Directional control valves NG6...NG32 D03...D10 6

Directional control valves NG6...NG32 D03...D10 6

DIRECIONL CONROL VLVES 1 Index DO3 (NG6) age 2 to 22 D05 (NG10) age 23 to 42 D07 (NG16) age 43 to 54 D08 (NG25) 3000 SI age 55 to 65 D08 (NG25) 4600 SI age 66 to 77 D10 (NG32) 3000 SI age 78 to 86 ccessories age 87 to 90

2 Directional control valve D03 (NG6) Features and enefits n n n n 3 chamber design with additional spool guide for high performance Wet pin solenoid with increased solenoid forces Optimized flow passages result in lower pressure drop Manual override n Solenoid identification per NSI (energize results in pressure to ) n Certified

Directional control valve D03 (NG6) 3 Order Guide his order code describes the desired model variances of the DO3 (NG 6) directional control valves. Standard models are assigned a 10-digit number. See pages 4, 5, & 6. 0 8 1 W V 0 6 1 V 1 0 0 1 WS** S 1 1 5 / 6 0 - D 51 SIZE 06 D03 (NG 6, ISO - 4401) SELS V VION SD. DDIIONL INFORMION 09 MNUL USH IN WIH RUER COVER 11 SOOL WIH MEERING NOCHES CONROL YE 1 ELECRICL 2 HYDRULIC ILO 4 MECHNICL (ROLLER) 6 NEUMIC ILO SOLENOID IDENIFICION 51 U.S. SNDRD (U.S. NSI 93.9 SD.) DESIGN SERIES D - SD *E - 24 VDC LED WIRE COILS 7 MNUL LEVER 7 MNUL LEVER (WIH DEEN G **) SOOL CODE *** SEE SOOL CHR (GES 4, 5 & 6) ELECRICL CONNECIONS WS DIN 43650/ISO4400 KL WIRING OX + SEN. LIGHS K WIRING OX KD WIRING OX + QUICK CONN. (NSI 93.55M-1981 3 IN SINGLE SOL. & 5 IN. DOULE. SOL.) KE WIRING OX + QUICK CONN. + SEN. LIGHS KG WIRING OX + QUICK CONN. (SINGLE SOL. 5 IN) KM WIRING OX + QUICK CONN. + SEN. LIGHS (SINGLE SOL. 5 IN) G DEEN CONROL YE 7 ONLY EX FLME ROOF SOLENOID VOLGES C DC 115/60 012/00 230/60 024/00 Series D Dual Freq. 096/00 SOLENOID OIONS OMI: If standard (manual override) C COVERED USH IN * QUICK CONNEC FOR E SERIES IS MINI CONNECOR (G 89) roduct Literature Disclaimer SECIFICIONS ND/OR DIMENSIONS RE SUJEC O CHNGE WIHOU RIOR NOICE. LESE CONSUL FCORY.

4 Directional control valve D03 (NG6) art Numbers Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. K KD KE KG KL KM WS WS SOOL SYMOLS RNSIION 110/115 110/115 110/115 110/115 110/115 110/115 110/115 12 VDC. NO. 220/230 220/230 220/230 220/230 220/230 220/230 220/230 24 VDC. 024/00 024/00 024/00 024/00 96 VDC. Z069 Z201 Z267 Z135 Z003 Z397 000 Z102 Z234 Z300 Z168 Z036 Z430 Z484 9 810 231Z K WIRING OX KD WIRING OX + QUICK CONNEC ( 3 IN SING. & 5 IN DL. SOL.) KE WIRING OX + QUICK CONNEC + SENINEL LIGHS KG WIRING OX + QUICK CONNEC (SINGLE SOLENOID 5 IN) KL WIRING OX + SENINEL LIGHS KM WIRING OX + QUICK CONNEC + SENINEL LIGHS (SINGLE SOL. 5 IN) WS LUG CONNECER (DIN 43650 / ISO 4400) D11 SOOL WIH MEERING NOCHES* Z070 Z202 Z268 Z136 Z004 Z398 001 Z103 Z235 Z301 Z169 Z037 Z431 Z511 Z477 Z463 Z512 001* Z521 Z071 Z203 Z269 Z137 Z005 Z399 002 Z104 Z236 Z302 Z170 Z038 Z432 Z531 Z492 002* Z464 Z072 Z204 Z270 Z138 Z006 Z400 004 Z105 Z497 Z237 Z303 Z478 Z171 Z516 Z039 Z433 004* Z465 Z073 Z205 Z271 Z139 Z007 Z401 005 Z106 Z238 Z304 Z172 Z040 Z434 Z074 Z206 Z272 Z140 Z008 Z402 006 Z107 Z239 Z305 Z173 Z041 Z435 Z075 Z207 Z273 Z333 Z141 Z365 Z009 Z403 010 Z108 Z240 Z306 Z349 Z174 Z381 Z042 Z436 Z508 Z491 Z076 Z208 Z274 Z334 Z142 Z366 Z010 Z404 011* Z109 Z241 Z307 Z350 Z175 Z382 Z043 Z437 Z487 Z077 Z209 Z275 Z335 Z143 Z367 Z011 Z405 012 Z110 Z242 Z308 Z351 Z176 Z383 Z044 Z438 Z480 Z078 Z210 Z276 Z336 Z144 Z368 Z012 Z406 014 Z111 Z243 Z309 Z352 Z177 Z384 Z045 Z439 Z079 Z211 Z277 Z337 Z145 Z369 Z013 Z407 016 Z112 Z244 Z310 Z353 Z178 Z385 Z046 Z440 016* Z467 * Metering notches

Directional control valve D03 (NG6) 5 K KD KE KG KL KM WS WS SOOL SYMOLS RNSIION 110/115 110/115 110/115 110/115 110/115 110/115 110/115 12 VDC. NO. 220/230 220/230 220/230 220/230 220/230 220/230 220/230 24 VDC. 024/00 024/00 96 VDC. Z080 Z212 Z278 Z146 Z014 Z408 018 Z113 Z245 Z311 Z179 Z047 Z441 Z479 Z517 018* Z468 Z081 Z213 Z279 Z147 Z015 Z409 020 Z114 Z246 Z312 Z180 Z048 Z442 Z481 Z518 Z082 Z214 Z280 Z338 Z148 Z370 Z016 Z410 024 Z115 Z247 Z313 Z354 Z181 Z386 Z049 Z443 Z525 Z525 Z083 Z215 Z281 Z149 Z017 Z411 026 Z116 Z248 Z314 Z182 Z050 Z444 Z084 Z216 Z282 Z339 Z150 Z371 Z018 Z412 027 Z117 Z249 Z315 Z355 Z183 Z387 Z051 Z445 028 Z474 Z475 Z496 Z085 Z217 Z283 Z340 Z151 Z372 Z019 Z413 031 Z118 Z250 Z316 Z356 Z184 Z388 Z052 Z446 Z086 Z218 Z284 Z341 Z152 Z373 Z020 Z414 032 Z119 Z251 Z317 Z357 Z185 Z389 Z053 Z447 Z087 Z219 Z285 Z342 Z153 Z374 Z021 Z415 033 Z120 Z252 Z318 Z358 Z186 Z390 Z054 Z448 Z488 Z546 Z534 036 Z493 Z088 Z220 Z286 Z154 Z022 Z416 040 Z121 Z253 Z319 Z187 Z055 Z449 Z089 Z221 Z287 Z155 Z023 Z417 041 Z122 Z254 Z320 Z188 Z056 Z450 Z090 Z222 Z288 Z156 Z024 Z418 042 Z123 Z255 Z321 Z189 Z057 Z451 Z091 Z223 Z289 Z343 Z157 Z375 Z025 Z419 045 Z124 Z256 Z322 Z359 Z190 Z391 Z058 Z452 Z092 Z224 Z290 Z158 Z026 Z420 062 Z125 Z257 Z323 Z191 Z059 Z453 Z093 Z225 Z291 Z344 Z159 Z376 Z027 Z421 068 Z126 Z258 Z324 Z360 Z192 Z392 Z060 Z454 Z094 Z226 Z292 Z345 Z160 Z377 Z028 Z422 070 Z127 Z259 Z325 Z361 Z193 Z393 Z061 Z455 Z095 Z227 Z293 Z346 Z161 Z378 Z029 Z423 074 Z128 Z260 Z326 Z362 Z194 Z394 Z062 Z456 Z096 Z228 Z294 Z162 Z030 Z424 087 Z129 Z261 Z327 Z195 Z063 Z457 Z097 Z229 Z295 Z347 Z163 Z379 Z031 Z425 088 Z130 Z262 Z328 Z363 Z196 Z395 Z064 Z458 * Metering notches

