2005 / 300 EXC FORK LEG WP USD MXC, EXC 7475E3 > C _7475E3 > gif

Transcription

1 2005 / 300 EXC FORK LEG WP USD MXC, EXC 7475E3 > C _7475E3 > gif

2 Pos Item Number Description Qty S % SREW CAP+BUSH M51X1, O-RING NBR 45X KNOB REBOUNG ADJUSTER S1 SCREW CAP M51X1,5 CPL STEEL BALL D=3MM SPRING D=2,9 L=7, O-RING NBR 6X1, VENT SCREW M4X O-RING NBR 3,7X1, O-RING NBR 12X1, HOLDER F.ADJUSTMENT TUBE D=4MM 2 12* % OUTER TUBE L=577MM D=54/60MM GUIDING RING D=58MM SPACER 50,95X0,85X161, % DU-BUSH 48X52X SUPPORT RING 50 X 57,6 X 1,5 2 17* OIL SEAL RING 48X57,8X9, LOCK WASHER SB * DUST CAP D=48 58,4X11, GUIDING RING 48X51X % DU-BUS 47X49X * INNER TUBE D=48 L= * S %HYDR.STOP L=200MM D=31,9 CPL ADJUSTMENT TUBE L=517MM 2 31* PISTON ROD D=14 L=551 M11X NEEDLE REBOUND O-RING NBR 3X1, SPRING REBOUND NEEDLE C=4N/MM WASHER 32X42X2, SPACER 42X26,5X2, SPACER 42X26,5X5 2 37* SPACER 42X26,5X SPACER 42X26,5X1, S SPRING 3,6N/MM SET S SPRING 3,8N/MM SET D=4,9MM S SPRING 4,0N/MM SET D=5,0MM S SPRING 4,2N/MM SET D=5,0MM S SPRING 4,4N/MM SET D=5,1MM S SPRING 4,6N/MM SET S SPRING 4,8N/MM SET INTERM. RING 26,2 X 43 X * S SCREW SLEEVE M29,3X1 L=90 CPL O-RING NBR 8X1, * REBOUND SPRING D=15MM L=34,5MM 2

3 TAB REBOUND D= SPRING CHECK VALVE D=0,5 2 49* CHECK VALVE 8X24X0,1 8 49* CHECK VALVE 8X18X0,1 2 49* CHECK VALVE 8X20X0, CHECK VALVE 8X22X0, SHIM 6X14X0, SHIM 6X16X0, SHIM 6X18X0, SHIM 6X16X0, SHIM 6X18X0, * SHIM 6X9X0, SHIM 6X9,5X0, SHIM 6X24X0, SHIM 6X22X0, SHIM 6X20X0, SHIM 6X24X0,1 DELTA PISTON RING 5X1X PISTON REBOUND D=27, NUT M6X0,5 REBOUND TUBE 29,3X1X390 D=8,5MM O-RING NBR 46 X S AXLE CLAMP L/S CPL. USD S AXLE CLAMP R/S CPL. USD HH COLLAR SCREW M 8X25 WS= CHECK VALVE NUT M6X0,5 D= SPRING CHECK VALVE D=0, S1 TAP COMPRESSION CPL CHECK VALVE 8X24X0, PISTON COMPRESSION D=27, O-RING NBR 21X O-RING NBR 24X TAP COMPRESSION NEEDLE COMPRESSION O-RING NBR 8X LOCK WASHER RB COMPRESSION ADJ. SCREW COPPER WASHER 29,5X33,5X RUBBER CAP D=35MM 2 83* S1 FORK OIL SAE5 5L * T511 SILICONE GREASE F. DUST STRI 1 99* R14009 REPAIR-KIT GASKET 4860 MXMA 05 1

4 2005 / 300 EXC TELESCOPIC FORK WP USD EXC+MXC Racing 7475E3 > C _7475E3 > gif

5 Pos Item Number Description Qty 1* 14187A04LS FORK LEG L/S WP48 EXC/MXC * 14187A04RS FORK LEG R/S WP48 EXC/MXC HH COLLAR SCREW M 8X25 WS= HH COLLAR SCREW M 8X30 WS= HH COLLAR SCREW M 8X35 WS= AH SCREW DIN6912-M10X25,10.9,L EJOT PT SCREW K60X20 WS= BOT.TRIP.CL.CPL. X=20MM/D=60MM FORK TUBE L=244 ' TOP TRIPLE CLAMP X=20MM/D=54MM STEER.HEAD SCREW M20X1,5 WS= HANDLEBAR CLAMP D=28MM HANDLEBAR SUPPORT 28MM SC' % TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP CLAMP F.SPEED.CABLE D=6MM STEERING HEAD COVER SPECIAL SCREW M6X12,5 WS= FORK PROTECT. L/S+R/S BLACK LOCTITE 243 BLUE 6CCM 1

6 2005 / 300 EXC HANDLEBAR, INSTRUMENTS 250/ E3 > C _7475E3 > gif

7 Pos Item Number Description Qty HANDLEBAR D=28MM HIGH WIRING HOLDER 12MM GRIP GLUE THR.TWIST CRIP CPL. W.O.CA TWIST GRIP COVER RENTHAL PROTECTION COVER ' THROTTLE C DOM./KEIH SHORT CIRCUIT BUTTON FIXED GRIP RENTHAL CABLE TIE 200/3,6MM BLACK SPACER BUSHING 6X10X MASTER CYLINDER CPL. 9,5MM CLUTCH LEVER SHORT CPL CLUTCH LEVER LONG CPL REP.KIT PISTON 9,5MM RAC COVER HYD.CLUTCH 2T RUBBER FOR RESERVOIR ' SPRING FOR CLUTCH LEVER * OIL FOR HYD. CLUTCH 75ML PROTECT.CAP FOR LEVER PERCH' LEVER SCREW CPL ' CLAMP WITH PIN CLAMP MIRROR WITH PIN HH COLLAR SCREW M 6X20 WS= REAR MIRROR L/S REAR MIRROR R/S FLAT HEAD SCREW DIN0965-M 4X CLUTCH PIPE 250/

