This manual is intended for use as a catalogue and reference for users of ROTECH products.

Transcription

1 M A N U A L 5.0 E

2 This manual is intended for use as a catalogue and reference for users of ROTECH products. We have tried to give a short overview of a diversity of products, regardless of manufacturer. The different solutions are displayed in the most convenient way, sorted by branch. This manual is changed often so always reflect the latest developments. Thererfore we encourage all readers to submit any kind of suggestions or comments. This ROTECH-manual for system components is completely designed new and is protected by copyright. All rights reserved. No part of this manual may be reproduced or transmitted in any form or by any means, electronical or mechanical. Claims for conformity with the applications shown in this manual are only provided in accordance with the usual general guarantee. Further claims are excluded, notably ROTECH does not grant for the accuracy of the manual. Technical data, dimensions and availabilitiy are subject to change. ROTECH GmbH P.O. Box 76 D ETTLINGEN Telefon: +9 (0) Telefax: +9 (0) info@rotech.de Internet:

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4 A Signal Devices Overview A General A TCR-class with A - Microswitches A - -wire double sensors A -5 -wire proximity sensors A -7 -wire proximity switches cubic shape A -9 Intrinsically safe slotted sensors (NAMUR) A - Intrinsically safe double sensors (NAMUR) A - EEx ed IIC T6 - switchbox A -5 Actuator Sensor Interface A -7 TCR-Modul with AS-Interface A -9 Connections for solenoid valves A - Plug connector A - PB-class with A - Microswitches A - -wire double sensors A -5 -wire proximity switches cubic shape A -9 Intrinsically safe slotted sensors (NAMUR) A - Intrinsically safe sensors cubic shape (NAMUR) A -5 ET-class with A - Microswitches A - -wire proximity sensors A - Intrinsically safe slotted sensors (NAMUR) A -5 Brackets for signal devices A 5- Universal-quick mounting bracket A 5- TCR-brackets A 5-7 Standard - ET - brackets A 5-0

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6 Introduction ROTECH is specialized in producing and distributing signal devices, switch-boxes, solenoid valves, positioners, brackets and couplings for pneumatic actuators. Components used to integrate signal devices and solenoids into bussystems are also part of our product range. We also keep a large range of accessories for the installation and automation of valves in stock. Our facilities are able to realise client-specific solutions even at small numbers very fast. But we also offer a large range of standard products. Another activity is our build up service. You are able to obtain the complete valve mounted with all necessary components. This implies client-specific special build ups like: - pneumatic actuators with compressed air storage - control of a dose- or intermediate position - contorl of a positions acturator - pneumatical damping - control of fast opening/closing actuators

7 Extracts from our product range Signal devices chapter A and B ET-brackets Chapter A5 Actuators upon request Solenoids chapterl D Couplings and brackets chapter C Valves upon request

8 A - Signal Devices With Housing General information: Signal devices are used to report and control the valves position. Switches and sensors with different technical specifications are mounted into boxes. Depending on the construction even use in explosion proof areas is suitable. Different models and materials are available for the housing. Signal Devices TCR class Switches: - Microswitches - Microswitches EEX d IIC T6 - Zylindrical sensors - Double sensors - Slotted sensors - Intrinsically safe sensors Housing material: Cover: - Macrolon clear - Vestamid black - Aluminium Basel: - Vestamid black Optionen: - Sichtkuppel - Sichtfenster - Magnetventilanschluss

9 Signal Devices PB class A - Switch: - Microswitch - Double sensor - Intrinsically safe sensors Housing material: Cover: - Macrolon clear - Vestamid black Base: - Vestamid black Options: - High vision beacon - Screwcap - aeration and deaeration Signal Devices ET class Switches: - All types Housing material: - Macrolon - Vestamid black - Aluminium - Stainless steel Options: - Control window - Solenoid connection - Diverse box sizes

10 A- Signal Devices TCR class The TCR-series is designed in close co-operation with the experience and the needs of the users. As a result this exceptional design has a number of outstanding technical features that offer many advantages compared to well-known technology. Great effort was expended in the compact construction, nevertheless there is enough space to mount mechanical switches, slotted proximitiy switches or proximitiy sensors (max. M8 x 65mm) TCR-HOUSING The consideration of the VDI/VDE 85 interface in the body is unique. All switching components for open construction (for example the UNI-sandwich system) can be used with the housing. The base provides the possibility to mount a brass filter element to have the same pressure inside and outside the housing. Therefore water condensation is almost impossible. Another remarkable advantage of the TCR-series is that the cable gland is placed below the base, where it is protected against impacts. In addition water cannot penetrate through the cable gland as it is always covered by the housing or the actuator. The easy accessible position of the terminals offers the easiest and quickest wiring when bringing the modul into operation. Integrated into the base is now the possibility to directly connect a solenoid valve. This enables the user to control the actuator and poll the end positions using only one cable.

11 A - The cover serves as a protection for the enclosed switching devices and has to resist the surrounding conditions. To fullfill all application requirements TCR- covers can be manufactured out of different materials. For operation in factories the transparent macrolon cover is very suitable, especially on service duty. For outdoor areas with high static loads the black vestamid cover is highly suitable. This cover is resistant against higher temperatures and ultra-violet lights and has a extremely low electrical resistance. High vision beacon Every box of the TCR-series can be upgraded with a high vision beacon. This allows visual control of the valve position from almost every direction. Available in various color combinations.