6 Directional control valve D03 (NG6) art Numbers (continued) K KD KE KG KL KM WS WS SOOL SYMOLS RNSIION 110/115 110/115 110/115 110/115 110/115 110/115 110/115 12 VDC. NO. 220/230 220/230 220/230 220/230 220/230 220/230 220/230 24 VDC. 96 VDC. Z472 Z473 Z519 089 Z489 ressure port leakage Z098 Z230 Z296 Z164 Z032 Z426 091 bleeds to tank in the Z131 Z263 Z329 Z197 Z065 Z459 center position Z099 Z231 Z297 Z165 Z033 Z427 095 Z132 Z264 Z330 Z198 Z066 Z460 Z100 Z232 Z298 Z348 Z166 Z380 Z034 Z428 923 Z133 Z265 Z331 Z364 Z199 Z396 Z067 Z461 0 810 091Z SOOL NO. SYMOLS RNSIION 2 4 6 7 Z365 Z526 000 Z379 *Z372 Z366 Z381 001 Z380 *Z373 Z367 Z383 002 Z382 *Z374 Z368 Z385 004 Z384 *Z375 Z387 010 Z541 Z333 Z386 *Z544 Z358 Z334 Z369 Z389 012 Z388 *Z361 *Z376 014 016 Z335 Z370 Z390 018 020 Z359 *Z378 Z371 027 Z391 *With 7/16-20 orts (SE #4)

Directional control valve D03 (NG6) 7 Weights DC C Ex. 3.3 lbs 3.1 lbs 5.1 lbs 1.5 kg 1.4 kg 2.3 kg 3.3 lbs 1.5 kg DC C Ex. 4.2 lbs 3.8 lbs 8.8 lbs 1.9 kg 1.7 kg 4.0 kg 2.9 lbs 1.3 kg 2.9 lbs 1.3 kg 3.3 lbs 1.5 kg 3.3 lbs 1.5 kg 4.4 lbs 2.0 kg

8 Directional control valve D03 (NG6) Characteristics General Design Spool valve (three chamber system) Mounting type Subplate, DO3 (NG 6) ISO 4401 Mounting osition mbient temperature Seals as desired (Horizontal preferred) 4 to 120 F (-20 to 50 C) Viton CS Certified File Number LR 93267-1 Hydraulic Fluid Viscosity Fluid temperature remium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations: S106 - etroleum Fluids S107 - Fire Resistant Fluids Consult factory for use of water in oil emulsions, high water content and synthentic fluids. Mineral-oil based hydraulic-fluids (DIN/ISO) others on request 60 1600 SUS (10 350 cst) 4 to 175 F ( 20 to 80 C) Filtration Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75 Direction of flow Operating pressure Rated flow s shown on symbol ort,, : 4600 SI (315 bar) ort * : 2300 SI (160 bar) See p/q-curves Maximum flow Up to 23 GM (90 L) see operating limits * For control type 1 EX 1500 SI (100 bar) Electric Duty factor 100% Solenoid identification Enclosure type Meets NSI 93.9-1969 (R 1988) Standards *I 65 to IEC and DIN 40 050 (DIN Connectors) Insulation class C VDE 5 Voltage and frequency See table on page 88 C-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Voltage tolerance UNOM±10% ower rating DC 33W C (115/60) In Rush: ~ 1.5 Holding: ~ 0.54 Response time** DC Switch-on: 20 to 60 ms Switch-off: 10 to 60 ms C Switch-on: 10 to 25 ms Switch-off: 50 to 65 ms Switching frequency max. 1800/h ower supply lug connector to DIN 43 650 Wiring ox 5 & 3 in QC ISO 4400 w/ Lead Wires per NSI 93.55M *Note: I 65 rotected against low pressure water jets from all direction Dust tight ** Response time measured from the switching signal to opening of control edge.

Directional control valve D03 (NG6) 9 erformance Characteristics Valve ressure vs. Flow erformances Curve Reference Numbers Spool Curve Numbers Number RESSURE SI(R) 360(25) RESSURE vs. FLOW CURVES 7 6 5 4 Spool Number 000 1 1 3 1 2 001 2 2 3 3 002 7 7 7 7 6 004 2 2 3 1 005 4 4 1 1 006 5 3 2 3 6 010 2 3 5 4 011 4 4 3 3 012 3 2 4 5 014 3 4 6 016 2 3 018 2 2 3 3 020 2 3 5 4 024 2 3 026 2 2 3 3 027 3 3 028 2 1 032 2 3 033 1 1 3 1 2 040 2 3 3 042 2 2 3 3 045 2 3 062 4 1 1 068 3 2 070 2 3 3 087 2 3 089 1 1 4 091 6 5 4 2 290(20) 215(15) 146(10) 70(5) 0(0) 3 2 1 0(0) 4(15) 8(30) 12(45) 16(60) 20(75) 24(90) FLOW GM(L/M) Viscosity = 164 SUS (35 Centistokes)

10 Directional control valve D03 (NG6) erformance Characteristics SERIES E DC Solenoids Curve Reference Numbers Spool Number () Curve Numbers () 001 002 004 010 012 018 020 045 068 1 2 3 1 1 1 1 1 4 1 2 1 1 1 1 1 1 3 MLFUNCION CURVES 3600 (250) Switch-on 1 RESSURE SI (R) 2900 (200) 2200 (150) 1450 (100) 4 2 3 700 (50) 0 0 3 (10) 5 (20) 8 (30) 10 (40) 13 (50) Flow GM (L/min) 3600 (250) Switch-off 1 RESSURE SI (R) 2900 (200) 2200 (150) 1450 (100) 3 2 700 (50) 0 0 3 (10) 5 (20) 8 (30) 10 (40) 13 (50) Flow GM (L/min) Operating limits he curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

Directional control valve D03 (NG6) 11 erformance Characteristics DC-Solenoids Curve Reference Numbers Spool Curve Numbers Number () () 000 1 4 001 1 4 002 2 5 004 3 6 005 1 4 006 010 1 4 011 012 1 4 014 2 5 016 1 4 018 1 4 020 1 4 024 3 6 026 3 4 027 028 3 6 032 033 1 4 040 042 3 4 045 1 4 068 070 087 089 090 091 RESSURE SI (R) 4300 (300) 2900 (200) 1450 (100) RESSURE SI (R) 0 (0) 0(0) 8(30) 16(60) 24(90) 4300 (300) () Switch On () Switch Off MLFUNCION CURVES FLOW GM (L/M) 1 3 2 4 6 2900 (200) 5 1450 (100) 0 (0) 0(0) 8(30) 16(60) 24(90) FLOW GM (L/M) Operating limits he curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

12 Directional control valve D03 (NG6) erformance Characteristics C-Solenoids Curve Reference Numbers Spool Curve Numbers Number 000 1 001 1 002 4 004 3 005 2 006 010 2 011 012 2 014 4 016 1 018 2 020 1 024 026 2 027 3 028 032 5 033 1 040 1 042 045 062 068 5 070 087 089 090 091 6 RESSURE SI (R) 4300 (300) 2900 (200) 1450 (100) 0 (0) MLFUNCION CURVES 6 0(0) 8(30) 16(60) 24(90) FLOW GM (L/M) 1 2 3 4 5 Operating limits he curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result.