8 2005 / 300 EXC FRAME, SUB FRAME 250/ E3 > C _7475E3 > gif

9 Pos Item Number Description Qty 1* FRAME 250/300 E/MXC "CB05"USA 1 2* SUB FRAME CPL. 2-T. EXC REINFORCING BRACKET STEERING HEAD LOCK CPL. ZADI ADH. FOIL TRANSP. 80X80 MM SPECIAL SCREW M8X26 WS= HEXAGON NUT DIN0934-M ENGINE BRAC.SCR. M10X105 WS= SPROCKET SCREW-AH M8X20 WS= SPROCKET SCREW-AH M8X26 WS= COLLAR SCREW M8X42 WS= PLUG 37MM PLASTIC CAP SFL SELF LOCKING NUT M SELF LOCKING NUT M10 CU WS= HH COLLAR SCREW M 8X35 WS= PLASTIC CAP LOCK WASHER 8MM CHAIN SLIDING PIECE HH COLLAR SCREW M 8X30 WS= FOOT PED L/S SILVER FOOT PED R/S SILVER BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL ANGEL PIECE ' PVC-HOSE 7X10 PER METER 0 50* FRAME PROTECTION SET BLIND PLUG-IN NUT M5 WN 22A BUSHING F. SPROCKET COVER RAC HH COLLAR SCREW M 5X25 WS= BUSH F. FRAME PROTECTION HH COLLAR SCREW M 6X35 WS= CHAIN SLIDING PIECE BELOW ' BUSHING 8,2X10X20 2

10 2005 / 300 EXC Sidestand E3 > C _7475E3 > gif Pos Item Number Description Qty BUSHING WITH SCREW EXC USA SIDE STAND L=377MM ' BOLT SIDE ST.SPRING M5 EXC' SIDE STAND BRACKET CPL RUBBER L=145MM SIDESTAND SPRING EXC' LOCTITE 648 GREEN 24ML LOCTITE 243 BLUE 6CCM SELF LOCKING NUT M

11 2005 / 300 EXC Shock Absorber (Individual parts) E3 > C _7475E3 > gif Pos Item Number Description Qty 1* MONOSHOCK TOP H=30,5 M54X S3 MCC-COMPR.DAMP.CONTROL CPL ADAPTOR BUSH KGW 12X OIL SEAL KGW D=25 2

12 WASHER KGW D= BUSHING KGW 1525 HD BLEED PLUG R 1/ O-RING NBR 48X WP CAUTION (PDS KTM) 58X * RESERV. SCREW L=120 D=52 GOLD O-RING VITON 41X SEPARATION PISTON D=52, H= PISTON RING 3,9X1,5X RESERVOIR CAP D= O-RING NBR 5,28X1, SCREW PLUG M5X RUBBER CAP "DO NOT OPEN" O-RING 52X WASHER 16X8,2X0,6 1 27* NEEDLE D=11,4 D=7,8 L= * SCREW CAP M20X1 D=11,5 H= LOCK WASHER 1 30* TUBE PDS L= CIRCLIP 50X1, SPRING GUIDANCE L= * SPRING RETAINER M56X AH SCREW DIN0912-M 5X INTERM.RING SCREW SPRING RET SPRING N/MM D=12,0 (62) 0 40* SPRING N/MM D=12,5 (59) 1 40* SPRING N/MM D=12,5 (59) SPRING N/MM D=12,5 (62) SPRING N/MM D=13,0 (62) SPRING PDS N/MM SPRING PDS ,5-90,5N/MM SPRING PDS N/MM CIRCLIP 58,2X SPRING RETAINER D= O-RING VITON 66,27X3, PISTON ROD NUT M16X O-RING VITON 44,17X1, PISTON RING * WASHER 16X21X1 1 49* PISTON 6+6X3,5/4,5 1 50* BACKPLATE 16X22X0, * SHIM 16X23X0, * SHIM 16X40X0, * SHIM 16X30X0, * SHIM 16X32X0, * SHIM 16X34X0, * SHIM 16X36X0,30 0

13 50* SHIM 16X38X0, * SHIM 16X40X0, * SANDWICH BUSH D26XD16X14.5/ SHIM 16X28X0, SHIM 16X28X0, SHIM 16X36X0, SHIM 16X34X0, SHIM 16X38X0, SHIM 16X40X0, SHIM 16X42X0, SHIM 16X44X0, SHIM 16X28X0, SHIM 16X30X0, SHIM 16X32X0, * SHIM 16X34X0, * SHIM 16X36X0, * SHIM 16X44X0, * REBOUND DISC D=34, H=8 1 58* PISTON 6+6X7/4,5 1 60* PISTON ROD D=18 L=151 M16X BUSH M8X O-RING VITON 7X1,5 1 63* NEEDLE SEAT M8X1 D=5, TUBE M18X1 L=151, O-RING NBR 8X TUBE ADAPTOR M8X1 L= NEEDLE L= O-RING VITON 2,2X1,6 1 72* S ADAPTOR CPL. D=50 H= * STEEL DISC 18X,5X43,7X6 1 74* REBOUND RUBBER BACKUPRING 22,55X1, QUAD RING 18X2, O-RING 41X DU-BUSH 18X20X DUST SEAL CIRCLIP 53X1, COVER D= BUMP RUBBER WP60 D= CONTRA NUT M18X1 H= FORK PART L=55,5 B=32,5 D= THREADED BUSH M12 PDS RUBBER PLUG D=8 1 93* STEEL BALL D=3MM 2 94* SPRING D=2,9 L=7, RESERVOIR CAP M14X O-RING NBR 4X1,5 1

