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1 3M Electrical Markets Division Loadbreaks Deadbreaks Junctions Surge Arresters Disconnectable Joints 3 3M is the exclusive distributor for Richards Medium Voltage cable accessories in Canada.
2 As your medium voltage application experts and total solution provider, 3M offers innovative and reliable solutions for your operational and project needs. In order to serve you even better, we have expanded our medium voltage accessory portfolio to include Medium Voltage Separable Connectors from Richards Manufacturing Company. 3M Canada and Richards Manufacturing have entered into a strategic business relationship where 3M is the exclusive provider of sales and technical support for the Richards line in Canada. Combining our on-site training and support with our outstanding service, we are confident that we can save you time and money by improving the reliability of your network. These Medium Voltage Separable Connectors fully comply with IEEE standards and are compatible with all separable connectors that also comply with those standards. Test reports are available upon request. 3
3 200A LOADBREAK ELBOW The 200A Loadbreak Elbow was designed and validated against the following industry standards: ANSI/IEEE Std. 386: For Separable Insulated Connector Systems IEE Std. 592: For Exposed Semi-conducting Shields Voltage Class, Phase-to-Phase Maximum Operating Line-to-Ground Voltage Corona Voltage Level (partial discharge extinction voltage) AC Withstand 1 minute DC Withstand 15 minutes Impulse- Withstand Voltage (BIL) Product Ratings 15kV 25kV 8.3kV 11kV 34kV 53kV 95kV 15.2kV 19kV 40kV 78kV 125kV Connector Short-Time Continuous Current Bi-Metallic 3.5kA, 3sec. & 10kA, 10c 200A Copper 3.5kA, 3sec. & 10kA, 10c 200A All 200A Elbows are 100% production-tested as follows: Voltage Class, Phase-to-Phase Impulse-Withstand Voltage (BIL) Corona Voltage Level (partial discharge extinction voltage) AC Withstand 1 minute Product Ratings 15kV 25kV 95kV kV 19kV 34kV 40kV TYPICAL KITS, PARTS & ACCESSORIES 200A Loadbreak Elbow (with Test Point) and Bi-Metal Connector 21LBT2WXB - 15kV 5811 Series - 25kV 200A Loadbreak Elbow (with Test Point) and Copper Connector 21LBT2WXB - 15kV W and X are determined based on cable specifications Loadbreak Brushing Insert 21LBI - 15kV 5811-BI- 25kV Loadbreak Insulating Cap (Available with or without drain wire) 21LBIC - 15kV 21LBICG- 15kV (w/drain wire) 22LBICBG- 25kV (w/drain wire) PAGE: 1
4 200A 15/25kV LOADBREAK 200A 15/25kV Loadbreak Connector Assembly PAGE: 2
5 600/900A DEADBREAK 600A Deadbreak Elbow Connectors and Accessories provide an easy way to terminate cables and equipment and splice primary cable at 15/25/28kV and 35kV. The 600A Elbow is fully shielded and features a bolted connection in either aluminum (600A) or copper (900A). Accessories are available for insulating, testing, grounding and circuit expansion. If you are splicing cables together, see the R-Stack section on page /900A, 15/25/28kV and 35kV Class, Separable Elbow Connector components have been designed and tested per the following industry standards: ANSI/IEEE Std 386: For Separable Insulted Connector Systems IEEE Std 592: For Exposed Semi-conducting Shields Voltage Class, Phase-to-Phase Maximum Operating Line-to-Ground Voltage Corona Voltage Level- (partial discharge extinction voltage) AC Withstand 1 minute DC Withstand 15 minutes Impulse- Withstand Voltage- (BIL) Product Ratings 15kV 25/28kV 35kV 8.3kV 11kV 34kV 53kV 95kV 16.2kV 22kV 45kV 84kV 140kV 21.1kV 26kV 50kV 103kV 150kV Connector Short-Time Continuous Current Aluminum Copper 25kA, 10c. 25kA, 10c. 600A 900A All 600/900A elbows are 100% production-tested as follows: Voltage Class, Phase-to-Phase Impulse-Withstand Voltage- (BIL) Corona Voltage Level- (partial discharge extinction voltage) AC Withstand 1 minute 15/25/28kV 95/140kV 22kV 45kV 35kV 162kV 26kV 50kV WE DO MORE TESTING THAN INDUSTRY STANDARDS REQUIRE. IEEE 386 REQUIRES EITHER IMPULSE OR AC WITHSTAND. WE RUN BOTH ON ALL OF OUR PRODUCTS PAGE: 3