Directional control valve D03 (NG6) 13 Valve With DC Solenoid DIN Seal Kit 9 810 231 529 Inches (Millimeters) Clearance needed to remove connector.47 (12.0) 3.73 (94.7) MNUL USH IN.94 (24.0).87 (22.0) Solenoids can be rotated ±90 1.46 (37.2) 2.93 (74.4) ORQUE 5.0 lbft (7.0 Nm) 2.56 (65.0) Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Clearance to remove coil 2.93 (74.4) With Rubber Cover 1 833 343 015.1.18 (30) Covered 1 833 343 013 O RING (4) 9.25mm x 1.78mm 1 810 210 803 1.81 (46.0) 1.22 (31.0) 4 x ø.21 (4 x ø5.3) 1.59 (40.5).53 (13.5) 1.28 (32.5) 5.93 Single Solenoid (150.6) 8.43 (214.1) Note: Mounting surface should comply with NF 3.5 IM RI-1984 & NSI 93.7M - 1986 specifications.

14 Directional control valve D03 (NG6) Valve With C Solenoid DIN Seal Kit 9 810 231 529 Inches (Millimeters) Clearance needed to remove connector.47 (12.0) MNUL USH IN 3.70 (94.0).94 (24.0).87 (22.0) Solenoids can be rotated ±90 2.63 (66.9) ORQUE 5.0 lbft (7.0 Nm) 2.56 (65.0) Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: Clearance to remove coil 2.63 (66.9) 1.46 (37.2) With Rubber Cover 1 833 343 015.1.18 (30) Covered 1 833 343 013 O RING (4) 9.25mm x 1.78mm 1 810 210 803 1.81 (46.0) 1.22 (31.0) 4 x ø.21 (4 x ø5.3) 1.59 (40.5).53 (13.5) 1.28 (32.5) 5.63 Single Solenoid (143.1) 7.82 (198.7) Note: Mounting surface should comply with NF 3.5 IM RI-1984 & NSI 93.7M - 1986 specifications.

Directional control valve D03 (NG6) 15 Valve with C/DC Solenoid and Wiring Seal Kit 9 810 231 529 Inches (Millimeters) OIONL SENINEL LIGHS HREDED CONN. 1/2 N * OIONL QUICK CONNEC.62 (15.9) * SEE CCESSORY SECION FOR DEILS MNUL USH IN 3.74 (95.0) 2.81 (71.5).94 (24.0).87 (22.0) 1.46 (37.2) 2.63 (66.9) ORQUE 5.0 lbft (7.0 Nm) 2.56 (65.0) With Rubber Cover 1 833 343 015 Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. Note: rad Harrison connector installed on cylinder port side on double solenoid valves and on solenoid side on single solenoid valves. Note: Clearance to remove coil 2.63 (66.9).1.18 (30) Covered 1 833 343 013 O RING (4) 9.25mm x 1.78mm 1 810 210 803 1.81 (46.0) 1.22 (31.0) 4 x ø.21 (4 x ø5.3) 1.59 (40.5).53 (13.5) 1.28 (32.5) 5.63 Single Solenoid (143.1) 7.82 (198.7) Note: Mounting surface should comply with NF 3.5 IM RI-1984 & NSI 93.7M - 1986 specifications.

16 Directional control valve D03 (NG6) Flame roof Solenoid Conversion from the standard solenoid to the flame-proof version is not possible. he solenoid is mounted on the valve body (optional version) with 4 socket-head cap screws. Note: Not CS pproved Consult factory for application support and part numbers. Specifications ype of enclosure I 65 to IEC and DIN VDE 0470 Flame proof ype of protection (Ex) sg4 mbient temperature 4 to 122 F ( 20 to 50 C) Cyclic duration factor ED 100% ower rating 11 W Voltage tolerance ±10% Fuses Response according to ISO 6403 Switch on/off time 40/120 ms ower supply ower gland G 16 DIN 22 419 for cabel ø 12.5... 14 mm Switching frequency max. 18,000/h ressure in port (Solenoid armature) max. 1500 SI (100 bar) Inches (Millimeters) 8.78 (223) 14.13 (359) 2.28 (58) 1.22 (31) 1.28 (32.5) 1.81 (46) 1.59 (40.5).53 (13.5) 4.33 (110).94 (24) 1.93 (49) 3.50 (89) 2.56 (65) 9.25 x 1.78

Directional control valve D03 (NG6) 17 neumatic Control 150 (10) p = f (p ) St ilot pressure S is a function of tank line pressure 120 (8) 90 (6) St p 60 (4) 40 (2) 0 (0) 0 600 1200 1800 2400 3000 (0) (40) (80) (120) (160) (200) p SI (R) Specifications Control pressure 30 SI (2bar) min,, 150 SI (10 bar) max. ilot volume per valve side.12 in 3 (2cm 3 ) Response according to ISO 6403 Switch on 20 to 200 ms Switch off 30 to 300 ms Dependent on pilot pressure and line length Hydraulic Control 1500 (100) p = f (p ) St ilot pressure S is a function of tank line pressure 1300 (80) 900 (60) St p 600 (40) 300 (20) 0 (0) 0 600 1200 1800 2400 3000 (0) (40) (80) (120) (160) (200) SI (R) p Specifications Control pressure 290 SI ( 20bar) min, + 0.4 p 3000 SI (210 bar) max. ilot volume per valve side.02 in 3 (0.3cm 3 ) Response according to ISO 6403 pst = 700 SI pst = 3000 SI (50 bar) (200 bar) Switch on 50 to 100 ms 15 to 30 ms Switch off 60 to 150 ms 60 to 150 ms Dependent on pilot pressure and line length. When ps > 1500 SI (100 bar), orifice ø 1mm is necessary.

18 Directional control valve D03 (NG6) Inches (Millimeters) 2.01 (51.0).94 (24.0).87 (22.0) G 1/4 daptor to #4 SE 9 534 230 000 2.03 (53.1) ORQUE 5.0 lbft (7.0 Nm) 2.56 (65.0) O RING (4) 9.25mm x 1.78mm Note: Min. depth of fastener engagement is based on 1-1/2 times bolt diameter for ferrous subplates or manifolds and 2-1/2 times for nonferrous. 1.81 (46.0) 1.22 (31.0) 4 x ø.21 (4 x ø5.3) 1.59 (40.5) 5.09 Single Solenoid (143.1) 6.73 (170.9).53 (13.5) 1.28 (32.5) Note: Mounting surface should comply with NF 3.5 IM RI-1984 & NSI 93.7M 1986 specifications. Kit Numbers for the conversion of solenoid control to hydraulic or pneumatic. Spool ype of Control Number Hydraulic neumatic 000 1 817 002 063 1 817 002 060 001 1 817 002 063 1 817 002 060 002 1 817 002 063 1 817 002 060 004 1 817 002 063 1 817 002 060 005 1 817 002 063 1 817 002 060 006 1 817 002 063 1 817 002 060 010 1 817 002 064 1 817 002 061 011 1 817 002 064 1 817 002 061 012 1 817 002 064 1 817 002 061 014 1 817 002 065 1 817 002 062 016 1 817 002 065 1 817 002 062 018 1 817 002 063 1 817 002 060 020 D 810 026 167 D 810 026 163 024 1 817 002 065 1 817 002 062 Spool ype of Control Number Hydraulic neumatic 026 1 817 002 063 1 817 002 060 027 1 817 002 064 1 817 002 061 028 1 817 002 065 1 817 002 062 032 1 817 002 064 1 817 002 061 033 1 817 002 065 1 817 002 062 040 1 817 002 063 1 817 002 060 042 1 817 002 063 1 817 002 060 045 1 817 002 065 1 817 002 062 062 1 817 002 063 1 817 002 060 068 1 817 002 064 1 817 002 061 070 1 817 002 065 1 817 002 062 087 1 817 002 063 1 817 002 060 089 1 817 002 064 1 817 002 061 091 1 817 002 063 1 817 002 060

