Patented S2 TM Stem Seal. Dual Body Seal. Fugitive Emissions Control.

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1 Patented S TM Stem Seal s Dual Body Seal Fugitive Emissions Control

2 Antistatic electrical continuity between ball, stem, and body. Locking washer Blowout proof stem. Live loaded packing assures reliable performance for the life of the valve. Only Xomox Process Ball Valves embody all the quality, performance, value, and safety features required in process applications. The basics: Xomox Process Ball Valves are available in the following configurations: Onepiece flanged. Twopiece flanged. Threepiece screwed, socketweld, and buttweld ends. s / through inches. ANSI Class pressure ratings of 50, 00, and 00. Xomox Ball Valves provide tight shutoff from vacuum through rated pressure at temperatures from 0 F to 50 F. Copyright Xomox Corporation 00, 005. All rights reserved. Xomox, Tufline, and Matryx are registered trademarks of Xomox Corporation. S TM and XRP TM are trademarks of Xomox Corporation. Innovative engineering and the precision machined ball assure lower operating torque and more economical actuation. Seat wear is reduced and operating life is greatly extended. stainless steel balls are standard in all valves. The compact twopiece body meets endtoend requirements of ASME/ANSI B.0.

3 The integral 5 actuator mounting pad assures easy, low cost automation. For inventory economy and convenience, onepiece and twopiece valves have interchangeable internal parts. With optional graphite stem packing, the valve is fire tested to API07, th Edition. The patented S TM sealing system assures superior stem sealing. Above: The compact onepiece valve meets ASME/ANSI B.0 specifications. Dual body gaskets are standard on piece and piece Xomox Process Ball Valves. This includes a chemically inert seal and a secondary FT graphite seal (Patent No.,7, on piece valves). Standard Chemically Modified (CMP) seat material reduces the need for multiple seat options. Compared to, CMP provides superior mechanical and thermal characteristics. CMP is more resistant to chemicals and cold flow. Other seal materials are available upon request. Above: The compact threepiece valve body design allows for disassembly and maintenance without removing the valve from the line.* Large port openings maximize Cv factors, increasing flow rates and minimizing pressure loss. Development of casting is to ASTM E Level II standards.

4 Xomox s exclusive S TM stem seal system provides superior fugitive emissions control in process applications. Mediafree stem. The primary spherical S stem seal eliminates media buildup on the stem. This prevents stem binding and torque increase. The secondary stem seal is not exposed to the process media. Maintenancefree operation. The spherical S stem sealing system automatically adjusts to compensate for wear, temperature and pressure fluctuations. Exceptional performance. Documented performance, under actual service conditions, of more than million cycles without measurable stem leakage.

5 The patented S TM stem TM seal stops normal side loading stem leakage. Typical causes of stem side loading resulting in leakage to atmosphere: Heavy manual operation Actuation loads and misalignment Abusive contact 5

6 Xomox meets the thermal challenge with the most effective body seal available The thermal cycling challenge. Most body gaskets work well at static temperatures. The real challenge comes when you introduce a wide temperature swing. In a standard gasket seal design, a thermal cycle can cause a leak due to differences in the thermal coefficient of expansion between the body seal and the metal body material. Dual body gaskets are standard on piece and piece Xomox Process Ball Valves.This includes a chemically inert seal and a secondary FT graphite seal (patentpending on piece valves). Compression of the two body joint gaskets is precisely controlled to prevent cold flow and distortion.the gasket seal is uniform and secure. Thermally assisted sealing. Xomox s diamond shaped, thermally assisted body seal, will seal at all temperatures in its design range, even during thermal cycling. To enhance the seal, this unique design takes advantage of the differences in the rates of thermal expansion between the and the metal to enhance the seal.

7 Fugitive Emissions Module 5 mounting pad top & bottom makes installation on Xomox Ball Valves and mounting of actuators simple and economical. Interface matches valve making it field convertible with existing mounting kit or handle. Double set of belleville washers live load both stem packing and the S spherical seal. This assures positive sealing in high cycle severe service applications. chevron stem packing provides a secondary dynamic stem seal. Exclusive spherical S stem seal (See pages & 5 of this catalog for details). Investment Casting developed to ASTM E Level II standards assures casting integrity and provides corrosion resistance. Blowout proof stem. Boss for optional secondary purging/sensing port. Stainless steel powder filled bushing supports stem, extending life of all stem seals. Monitoring port for mounting of pressure/sensing devices. Boss is tapped and plugged. gasket provides positive static seal between valve & FEM unit. Standard design meets the requirements of ASME B. CL50. Consult factory for other applications. 7