6 600/900A DEADBREAK TYPICAL ELBOW KIT 600A Elbow (with Test Point), Stud, Insulating Plug & Cap, Lug and Cable Adapter 62LCT2WX - 15/25/28kV 63LCT2WX - 35kV 600A Elbow (with Test Point), Copper Stud, Copper Insulating Plug & Cap, Bi-Metallic Lug and Cable Adapter 72LCT2WX - 15/25/28kV 73LCT2WX - 35kV 900A Elbow (with Test Point), Copper Stud, Copper Insulating Plug & Cap, Copper Lug and Cable Adapter 92LCT2WX - 15/25/28kV 93LCT2WX - 35kV W and X are determined based on cable specifications ACCESSORIES Insulating Plug with Loose Stud Assembly Tool #2 P625HIP-LS - 15/25/28kV P6AT P635HIP-LS - 35kV 3/8 & 5/16 tip. 3/4 Hex drive head. MUST be used with a torque wrench Connecting Plug with Loose Stud (no Spanner Wrench Holes) P625CP-HEX-LS - 15/25/28kV P635CP-LS - 35kV *NOTE: All connecting plugs have an internal hex port Grounding Bushing P625GB - 15/25/28kV P635GB - 35kV Supplied with a 3ft. 4/0 copper cable. Contact 3M if a different size or length is required. Insulating Cap (with Test Point) and Loose Stud P625IC - 15/25/28kV P635IC - 35kV Insulated Parking Bushing P625IPB - 15/25/28kV P635IPB - 35kV Loadbreak Reducing Tap Plug (LRTP) P615LRTP - 15kV Also available: 600/900A Deadbreak Junctions - 15 to 35kV 600A Deadbreak Apparatus Bushings - 15 to 35kV PAGE: 4
7 600/900A DEADBREAK 600/900A 15/25kV Deadbreak Connector Assembly PAGE: 5
8 3M 600A COLD SHRINK DEADBREAK T-BODY 600A 3M Cold Shrink Deadbreak T-Body No hassles with cable adapters, grounding or alignment, thanks to 3M technology. Reliable The design of the 600A 3M Cold Shrink Deadbreak T-Body eliminates the extra interface between the adapter and body. Its silicone material provides a good interface along cable sweeps with excellent resistance to temperature extremes, chemicals, and UV radiation. The direct grounding system eliminates the bleed wire and provides a strong ground connection to the body as well. All bodies are 100% factory tested. Easy to Install 3M s proven cold shrink technology allows for a quick and easy installation by removing the need to wrestle with adapters and bodies to force components into position. This T-body design easily fits over the lug and aligns onto the cable jacket, improving installation speeds and reducing cross-thread risks by making the lug alignment process easier. Fewer Components The one piece design of the 3M Cold Shrink T-Body means that there are fewer components to stock and install. The need for cable adapters and separate environmental seals is also eliminated with this design. Voltage ratings and characteristics are in accordance with ANSI/IEE Standard 386 Maximum Phase-to-Ground AC 60Hz 1-Minute Withstand DC 15-Minute Withstand BIL and Full Wave Crest Minimum Corona Voltage Level Product Ratings 35kV 21.1kV 50kV 103kV 150kV 26kV Every 3M Cold Shrink Deadbreak T-Body is 100% production-tested as follows: AC 60Hz 1-Minute Withstand Minimum Corona Voltage Level Product Ratings 35kV 50kV 26kV Cable Range Product Rating Minimum Maximum 1/0 Solid 1,250 kcmil, compressed 35kV PAGE: 6
