Quality. Precision. Reliability

Transcription

1 Quality Precision Reliability

2 Regarding quality extremely pleased with Belden s products Belden offers the best product for the least cost. Regarding capabilities We had a problem with the boots on the universal joint assemblies from our previous supplier. Belden engineers came here to meet with our engineers to resolve the problem and redesign the parts. The boot redesign was included on our assemblies within days. We have had no problems since. Regarding delivery the delivery time has been reduced since I first started doing business with Belden. Belden prepared themselves by stocking many of our frequently ordered parts. Regarding delivery Belden cut their delivery in half by planning for our orders and stocking components in anticipation of our next release. Regarding capabilities We now buy other components from Belden. A Belden Sales Rep came to our facilities to look at how we were operating our equipment. She took back part samples back to your [Belden s] engineering department. They suggested some changes and offered to make the parts for less than we were getting them before. We re getting a superior assembly that s cost effective.

3 Table of Contents Belden Incorporated Introduction Universal Joint Introduction Single Universal Joint Stainless Steel Universal Joint Needle Bearing Universal Joint Double Universal Joint Custom Double Universal Joint Military Standard Universal Joint Universal Joint Boot Covers Forged Products Aluminum Joints + Assemblies Request for Quotation for Universal Joints Transportation Industry Introduction Vehicle Steering Product Focus Marine + Shift Linkage Product Focus Request for Quotation for Transportation Products OEM Equipment Introduction Leveling + Rollforming Product Focus Screw Machines and Drill + Tap Machines Product Focus Medical, Conveying + Packaging Product Focus Electronics + Aerospace Product Focus Request for Quotation for OEM Equipment Products Coupling Introduction Flexible Beam Coupling Oldham Coupling Single + Double Disc Coupling Bellow Coupling Request for Quotation Contacting and Ordering from Belden

4 Introduction Belden Incorporated: Who we are, and what we stand for. Quality For more than 30 years, Belden has supplied the world with the highest quality power transmission products. All Belden products are accurately manufactured to the highest standards set by our industry. Our quality team practices TQM, which assures quality throughout the manufacturing process, and also insures that the end product meets and exceeds our customer s expectations. Precision Through innovated manufacturing processes, team-approach engineering and constant communication between customer, Belden personnel and supplier, Belden manufactures solutions and not simply power transmission products. With this complete approach to manufacturing, customers only receive products meeting their exact specifications. Reliability Belden s growth in the power transmission industry is due to the commitment of our long time customers and to the foresight of our new customers. All rely on the products they receive from Belden - not only are the products of the highest quality, but they are supplied at the lowest price possible while supported by the excellence of Belden s customer service. Capabilities Belden has far reaching capabilities beyond the superior products of our standard line. Belden is a forward thinking company committed to bringing the newest innovations in our field to our customers. We are goal driven, solution based and we constantly strive for customer satisfaction. For every customer challenge, Belden has a solution.

5 Belden universal joints satisfy a broad spectrum of system design requirements and should be considered when engineers are Universal Joints faced with the complicated challenges of today s manufacturing demands. The Belden universal joint has become heralded as the most precise and reliable universal joint on the worldwide market today. Belden s team of professional design engineers is able to create and manufacture universal joints to fill almost any and every application, including: Medical Equipment Metalworking Machinery Military Applications Printing Processes Packaging Systems Bottle Capping Systems Conveying Systems Steering Applications Shift Linkage Applications Woodworking Machinery Agricultural Machinery Drilling and Tapping Machinery Machine Tool Applications Aerospace Applications

6 Single Universal Joint: Choice of heavy duty standard, high strength or leveler strength universal joints for exceptional service life in most demanding applications High-grade alloy steel Operating angles up to 35 Wide choice of hubs and finishes Belden Incorporated: Universal Joint Division The Belden single universal joint is of high quality, manufactured from high-grade alloy steel for increased durability and better performance than standard industrial-grade models. All components are heat treated, precision machined and ground to close tolerances. The Belden universal joint is designed to function efficiently in a variety of applications where exceptional high strength-to-weight ratios, low deflection rates and long service life are required. These joints are available with or without a lubricant retaining boot. Single joint without cover Single joint with cover O.A.L. O.A.L. B B C C ØO.D Boot ØO.D. ØO.D. Single Joint (Heavy Duty Standard) B C Max.Peak O.D. OAL 1/2 OF OAL Hub Length Ultimate Torque Part No. In In In In Torque (LBF-IN) (LBF-IN) UJ-HD375 3/8 1-3/4 7/8 11/ UJ-HD500 1/ / UJ-HD625 5/8 2-1/4 1-1/8 13/ UJ-HD750 3/4 2-11/ /32 31/ UJ-HD875 7/ /2 1-1/ UJ-HD /8 1-11/16 1-3/ UJ-HD /8 3-1/2 1-3/4 1-7/ UJ-HD /4 3-3/4 1-7/8 1-1/ UJ-HD /2 4-1/4 2-1/8 1-13/ UJ-HD / /2 1-5/ UJ-HD /2 2-3/4 1-11/ Single Joint (High Strength) UJ-HS500 1/ / UJ-HS625 5/8 2-1/4 1-1/8 13/ UJ-HS750 3/4 2-11/ /32 31/ UJ-HS875 7/ /2 1-1/ UJ-HS /8 1-11/16 1-3/ UJ-HS /8 3-1/2 1-3/4 1-7/ UJ-HS /4 3-3/4 1-7/8 1-1/ UJ-HS /2 5-1/4 2-5/8 1-29/ UJ-HS /4 6-1/4 3-1/8 2-15/ UJ-HS / UJ-HS /2 8-1/2 4-1/4 2-13/ UJ-HS /4 4-5/ Single Joint (Leveler Style) UJ-LV /2 5-1/4 2-5/8 1-29/ UJ-LV /4 6-1/4 3-1/8 2-15/ UJ-LV /2 2-3/4 1-11/ UJ-LV2500* 2-1/2 8-1/2 4-1/ UJ-LV3000* 3 9-1/4 4-5/ UJ-LV3500* 3-1/2 10-1/2 5-1/4 3-1/ UJ-LV4000* /8 5-5/16 3-3/ *Maximum operating angle of 25 Please refer to universal joint RFQ for any necessary sizing specifications required.