12 A - Mechanically operated Signal Devices TCR- series Microswitches The TCR- module with microswitches converts the end positions or middle position of the actuator into electrical signals. The microswitch in the body is commonly used in cases where there are no special requirements or the working voltage should be set free. The microswitch with its compact design is very suitable for mounting into the housing. When used as a potential free contact, the switch provides a very wide range of controlling possibilities. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against vibration. Also available with high vision beacon. ADVANTAGES Open and Closed position is easily adjusted by the switch cams. easy mounting by using screws with almost all components terminal block to connect solenoid valves TECHNICAL DATA Manufacturer: Crouzet Crouzet Type: Switches loads : 6 A, 50 V ~ 0, A, 50 V ~ acc. to UL + CSA Contacts: Silver-nickel gold alloy Mechanical life: x 07 5 x 0 7 Ingress protection: IP 65 IP 65 acc. to IEC 59 / DIN Temp. range: C C Switching precision of the unit:,5,5 Base: Vestamid black Cover: Makrolon clear, Vestamid black or Aluminium nickel plated Sealing (housing): EPDM, NBR or Silicon Prov. connection: M0 x,5 solenoid connection: M x,5 WIRING DIAGRAM Microswitch MV open Auf ouvert closed Zu fermé PE

13 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Internal cover PA + 0%GF Housing (cover) optional 5 TCR- axis POM 6 Switch cam system POM, A 7 Microswitch - 8 Terminal block, 7 poles - 9 Cable gland - 0 Dummy plug for solenoid con. - Bracket, size - A or PA 0 Brackets chapter A Ordering information TCR-modul with microswitches (without bracket) T CR M V S AZ Display: Vision beacon: S (optional) A = Open M = Middle Z = Closed Base: V = Vestamid 6 Cover: M = Macrolon A = Aluminium V = Vestamid Type : = = Make: Crouzet Module: T = TCR

14 A -5 Contact Free Operated Signal Device TCR-Line -wire-doublesensor in TCR-housing The TCR-module with a slotted sensor converts the end positions or middle positions of the actuator into electrical signals. Using double sensors supports an easy construction of the unit. Switches of various manufacturers can be used in the TCR-housing, thus being protected from dirt and mechanical damage. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very cost friendly and easy to service due to its construction principle adjustment of the switching points in the range from 0 to 60 TECHNICAL DATA Manufacturer: IFM Pepperl + Fuchs Turck Type: IN 55 NBN-F5-E8 Ni-DS0- AP6X double sensor inductive, -wire, NO, DC PNP Switch distance: mm mm mm Nom. voltage: V DC V DC V DC Output: short-circuit proof, r everse polarity proof Temp. range: C C C Protection class: IP 67 for sensor, IP 65 for housing Switch accuracy 0,5 0,5 0,5 t Base (housing): Vestamid black Cover (housing): optional Sealing: EPDM, NBR or Silicon System connection: M0 x,5 Solenoid connection: M x,5 WIRING DIAGRAM -wire, PNP MV open Auf ouvert closed Zu fermé PE WH BK BU BN A A - + L - L +

15 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Internal cover PA + 0%GF Housing (cover) optional 5 TCR-axis POM 6 Switch cam system POM, A 7 Double proximity sensor - 8 Terminal block, 7 poles - 9 Cable gland - 0 Dummy plug for solenoid con. - Bracket, size - A or PA Ordering information TCR-modul with double prox. sensor (without bracket) TU DSAP M V S AZ Display : A = Open Z = Closed Vision beacon: S (optional) Base: Vestamid 6 Cover: M = Makrolon V = Vestamid A = Aluminium 6 Make : Type : 55 = IN 55 DSAP = Ni-DS0-AP6X F5E = NBN-F5F-E8 IF = IFM PF = Pepperl + Fuchs TU = Turck

16 A -7 Contact Free Operated Signal Devices TCR-Line -Wire Proximity Sensor The TCR-module with -wire proximity sensor converts the end positions or middle positions of the actuator into electrical signals. The -wire sensor is often used in European countries as a contact free operated signal device for non-hazardous applications. The -wire sensor is considered very reliable in its switching features because of its low residual voltage and the low potential difference in the switched state. The design and the dimensions of the TCR-housing allows it to mount sensors with a length upto 65 mm. Unique is the adjustment of every sensor in the range of 0 to 60. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. TECHNICAL DATA Manufacturer: Type: Switch distance: Nom. voltage: Continous current: Neutral current: Output: Display: Base: Cover: Pepperl + Fuchs NBN - GM50 - E inductive, -wire, NO DC PNP mm 0-0 V DC 00 ma 5 ma short-circuit proof, r everse polarity proof damped 0. V, undamped U s - V LED, yellow Vestamid black optional Makrolon clear, Vestamid black or Aluminium nickel plated EPDM, NBR or silicon Sealing: Ingress protection: sensor: IP 67, housing: IP 65 acc. to IEC 59 / DIN Switching precision of the unit: 0.5 Temp. range: - 5 to + 70 C Prov. connection: M0 x.5 solenoid connection: M x.5 ADVANTAGES Easy and exact adjustment of the switching points in the range from 0 to 60, sensors are mountable up to the size of M8 x 65 mm. WIRING DIAGRAM -wire, PNP MV open Auf ouvert closed Zu fermé PE BK BK BU BN A A - + L- L+

17 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Internal cover PA + 0%GF Housing (cover) optional 5 TCR-axis POM 6 Switch cam system POM 7 Proximity sensor - 8 Sensor plate PA + 0%GF 9 Dampening flag PE chrom plated 0 Terminal block, 7 poles - Cable gland - Dummy plug for solenoid con. - Bracket, size - A or PA 7 6 Brackets chapter A ; ; Ordering information TCR-Modul with proximity sensor (without bracket) T PF NE M V S AZ Display : A = Open Z = Closed Vision beacon : S (optional) Base : V = Vestamid 6 Cover : M = Makrolon A = Aluminium V = Vestamid Type : NBN - GM50-E Make : Pepperl + Fuchs 6 Type : T = TCR