14 97* ADJUSTING SCREW 80 DEG. L= S1 SHOCK ABSORBER FLUID 5 LT ' R12008 REPAIR-KIT GASKET 5018 PDS 03 1

15 2005 / 300 EXC SWING ARM 125/ E3 > C _7475E3 > gif

16 Pos Item Number Description Qty 2* SWINGARM CPL % CHAIN GUARD '97 1 3* CHAIN GUARD BUCKET HH COLLAR SCREW M 6X10 WS= RETAIN.CLAMP FOR BRAKE HOSE' SPECIAL SCREW M 5,0X BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BUSHING SLEEVE F. SWING ARM NEEDLE BEARING HK STOP DISK 22,2X31,7X CHAIN GUIDE REAR ' RETAINING PLATE CPL HH COLLAR SCREW M 6X16 WS= HH COLLAR SCREW M 6X50 WS= PIVOT BEARING+BUSHES PDS ' TOOL BEARING MOUNTING PDS CHAIN GUARD SMALL EXC HOLLOW RIVET TWO PARTS SELF LOCK. NUT DIN0985-M WASHER DIN9021-A 6, SWINGARM BOLT M16X1, SELF LOCK.NUT M16X1,5 WS= * CLOSING COVER ROUND 03 5

17 2005 / 300 EXC SHOCK ABSORBER 250/ E3 > C _7475E3 > gif Pos Item Number Description Qty % HH COLLAR SCREW M12X55 WS= * 12187A04 %MONOSHOCK250/300 EXC/MXC/SD05 1

18 2005 / 300 EXC EXHAUST 250/ E3 > C _7475E3 > gif Pos Item Number Description Qty EXHAUST PIPE 250 SX O-RING 44,00X3,00 VITON SWINGELEMENT FOR EXHAUST PIPE TEN.SPRING L=62MM EY.MOVEABLE SILICON SLEEVE D=25/27MM RANGE CHANGE METAL NUT M SNAP-NUT HOLDER M6 KP HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 6X15 WS=8 2

19 2005 / 300 EXC SILENCER 250/ E3 > C _7475E3 > gif

20 Pos Item Number Description Qty EX.SIL.200/250/300 MXC/EXC ' SPECIAL SCREW M 5,0X RIVET 4,8X10,3 ALU HH COLLAR SCREW M 6X30 SW= BUSHING 7,5X12X28X7,8 ' EXHAUST BRACKET RUBBER BLACK RANGE CHANGE METAL NUT M SPRING WASHER DIN0137-B PLUG DIN0910-M 10X COPPER GASKET DIN X14X STUFFING YARN 340 GRAM 1

21 2005 / 300 EXC AIRFILTER BOX E3 > C _7475E3 > gif Pos Item Number Description Qty FILTER WALL FILTER BOX COVER REAR PART FILTER BOX QUICK RELEASE-NIPPLE RIVET 3,2MM ALU QUICK RELEASE-SPRING HANGER FENDER FOR FILTER BOX '98 1

22 THROTTLE CAP EGS CPL AIR FILTER RACING FILTER CARRIER 2-STROKE FILTER SUPPORT CPL.2-STROKE' FILTER SUPPORT BUSH ' FASTEN. DEVICE FILTER SUPPORT CARBU.CONNECT.BOOT ' HOSE CLAMP 50-70MM EJOT PT SCREW K60X20 WS= SPECIAL SCREW M 5,0X BUCKET 2

23 2005 / 300 EXC Fuel tank, Seat, Cover E3 > C _7475E3 > gif

24 Pos Item Number Description Qty GAS COCK ON/OFF/RES O-RING 13,00X2, PVC-HOSE 6X9 MM PER METER FILLER CAP CPL. WITH VALVE GASKET FOR FILLER CAP HIGH SCREW SEAT FASTENING D=6X23/ FUEL TANK CPL. 11L TANK ROLLER 12X26X12 ' FUEL PREFORMED HOSE SX CLAMP YDNAC MM EJOT PT SCREW K60X20 WS= ANGLE PIECE 90 DEGREE M10X1 1 35* SEAT BLACK WITHOUT KTM-LOGO * SEAT COV.BLACK WITHOUT LOGO * SPOILER L/S ORANGE * SPOILER R/S ORANGE BUSH FOR SPOILER 6X11X16X5 MM BUSH FOR SPOILER 6X11X16X7, HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 6X12 WS= ORIGINAL EQUIPMENT TOOL KIT BLIND RIVET NUT M 6X15,5 STEEL SPOILER ADAPTER ' TANK ADAPTER BUSH '98 2

25 2005 / 300 EXC FUEL TANK, SEAT, COVER 250/ E3 > C _7475E3 > gif

26 Pos Item Number Description Qty GAS COCK MIKUNI ON/OFF GAS COCK ON/OFF/RES * O-RING 11X2 VITON O-RING 13,00X2, PVC-HOSE 6X9 MM PER METER FILLER CAP CPL. WITH VALVE GASKET FOR FILLER CAP HIGH SCREW SEAT FASTENING D=6X23/ FUEL TANK CPL. 7,5L ORANGE FUEL TANK CPL. 11L FUEL TANK CPL. 9L TANK ROLLER 12X26X12 ' FUEL PREFORMED HOSE SX CLAMP YDNAC MM EJOT PT SCREW K60X20 WS= EJOT PT SCREW K60X20 ALU WS= ANGLE PIECE 90 DEGREE M10X1 1 35* SEAT BLACK WITHOUT KTM-LOGO * SEAT COV.BLACK WITHOUT LOGO * SPOILER L/S ORANGE * SPOILER R/S ORANGE BUSH FOR SPOILER 6X11X16X5 MM BUSH FOR SPOILER 6X11X16X7, HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 6X12 WS= ORIGINAL EQUIPMENT TOOL KIT BLIND RIVET NUT M 6X15,5 STEEL SPOILER ADAPTER ' TANK ADAPTER BUSH '98 2

