight closure provides process efficiency with reduced cost of maintenance. Self-centering disc design accommodates thermal extremes without binding. Robust single-piece shaft minimizes shaft deflection and permits bi-directional sealing. No plastics or elastomers assure an inherently fire-safe system. Weir Straight-Through and High-Flow available Size range: 1/4 to 14 Pressure range: Vacuum to 230 psi Body materials: Cast Iron, Ductile Iron, Bronze, Cast Steel, Stainless Steel, Alloy 20, PVC, and CPVC Lining: Soft Rubber, Hard Rubber, Neoprene, Butyl, Hypalon, Polypropylene, Tefzel, PVDF, PFA, and Glass 7

8 Fully Lined Valves & Accessories Tufline Fully Lined Plug These valves are more versatile, and often out-perform, alloy valves More economical than alloy valves With PFA lining, cast, dovetail recesses and machined grooves lock the lining to the valve body casting. The locked-in lining is virtually impervious to shrinking, stress-cracking, collapse, or blowout Unlike alloy valves, there is no need to inventory different valves for various applications There is less chance of costly and dangerous installation errors Media contamination is prevented Positive shutoff PFA locked-in lining 2-way fully lined plug valves Xomox Lined Ball Valve New XOMOX XLB offers an innovative stem sealing system, providing safety and long term fugitive emission control under extreme conditions Dynamic body joint design Retains pressure boundary during thermal cycles Lower Torque Smaller actuators, reduced costs, space saving Xomox valves are lined with Dupont Teflon fluoroplymer Tufline Fully Lined Butterfly Valves Lower torque ratings Continuous disc/shaft lining Triple O-ring stem sealing components are all isolated from corrosive flow media Spring washer live loaded stem packing Slim profile disc Completely enclosed shaft bottom. No springs, seals, or washers to corrode or fail Face-to-face dimensions meet API 609 specifications PFA lining: More flexible and less bulky for more reliable and tighter sealing Excellent permeation resistance High Cv values 8 3-way fully lined plug valves * Teflon is a registered trademark of DuPont used under license.

9 Jacketed Valves CRANE ChemPharma, Tufline Fully Lined Accessories jacketed valves provide innovative solutions for handling condensible, solidifying, or highly-viscous commodities such as sulfur, polymers, resins, pitch, and other temperature sensitive fluids. fully-jacketed and partially-jacketed sleeved plug valves, including steam traced and jacketed butterfly valves provide patented, triple-point prevention of media solidification. Both the shaft and the bearings are fully heated. The steam is channeled from the shaft, around the full perimeter of the disc, and out the bottom shaft. 3-way valves A separate steam path circulates through each side of the body assuring complete and maximum temperature control. Jacketed, steam traced and jacketed-high-performance butterfly valves for rail tank car service Tufline Fully Lined Accessories are a reliable and economical alternative to costly high-alloy products. Wafer Swing Check Valves Ball Check Valves Piston Check Valves Sight Flow Indicators Strainers Tank Bottom Valves Poppet Check Valves Clamp Valves These rapid-draining, bottommounted, bottom-operated valves provide safe, reliable, and economical service in rail tank cars The low-profile design significantly reduces skidding costs AAR approved (Approval Number E049006) jacketed metal-seated plug valves. 9

10 Xomox Actuators & Automation Accessories Xomox XRP TM Actuators The unique features of CRANE ChemPharma, Xomox XRP Pneumatic Rack & Pinion Actuators include: Trim Line A balanced pinion which does not require an external retaining clip to prevent the pinion from blowing out Individual single point adjustment for both the CW and CCW directions 98 degrees of total travel on the most popular sizes Vertically aligned air passages allow increased air flow minimizing cycle time. Automation & Service Centers are located throughout the United States. They provide: Automated valve packages Valve modifications Valve repair Application assistance On-site inventories of valves, actuators, and accessories as sure fast turn-around A new-valve factory warranty backs every automated, modified, and repaired valve Matryx Vane Actuators Matryx Vane Actuators provide reliable and efficient remote control of any type of rotary operation. They are used for ball, plug, and butterfly valves as well as other mechanisms such as dampers, switches, and safety devices. They are available up to 30,000 inch-lbs of torque. Xomox Limit Switches A wide variety of switching options and other automation accessories are available. The Sizing Program will help you design a more efficient and economical processing system and assure proper actuator size selection.