Directional control valve D03 (NG6) 19 Directional Control Valve Mechanical Operated 50 (200) F = lbs (N ) 40 (160) FORCE 30 (120) 20 (80) 10 (40) 0 (0) 0 300 900 1500 2100 2700 (20) (60) (100) (140) (180) SI (R) p (tank pressure) 5.04 (128) Inches (Millimeters) 1.77 (45).87 (22).39 (10) 1.22 (31) 1.28 (32.5) 1.81 (46) SROKE.35 (9).79 (20).43 (11) 2.46 (62.4) 1.59 (40.5) 1.59 (40.5).47 (12).87 (22).94 (24) 1.93 (49).35 max..51 (13) 1.47 (37.4) ø.21 (5.3) 2.56 (65) 9.25 x 1.78

20 Directional control valve D03 (NG6) Directional Control Valve Manual Operated Specifications ctuating force 7.8 lbs. (35 N) ngular movement +_23 Inches (Millimeters) 5.80 (147.3) 1.22 (31) 1.28 (32.5) 1.81 (46) 1.14 (29) 6.30 max. (160) 1.59 (40.5).53 (13.5) 7.36 (187) Lever 1 813 501 002 Knob 1 813 231 007.23 max. b.23 max. a.87 (22).94 (24) 1.93 (49) 1.73 (43.9) 2.41 (61.2) ø.21 (5.3) 2.56 (65) 9.25 x 1.78

Directional control valve D03 (NG6) 21 Subplates, ottom orted.343 Drill hru 2 laces 3.716 (94.4) Inches (Millimeters).548 (13.9) ottom orted ort art Size in(mm) in(mm) Number 1/4" NF 2.017.829 9 000 010 148 (51.2) (21.0) 3/8" NF 2.079.766 9 000 010 146 (52.8) (19.5) 1/2" NF 2.130.710 9 000 010 139 (54.1) (18.0) #6 SE 2.050.797 9 000 010 144 (52.0) (20.2) #8 SE 2.130.710 9 000 010 140 (54.1) (18.0) 2.814 (72.1) 2.130 (54) Note: Max. pressure = 4600 psi (315 R) 4.62 (117.3).359 (9.1) 1.50 (38.1).50 (12.7) 3.490 (88.6) 2.410 (61.2) 1.320 (33.5) 1.423 (36.1) When a subplate is not used a machined pad must be provided. he mounting surface should comply with NF 3.5.1M R1-1984 and NSI 93.7M - 1986specifications.

22 Directional control valve D03 (NG6) Subplates, Side orted Inches (Millimeters) Side orted ort art Size in(mm) Number 1/4" NF.474 9 000 010 147 (12.0) 3/8" NF.474 9 000 010 145 (12.0).850 (21.59) 1/2" NF.579 9 000 010 142 (14.7) #6 SE.474 9 000 010 143 (12.0) #8 SE.579 9 000 010 141 (14.7).850 (21.59) Note: Max. pressure = 4600 psi (315 R).343 Drill hru 2 laces 3.716 (94.13).548 (13.92) 2.84 (72.14) 2.130 (54.10) 3.59 (9.12) 2.174 (55.22) 1.609 (40.87).850 (21.59) 1.50 (38.1) 4.62 (117.35).850 (21.59).5 (12.7) When a subplate is not used a machined pad must be provided. he mounting surface should comply with NF 3.5.1M R1-1984 and NSI 93.7M - 1986specifications.

Directional control valve D05 (NG10) 23 Features and enefits n n n n n 5 chamber design with additional spool guide lands for increased performance Retained guide tube design for easy interchange of coils Larger.710 in. (18mm) spool diameter provides lower pressure drop Soft shift feature can be retrofitted in the field Optional manual overrides available n Certified n Solenoid identification per NSI standards (energize results in pressure to )

24 Directional control valve D05 (NG10) Order Guide his order code describes the desired model variances of the DO5 (NG 10) directional control valves. Standard models are assigned a 10-digit number. See pages 25, 26, & 27. 0 8 1 W V 1 0 1 V 1 0 0 1 WS** S 1 1 5 / 6 0 - D 51 SIZE 10 D05 (NG 10, ISO - 4401) SELS V VION SD. DDIIONL INFORMION 09 MNUL USH IN WIH RUER COVER 11 SOOL WIH MEERING NOCHES CONROL YE 1 ELECRICL 2 HYDRULIC ILO 4 MECHNICL (ROLLER) 6 NEUMIC ILO 7 MNUL LEVER 7 MNUL LEVER (WIH DEEN G **) SOOL CODE *** SEE SOOL CHR (GES 25, 26, & 27) ELECRICL CONNECIONS WS DIN 43650/ISO4401 KL WIRING OX + SEN. LIGHS K WIRING OX KD WIRING OX + QUICK CONN. (NSI 93.55M-1981 3 IN SINGLE SOL. & 5 IN. DOULE. SOL.) KE WIRING OX + QUICK CONN. + SEN. LIGHS KG WIRING OX + QUICK CONN. (SINGLE SOL. 5 IN) KM WIRING OX + QUICK CONN. + SEN. LIGHS (SINGLE SOL. 5 IN) G DEEN CONROL YE 7 ONLY EX FLME ROOF SOLENOID VOLGES C DC 115/60 012/00 230/60 024/00 Series D Dual Freq. 096/00 SOLENOID IDENIFICION 51 U.S. SNDRD (NSI 93.9-1969) DESIGN SERIES (GENERION) D - SD *E - 24VDC LED WIRE COILS SOLENOID OIONS OMI: If standard (manual override) C COVERED USH IN * QUICK CONNEC FOR E SERIES IS MINI CONNECOR (G 89) roduct Literature Disclaimer SECIFICIONS ND/OR DIMENSIONS RE SUJEC O CHNGE WIHOU RIOR NOICE. LESE CONSUL FCORY.

Directional control valve D05 (NG10) 25 art Numbers Standard types are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. K KD KE KG KL KM WS WS --D11 SOOL SYMOLS RNSIION 110/115 110/115 110/115 110/115 110/115 110/115 110/115 12 VDC. 12 VDC. NO. 220/230 220/230 220/230 220/230 220/230 220/230 220/230 24 VDC. 24 VDC. 024/00 024/00 024/00 96 VDC. 96 VDC. Z069 Z201 Z267 Z135 Z003 Z397 Z463 000 Z102 Z234 Z300 Z168 Z036 Z430 Z467 Z484** Z070 Z202 Z268 Z136 Z004 Z398 Z464 001 Z103 Z235 Z301 Z169 Z037 Z431 Z468 Z490 Z485** Z071 Z203 Z269 Z137 Z005 Z399 002* Z104 Z236 Z302 Z170 Z038 Z432 Z526 Z072 Z204 Z270 Z138 Z006 Z400 004 Z105 Z237 Z303 Z171 Z039 Z433 Z498 Z529 Z491 Z472 Z073 Z205 Z271 Z139 Z007 Z401 005 Z106 Z238 Z304 Z172 Z040 Z434 Z074 Z206 Z272 Z140 Z008 Z402 006 Z107 Z239 Z305 Z173 Z041 Z435 Z075 Z207 Z273 Z333 Z141 Z365 Z009 Z403 010 Z108 Z240 Z306 Z349 Z174 Z381 Z042 Z436 Z508 Z076 Z208 Z274 Z334 Z142 Z366 Z010 Z404 Z465 011 Z109 Z241 Z307 Z350 Z175 Z382 Z043 Z437 Z469 Z481** Z077 Z209 Z275 Z335 Z143 Z367 Z011 Z405 012 Z110 Z242 Z308 Z351 Z176 Z383 Z044 Z438 Z513 Z493 Z471 Z078 Z210 Z276 Z336 Z144 Z368 Z012 Z406 014* Z111 Z243 Z309 Z352 Z177 Z384 Z045 Z439 Z079 Z211 Z277 Z337 Z145 Z369 Z013 Z407 016 Z112 Z244 Z310 Z353 Z178 Z385 Z046 Z440 Z080 Z212 Z278 Z146 Z014 Z408 Z466 018 Z113 Z245 Z311 Z179 Z047 Z441 Z470 Z492 Z483** 9 810 232Z K WIRING OX KD WIRING OX + QUICK CONNEC (RD HRR. 3 IN SING. & 5 IN DL. SOL.) KE WIRING OX + QUICK CONNEC + SENINEL LIGHS KG WIRING OX + QUICK CONNEC (SINGLE SOLENOID 5 IN) KL WIRING OX + SENINEL LIGHS KM WIRING OX + QUICK CONNEC + SENINEL LIGHS (SINGLE SOL. 5 IN) WS LUG CONNECER (DIN 43650 / ISO 4401) D11 SOOL WIH MEERING NOCHES Z081 Z213 Z279 Z147 Z015 Z409 020 Z114 Z246 Z312 Z180 Z048 Z442 Z528 Z494 Z525** Z082 Z214 Z280 Z338 Z148 Z370 Z016 Z410 024 Z115 Z247 Z313 Z354 Z181 Z386 Z049 Z443 Z494 * Metering notches Std. ** Soft shift with 1 mm orifice Z480** Z489 Z482**