27 2005 / 300 EXC MASK, FENDER 125/ E3 > C _7475E3 > gif

28 Pos Item Number Description Qty 2* HEAD LIGHT MASK ORANGE BRAKE HOSE GUIDE BLACK EJOT PT SCREW K60X20 ALU WS= HH COLLAR SCREW M 6X15 WS= MASK RUBBER UFO WP ' FENDER FRONT WIDE ORANGE SPACER BUSHING HH COLLAR SCREW M 6X20 WS= FENDER BRACE BLACK ' SCREW FEND.BRACE M8X9 WS= NUT FENDER BRACE M8 WS= REAR PART EXC ORANGE COLLAR NUT M12X1/WS17 H=5MM BUSHING FOR SEAT FASTENING HH COLLAR SCREW M 6X25 WS= BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M 6X16 WS= NUMBER PLATE CARRIER SHORT NUMBER PLATE CARRIER LONG BUSH FOR FENDER 6X11X20X5 MM EJOT PT SCREW K60X20 WS= REFLECTOR RED LC4 ' OVAL HEAD SCREW DIN0966-M 5X WASHER 6MM BRACKET FOR REFLECTOR WASHER DIN0125-A 5, SELF LOCKING NUT DIN0985-M 5 2

29 2005 / 300 EXC DECAL 250/ E3 > C _7475E3 > gif Pos Item Number Description Qty 1* SPOILER DECAL * DISPLACEME. STICKER 300 EXC 05 1

30 2005 / 300 EXC Front wheel E3 > C _7475E3 > gif Pos Item Number Description Qty FRONT WHEEL 1,6X21" EXCEL FRONT HUB CPL. GOLD BEA.SPACERTUBE 35X2 L=79, GR.BALL BEAR.6906 DDU2CG23S6NM 2

31 SHAFT SEAL RING 35X47X7 TC SPACER BUSHING F. FR. WHEEL * SPOKE M4,5X228-15G 21" DDE SPOKE NIPPLE M4,5X0,75 8X FRONT RIM 1,6X21" EXCEL AL7 1 13* RIM BAND 21" RIM LOCK VM1 (1,60") NUT FOR WHEEL HOLDER ' BRAKE DISC FRONT D=260MM SPECIAL SCREW M6X13 WS= WHEEL SPIN.FR. D=26 M24X1, SPINDLE SCREW M24X1,5 WS= PLUG BUSHING WS= PLUG FOR RIM LOCTITE 243 BLUE 6CCM 1

32 2005 / 300 EXC Rear wheel E3 > C _7475E3 > gif Pos Item Number Description Qty REAR WHEEL 2,15X18" EXCEL REAR HUB CPL. GOLD BUSHING SPACER TUBE 121,5MM 01 1

33 GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X1, SHAFT SEAL RING 32X47X7 BSL BUSHING FOR HUB SPOKE M5X195-10G 18" DDE SPOKE NIPPLE M5-TA (8X21MM) REAR RIM 2,15X18" EXCEL AL BRAKE DISC REAR D=220MM SPECIAL SCREW M6X13 WS= * RIM BAND 18" AND 19" REAR SPROCKET 38-T REAR SPROCKET 42-T REAR SPROCKET 40-T REAR SPROCKET 45-T REAR SPROCKET 48-T REAR SPROCKET 49-T REAR SPROCKET 50-T REAR SPROCKET 51-T REAR SPROCKET 52-T SPROCKET SCREW-AH M8X26 WS= SELF LOCKING NUT M CHAIN 5/8X1/4" MX % X-RING CHAIN 5/8X1/4" +M.LIN % X-RING CHAIN 5/8X1/4" +M.LIN CONNECTING LINK F CONNECTING LINK RIM LOCK VM3 (2.15") NUT FOR WHEEL HOLDER ' PLUG FOR RIM COVERING CAP SFL % WH. SPINDLE RE. CPL.265MM CHAIN TENSIONER R/S %SPEC. SCREW M10X1,25X40 WS= HH COLLAR NUT M10X1,25 WS= HEXAGON NUT M20X1,5 '98 1

34 2005 / 300 EXC WIRING HARNESS 250/300 EXC USA 7475E3 > C _7475E3 > gif

35 Pos Item Number Description Qty 2* WIRING HARNESS EXC-USA 2K CABLE SUPPORT KHS NR WIRING HOLDER 12MM WIRING HOLDER 16MM RETAINING PLATE FOR BATTERY' VOLTAGE REGULATOR KOKU.EXC USA 1 10* VOLTAGE REGULATOR * HH COLLAR SCREW M 6X12 WS= PULL SWITCH LOOSE 1 13* SPEC. NUT F. PULL SWITCH WS= CABLE TIE 200/3,6MM BLACK CABLE TIE 300/4,8MM BLACK HH COLLAR SCREW M 6X10 WS=8 1

36 2005 / 300 EXC ACCESSORIES E3 > C _7475E3 > gif

37 Pos Item Number Description Qty HANDLEBAR PAD HAND GUARD CPL. L/S+R/S ORA HAND GUARD L/S+R/S BLA * HANDGUARD L/S+R/S CPL.ORANGE04 1 7* HANDGUARD L/S+R/S CPL.BLACK * NU.PL.BACKGR. WHITE SX/EXC * NU.PL.BACKGR. BLACK SX/EXC * NU.PL.BACKGR. RED SX/EXC * NU.PL.BACKGR. YELLOW SX/EXC * TRIPMASTER-SWITCH FLAT HEAD SCREW DIN0966-M 4X CLAMP FOR TRIPMASTER-SWITCH EJOT PT SCREW K60X20 WS= HEXAGON NUT DIN0934-M 4 1