18 A -9 Contact Free Operated Signal Devices TCR_Line -wire-sensor cubic design The TCR-module cubic sensor converts the end positions or middle positions of the actuator into electrical signals. The -wire sensor is often used in European countries as a contact free operated signal device for non-ex-applications. The -wire sensor is considered very reliable in its switching features because of its low residual voltage and the low potential difference in the switched state. The design and the dimensions of the TCR-housing allows it to mount sensors with a length up to 65 mm. Unique is the adjustment of every sensor in the range of 0 to 60. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES Easy and exact adjustment of the switching points in the range from 0 to 60 sensors are mountable up to the size of M8 x 65 mm. TECHNICAL DATA Manufacturer: Pepperl + Fuchs Type: NBB-V-E induktiv, -wire, DC PNP Switch distance: mm Nom. voltage: V DC Continous current: max. 00 ma Neutral current: 5 ma Output: short-circuit proof, reverse polarity undamped 0, V, damped U s - V Display: LED, yellow Temperature: C Ingress protection: IP 67 sensors, IP 65 housing acc. IEC 59 / DIN Switching precision of the unit: 0,5 Base: Vestamid black Cover: Makrolon clear, Vestamid black oder Aluminium hardanodisierd Sealing (housing): EPDM, NBR oder Silicon Prov. connection: M0 x,5 Solenoid connection: M x,5 WIRING DIAGRAM -wire, PNP MV open Auf ouvert closed Zu fermé PE BK BK BU BN A A - + L- L+

19 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Internal cover PA + 0%GF Housing (cover) optional 5 TCR-axis POM 6 Switch cam system POM, A 7 Sensor - 8 Terminal block, 7 poles - 9 Cable gland - 0 Dummy plug for solenoid con. - Bracket, size - A or PA 0 6 Brackets chapter A Ordering information TCR-Modul with cubic sensor(without bracket) T PF VE M V S AZ Display : A Z Vision beacon : S (optio 6 Base : V = Cover : M = Makrolon A = Aluminium V = Vestamid Type : NBB-V-E 6 Make : PF = Pepperl + Fuchs Type : T = TCR

20 A - Contact Free Operated Signal Devices TCR-Line EEx i - Slotted Proximity Sensor The TCR-module with a slotted sensor converts the end positions or middle positions of the actuator into electrical signals. The slotted sensor is commonly used in the chemical industry and generally in applications with explosion protection, although -wire technology is also increasingly applied in mechanical engineering. The slotted proximity sensor is intrinsically safe because of the low potential. There is no need of an additional explosion protection installation. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. The end position can damped or un- ADVANTAGES damped, high switching precision by a large diameter of the disc up to slotted proximity sensors can be mounted. TECHNICAL DATA Manufaturer: Pepperl + Fuchs Pepperl + Fuchs Type: SJ,5 N SJ 5 N slotted sensor, NC, NAMUR (DIN 9 ) Nom. voltage: 8 V DC 8 V DC Working voltage: V DC V DC Output: short-circuit proof undamped ma, damped ma Base: Vestamid black Cover: optional Makrolon clear, Vestamid black or Aluminium nickel plated Sealing: EPDM, NBR or silicon Ingress protection: sensor: IP 67, housing: IP 65 acc. to IEC 59 / DIN Switching precision of the unit: 0.5 Temp. range: - 5 to + 85 C - 5 to + 85 C Prov. connection: M0x,5 solenoid connection: Mx,5 WIRING DIAGRAM open Auf ouvert closed Zu fermé BU BN BU BN GW + - GW +

21 A - Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional 8 7 GW GW GW GW GW GW GW GW Internal cover PA + 0%GF Housing (cover) optional 5 TCR-axis POM 6 Switch cam system POM 7 Slotted proximity sensor - 8 Sensor plate PA + 0%GF 9 Dampening flag A 0 Terminal block, poles - Cable gland - Dummy plug for solenoid con. - Bracket, Size - A or PA Brackets chapter A ; Ordering information TCR-Modul with slotted sensor (without bracket) T PF N M S V AZ Typ : Schlitzgröße : Anzeige : A = Auf M = Mitte Z = Zu Sockelwerkstoff : V = Vestamid Sichtanzeige : S (optional) Deckelwerkstoff : M = Makrolon A = Aluminium V = Vestamid N =... - N S =... - SN =,5mm 5 = 5mm Fabrikat : PF = Pepperl + Fuchs TU = Turck 6 Bauart: T = TCR

22 A - Contact Free Operated Signal Devices TCR-Line EEx i - Double Sensor in TCR-housing The TCR-module with a double sensor converts the end positions or middle positions of the actuator into electrical signals. Using double sensors supports easy construction of the unit. The -wire sensors is commonly used in the chemical industry and generally in applications with esplosion protection. The slotted proximity sensor is intrinsically safe because of the low potential. There is no need of an additional expolsion protection installation. The fully adjustable serrated cams are locked togehther to ensure that the adjusted setting is secured against any vibration. Also available with high vision beacon. ADVANTAGES very cost friendly and easy to service due to its construction principle adjustment of the switching points in the range from 0 to 60 TECHNICAL DATA Manufacturer: Pepperl + Fuchs Type: NCN-F5F-N Doublesensor, NAMUR (DIN 9 ) Rated voltage: 8 V DC Nom. voltage: V DC V DC Output: short circuit proof undamped ma, damped ma Temperature: C WIRING DIAGRAM Protection class: IP 67 for Sensor, IP 65 for housing -wire, NAMUR acc. IEC 59 / DIN Switching precision of the unit: 0,5 PE 7 Base: Vestamid black 6 MV Cover: Makrolon transparent, Vestamid black EEx i 5 or Aluminium open BK Auf Sealing (housing): EPDM, NBR or Silicon ouvert WH System connection: M0 x,5 closed BU Solenoid connection: M x,5 Zu fermé BN

23 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Internal cover PA + 0%GF Housing (cover9 optional 5 TCR-axis POM 6 Switch cam system POM, A 7 Doublesensor NAMUR - 8 Terminal block, 7 poles - 9 Cable gland - 0 Dummy plug for solenoid con. - Bracket, size - A or PA 7 6 Ordering information TCR-Modul with double sensor (without bracket) T PF F5N M V S AZ Type: Make: T = TCR Display :A = Open Z = Closed Vision beacon: S (optional) Base: Vestamid Cover: M = Makrolon V = Vestamid A = Aluminium Type: F5N = NCN-F5F-N PF =Pepperl + Fuchs NBN-F5F-N II I Brackets chapter A