8 Sample Xomox Process Ball Valve Specifications s /" " Class 50 Full Port Carbon / Stainless Trim " " Class 50 Full Port Stainless / Stainless Trim Body ASTM A, WCB ASTM A5, CFM Tail ASTM A, WCB ASTM A5, CFM PressureTemperature Rating 5 psig 00 F 00 psig 0 F 75 psig 00 F Range /" " " " End Connections Flanged ASME.5, Class 50, raised face Flanged ASME.5, Class 50, raised face Seat CMP (Chemically modified ) CMP (Chemically modified ) Stem Seal S stem seal CMP S stem seal Primary Body Gasket diamond shaped, thermally assisted diamond shaped, thermally assisted Secondary Body Gasket Grafoil Grafoil Ball Stem Blowout proof Blowout proof Stem Packing live loaded live loaded Studs ASTM A9, B7M ASTM A9, BM Nuts ASTM A9, HM ASTM A9, MA Operator SS latching / locking lever Gear operator References ASME / ANSI B.0, ASME B. ASME / ANSI B.0, ASME B. Design piece, full bore piece, full bore Manufacturer Xomox Corporation Xomox Corporation Figure Number 5FTAPLL 5FTAPG

9 OnePiece Body / ANSI B. / Class 50 & 00 Reduced Port / to inch Endtoend dimensions: ASME / ANSI B.0 Short Pattern Xomox Figure Numbers: Class 50 5R Class 00 5R / / Flange Dia. (F) Cl. 50 Cl No. of Flange Holes Cl. 50 Cl The exclusive, patented S stem design is: Blowout proof Firetested Highly resistant to sideloading leakage. Dia. of Flange Holes Cl. 50 Cl Dia. of Flange Circle Cl. 50 Cl Parts & Materials No. A B Part Description Body Tail Ball Stem AntiStatic Ball AntiStatic Spring S Stem Seal Ring Packing Set Fire Tested Packing Set Soft Seat Seal Ring Body Gasket Inner Seal Body Gasket Outer Seal Gland Spring Washer Stem Nut Locking Washer Carbon ASTM A. WCB ASTM A. WCB Graphite CMP GRAPHITE Stainless ASTM A5. CFM ASTM A5. CFM Graphite CMP GRAPHITE SST SST ASTM A9. MA ASTM A9. MA 0SS 0SS / / D Flow Dia FacetoFace Cl Cl Cl Cl h h H L C SW d Raised Face Dia.(R) Flange F0 F0 F05 F07 F0 F0 Metric M5xP. M5xP. MxP MxP.5 M0xP.5 M0xP.5 Circle Weight (pounds) Cl.50 Cl

10 TwoPiece Body / B. / ANSI Class 50 & 00 Reduced Port & inch Endtoend dimensions: ASME / ANSI B.0 Short Pattern Xomox Figure Numbers: Class 50 5R Class 00 5R Full Port / to inch Endtoend dimensions: ASME / ANSI B.0 Long Pattern Xomox Figure Numbers: Class 50 5F Class 00 5F / to The exclusive, patented S stem design is: Blowout proof Firetested Highly resistant to sideloading leakage. & Inch 0

11 Reduced Port D Flow Dia FacetoFace Dim. BL Dim. BL. Cl. 50 Cl. 00 Cl. 50 Cl h h..9 H L.70. C.95.7 SW.0.7 d..9 Raised Face Dia. (R) Flange F F Metric Mx.75 Mx.0 Circle Weight (pounds) Cl. 50 Cl D FacetoFace Raised Weight Flow Dim. BL Dim. BL Face (pounds) Dia. C Cl. 00 h SW Cl. 00 Cl. 50 Cl. 00 Cl. 50 h H L d Dia. (R) Flange Metric Circle Cl. 50 / F0 M5xP..5 5 / / F0 F05 F07 F07 F0 F0 M5xP. MxP.0 MxP.5 MxP.5 M0xP.5 M0xP D Flow Dia FacetoFace Dim. BL Cl Cl Dim. BL Cl. 50 Cl h h.9.00 H L.0. C.7. SW.7. d.9. Raised Face Dia.(R) Flange F F Metric Mx.0 M0x.5 Circle Weight (pounds) Cl Cl Flange Data / / / Flange Dia. (F) Cl. 50 Cl No. of Flange Holes Cl. 50 Cl Parts For & Inch Valves Only No. 7 Part Description Bearing, Stem Fire Tested Bearing, Stem AntiExtrusion Ring Carbon 5% Glass Filled Nickel Plated SST Bearing Dia. of Flange Holes Cl. 50 Cl Stainless 5 S Stem Seal Ring CMP CMP 5% Glass Filled Nickel Plated SST Bearing Dia. of Flange Circle Cl. 50 Cl Parts & Materials No. A B Part Description Body Tail Ball Stem AntiStatic Ball AntiStatic Spring S Stem Seal Ring Packing Set Fire Tested Packing Set Soft Seat Seal Ring Body Gasket Inner Seal Body Gasket Outer Seal Gland Spring Washer Nut Stud Stem Nut Locking Washer Carbon ASTM A. WCB ASTM A. WCB Graphite CMP GRAPHITE Stainless ASTM A5. CFM ASTM A5. CFM Graphite CMP GRAPHITE SST SST ASTM A9. HM ASTM A9. M ASTM A9. B7M ASTM A9. BM ASTM A9. M ASTM A9. M 0SS 0SS