38 2005 / 300 EXC HANDBRAKE CYLINDER BREMBO 125/ E3 > C _7475E3 > gif Pos Item Number Description Qty 1* HAND BRAKE CYLINDER CPL.EXC HANDBRAKE CYL.COVER CPL.NATURE 1

39 10* REP.SET PISTON D=10MM EXC CLAMP CPL. NATURE HH COLLAR SCREW M 6X25 WS= LEVER SCREW CPL * HAND BRAKE LEVER + SPRING * ADJUSTING SCREW CPL. EXC PROTECTION CAP HAND BRAKE CYL CLAMP FOR MIRROW ' BRAKEHO. FRONT 1300MM HOLLOW SCREW M10X1X CU-SEAL RING DIN X16X BRAKE FLUID DOT 4.0 1

40 2005 / 300 EXC REAR BRAKE OPERATING SYSTEM 125/ E3 > C _7475E3 > gif

41 Pos Item Number Description Qty REAR BRAKE CYLINDER CPL %REPAIR KIT PISTON 13MM SX REAR BRAKE CYL. COVER CPL FOOT-BRAKE CYL. GASKET SX HOLLOW SCREW BLACK M10X1X BRAKE HOSE REAR 655MM CU-SEAL RING DIN X16X FOOT BRAKE LEVER CPL STEP PLATE FOR BRAKE LEVER HH COLLAR SCREW M 5X12 WS= RETURN SPRING FOR BRAKE LEVER HH COLLAR SCREW M 6X20 WS= PUSH ROD L=28MM HEXAGON NUT DIN0934-M SWIVEL HEAD KA AH SCREW DIN6912 M10X SPECIAL SCREW M8X26 WS= COLLAR NUT M8 WS= BALL BEARING SKF RS COLLAR NUT M10 WS= HH COLLAR SCREW M 6X12 WS= BRAKE FLUID DOT LOCTITE 243 BLUE 6CCM 1

42 2005 / 300 EXC BRAKE CALIPER FRONT BREMBO 125/ E3 > C _7475E3 > gif Pos Item Number Description Qty

43 BRAKECALIPER FRONT BREMBO REPAIR KIT 28MM REPAIR KIT PISTON 28MM BOLT CPL. 6X RETAINING PLATE SET BREMBO BRAKE PAD SET FR. TOSHIBA H % BRKP.SET FR.TOSHIBATT2701HHB BRAKE PAD SET FR. FERODO ID BRAKE PAT SET FR. SINTER % BLEEDER SCREW M10X CUP SET SHORT HH COLLAR SCREW M 8X35 WS= BRAKEHO. FRONT 1300MM CU-SEAL RING DIN X16X CU-SEAL RING DIN X16X1, HOLLOW SCREW M10X1X LOCTITE 243 BLUE 6CCM 1

44 2005 / 300 EXC Rear brake caliper Brembo 26mm E3 > C _7475E3 > gif Pos Item Number Description Qty 1* BRAKE CALIPER REAR CPL REPAIR KIT SEALING RINGS 26MM BOLT SET FOR BRAKE CALIPER BRAKE PAD SET REAR TOSHIBA H38 0

45 4* BRAKE PAD SET REAR ORGANIC * BRAKE PAD SET REAR SINTER * BRAKE PAD SET REAR TOYO BRAKE PISTON 26MM RETAINING SPRING SET CUP SET SHORT BRAKE HOSE REAR 655MM BLEEDER HOLLOW SCREW M10X CU-SEAL RING DIN X16X1 2

46 2005 / 300 EXC Lighting system 7475E3 > C _7475E3 > gif

47 Pos Item Number Description Qty 1* HEAD LIGHT CPL * RUBBER CAP FOR HEAD LIGHT * BILUX-BULB 12V 35/35W BA20D 1 4* SCREW FOR PLASTIC D=5X18 2 5* HH COLLAR SCREW M 5X60 WS=6 1 6* SPACER HOSE F. HEAD LIGHT MASK 1 6* % HOSE 6X10 PER METRE % BULB 12V 5W (W2,1X9,5D) 1 8* CABLE FOR HEAD LIGHT WIRING HARNESS REAR ' BULB 12V 21/5W (BAY15S)REINFO REAR LIGHT LENS LAMP HOLDER EJOT PT SCREW K60X20 WS=6 2

48 2005 / 300 EXC Speedometer Racing 7475E3 > C _7475E3 > gif

49 Pos Item Number Description Qty 1* SPEEDOMETER KM/H F. 21" * SPEEDOMETER KM/H F. 17" * BATTERY COVER F. SPEEDOM BATTERY F. SPEEDOM. M.A.E * SPEEDOMETER TOP PART * CABLE FOR DIGITAL SPEEDOM CLAMP D=6/8MM, BLACK MAGNET FOR DIGITAL SPEEDOM CIRCLIP DIN0471-9X1 INOX 1 19* WASHER DIN9021-A 5,3 2 20* SPEEDOMETER BRACKET * SCREW FOR PLASTIC 50X RUBBER GROMMET 16X10,8X RUBBER SLEEVE D=8MM OPEN HH COLLAR SCREW M 6X25 WS= SPACER BUSH. F. SPEEDOMET.BRA FLASHER BRACKET PULL SWITCH LOOSE 1 28* SPEC. NUT F. PULL SWITCH WS= * COVERING CAP SFL16 1