24 A -5 Signal Devices In TCR-Housing for Ex-Areas EEx ed IIC T6 Limit Switch Box The limit switch module for hazardous areas converts mechanical end or middle positions of the actuator into electrical signals. The microswitch (EEx d IIC T6) is through its very compact design especially suited to be mounted into a housing. As a potential free switch over contact it is flexible in the kind of control. The TCR-module made of a shock-proof Vestamid housing is certified for protection class EEx ed IIC T6 by using components that are increased safety and flame proof. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES protection class EEx ed IIC T6 display Open and Closed can be adjusted individually by the switch cams very good price / performance ratio TECHNICAL DATA Manufacturer: Crouzet Type: 8 9 Ingress protection of the: EEx d IIC T6 switch acc. to EN 500 Switched power: 5 A, 50 V ~ acc. to UL + CSA Contacts: silver-nickel Mechanical life: 5 x 0 6 operations Sealing (housing): EPDM 60 Shore A Ingress protection: housing: IP 65, switch: IP 67 acc. to IEC 59 / DIN Switching precision of the unit: =.5 Cable gland: M0 x.5 (EEx e II) Temp. range: - 0 to + 60 C Housing material: Vestamid black WIRING DIAGRAM open Auf ouvert closed Zu fermé WH BK BK WH BN BU BU BN 6 5

25 A -6 Pos. Pcs. Description Material 7 8 Housing (base) Vestamid O-ring sealing EPDM 60 Internal cover PA + 0%GF Housing (cover) Vestamid 5 TCR-axis POM 6 Switch cam system POM 7 Microswitch EEx d IIC T6-8 Terminal block, 6 poles - EEx e II 9 Cable gland - EEx e II 0 Bracket, Size - A oder PA 6 Brackets chapter A ; ; Ordering information TCR-modul EEx ed IIC T6 (without bracket) T CR V V AZ Base : Display : A = Open M = Middle Z = Closed V = Vestamid 6 Cover : V = Vestamid A = Aluminium Type : = 8.9. EEx d IIC T6 Make : Crouzet Type : T = TCR 6

26 A -7 Actuator Sensor Interface Zentraleinheit Systemgruppen Steuerungen Sensoren + Aktoren The actuator-sensor-interface is a new net system for binary sensors and actuators of the lowest field bus level. The process signals are commonly transmitted to the control system by a complex parallel wiring. The AS-interface replaces the complex wiring with an easy -wire connection, common to all sensors and actuators. The AS-interface is an open standard, independent of any manufacturer. The advantage for the user is that different AS-interfaces can be applied. Functionally similar devices of different manufacturers can be exchanged easily. The AS-interface works according to the master-slaveprinciple. Every slave connected by the AS-interface can control four binary elements that can act as inputs (sensor) or outputs (actuator). A fully equipped master with 0 + slaves can control binary elements. Characteristics By using the new bi-directional slaves the max. possible number of binary sensors or actuators is 8. Another important advantage of the AS-interface techinque is the use of one wire for data transmission and power supply to the slaves. The connection is easily done by penetration terminals. Topology: optional: linear, star, tree, ring Number of nodes: ASI-slaves / master Addressing: By master with programming unit or automatically by node replacement Cabeling: Unscreened.5 mm Expansion: 00 m total length (without repeater) Transmission rate: Approx. 67 kbit/s Bit coding: Manchester code Cycle time: 5 ms for slaves Data per message: bit bi-directional Error detection: parity bit + signal quality monitoring

27 A -8 The AS-interface system components AS-interface master The master monitors the AS-Interface system and organises the data exchange with its slaves. The master acts as a slave to the higher level fieldbus such as PRO- FIBUS, INTERBUS-S, MODBUS or other similar systems. The model as a stand alone master can store commands and is capable of calculating combinations of inputs and outputs on its own. Anderwendersystem (SPS, PC,... ) AS-Interface Netzteil Feldbussystem AS-Interface Master Endschalterkasten AS-interface power supply For supplying the ASI network a special power supply is required. A standard V power supply cannot be used as it must also control the de-coupling of the data signal from the supply voltage. AS-interface modules Previously installed standard sensors or actuators in -wire or -wire configurations can be connected by modules into the AS-interface net. Every group represents only one participant in the system, so that 8 binary elements can be combined with the net. AS-interface sensors/actuators Sensors with an integral ASI chip offer you enormous advantages. They can be controlled directly from the bus, and be connected directly to the serial data line. AS-interface limit switch box The special I/O-module of the ROTECH limit switch box records the actuator position open / closed and at the same time controls the magnetic valve solenoid of the pneumatic actuator. The complete module represents a single participant in the AS-Interface net. AS-interface conduit In addition to standard round cable, special ASI ribbon cable has come into its own for networking, enabling easy component linking using the penetration technique.

28 A -9 Intelligent Signal Devices TCR-Line AS Interface The AS-interface module converts the mechanical end or middle positions of the pneumatic actuator into electrical signals and transmits them by the AS-interface bus system. This can be realized with Namur-switches or gold contact micro-switches. The TCR-module also allows indirect control of a magnetic valve solenoid (.6W/V) via the bus. The connection with the special penetration technique allows the mounting of the module at any position on an existing or new AS-interface cable without using special tools. The box is available with high vision beacon, too. ADVANTAGES Bus connection of the complete limit switch module integrated control of a magnetic valve solenoid easy and quick mounting and wiring. TECHNICAL DATA Manufacturer: alternativ Type: Sensors acc. NAMUR (DIN 9 ) Microswitch with gold alloy Output AS-Interface ( Slaveadress) Bit 0 Magnetic valve solenoid control Bit Sensor Bit Sensor Nom. voltage: 0 V DC (AS-interface power supply) Temperature: C Base: Vestamid black Cover: Makrolon clear, Vestamid black or Aluminium nickel plated Sealing: EPDM, NBR or Silicon Schutzart: IP 67 for Sensor, Housing IP 65 acc. IEC 59 / DIN Connection: AS-Interface WIRING DIAGRAM,6 W / V open Auf ouvert closed Zu fermé MV open Auf ouvert closed Zu fermé MV,6 W / V BU BN BU BN ASI ASI - ASI + - ASI +