9 R-STACK Stack ITS SMALL SIZE MAKES IT INVALUABLE IN SMALL CABINETS AND MANHOLES. THE R-STACK REDUCES STACK HEIGHT BY UP TO 20% The R-stack is a 600A elbow with a connecting plug molded directly into the elbow body. This design offers a more reliable, easier-to-install option at a competitive cost. Its smaller stack height (four inches for every two elbows) is invaluable in small cabinets and service tunnels. The benefits of installing R-Stack include: No risk of field contamination of connecting plug and elbow interfaces due to the built-in molded connecting plug Each R-Stack is 100% factory tested; deadbreak elbow and molded connecting plug tested as a unit Less force needed during installation; no separate connecting plug to torque down while holding the mating component in place No spanner wrench is needed for this installation Voltage Class, Phase-to-Phase Maximum Operating Line-to-Ground Voltage Corona Voltage Level- (partial discharge extinction voltage) AC Withstand 1 minute DC Withstand 15 minutes Impulse- Withstand Voltage- (BIL) Product Ratings 15kV 25/28kV 35kV 8.3kV 11kV 34kV 53kV 95kV 16.2kV 22kV 45kV 84kV 140kV 21.1kV 26kV 50kV 103kV 150kV If a female fastener is needed please contact 3M for ordering info. 62CFNO shown. Connector Short-Time Continuous Current Aluminum 25kA, 10c. 600A Copper 25kA, 10c. 900A All 600A R-Stacks are 100% production tested as follows: Voltage Class, Phase-to-Phase Impulse-Withstand Voltage - (BIL) Corona Voltage Level - (partial discharge extinction voltage) AC Withstand, 1 minute 15/25/28kV 95/140kV 22kV 45kV 35kV 162kV 26kV 50kV PAGE: 7
10 R-STACK BENEFITS 15/25kV Apparatus Bushing Installation Insulating Plug with Cap Standard Elbow Connecting Plug Appartus Bushing Standard Elbow Insulating Plug with Cap Standard Elbow Appartus Bushing R-Stack Elbow Stud Stud Typical 6 Total Componants Standard 19.25in (489mm) R-Stack 16.75in (424mm) R-Stack 4 Total Componants SAVE 20% HEIGHT 15/25kV Elbow Splice Installation Typical R-Stack 30in (762mm) 25in (633mm) Insulating Plug with Cap Standard Elbow Connecting Plug Insulating Plug with Cap Standard Connecting Elbow Plug Insulating Plug with Cap Stud Insulating Plug with Cap Stud 10 Total Components Stud Standard Elbow R-Stack Elbow 6 Total Components Stack height reduction also applies to 28kV and 35kV Bushing and Elbow Splice installations PAGE: 8
11 R-STACK SURGE ARRESTER The 35kV 600A R-Stack Surge Arrester (63RSA) is an elbow surge arrester with a connecting plug molded directly into the new body. The 63RSA is designed to protect medium voltage equipment and underground cable from voltage surges caused by lightning and switching transients. The 63RSA utilizes gapless metal oxide varistor technology in a fully shielded, fully submersible peroxide-cured EPDM rubber housing. The 63RSA has a captive fastener which allows for easy installation on standard 35kV 600A apparatus bushings that meet IEEE Std The pre-installed 42 #4 AWG braided copper ground lead reliably carries current to ground during voltage surges. Voltage Class, Phase-to-Phase Corona Voltage Level- (partial discharge extinction voltage) AC Withstand, 1 minute Impulse- Withstand Voltage - (BIL) 35kV 26kV 50kV 150kV ANSI/IEEE Std. 386: For Separable Insulated Connector Systems IEEE Std. C62. 