50 MOTOR 300 EXC-EURO-USA 2005 SPECIAL TOOLS 250/ > C _ > gif

51 Pos Item Number Description Qty UNIVERSAL MOUNTING RACK ' CLUTCH HOLDER 250 ' GEAR WHEEL SEGMENT MAGNETIC PULLER M 27X1 KOKUSAN SPECIAL CIRCLIP PLIER HOLD. SPANNER ROTOR 2K-1/2/3/ TIMING DEGREE DISC PROTECTION CAP CRANKSHAFT M ADJUSTING PLATE DIAL GAUGE 0-10MM DIAL GAUGE SUPPORT LOCTITE 648 GREEN 24ML LOCTITE 243 BLUE 6CCM RIVETTING TOOL FOR CLUTCH MOUNTING TOOL F.BEARING NJ 207 1

52 MOTOR 300 EXC-EURO-USA 2005 CLUTCH COVER 250/ > C _ > gif Pos Item Number Description Qty INTERM. CLUTCH COVER CPL. 03 1

53 PLUG M 24X O-RING 19,00X3,00 NBR DOWEL 9,8 X 7 X PLUG DIN0910-M 10X COPPER GASKET DIN X14X OILDRAIN PLUG W.MAG. M 12X1, CU-SEAL RING DIN X18X1, GASKET F. CLU.COVER 250/ CLUTCH COVER OUTSIDE GASKET WAPU-COVER WATERPUMP COVER 250/ SEALING ELEMENT BOTTOM SEALING CARRIER RING 18,72X2, CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X12 WS= HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X55 WS= HH COLLAR SCREW M 6X60 WS=8 4

54 MOTOR 300 EXC-EURO-USA 2005 ENGINE CASE 250/ > C _ > gif Pos Item Number Description Qty

55 ENGINE CASE CPL. WITH BEAR IGNITION COVER 250/ IGNITI.COVER GASKET 250/ BUSHING PIN AH SCREW DIN0912-M 6X AH SCREW DIN0912-M 6X40 A CLUTCH COVER GASKET DOWEL BUSHING 13,8X11X DOWEL 21X ENGINE CASE GASKET * CHAIN FAIL. PROTECTION RETAINING PLATE HH COLLAR SCREW M 5X16 WS= HH COLLAR SCREW M 6X40 WS= HH COLLAR SCREW M 6X55 WS=8 2 64* HH COLLAR SCREW M 6X60 WS= GASKET SET 250/

56 MOTOR 300 EXC-EURO-USA 2005 REED VALVE HOUSING 250/ > C _ > gif

57 Pos Item Number Description Qty HH COLLAR SCREW M 6X16 WS= RUBBER BOOT CPL. BOYESEN REED VALVE ASSY BOYESEN CPL REED VALVE CPL. BOYESEN GASKET REED VALVE CASE 04 1

58 MOTOR 300 EXC-EURO-USA 2005 CRANKSHAFT, PISTON 250/ > C _ > gif

59 Pos Item Number Description Qty I PISTON I CPL. 300 VERTEX II PISTON II CPL. 300 VERTEX WIRE LOCK RING C18X1, PISTON PIN 18X55, HEX.NUT L/SH M18X1, LOCK WASHER VSK SPACER SLEEVE 28X38X SHAFT SEAL RING 38X52X7BTSL BALL BEARING 32X65X17 NTN CRANKSHAFT 250/300 MXC, EXC NEEDLE BEARING KBK 18X22X WOODRUFF KEY DIN6888-3X5X CYLIND.ROL.BEAR. NJ207ET2XCS WOODRUFF KEY 5X6,5 HARDED SHAFT SEAL RING 25X35X7 BTSL LOCKING RING VSK COLLAR NUT M12X1 R/S CONROD REP. KIT 250/ O-RING 25,00X1,50 NBR R-RING 72,0MM

60 MOTOR 300 EXC-EURO-USA 2005 CYLINDER 250/ > C _ > gif

61 Pos Item Number Description Qty CYLINDER CPL. W. FLANGE CYLINDER HEAD 300 "3003" CONTROL COVER R/S GASKET FOR CONTROL COVER R/S CONTROL COVER L/S GASKET FOR CONTROL COVER L/S COLLAR SCREW M 8X35 WS= CU-SEAL RING 8 X 16 X * O-RING 80,00X2,00 VITON O-RING 114,00X2,00 SILICONE VACUUM CONNECTION M 6X PVC-HOSE 6X9 MM PER METER ANGEL PIECE ' STUD DIN0835-M10X STUD DIN0835-M10X COLLAR NUT M10 WS= GASKET CYLINDER BASE 0,2MM GASKET CYLINDER BASE 0,4MM GASKET CYLINDER BASE 0,5MM GASKET CYLINDER BASE 0,75MM O-RING 11,3 X2,4 SILICON O-RING 44,00X3,00 VITON RETAINING PLATE AH SCREW DIN0912-M 6X HH COLLAR SCREW M 5X12 WS=6 6