7 Stainless Steel Joint: Corrosion resistant Operates at angles up to 35 Stocked in 10 O.D. sizes for prompt delivery Can be booted for further environmental protection Belden Incorporated: Universal Joint Division The Belden stainless steel universal joint is manufactured in the same precise manner as our alloy steel universal joints, which ensures the highest quality stainless steel universal joint available. Stainless steel adds corrosion resistance to the universal joint, making it suitable in all food processing environments. The stainless steel universal joint proves its durability and versatility in extreme environmental conditions as well as environments that are exposed to water or humidity for a long period of time. The stainless steel universal joint is available with a lubricant retaining boot, which adds further environmental protection. Stainless joint without cover Stainless joint with cover O.A.L. O.A.L. B B C C ØO.D. Boot ØO.D. ØO.D. Stainless Steel Universal Joints: Hubs: 303; Pins + Block: 400 Series; other grades available upon request. OA C Max.Peak O.D. OAL 1/2 OF OAL Hub Length Ultimate Torque Part No. In In In In Torque (LBF-IN) (LBF-IN) UJ-SS500 1/ / UJ-SS625 5/8 2-1/4 1-1/8 13/ UJ-SS750 3/4 2-11/ /32 31/ UJ-SS875 7/ /2 1-1/ UJ-SS /8 1-11/16 1-3/ UJ-SS /8 3-1/2 1-3/4 1-7/ UJ-SS /4 3-3/4 1-7/8 1-1/ UJ-SS /2 4-1/4 2-1/8 1-13/ UJ-SS / /2 1-5/ UJ-SS /2 2-3/4 1-11/ Please refer to universal joint RFQ for any necessary sizing specifications required. 100,000 Performance Curve for Pin + Block Universal Joint 10,000 O.D. Transmitted Torque (LBF IN) 1,000 4" 3" 2 1/2" /4" 1 1/2" 1 1/8" 1" 3/4" 1/2" 2" 1 1/4" 7/8" 5/8" 3/8" This chart is to be reflective as a guideline only. Please consult Belden for your specific application ,000 4,000 5,000 8,000 10,000 12,000

8 Needle Bearing Joints: Operation at high rpm Low backlash Continuous operation Operating angles up to 25 Belden Incorporated: Universal Joint Division Needle bearing universal joints are fitted with high quality, pre-lubricated needle bearings. They provide precise positioning, yet can operate continuously at high speeds. Needle bearing universal joints are designed to maintain low backlash for critical positioning applications required by robotics and instrumentation, yet are excellent for continuous operation applications. These joints are available with a lubricant retaining boot which is recommended for operation in gaseous, abrasive environments. O.A.L C TY ÿo.d ÿf Max. Needle Bearing Universal Joints B C F O.D. OAL 1/2 OF CAL Hub Length Swing Dia. Part No. In In In In In UJ-NB750 3/4 2-11/ /32 31/32 27/64 UJ-NB /8 1-11/16 1-3/16 1-3/64 UJ-NB /4 3-3/4 1-7/8 1-1/4 1-3/8 UJ-NB40* /4 1-5/8 7/8 1-25/32 UJ-NB40L* /2 2-3/ /32 UJ-NB /2 2-3/4 1-11/16 2-1/4 UJ-NB /2 8-1/2 4-1/ /2 * Maximum operating angle of 40 Please refer to universal joint RFQ for any necessary sizing specifications required. 5,000 Performance Curve for N.B. Universal Joint 2,000 1, O.D. 2 1/2" Transmitted Torque (LBF IN) 100 2" 1 1/2" /4" 1" This chart is to be reflective as a guideline only. Please consult Belden for your specific application ,000 5,000 10,000 20,000 25,000 30,000 40,000 3/4"