29 A -0 Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing EPDM 60 Internal cover PA + 0%GF Housing (cover) optional 5 TCR-axis POM 6 Switch cam system POM, A 7 Slotted prox. sensor NAMUR - 8 Slotted prox. sensor NAMUR - Aktor-Sensor-Interface 9 Control unit - Actuator-Sensor-Interface 0 Dummy plug for solenoid con. - Bracket, size - A oder PA Brackets chapter A ; Ordering information TCR-Modul with AS-Interface (without bracket) T PF N M V S AZ Display : A = Open Z = Closed High Vision Beacon : S (optional) Base : V = Vestamid Cover : M = Makrolon A = Aluminium V = Vestamid Type : N = SJ,5 N 5N = SJ5 N F5N = NCN-F5F-N 8 = Make : Type : T = TCR PF = Pepperl + Fuchs CR = Crouzet STKASI 6 wired by an AS-Interface-connection module

30 A - Connectivity Options Solenoid valve Solenoid valve In many areas of industrial engineering pneumatic actuators are used to control valves. The TCR-housing offers the possibility to connect the control solenoid with the limit switch unit. Through a cable gland at the side of the housing the solenoid is wired onto the mutual terminal block. The whole unit can therefore be wired to the control sys- tem with just one cable. For special applications it maybe useful to have the possibility to disconnect the solenoid and the limit switch unit. For this kind of requirement the TCR-housing can be equipped with a plugable connection. The cable gland is wired to the terminal block inside the box. Solenoid valve Ordering information box with solenoid connection TCRMVAZ M M = M x,5 Kabelverschraubung LU = Lumberg RKF 5 Signal device

31 A - Plug connection The TCR-housing has another advantage that makes maintainance much easier. The design of the housing enables plugin connectors to be used for linking to the control system. The part of the housing that juts out protects the plug from mechanical damage. TECHNICAL DATA : Manufacturer: Type: Harting Han 7 D Harting Han 8 U Housing: Thermoplast pressed cast alloy Ingress protection: IP 65 IP 65 acc. to IEC 59 / DIN Number of contacts: 7 + PE 8 Contacts: hard silver hard silver hard gold Lock: screwed max. Current: 0 A Voltages: 50 V AC V AC 00 V DC 50 V DC Cable gland: PG PG Temperature range: -0 to +5 C -0 to +5 C TECHNICAL DATA : Manufacturer: Amphenol Tuchel Type: C 6- Housing: Polyamid 6.6 self extinguishing Ingress protection: IP 66 acc. to IEC 59 / DIN Number of contacts: 6 + PE Contacts: silver Lock: screwed max. Current: 0 A at 5 C Voltages: 50 V AC 00 V DC Cable diameter: mm Temperature range: -0 to +00 C Ordering information Box with plug connector TCRMVAZ AMP AMP = Amphenol Tuchel HA7 = Harting Han 7 D HA8 = Harting Han 8 U Signal device More plug connections upon request

32 A - Signal Devices PB-Line The PB-Modul converts mechanical end or middle positions of pneumatic actuators into electrical signals. Use of double sensor in different types or micro switches allows for the whole unit to be very compact. Additonally the shock-proof vestamid housing protects the sensor from dirt and mechanical damage. The cover is also available in clear macrolon. As an option a high vision beacon is available in different color combinations. The end positions can be adjusted over a range from 0 to 60. It is possible to connect the sensor damped or undamped. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very compact design easy service and economical through a simple mechanical design switching points adjustable over a range from 0 to 60. high vision beacon

33 A - Aeration and Deaeration Membrane Do you know the problem with condensated water? Perspiration water will always be generated in an hermetically sealed box by dropping the outside temperature. Through the installation of a waterproof but airpermeable membrane, the internal is able to interchange with the outer enviroment and perspiration water will be avoided. ; Air and humidity Water and particles ADVANTAGES The installation of the steam permeable membrane avoids perspiration water. Permanent de/aeration of the box is guaranteed. High protection class, because the microporous structure of the mebrane prevents the penetration of microparticles and saltcrystals. It also mechanically protects the lattice structure. Cost-saving, because a dry chamber avoids corrosion, this lowers maintenance costs.

34 A - Mechanically Operated Signal Devices PB-Line Microswitch The PB-module with microswitches converts the mechanical end or middle positions of the actuator into electrical signals. Microswitches are mainly used where there are no special requirements or the working voltage should be set freely. Being a potentialfree contact the switch provides a wide range of controlling possibilities. The end positions can be adjusted over a range from 0 to 60. It is possible to connect the sensor damped or undamped. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very compact design wide range of use switching points adjustable over a range from 0 to 60 TECHNICAL DATA Manufacturer: Crouzet Crouzet Type: Switched loads 6 A, 50 V ~ 0. A, 50 V ~ acc. to UL + CSA Contacts: silver-nickel gold alloy Mechanical life: x x 0 7 Sealing (Housing): EPDM, NBR or silicon Ingress protection: IP 65 IP 65 acc. to IEC 59 / DIN Switching precision of the unit:.5.5 Base: Vestamid black Cover: Makrolon clear, Vestamid black or high vision beacon Sealing (Housing): Connection: EPDM, NBR or Silicon Pluggable cable connection and cable gland M0x,5 open Auf ouvert closed Zu fermé WIRING DIAGRAM 5

35 80 0 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Housing (cover9 optional TCR-axis POM 5 Switch cam system POM, A 6 Cable gland Microswitch Terminal block, 5 poles Bracket, size - A or PA Brackets chapter A Ordering information PB-Modul with microswitch (without bracket) P CR M V AZ Display : A = Open Z = Closed Cover : V = Vestamid Base : M = Makrolon V = Vestamid S = High vision beacon Type : = = Make : CR = Crouzet Type : P = proxi-box