62 MOTOR 300 EXC-EURO-USA 2005 CARBURETOR KEIHIN PWK36-S AG, PWK38-S AG > C _ > gif

63 Pos Item Number Description Qty CARBURETOR PWK36-S AG IDLE JET 35 KEIHIN IDLE JET 38 KEIHIN IDLE JET 40 KEIHIN IDLE JET 42 KEIHIN IDLE JET 45 KEIHIN IDLE JET 48 KEIHIN IDLE JET 50 KEIHIN ARM PIN FLOAT FLOAT CPL GASKET FLOAT CHAMBER FLOAT CHAMBER PWK38-S AG RETAINING PLATE FOR BLEEDER HH COLLAR SCREW M 4X16 WS= SPRING FOR ADJUSTMENT SCREW ADJUSTMENT SCREW SPRING ADJUSTMENT SCREW M %FLOAT VALVE CPL. PWK 38 AG PJ CLAMP MAIN JET 155 KEIHIN MAIN JET 158 KEIHIN MAIN JET 160 KEIHIN MAIN JET 162 KEIHIN MAIN JET 165 KEIHIN MAIN JET 168 KEIHIN MAIN JET 170 KEIHIN MAIN JET 172 KEIHIN MAIN JET 175 KEIHIN MAIN JET 178 KEIHIN SPECIAL-AH-SCREW M 4X THROTTLE CALBE HOLDER M6X0, CARBURETOR COVER PWK36-S AG GASKET FOR CARBURETOR COVER CLIP FOR JET NEEDLE SLIDING SPRING SPRING CAP NIPPLE 1 34* JET NEEDLE NOZ D KEIHIN JET NEEDLE NOZ E KEIHIN JET NEEDLE NOZ F KEIHIN JET NEEDLE NOZ G KEIHIN JET NEEDLE NOZ H KEIHIN JET NEEDLE KEIHIN N3CJ 04 1

64 JET NEEDLE KEIHIN N3EH JET NEEDLE KEIHIN N3EW JET NEEDLE KEIHIN N3EG * THROTTLE VALVE 7 FOR 38 PJ ' * THROTTLE VALVE 6.5 KEIHIN STARTER PISTON CPL CLAMP 6 MM PVC-HOSE 4X6MM PVC-HOSE 3X5MM HOLDING BOLT O-RING 18,00X2,30 NBR SLIDE STOP L=38MM O-RING 6,00X1, * WASHER ADJUSTING SCREW 1 72* O-RING ADJUSTING SCREW 1

65 MOTOR 300 EXC-EURO-USA 2005 CLUTCH 250/ > C _ > gif Pos Item Number Description Qty OUTER CLUTCH HUB 72-T CPL INNER CLUTCH HUB 546/ PRESSURE CAP ' OUTER CLUTCH HUB LOOSE PRIMARY GEAR 26T SPRING RETAINER 6,2 X 20 X 3,2 6 9* CLUTCH SPRING 2,5X43 8,75T 6

66 LINING DISC FCC * % STEEL DISC 1,2 MM SUPPORTWASHER 22,2X35X3 HARDE HEXAGON NUT DIN0936-M18X1,5 R LOCK WASHER CLUTCH RIVET DIN7338-6X DAMPING ELEMENT RETAINING PLATE NEEDLE BEARING K26X30X22ZW.KSE INNER RING WITH COLLAR VENT INJEKTION HYDR. CLUTCH AXIAL NEEDLE BEARING AXK PRESSURE PIECE ' PUSH ROD AXIAL WASHER AS X26X CIRCLIP DIN7993-RW OUTPUT CYLINDER CPL BLEEDER SCREW WITH CAP PISTON WITH O-RING AND BALL O-RING 30,00X1,50 NBR HH COLLAR SCREW M 6X16 WS= HH COLLAR SCREW M 6X35 WS=8 1

67 MOTOR 300 EXC-EURO-USA 2005 TRANSMISSION 250/ > C _ > gif Pos Item Number Description Qty KICKSTARTER CPL. ' SPROCKET SCREW-AH M8X20 WS= WASHER 8MM GALVANIZED SHAFT SEAL RING 19X30X7 B 1

68 CIRCLIP DIN X CIRCLIP DIN X1, SPRING HANGER NEEDLE BEARING K 22X26X10 A BUMP PART INTERMEDIATE GEAR KICKSTARTER SPRING DRIVING HUB RATCHET GEAR SPRING 1,2 MM STOP DISK 22,2 X 30 X 1, SHIM 20X32X STOP DISK 17,2X25X SHIM WASHER DIN X24X0, KICKSTARTER SHAFT RACING KICKSTARTER GEAR 34-T RATCHET GEAR KICKSTARTER HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 6X16 WS=8 2 61* HH COLLAR SCREW M 6X20 WS=8 2

69 MOTOR 300 EXC-EURO-USA 2005 TRANSMISSION I - MAIN SHAFT EXC > C _ > gif

70 Pos Item Number Description Qty MAIN SHAFT 14-T "1E14" SOLID GEAR 2ND G. 17-T "2E17" SLIDING GEAR 3RD G.19-T "3E19" IDLER GEAR 4TH G. 20-T "4E20" IDLER GEAR 5TH G. 29-T "5E29" BALL BEARING 6205 C3 NTN 1 11* NEEDLE BEAR. K 22X26X13 TN NEDDLE BEAR. K24X28X11,9 DIV STOP DISK 20,2X33X1, AXIAL-CIRCLIP 25X1, GROOVED BALL BEAR. TM C STOP DISC 25,2X32X1, STOP DISC 25,2X32X1 1

71 MOTOR 300 EXC-EURO-USA 2005 TRANSMISSION II EXC > C _ > gif Pos Item Number Description Qty

72 COUNTERSHAFT IDLER GEAR 1ST G. 30-T "1E30" IDLER GEAR 2ND G. 26-T "2E26" IDLER GEAR 3RD G. 23-T "3E23" SLIDING GEAR 4TH G.20-T "4E20" SLIDING GEAR 5TH G.23-T "5E23" AXIAL-CIRCLIP 25X1, NEEDLE BEAR. K20X24X NEDDLE BEAR. K24X28X11,9 DIV. 1 23* NEEDLE BEAR. K 22X26X13 TN BALL BEARING TM-SC05C20C4 NTN BALL BEARING 6203 JR2 C LOCK RING DIN X1,64SD SPROCKET 13-T SPROCKET 14-T SPROCKET 15-T STOP DISC 25,2X32X1, STOP DISC 17,2X30X SPACER SLEEVE DRIVE END SHAFT SEAL RING 32X45X6,5 BTSL 1 35* O-RING 28,80X2,20 P431 NBR SHIM 20X32X STOP DISC 25,2X32X1 1