9 Double Universal Joints High-grade alloy steel Operating angles up to 70 Uniform speed ratio between driving and driven shafts Belden Incorporated: Universal Joint Division A high-quality Belden double universal joint provides the same reliability and service life as the Belden single universal joint with a maximum working angle of 70. Double universal joints provide accurate positioning and flexible action under difficult operating angles. With Belden double universal joints, higher torque can be transmitted at greater angles than with conventional flexible couplings where parallel misalignment occurs. Belden double universal joints are available in the same wide variety of materials and finishes as the single universal joint. Lubricant retaining flexible boots are recommended for operation in corrosive environments. Double universal joint O.A.L. Y B C ØO.D. Butted double universal joint O.A.L. Y B C ØO.D. Double Universal Joints C O.D. OAL B Hub Length Y Part No. In In In In In DUJ625 5/8 3-1/4 1-1/8 13/16 1 DUJ750 3/4 3-13/ /32 61/64 1-1/8 DUJ875 7/8 4-3/8 1-1/2 1-1/32 1-3/8 DUJ /8 1-11/16 1-3/16 1-1/2 DUJ /8 5-1/8 1-3/4 1-7/32 1-5/8 DUJ /4 5-5/8 1-7/8 1-1/4 1-7/8 DUJ /2 6-9/16 2-1/8 1-13/32 2-5/16 DUJ /4 7-3/4 2-1/2 1-39/64 2-3/4 DUJ /16 2-3/4 1-11/16 3-3/16 Butted Double Universal Joints C O.D. OAL B Hub Length Y Part No. In In In In In UJ-DD375 3/8 3-1/2 7/8 11/16 1-3/4 UJ-DD500 1/ /4 2 UJ-DD625 5/8 4-1/2 1-1/8 13/16 2-1/4 UJ-DD750 3/4 5-3/8 1-11/32 61/ /16 UJ-DD875 7/ /2 1-1/32 3 UJ-DD /4 1-11/16 1-3/16 3-3/8 UJ-DD / /4 1-7/32 3-1/2 UJ-DD /4 7-1/2 1-7/8 1-1/4 3-3/4 UJ-DD /2 8-1/2 2-1/8 1-13/32 4-1/4 UJ-DD / /2 1-39/64 5 UJ-DD /4 1-11/16 5-1/2 Please refer to universal joint RFQ for any necessary sizing specifications required.

10 Custom Double Joints Uniform speed ratio between driving and driven shafts Low vibration at high rpm Quick-change feature available Belden Incorporated: Universal Joint Division Belden design engineers can specify a universal joint assembly to meet most unique requirements. In addition to the high-quality alloy steel standard of Belden universal joints, assemblies made from alternate materials with a wide selection of end hubs and finishes are available. Belden s capabilities allow us to provide a precise, reliable, and durable universal joint suited for many applications in most environments. The applications for Belden custom double universal joints are endless and limited only by the imagination because they are found in everything from aircraft to packaging machinery. End Hub Configurations The majority of Belden's universal joints are custom designed and manufactured, therefore, a wide variety of end hub configurations are offered. The five conventional hub types, in either male or female, are available in metric or inch sizes. Solid hubs are also available. Straight Bore Keyway Hexagonal Square Threaded Spline Intermediate Connecting Shaft The center connector member may be fixed or have limited axial freedom, either springloaded (as in quick-change joints) or free. The center connector must be specified to suit individual needs. In spring-loaded applications, ends may be hex, square, spline, Woodruff key or specialized design requirements. Please refer to universal joint RFQ for any necessary sizing specifications required.

11 Custom Double Joints Wide choice of hub types available Custom designed to meet customer specifications Belden Incorporated: Universal Joint Division A quick-change feature is available on our custom double universal joint which allows the universal joint to be quickly removed and replaced without tools. This is an important feature when machine downtime is crucial. The quick-change universal joint consists of two back-to-back single universal joints connected with a spring loaded intermediate shaft. Pinning of outer yokes is not required because the spring tension on the intermediate shaft holds the quick-change universal joint secure at each end. Custom Rapid Prototype Service Available Upon Request Custom Rapid Prototype Service Most economical process available Accurate for concept models (+/-1%) Design staff support service Deadline driven workforce Compatible with common 3D file formats Custom Rapid Prototype Service Available Upon Request Many of Belden s custom made products go through several design changes before a final design is approved. Belden can eliminate the time and sample cost by providing rapid prototype service. Your 3-D digital concepts can be converted to physical concept models in less than a day. Your concept models can achieve unprecedented levels of idea transfer during progress meetings. Unique non-toxic base materials can be infused with wax to allow for investment casting or with resins to generate sturdy concept models. Engineering The engineers at Belden are disciplined in all aspects of power transmission components and employ sophisticated CAD technology to develop conceptual, assembly and detail drawings required for each customer s application.

12 Military Standard Joint: Meets or exceeds military specification MIL-J-6193 Offered in heavy duty MS20271 or light duty MS20270 series Belden Incorporated: Universal Joint Division Belden military standard universal joints are precisely designed and manufactured for a variety of applications. These include specifications where low deflection rates, high strength-to-weight ratios and long service life are essential. MS20271 Series O.A.L. B Bore Depth ØBore Boot ØO.D. ØO.D. - A - Hole Location Inspection Hole Diameter Dimensions & Weight A B C G H J Weight Inspection Maximum Nominal OAL Hole Location Diameter Maximum Part No. Size in. mm in. mm in. mm in. mm in. mm in. mm Lbs Kg MS20271B6 3/8" MS20271B8 1/2" MS20271B10 5/8" MS20271B12 3/4" MS20271B14 7/8" MS20271B16 1" MS20271B20 1-1/4" MS20271B24 1-1/2" Performance Specifications Torsional Play Axial Tension Maximum Endurance Test Torque Limit & Compression Static Torque Torque Load Run Test (+/- 2%) Degrees (+/- 2%) (+/- 2%) Oper. (+/- 2%) Time Part No. Angle Lbs-In. N-m (+/- 2%) Lbs N Lbs-In. N-m Angle Lbs-in. N-m RPM Hours MS20271B , MS20271B ,000 4, MS20271B ,500 6,672 1, MS20271B ,000 8,896 1, MS20271B ,500 15,569 3, MS20271B ,000 22,241 4, MS20271B ,000 31,138 9,500 1, , MS20271B ,000 40,034 14,500 1, ,