11: For Metal Oxide Surge Arresters for AC Power Circuits Performance Characteristics Arrester Class Normal Duty High Current Short Duration 65kA, 4 x 10μsec Low Current Long Duration 75A, 2,000μsec Duty Cycle 5kA, 8 x 20μsec 1. R-Stack 35kV 600A Deadbreak Male Interface: Rather than installing a connecting plug in the field, the R-Stack Arrester comes with this male interface molded directly into the elbow body. 2. R-Stack Fastener: The R-Stack Fastener rotates in place and engages the stud on the bushing. The fastener is rotated using a 3/8 wrench included in every R-Stack Arrester Kit. Part Number 63RSA1-18 MCOV (kv) 15.3 Duty Cycle (kv) Metal Oxide Varistor (MOV) Disk Column: The disk column assembly consists of MOV disks stacked together and wrapped in fiber. This gapless design ensures consistent and reliable performance. 63RSA RSA RSA THE R-STACK SURGE ARRESTER OFFERS ALL OF THE SAME BENEFITS AS THE R-STACK DEADBREAK 63RSA PAGE: 9
12 R-STACK SURGE ARRESTER End Transformer Configuration (Reverse Bolt Orientation) Transformer Bushing Bushing Extender R-Stack Arrester w/ Reversed Bolt Insulating Cap Insulating Plug Stack Height 20 1/2" Mid Transformer Configuration (Reverse Bolt Orientation) Transformer Bushing Standard Deadbreak Eblow R-Stack Arrester w/ Reversed Bolt Cap Insulating Plug Stack Height 20 1/2" PAGE: 10
13 R-STACK SURGE ARRESTER Mid Transformer Configuration w/ R-STACK Transformer Bushing R-Stack Elbow Insulating Cap R-Stack Arrester w/ Standard Bolt Stack Height 23 9/64" PAGE: 11
14 R-STACK SURGE ARRESTER End Transformer Configuration Transformer Bushing R-Stack Arrester w/ Standard Bolt Insulating Cap Stack Height 151/4" Mid Transformer Configuration Transformer Bushing Standard Deadbreak Elbow Connecting Plug Insulating Cap R-Stack Arrester w/ Standard Bolt Stack Height 253/4" PAGE: 12
15 R-800 The 600A elbow and 200A tap plug are molded together into one convenient unit. Reliability is improved, by eliminating the risk of sweat, dirt, water or other contaminants getting onto the interface during installation. 800 The 600/900A, 15 and 25kV Class, Separable R-800s have been designed and validated against the following industry standards: ANSI/IEEE Std. 386: For Separable Insulated Connector Systems IEE Std. 592: For Exposed Semi-conducting Shields Voltage Class, Phase-to-Phase Maximum Operating Line-to-Ground Voltage Corona Voltage Level- (partial discharge extinction voltage) AC Withstand 1 minute DC Withstand 15 minutes Impulse- Withstand Voltage- (BIL) Product Ratings 15kV 25/28kV* 8.3kV 16.2kV 11kV 22kV 34kV 45kV 53kV 84kV 95kV 140kV Connector Short-Time Continuous Current Aluminum 25kA, 10c. 600A Copper 25kA, 10c. 900A All 600/200A R-800s are 100% production-tested as follows: Voltage Class, Phase-to-Phase Impulse-Withstand Voltage - (BIL) Corona Voltage Level - (partial discharge extinction voltage) AC Withstand, 1 minute *Switching & Fault Close Testing to 25kV Levels 15kV 110kV 13kV 34kV 25/28kV* 125kV 21kV 40kV WE DO MORE TESTING THAN INDUSTRY STANDARDS REQUIRE. IEEE 386 REQUIRES EITHER IMPULSE OR AC WITHSTAND. WE RUN BOTH ON ALL OF OUR PRODUCTS PAGE: 13
16 R-800 FIRST STEP SECOND STEP LAST STEP The lug/cable assembly is inserted into the R-800 and pushed into position. The assembly tool is inserted through the 200A interface and engaged in the bolt. Note the bolt is in the recessed position. The bolt is now pushed through the lug hole into the forward position. The bolt will sway in the forward position holding the lug/cable assembly in place. Also available with female fastener The bolt has been tightened to the proper torque using the assembly tool. The insulating cap is installed. The installation is complete. TYPICAL KIT OPTIONS R-800 (with Test Point) and Integral Male Fastener for use with Standard Lugs), Hex Tool, and