26 Directional control valve D05 (NG10) K KD KE KG KL KM WS WS --D11 SOOL 110/115 110/115 110/115 110/115 110/115 110/115 110/115 12 VDC. 12 VDC. NO. SYMOLS RNSIION 220/230 220/230 220/230 220/230 220/230 220/230 220/230 24 VDC. 24 VDC. 96 VDC. 96 VDC. Z083 Z215 Z281 Z149 Z017 Z411 026 Z116 Z248 Z314 Z182 Z050 Z444 Z084 Z216 Z282 Z339 Z150 Z371 Z018 Z412 027 Z117 Z249 Z315 Z355 Z183 Z387 Z051 Z445 028 Z488 Z085 Z217 Z283 Z340 Z151 Z372 Z019 Z413 031 Z118 Z250 Z316 Z356 Z184 Z388 Z052 Z446 Z086 Z218 Z284 Z341 Z152 Z373 Z020 Z414 032 Z119 Z251 Z317 Z357 Z185 Z389 Z053 Z447 Z087 Z219 Z285 Z342 Z153 Z374 Z021 Z415 033 Z120 Z252 Z318 Z358 Z186 Z390 Z054 Z448 Z088 Z220 Z286 Z154 Z022 Z416 040 Z121 Z253 Z319 Z187 Z055 Z449 Z089 Z221 Z287 Z155 Z023 Z417 041 Z122 Z254 Z320 Z188 Z056 Z450 Z090 Z222 Z288 Z156 Z024 Z418 042 Z123 Z255 Z321 Z189 Z057 Z451 Z091 Z223 Z289 Z343 Z157 Z375 Z025 Z419 045 Z124 Z256 Z322 Z359 Z190 Z391 Z058 Z452 Z092 Z224 Z290 Z158 Z026 Z420 062 Z125 Z257 Z323 Z191 Z059 Z453 Z093 Z225 Z291 Z344 Z159 Z376 Z027 Z421 068 Z126 Z258 Z324 Z360 Z192 Z392 Z060 Z454 Z094 Z226 Z292 Z345 Z160 Z377 Z028 Z422 070 Z127 Z259 Z325 Z361 Z193 Z393 Z061 Z455 Z095 Z227 Z293 Z346 Z161 Z378 Z029 Z423 074 Z128 Z260 Z326 Z362 Z194 Z394 Z062 Z456 Z096 Z228 Z294 Z162 Z030 Z424 087 Z129 Z261 Z327 Z195 Z063 Z457 Z097 Z229 Z295 Z347 Z163 Z379 Z031 Z425 088 Z130 Z262 Z328 Z363 Z196 Z395 Z064 Z458 ressure port leakage Z098 Z230 Z296 Z164 Z032 Z426 091 bleeds to tank in the Z131 Z263 Z329 Z197 Z065 Z459 center position Z099 Z231 Z297 Z165 Z033 Z427 095 Z132 Z264 Z330 Z198 Z066 Z460 Z100 Z232 Z298 Z348 Z166 Z380 Z034 Z428 923 Z133 Z265 Z331 Z364 Z199 Z396 Z067 Z461 Z101 Z233 Z299 Z167 Z035 Z429 930 Z134 Z266 Z332 Z200 Z068 Z462 Z487

Directional control valve D05 (NG10) 27 0 810 001Z SOOL NO. SYMOLS RNSIION 2 4 6 7 000 Z860 001 Z857 Z905 Z880 002 Z853 Z906 Z881 004 Z907 Z929 Z882 010 Z861 011 Z876 Z855 012 Z859 Z877 Z856 014 Z854 020 Z858 Z883 Z908 027 Z863 Weights DC 13.4 lbs 6.1 kg C 12.3 lbs 5.6 kg Ex. 15.8 lbs 7.2 kg DC 17.0 lbs 7.7 kg C 14.8 lbs 6.7 kg Ex. 25.7 lbs 11.7 kg 8.8 lbs 4.0 kg 11.7 lbs 5.3 kg 6.6 lbs 3.0 kg 7.5 lbs 3.4 kg

28 Directional control valve D05 (NG10) Function Five chamber spool type valve with wet pin solenoid he coil is rotateable and can be mounted in 3 different positions (3 x 90 offset). Caution: Exchange of DC coil for C coil not possible. ypical Code: Soft Shift djustment Data orque = 3.5 ft./lbs. When retrofitting, the screw plug is replaced by a throttle screw. Make sure that the internal cavity of the valve is completely filled with oil, since this is a prerequisite for the proper operation of the soft shift adjustment. ll air must be removed from this cavity by bleeding. o do this remove throttle screw and apply a max of 100 SI to valve tank port. **Caution: For use with DC solenoids only. Not to be used with C solenoids. If C applications are required, please use valves with 96 VDC solenoids and rectifier package 1 834 484 134. For best performance use spools with open cross over or throttled spool. 0 8 1 W V 1 0 1 V 1 0 0 1 W S 0 9 6** / 0 0 D 5 1 * 11 HROLE SOOL Soft Shift djustment* * Note: hrottle screw must be ordered separately. See G 88 for details.

Directional control valve D05 (NG10) 29 Characteristics General Design Spool valve (five chamber system) Mounting type Subplate, DO5 (NG 10) ISO 4401 Mounting osition mbient temperature Seals as desired (Horizontal preferred) 4 to 120 F (-20 to 50 C) Viton CS Certified File Number LR 93267-1 Hydraulic Fluid Viscosity Fluid temperature remium quality petroleum and water glycol fluids. Refer to the following bulletins for recommendations: S106 - etroleum Fluids S107 - Fire Resistant Fluids Consult factory for use of water in oil emulsions, high water content and synthentic fluids. Mineral-oil based hydraulic-fluids (DIN/ISO) others on request 60 1600 SUS (10 350 cst) 4 to 175 F ( 20 to 80 C) Filtration Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75 Direction of flow Operating pressure Rated flow Maximum flow * For control type 1 2 6 s shown on symbol ort,, : 4600 SI (315 bar) ort * : 2300 SI (160 bar) See p/q-curves Up to 34 GM (130 L) see operating limits Electric Duty factor 100% Solenoid identification Meets NSI 93.9-1969 (R 1988) Standards Enclosure type *I 65 to IEC and DIN 40 050 Insulation class C VDE 5 Voltage and frequency See table on page 88 C-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Voltage tolerance UNOM±10% ower rating DC 42W C In Rush: ~3.5 Holding: ~1.14 Response time DC Switch-on:** 65 to 100 ms Switch-off:** 30 to 80 ms C Switch-on:** 10 to 25 ms Switch-off:** 50 to 65 ms Switching frequency max. 1800/h ower supply lug connector to DIN 43 650 Wiring box 5 & 3 pin Q.C. ISO 4400 w/lead wires per NSI 93.55M *Note: I 65 rotected against low pressure water jets from all direction Dust tight ** Valves without soft shift adjustment, measured from the switching signal to opening of control edge.