36 A -5 Contact Free Operated Signal Device Proxi-Box -wire Doublesensor with terminal block The PB-module with double proximity sensor converts the mechanical end or middle positions of the actuator into electrical signals. A plugable terminal block is integrated into the sensor. This makes maintening and wiring of the box easier. The end positions can be adjusted over a range from 0 to 60. It is possible to connect the sensor damped or undamped. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very compact design easy service and economical through a simple mechanical design available with high vision beacon TECHNICAL DATA: Manufacturer: Pepperl + Fuchs Type: NBN-F5F-E8-P Doublesenor NO DC PNP Switch distance: mm Working voltage: V DC Output: short-circuit proof reverse polarity prot. Temperature: C Base: Vestamid black Cover: Makrolon clear, Vestamid black or high vision beacon Sealing: EPDM, NBR or Silicon Ingress protection: IP 67 for sensor, IP 65 for housing acc. IEC 59 / DIN Switching precision 0,5 0,5 of the unit: Connection: Pluggable cable connection and cable gland M0x,5 open Auf ouvert closed Zu fermé WIRING DIAGRAM -wire, PNP A A L + L -

37 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Housing (cover) optional TCR-axis POM 5 Switch cam system POM, A 6 Terminal block, poles Double sensor Bracket, size - A or PA 5 Brackets chapter A Ordering information PB-Modulwith double sensor (without bracket) P PF F5E P M V AZ 80 Type : Cover : Base : Connect. : P = Pluggable terminal block Type : F5E = NBN-F5F-E8-P Make : PF = Pepperl + Fuchs P = Proxi-box Display : A = Open Z = Closed V = Vestamid M = Makrolon V = Vestamid S = Sichtanzeige

38 A -7 Contact Free Operated Signal Device Proxi-Box -Wire-Double Sensor With Plug Or Cable The PB-module with double proximity sensor converts the mechanical end or middle positions of the actuator into electrical signals. By using double sensors it is possible to have a compact design of unit. The housing made of shock proof Vestamid provides excellent protection for the sensor against dirt and mechanical damage. The end positions can be adjusted over a range from 0 to 60. It is possible to connect the sensor damped or undamped. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very compact design easy service and economical through a simple mechanical design available with high vision beacon TECHNICAL DATA Manufacturer: Pepperl + Fuchs Pepperl + Fuchs Type: NBN-F5F-E8 NCN-F5F-E8-V Doublesensor NO DC PNP WIRING DIAGRAM -wire, PNP Connection: Cable 5 m M-plug connector Switch distance: mm Working voltage: V DC Output: short-circuit proof, reverse polarity prot. Temperature: C Base: Vestamid black Cover: Makrolon clear, Vestamid black or high vision beacon Sealing: EPDM, NBR or Silicon Ingress protection: IP 67 for sensor, acc. IEC 59 / DIN IP 65 for housing Switching precision: 0,5 open Auf ouvert closed Zu fermé open Auf ouvert closed Zu fermé BN WH BU BK A A A A L + L - L + L -

39 A -8 7 Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Housing (cover9 optional TCR-axis POM 5 Switch cam system POM, A 6 O-ring sealing Double sensor Bracket, size - A or PA 6 5 Brackets chapter A5 8 Ordering information PB-Modul with double sensor (without bracket) 50 P PF F5E S M V AZ 80 Type : Cover : Base : Connect. : K = Cable 5 m S = M-plug-connector Type : F5E = NBN-F5F-E8 (-V) Make : PF = Pepperl + Fuchs P = Proxi-box Display : A = Open Z = Closed V = Vestamid M = Makrolon V = Vestamid S = Sichtanzeige

40 A -9 Contact Free Operated Signal Device Proxi-Box -Wire Cubic Sensor The PB-module with cubic sensors converts the mechanical end or middle position of the actuator into electrical signals. The housing made of shock proof Vestamid provides excellent protection for the sensor against dirt and mechanical damage. Also available: cover material Macrolon (clear) or with high vision beacon. The end positions can be adjusted over a range from 0 to 60. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very compact design also available with one sensor available with high vision beacon TECHNICAL DATA Manufacturer: Pepperl + Fuchs Type: NBB-V-E-V5 induktiv, -wire, NO, DC PNP Switch distance: mm Nom. voltage: V DC Continous current: max. 00 ma Open circuit current: 5 ma Output: reverse polarity prot. undamped 0, V, damped U s - V Display: LED, yellow Temperature range: C Ingress protection: IP 67 for sensor, IP 65 for housing acc.. IEC 59 / DIN Switching precision of the unit: 0,5 Base: Vestamid black Cover: Makrolon clear, Vestamid black or Aluminium Sealing (housing): EPDM, NBR oder Silicon Connection: pluggable cable clamp and cable connection M0x,5 open Auf ouver t close d Zu fermé WIRING DIAGRAM -wire, PNP BK BK BU BN A A L - L +

41 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Housing (cover) optional TCR-axis POM 5 Switch cam system, adjustable POM, A 6 Terminal block, poles Sensor Bracket, size - A or PA Brackets chapter A Ordering information PB-Modul with cubic sensor (without bracket) P PF VE M V AZ 80 Type : Display :A = Open Z = Closed Base : V = Vestamid Cover : M = Makrolon V = Vestamid S = High vision beacon Type : VE = NBB-V-E-V5 Make : PF = Pepperl + Fuchs P = Proxi-box

42 A - Contact Free Operated Signal Device Proxi-Box Double Sensor With Terminal PB-Line The PB-module with double proximity sensor converts the mechanical end or middle positions of the actuator into electrical signals. A pluggable cable clamp is integrated into the sensor. This makes maintening and wiring of the box easier. The -wire sensors is commonly used in the chemical industry and generally in applications with esplosion protection. The double sensor is intrinsically safe because of the low potential. There is no need of an additional expolsion protection installation. Covers available: Makrolon clear, Vestamid or high vision beacon. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. TECHNICAL DATA ADVANTAGES very compact design easy service and economical through a simple mechanical design available with high vision beacon Manufacturer: Pepperl + Fuchs Type: NCN-F5F-N-P Doublesensor, NC NAMUR (DIN 9 ) nom. voltage: 8 V DC Output: short-circuit proof undamped ma, damped ma Temperature: C Ingress protection: IP 67 for sensor, IP 65 for housing acc. IEC 59 / DIN Switching precision : 0,5 Base: Vestamid black Cover: Makrolon clear, Vestamid black or with high vision beacon Sealing (housing): EPDM, NBR or Silicon Connection: pluggable terminal block and cable gland M0x,5 open Auf ouvert closed Zu fermé WIRING DIAGRAM -wire, NAMUR