Loadbreak Insulting Cap 618MT3WX - 15/25/28kV 628MT3WX - 35kV R-800 (without Test Point) and Integral Male Fastener for use with Standard Lug), Hex Tool, and Loadbreak Insulating Cap 618MIN3WX - 15/25/28kV 628MN3WX - 35kV W and X are determined based on cable specifications DEADBREAK JUNCTIONS These 600/900A Junctions have been designed and tested per the following industry standards: ANSI/IEEE Std 386: For Separable Insulated Connector Systems IEEE Std 592: For Exposed Semiconducting Shields Available in Aluminum (600A) or Copper (900A) Available in 2-way, 3-way, and 4-way configurations Includes U-straps or Stainless Steel Bracket for mounting Comes in either 4 spacing or 6 spacing Available for 15, 25, 28 and 35KV PAGE: 14
17 DISCONNECTABLE JOINTS Disconnectable Joints are designed to provide maximum circuit flexibility in a small operating environment. These compact Splices are available in I, Y, H, and U styles to accommodate many different cable configurations. Accessories are also available for circuit expansion, isolation, and grounding. The Sleeve Restraint feature is part of an innovative design to add safety to the joint. The benefits of Sleeve Restraints include: Added security for joints after installation Ensure proper sleeve positioning; restraints cannot be installed until sleeves are fully seated Provide better grounding connections E Restraint Disconnectable Joint Ratings: These 15, 25/28, and 35kV Disconnectable Joints have been designed and validated against the following industry standards: IEEE Std 386: For Separable Insulated Connector Systems IEEE Std 404: For Cable Joints IEEE Std 592: For Exposed Semi-conducting Shields I Restraint Voltage Ratings Part Number Phase to Phase (kv) Phase to Ground (kv) BIL (kv) Min pd Voltage (kv) DC Withstand (kv) P615JI, JY, JH, JU P625JI, JY, JH, JU P635JI, JY, JH, JU Continuous current rating Overload rating Short-time current rating Short-time current rating Current Ratings IEEE 386 IEEE A See notes below 900A / 4hrs. 1 See notes below 25kA / 0.17 sec. See notes below 10kA / 3 sec. See notes below P6/15/25/35JI,JY,JH,JU 600A (900A, Cu) 900A (1,200A Cu) 25kA / 0.17 sec. 10kA / 3 sec. 1 Overload capability varies with environment, cable sizes, etc. 2 Per IEEE 404, the current ratings of the cable joint shall be equal to or greater than the cable for which the joint is designed. 3 Per IEEE 404, the short-circuit current magnitude shall be equal to or greater than the largest size conductor for which the joint is designed for a duration of 0.17 sec not to exceed 35kA. COPPER 900A JOINTS ARE AVAILABLE PAGE: 15
18 DISCONNECTABLE JOINTS I-JOINT KITS I Bus, 2 Sleeves, 2 Cable Adapters, 2 Lugs, 2 Retaining Rings, Grease & Bolts Kit with Barrier Shear Bolts and Sleeve Restraints 15kV P615JIA3WX 25kV P625JIA3WX 35kV P635JIA3WX Y-JOINT KITS Y Bus, 3 Sleeves, 3 Cable Adapters, 3 Lugs, 3 Retaining Rings, Grease & Bolts Kit with Barrier Shear Bolts and Sleeve Restraints 15kV P615JYA3WX 25kV P625JYA3WX 35kV P635JYA3WX H-JOINT KITS H Bus, 4 Sleeves, 4 Cable Adapters, 4 Lugs, 4 Retaining Rings, Grease & Bolts Kit with Barrier Shear Bolts and Sleeve Restraints JOINT ACCESSORIES Joint Grounding Plug P6JGP Supplied with a 6ft. 2/0 copper cable. Contact 3M if a different size or length is required 15kV P615JHA3WX 25kV P625JHA3WX 35kV P635JHA3WX All components listed above are also available individually. Joint Grounding Cap P6JGC Supplied with a 6ft. 2/0 copper cable. Contact 3M if a different size or length is required Joint Insulating Plug P625JGP - 15/25/28kV P635JIP - 35kV Joint Insulating Cap without Bail P625JIC-NB - 15/25/28kV P635JIC-NB - 35kV PAGE: 16