13 Military Standard Joint: Belden Incorporated: Universal Joint Division Meets or exceeds military specification MIL-J-6193 Offered in heavy duty MS20271 or light duty MS20270 series MS20270 Series O.A.L. B ØBore Bore Depth ØO.D. Inspection Hole Diameter - A - Hole Location Dimensions & Weight A B C G H J Weight Inspection Maximum Nominal OAL Hole Location Diameter Maximum Part No. Size in. mm in. mm in. mm in. mm in. mm in. mm Lbs Kg MS20270B6 3/8" MS20270B8 1/2" MS20270B10 5/8" MS20270B12 3/4" MS20270B14 7/8" MS20270B16 1" MS20270B20 1-1/4" MS20270B24 1-1/2" Performance Specifications Torsional Play Axial Tension Maximum Endurance Test Torque Limit & Compression Static Torque Torque Load Run Test (+/- 2%) Degrees (+/- 2%) (+/- 2%) Oper. (+/- 2%) Time Part No. Angle Lbs-In. N-m (+/- 2%) Lbs N Lbs-In. N-m Angle Lbs-in. N-m RPM Hours MS20270B MS20270B MS20270B , MS20270B ,779 1, MS20270B ,224 1, MS20270B ,669 2, MS20270B ,559 5, MS20270B ,100 4,893 7, ,

14 Universal Joint Boot Covers: Added protection in adverse conditions Belden Incorporated: Universal Joint Division If the universal joint assembly is going to operate in an atmosphere that is polluted with chips, dirt, acids and/or other abrasives, it is highly recommended that flexible boots be specified on the original assembly. These boots play an important role in protecting the joint and keeping it fully lubricated. Proper lubrication will prolong the useful life of an assembly by a factor of as much as five. ØO.D. ØO.D. Boot Covers U-Joint Number of Boot O.D. Bellows O.D. Length Part No. In In In Material In 375 Boot 3/8 Triple.63 Nitrile 7/8 500 Boot 1/2 Triple.84 Nitrile 7/8 625 Boot 5/8 Single 1.09 Nitrile 1-1/ Boot-SL 5/8 Single 1.09 Silicone 1-1/ Boot 3/4 Single 1.38 Nitrile 1-1/4 750 Boot-SL 3/4 Single 1.38 Silicone 1-1/4 875 Boot 7/8 Single 1.50 Nitrile 1-1/2 875 Boot-SL 7/8 Single 1.50 Silicone 1-1/ Boot 1 Triple 1.50 Nitrile 1-7/ Boot-SL 1 Triple 1.50 Silicone 1-7/ Boot 1-1/8 Triple 1.75 Nitrile 2-3/ Boot 1-1/4 Triple 1.88 Nitrile 2-3/ Boot-SL 1-1/4 None 1.88 Silicone 2-3/ Boot-LP 1-1/4 Triple 1.44 Nitrile Boot 1-1/2 Triple 2.25 Nitrile 2-3/ Boot-LP 1-1/2 None 1.69 Nitrile 2-5/ Boot-LP 1-3/4 None 1.94 Nitrile 3-1/ Boot 1-3/4 + 2 Triple 2.69 Nitrile 3-3/ Boot-LP 2 None 2.19 Nitrile 4-1/ Boot 2-1/2 Triple 3.38 Nitrile 4-1/ Boot-LP 2-1/2 None 2.69 Nitrile 4-1/ Boot 3 Triple 4.94 Nitrile 5-5/ Boot-LP 3 None 3.25 Nitrile 5-1/2 Contact Belden s Sales Engineers for additional material availability. Silicone boots recommended for high temperature applications

15 Notes: Belden Incorporated: Universal Joint Division Sketch here Write here

16 Forged Cross + Bearing Joints Handles tough applications Finished machined hubs Operates at high RPM Handles high reversing rates Belden Incorporated: Universal Joint Division At Belden, forged universal joints are available to those customers requiring a universal joint of uncommon quality at an affordable price. Belden initially developed this universal joint in response to a customer s request. We have expanded our line to include various sizes of forged universal joints commonly sold through the automotive market. The forged cross and bearing style universal joint is the industry standard in steering. Other uses typical for this style of universal joint are agriculture steering and linkages, industrial and recreational vehicles and irrigation equipment. Please refer to universal joint RFQ for any necessary sizing specifications required. Plain hub style Split hub style Medium Duty Forged Universal Joint

17 Aluminum Joints + Assemblies High strength to weight ratio Suited for steering applications Finish machined per specifications Belden Incorporated: Universal Joint Division Belden s impact extruded aluminum universal joint is primarily suited to applications requiring a high strength to weight ratio, such as light duty vehicle steering. This product was designed in response to the demands made by the light duty vehicle industry where weight reduction is critical. Belden s aluminum universal joints are typically found in ATV s, electric vehicles and golf carts. Although primarily used in the steering industry, Belden s aluminum universal joints can be used in other applications as well. Please refer to universal joint RFQ for any necessary sizing specifications required. Aluminum Joints + Assemblies O.D. OAL Hub Length Max Thrill Bore Ultimate Torque Part No. In In In In (LBF-IN) UJ-NB435* ,600 *Clamp style available O.A.L. B C ØO.D.