30 Directional control valve D05 (NG10) erformance Characteristics Valve ressure vs. Flow erformances Curve Reference Numbers Spool Curve Numbers Number Spool Number 000 2 2 1 3 001 3 3 3 3 002 3 2 1 4 8 004 3 3 1 7 005 2 2 3 4 006 2 2 3 3 6 010 3 3 7 6 011 5 3 3 4 012 3 3 4 8 014 3 4 8 016 3 3 018 3 3 3 4 020 3 3 7 6 024 3 1 7 026 3 3 1 3 027 3 6 031 3 3 032 1 4 033 2 1 040 2 5 3 041 2 4 1 042 3 3 3 2 045 3 3 062 4 2 7 068 3 3 070 3 3 074 2 3 087 3 7 6 088 091 1 2 1 4 095 1 1 1 6 8 923 930 RESSURE SI(R) 290(20) 260(18) 230(16) 200(14) 175(12) 145(10) 116(8) 87(6) 58(4) 29(2) 0(0) RESSURE vs. FLOW CURVES 0(0) 5.5(20) 10.5(40) 16.0(60) 21.0(80) 26.0(100) 32.0(120) 34.0(130) FLOW GM(L/M) Note: Viscosity = 164 SUS (35 Centistokes) 8 7 6 5 4 3 2 1

Directional control valve D05 (NG10) 31 erformance Characteristics DC-Solenoids Curve Reference Numbers Spool Curve Numbers Number 000 3 001 1 002 5 004 1 005 8 006 3 010 8 011 4 012 8 014 5 016 1 018 3 020 8 024 1 026 1 027 2 031 1 032 7 033 3 040 1 041 1 042 1 045 1 062 1 068 7 070 1 074 3 087 1 088 1 091 3 095 7 923 7 933 1 RESSURE SI(R) 4600(315) 4300(300) 2900(200) 1450(100) MLFUNCION CURVES 8 0(0) 0(0) 5.5(20) 10.5(40) 16.0(60) 21.0(80) 26.0(100) 32.0(120) 34.0(130) FLOW GM(L/M) Operating limits he curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result. 1 2 3 4 5 7

32 Directional control valve D05 (NG10) erformance Characteristics C-Solenoids Curve Reference Numbers Spool Curve Numbers Number 000 3 001 3 002 5 004 3 005 5 006 5 010 1 011 4 012 1 014 5 016 3 018 3 020 6 024 3 026 3 027 5 031 5 032 5 033 3 040 3 041 2 042 3 045 3 062 3 068 5 070 3 074 3 088 3 095 2 923 2 RESSURE SI(R) 4600(315) 4300(300) 2900(200) 1450(100) MLFUNCION CURVES 0(0) 6 0(0) 5.5(20) 10.5(40) 16.0(60) 21.0(80) 26.0(100) 32.0(120) 34.0(130) FLOW GM(L/M) Operating limits he curves refer to applications with symmetrical flow. In the case of asymmetric flow (e.g. one port not used) reduced values may result. 1 2 3 4 5

Directional control valve D05 (NG10) 33 Valve With DC Solenoid DIN Seal Kit 9 810 232 520 Inches (Millimeters) Clearance needed to remove connector.47 (12) Manual ush in 4.65 (118) 1.53 (38.9) 1.18 * (30) 8.43 Single Solenoid (214).47 (12) 5.12 (130) 12.32 (313) orque olts (4) 100 in. lbs. (11 +3 Nm) 1.37 (35) 2.75 (70) orque 70 in. lbs. (8 Nm) O Ring (5) 12 mm x 2 mm 1 520 210 115.31 (8) Optional manual push pins 1.10 (28) Covered 1 833 343 002 *olt length change from series. Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous. Note: Clearance to remove coil 3.66 (93) With rubber cover 1 833 343 003 Note: Mounting surface should comply with NF 3.51M R1-1984 NSI 93.7M-1986 specifications.

34 Directional control valve D05 (NG10) Valve With C Solenoid DIN Seal Kit 9 810 232 520 Inches (Millimeters) Clearance needed to remove connector.47 (12) Manual ush in 4.60 (117) 1.53 (38.9) 1.18 * (30) 7.36 Single Solenoid (187).47 (12) 4.06 (103) 10.20 (259) orque olts (4) 100 in. lbs. (11 +3 Nm) 1.37 (35) 2.75 (70) orque 70 in. lbs. (8 Nm) O Ring (5) 12 mm x 2 mm 1 520 210 115 Optional manual push pins.31 (8) Covered 1 833 343 002 *olt length change from series. Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous. Note: Clearance to remove coil 2.75 (70) 1.10 (28) With rubber cover 1 833 343 003 Note: Mounting surface should comply with NF 3.51M R1-1984 NSI 93.7M-1986 specifications.

Directional control valve D05 (NG10) 35 Valve With C/DC Solenoid nd Wiring Seal Kit 9 810 232 520 Inches (Millimeters) 2.53 (64.2) Optional sentinel lites hreaded conn. 1/2 N Manual ush in 5.41 (137.5) 4.37 (111.0) 1.53 (38.9) Solenoid 1.18 * (30) Solenoid 7.33 Single Solenoid (186.3).47 (12.0) 4.06 (103.21) 10.25 (260.42) orque olts (4) 100 in. lbs. (11 +3 Nm) 1.37 (35.0) 2.75 (70) orque 70 in. lbs. (8 Nm) Optional manual push pins O Ring (5) 12 mm x 2 mm 1 520 210 115 *olt length change from series..31 (8) 1.10 (28) Covered 1 833 343 002 Note: Min. depth of fastener engagement is based on 1 1/2 times bolt dia. for ferrous subplates or manifolds and 2 1/2 times for nonferrous. Note: rad Harrison connector installed on cylinder port side on double solenoid valves and on solenoid side on single solenoid valves. (See age 79 for details.) With rubber cover 1 833 343 003 Note: Clearance to remove coil 2.75 (70) Note: Mounting surface should comply with NF 3.51M R1-1984 NSI 93.7M-1986 specifications.

36 Directional control valve D05 (NG10) Flame roof Solenoid Not CS pproved. Consult factory for application support and part numbers..c. Solenoid D.C. Solenoid 110/50 024/00 220/50 110/00 190/00 Specifications ype of enclosure mbient temperature Cyclic duration factor ED 100% ower rating I 65 to IEC and DIN 40 050 ype of protection (Ex) sg4 4 to 110 F ( 20 to 40 C) 20 W Insulation clas C VDE 100 5 Voltage tolerance ±10% Switch on/off time 100/40 ms ower supply ower gland G 16 DIN 22 419 Switching frequency max. 8000/h ressure in port max. 1000 SI (70 bar) 7.00 (178) 3.66 (93).83 (21) 2.76 (70) Ground terminal.57 +_ 0,15 (14,5) +_.69 0,2 (17,6).39 (10 ) 2.76 Ø(70).24 Ø(6) 1.26 Ø(32).99 (25,2) 1.52 (38,1) 1.30 (32.5) 2.69 (68,2) 3.98 (101) 3.13 (79.4) 0,1 4.92 (125) 2.31 (58,7) 2.76 (70) Emergency manual control M5

Directional control valve D05 (NG10) 37 Hydraulic Control erformance Characteristics ilot pressure st is a function of tank line ressure t st SI (ar) 580(40) 430(30) 280(20) 145(10) 0(0) 0(0) 580(40) 1160(80) 1750(120) 2300(160) 2 SI (ar) dapter to #4 SE 9 534 230 000 Seal Kit 1 817 010 306 2.13 (54) Inches (Millimeters) 2.76 (70) 1.61 (41) 1.81 (46).47 (12).95 (24) orque 100 in. lbs. G 1/4 iston.47 in (12 mm) Dia. orque 450 in. lbs. orque 310 in. lbs. 3.19 (81) 1.53 (38.9) 1.18 (30).26 Ø(6.6) (12)x(2) 2.32 (59) 4.02 (102) 8.62 (219) dapter to #4 SE (.928) 9534230000 ype of control 2 hydraulic ilot pressure (st) 200 SI (14 bar) min.+.014 x tank pressure 3600 SI (250 bar) max. ilot volume per valve side.03 in 3 (0.4 cm 3 ) Response times p c = 725 SI (50 bar) p c = 2900 SI (200 bar) Switch-on 50 to 100 ms 15 to 30 ms Switch-off 60 to 150 ms 60 to 150 ms Dependent on pilot pressure and line length Conversion Kit #1 817 002 059* Except 020 Spool *SE ort