11 Valve Application Chart This handy quick reference table provides a brief overview of the broad range of applications for which Tufline valves are well suited. For detailed information and limitations, consult the comprehensive catalog for each product, or call your nearest Regional Office. Xomox Valves: Sleeved Plug Valves Lined Plug Valves Lined Ball Valves FUNCTION On / Off Throttling Diversion Clean Liquids & Gases Dirty Liquids & Gases Corrosive Liquids & Gases Hazardous Liquids & Gases Viscous Liquids MEDIA Scaling Liquids & Slurries Abrasive Slurries Fibrous Slurries High Pressure Steam (>150 lbs.) Low Pressure Steam (< 150 lbs.) Dry Materials Food / Pharmaceutical Vacuum Service High Flow Capacity Low Torque Fire Tested APPLICATION REQUIREMENTS Fugitive Emissions Control Reduced Maintenance Extended Service Life Sizes (Inches) Pressure Ratings (ANSI Classes) High Temperature Low Temperature Unique Features & Benefits 1 /2 to , 300, F 40 F* Exceptional fugitive emissions control with standard valve economy. Low-maintenance, compact, light-weight, cavity-free design. * Limited to severe service valves or special products. All others -20 F. 1 /2 to , F 20 F Virtually unaffected by changes in processing temperature or chemical concentration. To help prevent blow-out or collapse, the thick, fluorocarbon lining is locked in. 1 to F 20 F Economically handle corrosive or high-purity flow media. Choose from fully lined standard and full-port models. Both have standard face-to-face dimensions.

12 Color Legend: The color in each block indicates a particular valve s level of appropriateness for a specific function, media, or application requirement. Superior Performance Appropriate Application Limited Application Not Appropriate Lined Butterfly Valves Industrial Diaphragm Valves High Performance Butterfly Valves Triple Offset Butterfly Valves Resilient Seated Butterfly Valves 2 to 24 ¼ to 14 2 to 72 3 to 24 2 to psi 150, 300, , F 350 F Models to 1000 F 1000 F 300 F 20 F Superior- lined protection of the body, disc, shaft, and all sealing components. The bottom of the shaft is completely enclosed. 40 F Variety of linings providing solutions for the most demanding abrasive and corrosive applications. Paired with simple in-line maintenance, providing long service life and low cost of ownership. Models to 400 F & cryogenic The patented deformation resistant seat is abrasion/erosion shielded. The seat is simple and symmetrical for mistake proof replacement. 320 F & Cryogenic Superior bi-directional bubble-tight shutoff. Virtually unaffected by rapid changes in process temperatures. 30 F Superior lined protecti of the body, shaft, an all sealing componen

13 Special Products Process Ball Valves Special Products Special Products valves are used in unusual, complex, or specially difficult applications. Processors find that investing in these special valves pays off with greatly extended service life, improved overall operating efficiency, and reduced maintenance requirements. Trim Line ½ to 8 150, 300, F ¼ to 102 Full vacuum to psig 1300 F 20 F 400 F on d ts. Patented S2 stem seal provides superior fugitive emissions control in process applications. The valving solutions from the Special Products group often pay for themselves many times over with increased efficiencies, reduced downtime, and extended service life. For more information about CRANE ChemPharma products, visit our Website:

14 CRANE ChemPharma Flow Solutions XOMOX Headquarters 4444 Cooper Road, Cincinnati, OH 45242, U.S.A. Tel.: (513) Fax: (513) XOMOX International GmbH & Co. Von-Behring-Straße 15, D Lindau/Bodensee Tel.: (49) Fax. (49) brands you trust. CRANE ChemPharma Flow Solutions Include: Pipe - Valves - Fitting - Actuators - Pumps CP-XOMOX-OVERVIEW-BU-EN-CI-05/10-PN Crane Co., and its subsidiaries cannot accept responsibility for possible errors in catalogues, brochures, other printed materials, and website information. Crane Co. reserves the right to alter its products without notice, including products already on order provided that such alteration can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the Crane Co. or its subsidiaries. The Crane and Crane brands logotype (Xomox, Saunders, Resistoflex, Resistopure, PSI, DEPA, ELRO, REVO ) are registered trademarks of Crane Co. All rights reserved CRANE ChemPharma Flow Solutions,