18 Universal Joint RFQ Belden Incorporated: Universal Joint Division Bore Configuration Size Specify Below: Left End n Male n Female Double Universal Joint (Telescoping Version Shown) Maximum - Minimum Bore Configuration Size Specify Below: Right End n Male n Female Straight Straight Keyway Keyway Shaft Length Distance Between Driving + Driven Shafts Extended Retracted Shaft Length Hexagonal Hexagonal Single Universal Joint Square Square Threaded Threaded Spline Boots shown for reference, but are optional. Spline Joint to be used for: Nature of operation: Continuous Intermittent Operating temperature: Maximum Minimum Average Operating environment: Abrasive Corrosive Clean Other Actual horsepower: Torque RPM Angle of operation: Maximum Minimum Average Center Connection: Axially Free W/O Retaining Ring Axially Free W/Retaining Ring W/Spring + Retaining Ring Fixed Boots: Booted Unbooted Material: Stainless Steel Alloy Steel Finish: Cadmium Nickel Zinc Black Oxide Other Quantity: Name Title Company Address City State Zip Telephone Fax Please copy and fax to: , or visit our RFQ at

19 At Belden, we serve the transportation industry as the leading supplier of light duty universal joints for a multitude of Transportation Industry Specialists applications. Belden s universal joints are found in everything from race cars to power boats to industrial vehicles. Belden s experience in the transportation industry allows us to handle the volatile conditions with ease and professionalism. Delivery deadlines, stringent specifications, and budget requirements are minor challenges to Belden, we specialize in the impossible.

20 Steering Product Focus Racing Industry standard Optional hub materials Design assistance available Racing Precision has made the Belden racing universal joint the steering industry standard. The quality of our product is unparalleled in this application where the driver s safety depends on the integrity of the mechanical components. Belden is committed to the steering industry to provide reliable and tested universal joints. The Belden team has developed steering solutions for the racing industry, based on the cross and bearing design of the universal joint with either plated steel, forged or aluminum extruded hubs. Complete steering assemblies can be designed by Belden s steering design team to meet your criteria or we can simply replace existing components requiring updating. Contact Belden to assist you with your steering requirement. Steering Product Focus Custom designed steering solutions Steering industry specialists Precision machined per specifications Light Duty/Recreational Vehicles Belden custom manufactures steering assemblies for light duty and recreational vehicles per specifications set by our clients. All steering components for this industry are unique to the type of vehicle and the manufacturer s guidelines. Our customers in this classification are as diverse as the imagination will allow, and include electric car, golf cart, ATV, maintenance vehicle and utility truck manufacturers. Belden s experience in the design and manufacturing of steering assemblies makes us the preferred supplier. Belden will consider your steering needs and work with you to design a steering solution that utilizes our knowledge of the industry and our vast product mix of different materials and distinct universal joint styles.

21 Steering Product Focus Stainless steel and other material available Can be booted in tough operating conditions Marine Precision is the main feature in our specially designed marine steering universal joints. Our customers have demanded marine specific materials and specially machined features, so Belden has answered them with custom manufactured universal joints to meet and exceed their requirements. Belden manufactures universal joints for the marine industry in various grades of stainless steel or other materials specified by the customer. Belden s manufacturing capabilities are virtually limitless. Our designer s experience and our sales dedication makes Belden the right choice for your marine steering requirement. Steering Product Focus Manufactured to unique requirements Rigorously tested to exceed customer quality standards Shift /Joy Stick Linkage Belden s experience in the transportation industry has led to the success of our line of custom manufactured shift linkage universal joints. Automobile manufacturers rely on their suppliers to provide parts manufactured to the crucial standards of the industry and Belden has skills necessary to meet those standards. The shift linkage universal joints are all custom made per customer s specifications and the process typically includes unusual materials, special inspection processes and uncommon finish requirements. Belden has the experience to deal with this diversity and by using this knowledge, we supply finished products as your budget requires. Contact Belden so we can help develop your design or improve on your existing shift linkage product.

22 Transportation Industry RFQ Belden Incorporated: Universal Joint Division Bore Configuration Size Specify Below: Left End n Male n Female Double Universal Joint (Telescoping Version Shown) Maximum Minimum Bore Configuration Size Specify Below: Right End n Male n Female Straight Straight Keyway Shaft Length Distance Between Driving + Driven Shafts Extended Retracted Shaft Length Keyway Spline Single Forged Universal Joint Spline Square Square Threaded Threaded Boots shown for reference, but are optional. Joint to be used for: Nature of operation: Steering + Light Duty Steering Shift Linkage Marine Recreational Vehicle Operating environment: Corrosive Clean/Protected Other Actual horsepower: Torque RPM Angle of operation: Maximum Minimum Average Center Connection: Axially Free W/O Retaining Ring Axially Free W/Retaining Ring W/Spring + Retaining Ring Fixed Boots: Booted Unbooted Material: Stainless Steel Alloy Steel Forged Aluminum Naval Brass Finish: Cadmium Nickel Zinc Black Oxide Other Quantity: Name Title Company Address City State Zip Telephone Fax Please copy and fax to: , or visit our RFQ at

23 Belden serves a variety of industries by supplying the highest quality universal joints to the diverse OEM market. Belden s OEM Equipment Product Focus universal joints are found on the many types of equipment manufactured by our distinct OEM customer base. This includes everything from floor scrubbing machinery to aircraft wing flaps. Belden s vast offering of universal joint products suits all industries. No application is unattainable to Belden s experienced sales, engineering and manufacturing professionals, for we enjoy the challenges presented by our customers. We are anxious to help our customers with their next original equipment challenge, so contact Belden for a solution.