73 MOTOR 300 EXC-EURO-USA 2005 SHIFT MECHANISM 250/ > C _ > gif Pos Item Number Description Qty SHIFTING FORK 4TH/5TH GEAR SHIFTING FORK 2ND GEAR 03 1

74 SHIFTING FORK 1ST/3RD GEAR NEEDLE ROLLER DIN5402 6X14, SHIFTING SHAFT CPL PRESSURE SPRING 0,9MM SLIDING PLATE CPL TENSIONING SPRING 0,8MM SPRING GUIDE BALL BEARING 6903 C SHIFT ROLLER BALL BEARING 6805 C4 NTN JAPAN RETURN SPRING SHIFT LOCATING DRUM AH SCREW DIN6912 M 6X AH SCREW DIN0912-M 6X RETAINING PLATE SHIFT. RAIL MAIN SHAFT 250/ SHIFT. RAIL C. SHAFT 250/ LOCKING LEVER SPRING LOCATING LEVER CPL. 125/200' SLEEVE FOR LOCKING LEVER WASHER DIN7349-5X15X HH COLLAR SCREW M 5X20 WS=8 1 31* SHIFT LEVER CPL. 250/ STEP PLATE FOR SHIFT LEVER BOLT 6X25 FOR SHIFT LEVER SHIFTING LEVER SPRING STOP DISK 14X30X NEEDLE BEAR.HK X20X SHAFT SEAL RING 14X24X6 B STEEL WASHER 6,4X17X PAIR OF WASHERS M 6 NORDLOCK HH SCREW DIN0933-M 6X

75 MOTOR 300 EXC-EURO-USA 2005 Cooling system EXC > C _ > gif Pos Item Number Description Qty RADIATOR L/S NATURE (45286)' RADIATOR R/S NATURE (45285)' RADIAT.CAP 20,3PSI (1,4BAR) PVC-HOSE 6X9 MM PER METER 0

76 THERMOSTAT 55 C CPL O-RING 32,00X2, SCREW FOR PLASTIC D=4X THERMOSTAT 55 C T-CONNECTOR 23/23/12, HOSE CLAMP GEMI HOSE CLAMP GEMI ANGEL PIECE ' RADIATOR HOSE 10X RADIATOR HOSE 18X25 PER METRE RADIATOR HOSE W. THERMOSTAT RADIATOR HOSE 18X25X130 MM RADIATOR HOSE 18X RAD. PROTECT.L/S COLORLESS ' * RADIATOR PROTECTOR L/S ORANGE RAD. PROTECT.R/S COLORLESS ' * RADIATOR PROTECTOR R/S ORANGE CABLE TIE 200/3,6MM BLACK RUBBER SLEEVE D=12MM WASHER DIN9021-A 6, HH COLLAR SCREW M 6X12 WS=8 4

77 MOTOR 300 EXC-EURO-USA 2005 EXHAUST CONTROL > C _ > gif

78 Pos Item Number Description Qty 1* FLAT H.SCEW DIN7991-M5X RETAINING PLATE R/S RETAINING PLATE L/S O-RING 16,00X2,00 VITON CONTR.VALVE L/S "L"300/360/ CONTROL VALVE R/S 300/360/ CYLINDER PIN DIN 7-5X16MM (M6) AH SCREW DIN0912-M 6X SPRING SLEEVE OVERLOAD SPRING RETAIN.PLATE CONTROL FLAP ' CONTROL LEVER WITH BALL TYPE BUSHING SLEEVE GEAR SEGMENT R/S % GEAR SEGMENT R/S GEAR SEGMENT L/S GEAR SEGMENT L/S BEAR. SLEEVE F.CONTROL FLAP' O-RING 15,00X1,50 VITON CONTROL FLAP "3005" AH SCREW DIN0912-M 6X WASHER 6,5X11X AH SCREW DIN0912-M 6X HH COLLAR SCREW M 5X12 WS= WASHER DIN7349-5X15X WATER PUMP WHEEL SHAFT SEAL RING 8X24X7 A DUO SPRING WASHER DIN0137-B BALL BEARING C CENTRIFUGAL TIMER CPL. 250/ BALL BEARING 626LLBC3/5K HH COLLAR SCREW M 5X20 WS= COVER LID ' SPRING GUIDE 250/ O-RING 12,37X2,62 NBR O-RING 24,00X2,00 NBR ADJUST. SPRING AUXILIARY SPRING MID., YELLOW AUXILIARY SPRING SOFT, RED 0 47* AUXILIARY SPRING HARD, GREEN SPRING INSERT ANGLE LEVER CPL. ' SHIM WASHER DIN988 10X16X NEEDLE SLEEVE HK

79 CONTROL LEVER CONNECT.ROD CPL. L=109,5MM ' SECURING DIN S-8 2

80 MOTOR 300 EXC-EURO-USA 2005 Ignition system Kokusan 2K-2, 2K-3 125/200 EXC+SM > C _ > gif

81 Pos Item Number Description Qty FLYWHEEL KOKUSAN 2K-3 ' STATOR KOKUSAN 2K * SPARK PLUG CAP NGK REINFORC SEALING CUP FOR SPARK PLUG SPARK PLUG NGK BR7ES IGNI.COIL KOKU. IG * CDI UNIT 300 MXC/EXC * WIRING HARNESS FOR CDI 2-ST * VOLTAGE REGULATOR HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 5X16 WS= HH COLLAR SCREW M 6X12 WS= HH COLLAR SCREW M 6X16 WS=8 2