43 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Housing (cover) optional TCR-axis POM 5 Switch cam system, adjustable POM, A 6 Terminal block, poles Double sensor, NAMUR Bracket, size - A or PA 5 Brackets chapter A Ordering information PB-Modul with double sensor (without bracket) P PF F5N P M V AZ 80 Type : Cover : Base : Connect. : P = Pluggable terminal block Type : F5N = NCN-F5F-N-P Make : PF = Pepperl + Fuchs P = Proxi-box Display : A = Open Z = Closed V = Vestamid M = Makrolon V = Vestamid S = High vision beacon

44 A - Contact Free Operated Signal Device Proxi-Box EEx i -Doublesensor with plug or cable The PB-module with double proximity sensor converts the mechanical end or middle positions of the actuator into electrical signals. The sensors are available with M-plug and cable. The -wire sensors is commonly used in the chemical industry and generally in applications with esplosion protection. The double sensor is intrinsically safe because of the low potential. There is no need of an additional expolsion protection installation. The end positions can be adjusted over a range from 0 to 60. It is possible to connect the sensor damped or undamped. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very compact design various connection possiblities switching points adjustable over a range from 0 to 60. TECHNICAL DATA Manufacturer: Pepperl + Fuchs Pepperl + Fuchs Type: NCN-F5F-N NCN-F5F-N-V Doublesensor NC NAMUR (DI 9 ) WIRING DIAGRAM -wire, NAMUR Connection: Cable 5 m M-plug nom. voltage: 8 V DC Output: short-circuit proof undamped ma, damped ma Temperature: C Base: Vestamid black Cover: Makrolon clear, Vestamid black or high vision beacon Sealing: EPDM, NBR or Silicon Ingress protection: IP 67 for sensor, acc. IEC 59 / DIN IP 65 for housing Switching precision: 0,5 open Auf ouvert closed Zu fermé open Auf ouvert closed Zu fermé WH BK BN BU

45 A - 7 Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Housing (cover) optional TCR-axis POM 5 Switch cam system POM, A 6 O-ring sealing Double sensor, NAMUR Bracket, size - A or PA 6 5 Brackets chapter A Ordering information PB-Modul with double sensor (without bracket) P PF F5N S M V AZ 80 Type : Cover : Base : Connect. : K = Cable 5 m S = M-plug-connector Type : F5E = NCN-F5F-N (-V) Make : PF = Pepperl + Fuchs P = Proxi-box Display : A = Open Z = Closed V = Vestamid M = Makrolon V = Vestamid S = High vision beacon

46 A -5 Contact Free Operated Signal Device Proxi-Box EEx i - Wire Sensor - Cubic Design The PB-module with cubic sensors converts the mechanical end or middle positions of the actuator into electrical signals. The -wire sensors is commonly used in the chemical industry and generally in applications with explosion protection. The double sensor is intrinsically safe because of the low potential. There is no need of an additional expolsion protection installation. The end positions can be adjusted over a range from 0 to 60. It is possible to connect the sensor damped or undamped. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES very compact design also available with one sensor available with high vision beacon TECHNICAL DATA Manufacturer: Pepperl + Fuchs Type: NJ-V-N-V5 NC, NAMUR (DIN 9) Switch distance: mm Nem. voltage: 8 V DC Output: undamped 0, ma, damped ma Temperature range: C Ingress protection: IP 67 for sensor, IP 65 for housing acc. IEC 59 / DIN Switching precision of the unit: 0,5 Base: Vestamid black Cover: Makrolon clear, Vestamid black or high vision beacon Sealing (housing): EPDM, NBR or Silicon Connection: pluggable cable clamp and cable connection M0x,5 open Auf ouvert closed Zu fermé WIRING DIAGRAM -wire, NAMUR

47 A Pos. Pcs. Description Material Housing (base) Vestamid O-ring sealing optional Housing (cover) optional TCR-axis POM 5 Switch cam system adjustable POM, A 6 Terminal block, poles Sensor NAMUR Bracket, size - A or PA Bracket chapter A Ordering information PB-Modul with cubic sensor (without bracket) P PF VN M V AZ 80 Type : Base : Base : Type : VN = NJ-V-N Make : PF = Pepperl + Fuchs P = Proxi-box Dsiplay :A = Open Z = Closed V = Vestamid M = Makrolon V = Vestamid S = High vision beacon

48 A - Mechanically Operated Signal Device With Housing Microswitch The microswitch-module converts the mechanical end or middle positions of the actuator into electrical signals. The microswitch is commonly used when there are limited specifications and when the user should be free in the choice of the working voltage. The compact design of the microswitch is suited to the dimensions of the housing. When used as potential free change over contacts the user is free to choose the method of control. The spring coupling compensates for any irregularities in the mounting bracket and guarantees a positive location in the actuator shaft. An additional yellow arrow position indicator displays the position of the actuator visually. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANTAGES safe to operate through flexible wiring easy service through screwed components safe assembly through symmetric design. TECHNICAL DATA Manufacturer: Crouzet Crouzet Type: Switched load: 6 A, 50 V ~ 0. A, 50 V ~ acc. UL + CSA Contacts: silver-nickel gold alloy Mechanical life: x 07 operations 5 x 0 7 operations Ingress protection: IP 65 IP 65 acc. IEC 59 / DIN Switching precision:.5.5 Cable gland: M0 x.5 M 0x.5 Temp. range: - 0 to + 5 C - 0 to + 5 C Housing: Makrolon, light grey (polycarbonate with clear cover) Vestamid, black (strike proof polyamide 6.6) alternative with polycarbonate window Aluminium, industrial grey (GD AL SI ) Sealing (housing): silicon (alternative neoprene) WIRING DIAGRAM closed Zu fermé open Auf ouvert 6 5