24 Steel Processing Product Focus Special high strength material and design features Greater torque capacity Precision manufactured to meet highest industry standards Steel Leveling/Straightening Belden supplies high strength universal joints to many manufacturers of varied steel processing equipment, including sheet steel leveling and straightening machines. Belden has answered the demands of this industry by providing specially designed universal joints to handle the greater torque conditions of this application. Belden s special leveling universal joint starts as high strength alloy steel. Next, Belden engineers enlarged the profile on the connecting end of the universal joint which dramatically increased the strength of the universal joint. This allows our leveling universal joint to greatly exceed the torque capacity of standard universal joints. Belden s professional team worked with machine builders to create a better universal joint for the steel processing industry. Steel Processing Product Focus Greater torque capacity through design enhancements Cost savings by using improved universal joint Rollforming Belden s universal joints have also proven successful in the steel processing specialty of rollforming. Belden s special rollforming universal joint is similar in design to our high strength leveling universal joint, for it handles the tough conditions of the machinery used in rollforming. The rollforming universal joint also out performs other universal joint manufacturer s products in such conditions. As on our leveling universal joint, Belden has expanded the torque capacity of the universal joint by making design changes to the profile of the universal joint and upgrading the material. The basic function of the universal joint remains the same but the mechanical properties are augmented. Engineering advantage and cost savings will be realized if you choose Belden s rollforming universal joint for your rollforming original equipment.

25 Machine Tool Product Focus Operation at high RPM Minimal backlash Continuous operation Screw Machines Belden s universal joints are found in many types of machine tools because the function of the universal joint makes it an integral component of machine design. The design of various CNC screw machines include universal joints that are required to run at a high RPM, while retaining a precise linkage, ie., low backlash and near constant velocity. Belden s universal joints combine proven technology with engineering finesse to meet the demands of this application. A specially designed needle bearing universal joint effortlessly endures the extreme RPM with negligible backlash, providing a precise and durable connection. Belden can custom design a solution to your most severe machine tool application, so promptly forward your specifications to our experienced professionals for assistance. Machine Tool Product Focus Decreased down time Increased life expectancy Operating angle up to 70º Drill + Tap Machines Belden Inc. was originally founded as a manufacturer of multiple spindle drill and tap machines, so our expertise in this area is unparalleled. As the industry leader, Belden is consistently designing new and innovative products for this enduring and flourishing market to eliminate the common problems machine tool manufacturer s encounter. Belden s universal joints are designed for increasing length of operation and facilitating quick installation, both of which decrease down time. Our universal joints are affordable and precise. Let Belden s 30 plus years of experience in this industry help you to overcome cost, design and delivery obstacles.

26 Industrial Equipment Focus Wide choice of hub configurations, materials and finishes Can be booted for further environmental protection Precision manufactured complete per specifications Conveying + Packaging Belden s products within the conveying and packaging group are each unique to the OEM s specifications, but regularly Belden suggests alternatives to improve upon the product and lower the overall cost of the universal joint. The universal joints supplied to these manufacturers typically include value added features to our already outstanding universal joints. Belden offers design enhancements such as boot covers, material upgrades, alternate finishes, quick change features and various universal joint style options that increase the value of our universal joints. Belden s universal joints are always custom manufactured to surpass our customer s requirements. We work with our clients and offer products they are proud to include on their original equipment. OEM Product Focus Ready to install assemblies available Choice of finishes for corrosion resistance Medical Equipment OEMs typically challenge Belden with the following criteria: provide quality universal joints on a narrow, pre-determined schedule at a cost within their budget restrictions. MRI manufacturers added specifications particular to their industry: a finished, ready to install, surface corrosion resistant universal joint assembly that could handle a large angle of operation. Belden s team of professionals worked with the OEM and responded to their terms with a double universal joint assembly complete with shafting and a corrosion resistant finish. The double universal joint assembly allowed for the large angle of operation and the surface was black oxided to insure resistance to surface corrosion. Belden also provided the shafting so that the product was ready to install, meeting all the customer s specifications.

27 Industrial Equipment Focus Design assistance available Complete assemblies able to withstand high temperatures Electronics Belden universal joints can handle the harshest environments and the application within the electronics field is proof. A manufacturer of circuit boards included in their machine design a universal joint to be cyclically dipped into 600 degrees F molten solder and they came to Belden for assistance. The Belden team answered their challenge by proposing a stainless steel and silicone booted universal joint. Both the materials of stainless steel and silicone operate under the high temperatures and corrosive conditions. The boot also prolonged the operating life of the universal joint. Belden s material suggestions proved to prevail over the harsh environment and today, Belden still enjoys being their singular universal joint supplier. OEM Product Focus Tested to exceed customer quality standards Capable control of exotic specifications Aerospace The world's manufacturers rely on Belden's universal joints for their most intricate power transmitting functions. Belden s capabilities bring even the most difficult universal joint applications within reach, as in the case of an aerospace company s request for a universal joint that was to be installed as a bleed valve actuator on a 737 jet engine. The customer s specifications called for the material to be a specialty alloy and also included a special heat treat and separate plating process. Our customer met with Belden s manufacturing professionals to first hand communicate the requirements and to inspect our manufacturing facility and processes. Belden delivered the parts on time and completely per customers specifications proving that Belden s team approach and knowledge of materials and manufacturing processes suits all universal joint applications.