19 DISCONNECTABLE JOINTS COLD SHRINK SLEEVE Cold Shrink technology revolutionizes Disconnectable Splices. It is available in 15/25kV and 35kV and is 100% compatible with existing Disconnectable Splice interfaces. The 15, 25 and 35kV Cold-Shrink Sleeves were designed and validated against the following industry standards: IEEE Std 386: For Separable Insulated Connector Systems IEEE Std 404: For Cable Joints IEEE Std 592: For Exposed Semi-conducting Shields Eliminates Cable Adapter 100% EPDM Short, easy to remove core Range taking SPIKING STEM The Spiking Stem is a special accessory designed for use with Disconnectable Splices. For utilities that spike to verify a circuit is de-energized, this accessory makes the process simple and cost effective. The Stem protrudes only a small length from the end of the Sleeve, preserving the compact, low-profile nature of the Disconnectable Splice. Saves time and effort when spiking cable Low profile, compact design Pre-crimped lug for easy installation Compatible with all Disconnectable Splices Cutaway of Sleeve with Spiking Stem installed Spiking Zone Spiking Stem Insulation Spiking Stem Pre-Installed Lug BARRIER SHEAR BOLT The Barrier Bolt from Richards Manufacturing- Disconnectable Joints made easy Barrier head prevents assembly of sleeve until bolt is fully torqued Barrier Shear Bolts with Standard Washer and Belleville Washer Bolt is designed to shear at ft-lbs - no need for a torque wrench Standard hex bolt remains for easy removal and disconnectability PAGE: 17
20 Additional Electrical Solutions Ask about these additional electrical solutions from 3M QT III Cold Shrink Termination QS III Cold Shrink Splices Fastening Products Professional Grade Vinyl Tapes Safety, Security and Protection Electrical Solutions For information about electrical products, call toll free M-HELPS ( ) or visit the 3M Electrical Markets Division website at 3M develops, manufactures and markets over 50,000 different consumer, commercial, industrial and health care products. We have manufacturing operations in 60 countries and do business in more then 200 countries. 3M can help you achieve corporate goals, meet and exceed government standards, simplify and improve the lives of employees, and contribute to a safe, healthy, and sustainable work environment. Important Notice All statements, technical information, and recommendations contained in this literature are based on information and testing 3M believes to be reliable. However, many factors beyond 3M s control can affect a product s use. The user is responsible to evaluate the 3M product to determine whether the product is fit for the user s particular purpose and application. Warranties and exclusive limited remedies for the product described in this literature are expressly stated on individual product literature, packaging, and data sheets. 3M warranties and limited remedies may not be created or modified orally. 3M offers no other remedies and makes no other warranties or conditions, express or implied, including and implied warranty or condition of merchantability or fitness for a particular purpose. 3 3M Electrical Markets Division 3M Canada 300 Tartan Place London, ON N6H-0C M-HELPS FAX M is a trademark of 3M. Used under license in Canada. Richards, R-STACK and R-800 are trademarks used with permission in Canada. Please recycle. Printed in Canada M. All rights reserved
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