INSTALLATION GUIDE CARGO BARRIER CURRENT FORD UTILITY INTERCEPTOR. pro-gard.com STRONG RELIABLE SECURE

Transcription

1 INSTALLATION GUIDE CARGO BARRIER 0 - CURRENT FORD UTILITY INTERCEPTOR STRONG RELIABLE SECURE

2 THESE COMPONENTS ARE REQUIRED TO INSTALL THE PRO-GARD BARRIER SYSTEM B00 BARRIER B7 HARDWARE/WING KIT I. Refer to the diagram on the last page of these instructions to verify all parts were received. II. III. IV. The following tools will be required to complete the installation. A. / drive ratchet with mm socket and mm socket (deep) B. 7/ wrench or / drive ratchet with 7/ socket Read all instructions carefully before starting the assembly process. Rear Mounting Bracket Installation A. Remove the Driver OEM Rear Pocket Trim Panel, located on the Rear Quarter Trim, just below the Upper Contents Tray. Loosen the two mm bolt heads that secure the Cross Member Bracket. (See FIG. ) FIG. B. Place the Driver s Rear Mounting Bracket (B7-0D) under the two bolts and slide the rear mounting bracket in as far as it will go. B7-0D C. Repeat for Passenger Side using Passenger s Rear Mounting Bracket (B7-0P) V. Front Mounting Bracket Installation A. Locate the two bolts that secure the load floor to the vehicle. Remove the OEM Bolt and leave the OEM Spacer in the Load Floor. Install the supplied black Spacer (/ ) that is supplied in the hardware kit. Place the Front Mounting Bracket () on top of the Load Floor using the supplied bolt (X) and lock washer (X9) to secure the bracket. (See FIG. ) B. Repeat for Passenger Side using Passenger s Front Mounting Bracket (B7-0P) C. The load floor has a small portion that extends past the mounting brackets. This will need to be removed if installing Out Board Seat Belts by using a utility knife to cut along the flap that allows the floor to flex.

3 VI. Barrier Installation A. Place the cargo barrier with the flat surface against the back of the front mounting brackets (&P). Install two carriage bolts () in each of the front mounting brackets. Slide the barrier into place against the front mounting bracket and install whiz nuts () to secure the barrier to the front mounting brackets (). (See Fig. ) X X FIG. B. Repeat for Passenger s side G070P OEM LOAD FLOOR VII. NOTE: The front of the barrier should sit just behind the Front hinge point of the load floor. Allowing access to the factory equipment and fuses with the barrier installed. Installing the Mounting Straps X0 FIG. A. The mounting strap (B7-0D&P) is the last bracket to install. The end with the slot will connect to the rear mounting bracket (B70D) using a carriage bolt (X) and a whiz nut (). The end with a hole will connect to the barrier as shown with a carriage bolt () and a whiz nut (). (See Fig. ) B. Repeat for Passenger s side BARRIER ASSEMBLY () FIG. X B7-0D

4 VIII. Installing Filler Wings A. Install the Wing Mounting Brackets (P99) to the front side of the filler wings, with the bend facing forward. (See Fig. ) B. OEM Seats: Place the Filler Wing Assemblies against the front side of the Barrier. Fasten the assemblies using the supplied bolts (X0) and nuts (X). Ensure that the Filler Wings can flex forward in the event of a crash. (See Fig. ) C. Transport Seat: When installing the transport seat ensure filler wings are installed on top of the seat, in front of the seat support bracket to allow proper flex for airbag compliance and preventing prisioner access points to the cargo area. NOTE: Installation of the Filler Wings according to these instructions is critical in their ability to function properly in the event of Side Air Bag deployment. IX. Audit overall installation, insure that all fasteners are tight. FIG. DRIVER SIDE SHOWN X X0 X0A P99 X0 X0A

5 7 ITEM QTY 9 0 CARGO BARRIER HARDWARE KIT - PARTS LIST PART NUMBER DESCRIPTION VARIES BY ORDER VARIES BY ORDER B7-0P X B7-0P X X9 X G070P B7-0P B7-0D B7-0D UTILITY INTERCEPTOR CARGO BARRIER CARGO BARRIER WINDOW (WIRE OR CLEAR POLYCARB) /-0 WHIZ NUT /-0 X / CARRIAGE BOLT BARRIER SUPPORT STRAP, PASSENGER /-0 X CARRIAGE BOLT BARRIER MOUNT BRACKET, REAR, PASSENGER M-.x00mm HEX CAP SCREW ZINC /" SPLIT LOCK WASHER, BLACK / /" BLACK PLASTIC SPACER BARRIER MOUNT BRAKCET, FRONT, PASSENGER BARRIER MOUNT BRACKET, FRONT, DRIVER BARRIER MOUNT BRACKET, REAR FRONT, DRIVER BARRIER SUPPORT STRAP, DRIVER ITEM W7-BD DRIVER SIDE AIR BAG WING X0A /-0 X 7/" PHILIPS SCREW, BLACK X0 /-0 X /" PHILIPS SCREW, BLACK B99 BARRIER WING MOUNT BRACKET W7-BP PASSENGER SIDE AIR BAG WING /-0 WHIZ NUT, BLACK CARGO BARRIER WING KIT - PARTS LIST QTY PART NUMBER DESCRIPTION X