28 OEM Universal Joint RFQ Belden Incorporated: Universal Joint Division Bore Configuration Size Specify Below: Left End n Male n Female Double Universal Joint (Telescoping Version Shown) Maximum - Minimum Bore Configuration Size Specify Below: Right End n Male n Female Straight Straight Keyway Keyway Shaft Length Distance Between Driving + Driven Shafts Extended Retracted Shaft Length Hexagonal Hexagonal Single Universal Joint Square Square Threaded Threaded Spline Boots shown for reference, but are optional. Spline Joint to be used for: Nature of operation: Continuous Intermittent Operating temperature: Maximum Minimum Average Operating environment: Abrasive Corrosive Clean Other Actual horsepower: Torque RPM Angle of operation: Maximum Minimum Average Center Connection: Axially Free W/O Retaining Ring Axially Free W/Retaining Ring W/Spring + Retaining Ring Fixed Boots: Booted Unbooted Material: Stainless Steel Alloy Steel Finish: Cadmium Nickel Zinc Black Oxide Other Quantity: Name Title Company Address City State Zip Telephone Fax Please copy and fax to: , or visit our RFQ at

29 Belden couplings are designed to satisfy your most difficult engineering challenges. Belden offers couplings that are Couplings custom finished to meet all your special requirements. Belden couplings allow for motion control, absorb shock and handle a variety of misalignment and operating conditions. We offer coupling solutions for all power transmitting or motion control functions.

30 Flexible Beam Couplings (3 and 6 Beams) Zero backlash N series has two sets of two cuts R series has one set of two cuts Bore tolerance: /-.000 Accommodates angular and parallel misalignment and axial motion Available in aluminum or stainless Belden Incorporated: Coupling Division The multiple cut design of the Flexible Beam Coupling provides greater torque capabilities and lower windup for greater accuracy. The N series of coupling has a cut pattern consisting of two sets of cuts. Each set of cuts has two beams that overlap each other, much like a thread that has multiple starts. This feature provides greater parallel misalignment capabilities compared to Single Beam Couplings. Flexible Beam Couplings can easily accommodate all types of misalignment while maintaining the accuracy and reliability of the application. NAS series RAC series How to choose coupling Step N series = 6 beams (high flexibility) R series = 3 beams (high torsional stiffness) Step Aluminum = (A) or Stainless steel = (S) Step Setscrew = (S) or Clamp = (C ) Step Outside diameter Step Specify bore size Example 1: NAS500 = 6 beam aluminum setscrew coupling, 1/2" OD Example 2: RSC1000 = 3 beam stainless steel clamp coupling, 1" OD Installation: Shafts are not to pass beyond hubs. Do not insert shafts under the beams. Aluminum Bore size Bore size Static Torque Misalignment: Outside Overall (inch (mm (in-lb.) Angular Misalignment: Misalignment: Part Number diameter length min./max) min./max) in aluminum (degrees) Parallel (in.) Parallel (mm) NAS375.38".77".08/ / NAS500.50".90".11/ / NAS625.63" 1.00".11/ / NAS750.75" 1.04".17/ / NAS " 1.50".23/ / NAS " 2.25".23/ / NAS " 2.63".31/ / RAS375.38".56".08/ / RAS500.50".75".11/ / RAS625.63".80".11/ / RAS750.75".90".11/ / RAS " 1.25".19/ / RAS " 1.75".23/ / Stainless Steel Bore size Bore size Static Torque Misalignment: Outside Overall (inch (mm (in-lb) Angular Misalignment: Misalignment: Part Number diameter length min./max) min./max) in stainless (degrees) Parallel (in.) Parallel (mm) NSS375.38".90".08/ / NSS500.50" 1.00".11/ / NSS625.63" 1.00".11/ / NSS750.75" 1.13".17/ / NSS " 1.50".23/ / RSS375.38".56".08/ / RSS500.50".75".11/ / RSS625.63".80".11/ / RSS750.75".90".11/ / RSS " 1.25".19/ / *Please note that clamp and setscrew styles have same overall length and outside diameters. RSS- & NSS-375 not available in clamp style.

31 Oldham Couplings Tolerant of pronounced radial misalignment Electrically isolating Flex-free mechanical action-low bearing loads Non-magnetic Low inertia Belden Incorporated: Coupling Division A robust, three part coupler rated for intermittent operation, the Belden Oldham coupling has zero backlash, high torsional stiffness and offers easy connection of drivers in blind or difficult installations. The Oldham coupling is widely used for motion control, typically in positioning tables, fluid delivery systems and similar applications. A key feature of the Oldham concept is the exceptional, flex-free, radial misalignment capability it provides. Since there are no restoring forces, bearing loads are low. Its operation should not be confused with the jaw coupler which works on different principles. Set Screw style* W L L Bore 1 Bore 2 OD M Oldham Coupling Set-Screw/ Bores Clamp Style b1 or b2 OD W L Rated Max Torsional Angular Parallel Part In In In In Torque Torque Max Stiffness Offset Offset Number mm mm mm mm (lbf-in) (lbf-in) RPM (deg/lbf-in) (deg) (in) OL (3-6mm) (16) (18) (7) OL16C (3-6mm) (16) (29) (13) OL (4-8mm) (20) (23) (9) OL20C (4-8mm) (20) (33) (14) OL (5-10mm) (25) (28) (11) OL25C (5-10mm) (25) (39) (17) OL (8-14mm) (32) (33) (13) OL32C (8-14mm) (32) (45) (19) OL (10-16mm) (40) (32) (14) OL40C (10-16mm) (40) (50) (23) OL (14-20mm) (50) (38) (17) OL50C (14-20mm) (50) (58) (27) OL (16-25mm) (63) (47) (21) OL63C (16-25mm) (63) (71) (33) Material: aluminum hubs and polyacetal spacer