49 A - Pos. Pcs. Description Material (Aluminium) Housing optional Microswitch - Switch cam POM Coupling standard A 5 Terminal block, 6 poles - 6 Cable gland - 7 Mounting plate PA 6 8 Bracket, size - A or PA 9 Position indicator PE 0 Plate, short Steel nickel p. Axis, short PE Brackets chapter A (Aluminium) Ordering information ET-Modul with microswitch (without bracket) CR M AZ Display : Body material : A = Open Z = Closed M = Makrolon A = Aluminium V = Vestamid VF = Vestamid with window Type : = = Make: Crouzet

50 A - Contact Free Operated Signal Device ET-Housing -Wire-Contact Free Sensor The ET-module with -wire proximity sensor converts the mechanical end or middle positions of the actuator into electrical signals. In many european countries the proximity signal device is used for NON-Ex applications. It is extra secure in its switching performance, because it possesses a negligible residual current at blocked state, and a minimal potential drop at switched state. The coupling of the modul balances possible bumps of the bracket and guarantees a full transmission at the the actuators shaft. ADVANTAGES TECHNICAL DATA easy and precise adjusting of the end positions secure control through a stainless steel flag symetrical design, easy to mount Manufacturer: Pepperl + Fuchs Type: NBN -GM50-E induktiv, NO, DC PNP Switch distance: mm Nom. voltage: 0-0 V DC Continous current: 00 ma Open circuit current: 5 ma Output: short circuit proof, reverse polarity prot. undamped 0, V, damped U s - V Display: LED, yellow Temperature range: C Housing: Makrolon, grey with clear cover ( Polycarbonat ) Vestamid, black (shock-proof Polyamid 6.6) alternative with window material Polycarbonat Aluminium, industry grey ( GD AL SI ) Sealing: Silicon (alternative Neoprene) Ingress protection: IP 67 for sensor, IP 65 for housing acc. IEC 59 / DIN Switching precision of unit: 0,5 Connection: M0 x,5 WIRING DIAGRAM open Auf ouvert closed Zu fermé BK BU BN BK BU BN 6 5

51 A - Pos. Pcs. Description Material (Aluminium) Housing optional Proximity sensor - Mounting flag Alu Switch flag A 5 Axis NJ A 6 Terminal block, 6 poles - 7 Cable gland - 8 Mounting plate PA 6 9 Bracket, size - A or PA 0 Position indicator PE Brackets chapter A Basically it is possible to mount proximity sensors form different manufacturers into the ET-box. The max. mounting size of the sensor for the standard box is M8 x 50mm (without cable entry). Special sizes upon request. 5 (Aluminium) Ordering information ET-Modul with proximity sensor (without bracket) PF NE V AZ Make : Display : Body material Type : NBN-GM50-E Pepperl + Fuchs A = Open Z = Closed M = Makrolon A = Aluminium V = Vestamid VF = Vestamid with window

52 A -5 Contact Free Operated Signal Devices With Housing EExi - Slotted Proximity The slotted sensor unit converts the end positions or middle positions of the actuator into electrical signals. The slotted sensor is commonly used in the chemical industry and generally in applications requiring explosion protection. But -wire technology is also increasingly applied in mechanical engineering. The slotted proximity sensor is intrinsically safe because of the low potential. There is no need for an additional explosion protection installation. The spring coupling compensates for any irregularities in the mount bracket and guarantees a positive location in the actuator shaft. An additional yellow arrow high visibility position indicator displays the position of the actuator. The fully adjustable serrated cams are locked together to ensure that the adjusted setting is secured against any vibration. ADVANATGES The end position can be damped or undamped high switching precision through a large disc diameter switching positions can be adjusted independently. TECHNICAL DATA Manufacturer: Pepperl + Fuchs Pepperl + Fuchs Type: SJ,5 N SJ 5 N slotted sensor, NC, Namur (DIN 9 ) Nom. voltage: 8 V DC 8 V DC Working voltage: V DC V DC Output: short-circuit proof undamped ma, damped ma Housing: Makrolon, light grey ( Polycarbonate with clear cover ) Vestamid, black (shock proof polyamide 6.6) optional with a window of polycarbonate Aluminium, industrial grey ( GD AL SI ) Sealing: Silicon (optional neoprene) Ingress protection: sensor: IP 67, housing: IP 65 acc. to IEC 59 / DIN Switching precision: 0.5 Cable gland: M0 x.5 Temp. range: - 5 to + 70 C WIRING DIAGRAM open Auf ouvert closed Zu fermé BU BN BU BN GW + - GW +

53 A -6 Pos. Pcs. Description Material (Aluminium) Housing optional Slotted sensor - Plate SJ PA 6 Switch cam A 5 Axis standard A 6 Terminal block, poles - 7 Cable gland - 8 Mounting plate PA 6 9 Bracket, size - A or PA 0 Position indicator PE Plate Steel, nickel p. Axis, long PE 8 6 Brackets chapter A5 GW 80 GW 0 5 (Aluminium) Ordering information ET-module with microswitch (without bracket) PF N A AZ Display : Body material : A = Open Z = Closed M = Makrolon A = Aluminium V = Vestamid VF = Vestamid with window Type : N =... - N S =... - SN Slot size : Make : =,5mm 5 = 5mm PF = Pepperl + Fuchs TU = Turck

54 A 5- Brackets For Signal Devices ROTECH ET-brackets provide alternative possibilities for mounting signal devices (e.g. switch boxes) to actuators and valves. The bracket program is especially designed to fit actuators with connections according to VDI/VDE 85. It includes brackets to mount standard limit-switch boxes, brackets with handlever lock-off facility and brackets to fix limit-switch units directly onto manually operated valves. Actuator sizes acc. VDI/VDE 85 Actuator Dim. of drills Shaft height size A B C / C A B

55 Pluggable Universalbracket Polyamid A 5- beginning page A5- QUICK MOUNTING: ADVANTAGES Mount feet onto actuator with two screws Plug switchbox and brackets base onto feet quickest mounting fits sizes and by turning feet 80 optimised design for TCR- and PB/ET- series Stainless Steel Brackets beginning page A5-7 ADVANTAGES robust stainless steel construction easy adaptation of the actuators shaft height with sizes slim design and easy mounting of the TCR- bracket