38 Directional control valve D05 (NG10) neumatic Control erformance Characteristics 6 ilot pressure st is a function of tank line ressure t st SI (ar) 145(10) 131(9) 116(8) 102(7) 87(6) 73(5) 58(4) 44(3) 28(2) 15(1) 0(0) 0(0) 580(40) 1160(80) 1750(120) 2300(160) SI (ar) dapter to #4 SE 9 534 230 000 Seal Kit 1 817 010 306 Inches (Millimeters) 2.13 (54) 2.76 (70) 1.61 (41) 1.81 (46).47 (12).95 (24) orque 100 in. lbs. G 1/4 iston 1.2 in (30 mm) Dia. orque 450 in. lbs. orque 310 in. lbs. 3.19 (81) 1.53 (38.9) 1.18 (30).26 Ø(6.6) (12)x(2) 2.32 (59) 4.02 (102) 8.62 (219) dapter to #4 SE (.928) 9534230000 ype of control 6 pneumatic ilot pressure (st) 35 SI (2,5 bar) min.+ 0.023 x tank pressure 145 SI (10 bar) max. ilot volume per valve side.125 in 3 (2 cm 3 ) Response time Switch-on 20 to 200 ms Switch-off 80 to 300 ms Dependent on pilot pressure and line length Conversion Kit #1 817 002 058* Except 020 Spool *SE ort

Directional control valve D05 (NG10) 39 Lever Operated 2.13 (54) 2.00 (50.8).95 (24) 1.47 (37.3).47 (12).53 (13.5) 1.06 (16.7).13 (3.2) 2.75 (70) 1.81 (46) 1.36 (39.7).96 (24.5) 2.31 (58.7) Lever 1 813 501 002 Knob 1 813 231 007 28 28 6.77 (172) 24 x 2.5 3.15 (80) 2.68 (65.2) 3.23 (82) 3.38 (86) 1.53 (38.9) 1.18 (30) 3.01 (76.5) 2.40 (61) 4.02 (102) 4.80 (122) 12 x 2 8.50 (216)

40 Directional control valve D05 (NG10) Cam Operated CM NGLE max. 35 35 4x M5x20 DIN 912 8.8 = 710.5 Nm 2.13 (54) 2.00 (50.8).13 (3.2) 1.47 (37.3) 1.06 (27).66 (16.7).95 (24) 2.75 (70) 1.81 (46) 1.56 (39.7) 2.31 (58.7).96 (24.5).53 (13.5).47 (12) Y 1.53 (38.9) 1.18 (30) 3.38 (86) 3.23 (82) 3.19 (81) 2.68 (68.2) 12x2 X 1.46 (37) Ø.26 (6.6) 4.02 (102) 6.25 (159) Normal ctuated X.421 (10.7).263 (6.7)

Directional control valve D05 (NG10) 41 Subplates, ottom orted 2.812 (71.42).625 (15.88) 3.44 (87.38).660 (16.76).130 (3.3) 2.043 (51.89) 2.125 (53.98) 1.470 (37.34) 1.063 (27.0).413 (10.5) Dia. 4 Holes Inches (Millimeters) 1.125 (28.58).250 (6.35).840 (21.34) 1.280 (32.51) 1.812 (46.02) olt Kit Kit art Number -180 valve only 953 675 Subplate ort Size art Number 1/2" N 9 000 010 172 3/4" N 9 000 010 181 8 SE 9 000 010 174 12 SE 9 000 010 183 NOE: Max. ressure = 4600 SI (315 ar) Subplate mounting holes (2).344 (87.4) Dia. hru.438 (11.12) 4.34 (110.24) 5.344 (135.74) Valve Mounting Holes (4) 1/4" 20 unc,.69 (17.5) deep.50 (12.7) 1.81 (45.97) 6.210 (157.73) 2.875 (73.03) 4.06 (103.12) 2.030 (51.56) 1.186 (30.12) 1.625 (41.28) 3.125 (79.38) 4.625 (117.48) When a subplate is not used a machined pad must be provided. he mounting surface should comply with NF 3.5.1M R1-1984 NSI 93.7M-1986 specification.

42 Directional control valve D05 (NG10) Subplates, Side orted Inches (Millimeters) olt Kit Kit art Number -180 valve only 953 675.938 (23.82) Subplate ort Size art Number 1/2" N 9 000 010 164.625 (15.88).750 (19.05).660 (16.76).130 (3.3) 2.043 (51.89) 1.281 (32.54) 2.125 (53.98) 1.470 (37.34) 1.063 (27.0).413 (10.5) Dia. 4 Holes 1.125 (28.58).250 (6.35) 3/4" N 9 000 010 166 8 SE 9 000 010 165 12 SE 9 000 010 175 NOE: Max. ressure = 4600 SI (315 ar) 4.06 (103.12) 2.812 (71.42) 3.44 (87.38).840 (21.34) 1.280 (32.51) 1.812 (46.02) Valve Mounting Holes (4) 1/4" 20 unc,.69 (17.5) deep Subplate mounting holes (2).344 (87.4) Dia. hru.438 (11.12) 4.34 (110.24) 5.344 (135.74).792 (20.12) 2.063 (52.4).938 (23.82).50 (12.7) 1.81 (45.97) 6.21 (157.73) When a subplate is not used a machined pad must be provided. he mounting surface should comply with NF 3.5.1M R1-1984 NSI 93.7M-1986 specification.

Directional control valve D07 (NG16) 43 Features and enefits n n n Retained guide tube for easy replacement of coils Solenoid identification per U.S. standard. when solenoid is energized Optional manual overrides available n Certified n n n Dual frequency solenoids (50 or 60 Hertz) hrottling spools are standard ilot pressure valve in port is optional

44 Directional control valve D07 (NG16) Order Code his order code describes the desired model variances of the DO7 (NG 16) directional control valves. Standard models are assigned a 10-digit number. See page 45. 0 8 1 W V 1 6 1 V 3 D 5 1 / SIZE 16 D07 (NG 16) SELS V VION SD. CONROL YE 2 HYDRULIC 3 ELECRICL SOOL CODE REFER O SOOL CHR ON GE 45 09 MNUL USH IN WIH RUER COVER* 51 SOLENOID IDENIFICION ER U.S. SNDRD WHEN SOLENOID IS ENER- GIZED (NSI 93.9) D DESIGN SERIES D - SD **E - 24VDC LED WIRE COILS SOLENOID OIONS* C COVERED USH IN ILO CHOKES* F FIXED DJUSLE * If these options are not needed, omit them from the code R ILO RESSURE VLVE IN * H DJUSLE SOOL SOS* ILO ND DRIN XY EX. ILO EX. DRIN IN. ILO IN. DRIN Y IN. ILO EX. DRIN X EX. ILO IN. DRIN ** QUICK CONNEC FOR E SERIES IS MINI CONNECOR (G 89) ELECRICL CONNECIONS WS DIN 43650/ISO4400 KL WIRING OX + SEN. LIGHS K WIRING OX KD WIRING OX + QUICK CONN. (NSI 93.55m 1981 3 IN SINGLE SOL. & 5 IN. DOULE. SOL.) KE WIRING OX + QUICK CONN. + SEN. LIGHS KG WIRING OX + QUICK CONN. (SINGLE SOL. 5 IN) KM WIRING OX + QUICK CONN. + SEN. LIGHS (SINGLE SOL. 5 IN) EX FLME ROOF SOLENOID SOLENOID VOLGES C DC 115/60 012/00 230/60 024/00 Series D Dual Frequency roduct Literature Disclaimer SECIFICIONS ND/OR DIMENSIONS RE SUJEC O CHNGE WIHOU RIOR NOICE. LESE CONSUL FCORY.