12 ThreePiece Body / ANSI B. / Class 50, 00 & 00 Reduced Port / to inch Xomox Figure Numbers: Class 00 5R Full Port / to inch Xomox Figure Numbers: Class 00: /" /" 5F Class 00: " 5F The exclusive, patented S stem design is: Blowout proof Firetested Highly resistant to sideloading leakage. The three piece body is designed for easy inline maintenance.* * Non FT valves only. Parts & Materials No. Part Description Carbon Stainless Body ASTM A WCB ASTM A5 CFM End Caps ASTM A WCB ASTM A5 CFM Ball Stem A AntiStatic Ball Reduced Port / / D Flow Dia C Full Port h L SW d.... H...9. h Face To Face BL BL F0 F0 F05 F07 M5xP. M5xP. MxP.0 MxP.5 Wt. lbs B AntiStatic Spring S Stem Seal Ring Packing Set Soft Seat Seal Ring Body Gasket Gland Spring Washer Graphite** CMP Graphite** SST Graphite** CMP Graphite** SST / / / D Flow Dia C h L SW d..... H..... h Face To Face BL BL F0 F0 F05 F07 F07 M5 M5 M M M Wt. lbs (Body Joint) Stem Nut Locking Washer Thrust Washer ASTM A9 B7M ASTM A9 Gr 0SS 50% TFE 50% SST ASTM A9 BM ASTM A9 Gr 0SS 50% TFE 50% SST ** Fire tested valves

13 Actuator Sizing Torques Torques in INLBS Valve Reduced Port / Full Port / / Maximum Differential Pressure, psi... Seat Material: CMP Note: Torques are for clean and clear fluids. / / ,050,50,0,90,90,90,75,00,50,950,75,75,75,50,775,50,00,75,75,75 5,00 5,00,00 7,550 9,550 9,550 9,550 0,50,00,50,5 Cv Factors Valve Classes 50 & 00 Full Port Classes 50 & 00 Reduced Port Class 00 Full Port Class 00 Reduced Port / 0 5 / / 50 0 / ,0 0, ,500,50 9,950,950

14 Body Configuration Piece Flanged Piece Flanged Piece Screwed End Socket Weld End Butt Weld End Port Reduced Full Reduced Full Reduced ANSI Pressure Class / / / Tufline Figure Number 5R 5R 5F 5F 5R 5R 5F 5F 5R Enclosed

15 Xomox & Matryx Actuators. Tufline Valves are available as part of a complete valve package. Actuators are available in three models: Double acting vane Rack & pinion spring return Electric Tufline automated valve packages assure you of singlesource responsibility for flow control equipment. With Tufline valves, Matryx and Xomox actuators, Xomox control accessories, and Tufline problem solving expertise, you are assured of valve packages that will provide optimum performance in your application. Comprehensive sidebyside testing confirms that the Matryx and Xomox rack and pinion actuators provide longer service life with more consistent torque. Solid performance data means processors can size actuators with more of a confidence factor and less of a fudgefactor. Initial cost, repair costs, replacement costs, and costly downtime can all be reduced. Rack and pinion actuators are available in both doubleacting and springreturn models with both 90 and 0 rotation. Xomox Automation & Service Centers. Strategically located Xomox Automation & Service Centers provide a variety of services. These range from standard repair to major modification and accessory packaging. 5

16 Worldwide capabilities. No matter where in the world you are, Xomox technical support and services are available from: Manufacturing Facilities Service Centers 50 Sales Offices More than 00 Xomox Authorized Distributors Product selection. Xomox offers the broadest line of process valves, actuators, accessories, and related services including: Tufline Process Valves Saunders Diaphragm Valves Matryx Rack & Pinion, Vane Actuators Xomox XRP TM Actuators Global locator. For a listing of Xomox Manufacturing Facilities, Service Centers, Regional Offices, and Authorized Distributors, visit our web site Xomox literature. All Xomox catalogs and technical data are available as PDF files at Phone support. Call your nearest Xomox Sales Office or the Xomox World Headquarters: Phone: Fax: Corporate strength. Xomox is a Crane Co. company. Through the Crane Co. association, Xomox offers even greater global capabilities and breadth of product lines. Xomox Corporation World Headquarters Cooper Road Cincinnati, Ohio 5 Product responsibility. Xomox's concern for product performance extends to the product's period of service. We feel it is important for users to also be aware of their responsibilities. Our products are manufactured and used in numerous applications with a wide variety of service conditions. While general guidelines are often furnished, it obviously is not possible to provide complete and specific performance data for every conceivable service condition. Therefore, the end user must assume final responsibility for proper evaluation, application and performance of all products. The contents of this document are presented for information purposes only. Every effort has been made to ensure accuracy. This information is not intended to be construed as warranties or guarantees, expressed or implied, nor imply use applicability, for products or services described herein. We reserve the right to modify or improve the designs and specifications of such products at any time without notice. As the manufacturer, Xomox sells its products and services pursuant to its standard terms and conditions of sale, including its limited warranty, copies of which are available upon request. Xomox limits its liability specifically to the replacement or repair of defective items, or to a refund for same. Xomox does not accept liability for any incidental or consequential damages. PN550 0/05 5M API Printed in USA

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