32 Disc Coupling Designed for enduring high twisting hardness Accepting parallel, angular, shaft in-between Single and Double-Stage types Uni-body metal structure Low inertia Belden Incorporated: Coupling Division A Belden Disc Coupling is a uni-body type that provides an extensive twisting hardness and prominent mobility. Belden Disc Couplings are high precision couplings that meet lifetime longevity. It allows uni- or bi- directional rotation up to 20,000 rpm. The major applications are high speed movement control systems, critical loads, dynamo meters, precision encoders and so forth. Double Disc Coupling: Setscrew Style Pin: Stainless Steel Spacer: Aluminum Alloy, Anodic Oxide Coating L1 L1 Hub: Aluminum Alloy, Anodic Oxide Coating Boreÿ1 Boreÿ2 OD Disc: Stainless Steel Double Disc Coupling: Clamp Style L Pin: Stainless Steel Spacer: Aluminum Alloy, Anodic Oxide Coating L1 L1 Hub: Aluminum Alloy, Anodic Oxide Coating Boreÿ1 Boreÿ2 OD Disc: Stainless Steel M Single Disc Coupling: Clamp Style (Turned Hub) Pin: Stainless Steel L L Hub: Aluminum Alloy, Anodic Oxide Coating!HU Boreÿ1 Boreÿ2 O Disc: Stainless Steel Double Disc Coupling: Clamp Style (Turned Hub) Pin: Stainless Steel Spacer: Aluminum Alloy, Anodic Oxide Coating L L Hub: Aluminum Alloy, Anodic Oxide Coating!HU Boreÿ1 Boreÿ2 O Disc: Stainless Steel

33 Disc Coupling Belden Incorporated: Coupling Division Double Disc Coupling, Setscrew Style Overall Bore sizes Misalign: Misalign: OD Hub length length in inches Bore sizes Max Torque Misalign: Parallel Parellel Part number (in./mm) (in./mm) (in./mm) (min/max) in mm (in-lbs) Max RPM Angular (mm) (in.) DDS "/20mm.29"/7.5mm 1.07" /27.3mm N/A N/A DDS "/25.4mm.29"/7.5mm 1.08" /27.4mm N/A N/A DDS "/32mm.29"/7.5mm 1.08" /27.5mm N/A N/A Double Disc Coupling, Clamp Style DD-750C.75"/19mm.31"/8mm DD-1000C 1.00"/25.4mm.38"/10mm DD-1250C 1.25"/32mm.50"/12.7mm 1.58"/40mm DD-1625C 1.63"/42mm.55"/14mm 1.73"/44mm DD-2000C 2.00"/51mm.71"/18mm 2.24"/57mm DD-2500C 2.50"/63mm.79"/20mm 2.40"/61mm Single Disc Coupling, Clamp Style (Turned Hub) SDT-1250C 1.25"/32mm.55"/14mm 1.25" /32mm N/A N/A SDT-1625C 1.63"/42mm.54"/16.5mm 1.50" /38mm N/A N/A SDT-2000C 2.00"/51mm.76"/19.4mm 1.75" /44mm N/A N/A SDT-2500C 2.50"/63mm.88"/22.2mm 2.00"/51mm N/A N/A Double Disc Coupling, Clamp Style (Turned Hub) DDT-1250C 1.25"/32mm.55"/14mm 1.58"/40mm DDT-1625C 1.63"/42mm.65"/16.5mm 1.81"/46mm DDT-2000C 2.00"/51mm.76"/19.4mm 2.05"/52mm DDT-2500C 2.50"/63mm.88"/22.2mm 2.28"/58mm

34 Bellow Coupling: Uniform Rotational Speed Identical Performance for Clockwise + Anticlockwise Rotation Resistant to Oil + Chemicals Zero Backlash An Information Transmitting Coupling Belden Incorporated: Coupling Division Belden Bellow Couplings have excellent kinematic properties and torsional stiffness of a very high order. They are suitable for servo drives and satisfy the criteria for highly dynamic position and velocity control systems. The flexible mid-section provides complete absorption of angular and parallel misalignment and end play while maintaining uniform rotational speed. Clamp style shown W L L M Bore 1 Bore 2 OD Bronze bellow and aluminum hub construction Bores b1 or b2 OD W L Rated Max Torsional Misalignment Clamp Set Screw In In In In Torque Torque Max Stiffness Ang. Par. Axial Style Style mm mm mm mm (lbf-in) (lbf-in) RPM (deg/lbf-in) (deg) (in) (in) B12C B (3-6mm) (12) (23.5) (7.5) B16C B (4-8mm) (16) (26.5) (9) B20C B (5-10mm) (20) (32) (10) B25C B (6-12mm) (25) (36.5) (12) B32C B (6-14mm) (32) (42) (13.5) Stainless bellow and hub construction BS12C BS (3-6mm) (12) (23.5) (7.5) BS16C BS (4-8mm) (16) (26.5) (9) BS20C BS (5-10mm) (20) (32) (10) BS25C BS (6-12mm) (25) (36.5) (12) BS32C BS (6-14mm) (32) (42) (13.5) RPM figures shown are for set-screw style only. Multiply figure shown by.4 for clamp style RPM.

35 Coupling RFQ Belden Incorporated: Coupling Division Preferred Length Maximum Length Preferred O.D. Design to vary with coupling style Shaft O.D. Configuration Shaft O.D. Configuration Shaft to Shaft Coupling to be used for Nature of operation Continuous Intermittent Cycles/Sec Reversing Cycles/Sec Operating temperature Maximum Minimum Average Operating environment Abrasive Corrosive Clean Other Operating Torque Max Torque RPM Misalignments Angular Degrees Parallel In. Axial In. Quantity Method of Affixing Shaft Clamp 2 Set-Screws at 90 2 Set-Screws at 120 Material Aluminum Stainless where available Name Title Company Address City State Zip Telephone Fax Please copy and fax to: , or visit our RFQ at