Directional control valve D07 (NG16) 45 art Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. IN. ILO X EX. ILO IN. DRIN Y EX. DRIN 9 810 234Z K WIRING OX KD WIRING OX + QUICK CONNEC (3 IN SINGLE & 5 IN DOULE SOLENOID) KE WIRING OX + QUICK CONNEC + SENINEL LIGHS KG WIRING OX + QUICK CONNEC (SINGLE SOLENOID 5 IN) KL WIRING OX + SENINEL LIGHS KM WIRING OX + QUICK CONNEC + SENINEL LIGHS (SINGLE SOL. 5 IN) WS LUG CONNECER (DIN 43650 / ISO 4400) K KD KE KG KL KM WS WS SOOL SYMOLS RNSIION ILO 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC. NO. & DRIN 000 XY Z033 Z047 Z059 Z005 Z020 001 Y Z104 Z099 XY Z034 Z048 Z060 Z006 Z021 Z035 Z049 Z061 Z007 Z022 HXY Z008 Z023 FX Z076 Z103 F Z036 Z009 002 XY Z037 Z050 Z062 Z010 Z024 XY Z038 Z051 Z063 Z011 Z025 X Z071 004 Z039 Z052 Z064 Z012 Z026 F Z040 Z013 FXY Z077 009 XY Z041 Z053 Z065 Z014 Z027 010 XY Z042 Z054 Z066 Z015 Z028 Z043 Z055 Z067 Z082 Z016 Z029 Y Z085 X Z092 Y Z110 018 XY Z044 Z056 Z068 Z017 Z030 Z089 XY Z045 Z057 Z069 Z018 Z031 020 FY Z019 Z097 Z046 Z058 Z070 Z032 026 Y Z098 Z081 XY FY Z079 Z083 Z072 042 F Z075 Y Z087 Z073 045 F Z074

46 Directional control valve D07 (NG16) Specifications General Design Spool valve Mounting type Subplate, DO7 (NG 16) Mounting osition as desired (Horizontal only for detented valves) mbient temperature 4 to 120 F (-20 to 50 C) Seals Viton CS Certified File Number LR 93267-1 (Except flame proof solenoids) Weights Hydraulic 17.6 lbs (8 kg) Electrical 1 Solenoid 19.8 lbs (9 kg) Electrical 2 Solenoid 20.9 lbs (9.5 kg) Response time adjustment 2.4 lbs (1.1 kg) Hydraulic Fluid etroleum hydraulic fluids and most fire resistant fluids Viscosity 60 2300 SUS (10 500 cst) Fluid temperature 4 to 175 F ( 20 to 80 C) Filtration Contamination class 19/16, according to ISO 4406 to be realized with filter ß25 = 75 Direction of flow s shown on symbol Operating pressure ort,,,: 5075 SI (350 bar) max. ort : 4060 SI (280 bar) max. w/flame proof solenoids ilot pressure ilot port X or 114 psi (8 bar) min. 3625 psi (250 bar) max. Drain port Y or 2300 psi (160 bar) max. for solenoid operated 3625 psi (250 bar) max. for hydraulic piloted 1450 psi (100 bar) max. for flame proof solenoid Maximum flow 80 GM (300 L/min) see /Q curve page 47 Control volume 0.37 in 3 (6 cm 3 ) for 3 position valves 0.61 in 3 (10 cm 3 ) for 2 position valves otal response time Switch-on ilot = 700 psi 55...75ms Switch-off ressure (50 bar) = DC 50...70ms Switch-on ilot = 2900 psi 50...70ms Switch-off ressure (200 bar) 40...60ms Switch-on ilot = 700 psi 30...50ms Switch-off ressure (50 bar) C 50...70ms Switch-on ilot = 2900 psi 25...40ms Switch-off ressure (200 bar) 40...60ms Electric Duty factor 100% Solenoid identification Meets NSI 93.9-1969 (R 1988) Standards* when Sol. is energized. Enclosure type *I 65 to IEC and DIN 40 050 (DIN Connectors) Insulation class C VDE 5 Voltage and frequency See table on page 88 C-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Voltage tolerance Nominal Voltage ±10% ower rating DC In Rush: 33W Holding: 33W C In Rush: ~ 1.5 Holding: ~ 0.54 *Note: I 65 rotected against low pressure water jets from all direction Dust tight

Directional control valve D07 (NG16) 47 erformance Data Curve Viscosity = 142 SUS (30.2 cst) Symbol 000 3 3 4 5 001 1 1 2 7 002 4 6 6 8 9 004 3 3 4 4 010 3 3 3 4 018 3 3 4 5 020 3 3 3 4 042 3 3 3 2 045 3 3 ar psi 10 150 8 7 6 5 4 9 8 125 3 7 100 6 2 ressure Drop 5 4 75 1 3 50 2 25 1 0 0 0 10 20 30 40 50 60 70 80GM 0 50 100 150 200 250 300 L/min Flow

48 Directional control valve D07 (NG16) ilot & Drain Options Max. ressure in or X: 3625 psi (250 bar) Max. ressure in or Y: 3045 psi (210 bar) for type 3 control 3625 psi (250 bar) for type 2 control 1450 psi (100 bar) when using flame proof solenoid ilot oil supply and drain are either external via the X and Y ports or internal via the and ports. Conversion is possible by removing or installing plugs which are accessible after removing the pilot valve. When using internal pilot and drain, the X and Y ports in the subplate must be plugged. Y IN. ILO, EX. DRIN; LUG ORS 2 & 3 IN. ILO, IN. DRIN; LUG ORS 3 & 4 XY EX. ILO, EX. DRIN; LUG ORS 1 & 2 X EX. ILO, IN. DRIN; LUG ORS 1 & 4 XY HYDRULIC ILO; LUG ORS 1 & 2 Sol Sol v v 1 x Y 2 1 2 X Y 3 4 lug art No. 1 2 1 813 400 017 M6 DIN 908 3 Fixed ilot Chokes fixed pilot choke is an orifice placed in the pilot line to increase the spool shift time. Metering notches on the spool are standard and by increasing the shift time of the spool, the flow paths are opened and closed more gradually which reduces system shock. Fixed pilot chokes can be added to a standard valve at any time by simply removing the pilot valve and inserting the choke in the port. he flange machined on the choke holds it captive in the counter-bore for the O-ring. he chokes can be inserted in any of the ports of the pilot valve depending on the desired result. hen a valve is ordered with a fixed pilot choke the 0.030 (Imm) diameter orifice is installed in the port. Chokes with other size orifice are available and are listed below. Orifice Sismeter art Number ilot valve 0.030 (0.8mm) 9 533 230 385 0.040 (1mm) 9 533 230 382 0.050 (1.2mm) 9 533 230 383 Fixed pilot choke 0.060 (2mm) 9 533 230 384 Main valve

Directional control valve D07 (NG16) 49 djustable ilot Chokes djustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both direc-tions. ecause the port pattern is symmet-rical and a seal plate is used, the module can be turned 180 to provide either meter-in or meter-out control. Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180 on its longitudi-nal axis. he locating pin in the bottom mount-ing surface of the flow control module must be removed and installed on the opposite side before reassembly. he seal plate always remains on top of the main valve body. orque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm). MEER-OU (SNDRD) MEER-IN (URN MODULR VLVE 180º) SOL SOL SOL SOL X Y X Y ILO CHOKE DJUSING SCREW (OH ENDS) 6mm 180 1.57 (40.0) 883 RCINE, WI U.S.. max. 5000 psi For Conversion Description art number NG6 Flow control module w/seal plate (meter out) 9 810 161 089 Seal plate 1 811 037 800 4 x M5 x 70, DIN 912 10.9 (art number is for one bolt) 2 910 151 180

50 Directional control valve D07 (NG16) ilot ressure Valve D Sol Sol X Y v ar psi 16 14 12 225 200 175 ressure Drop 10 8 6 4 2 150 125 100 75 50 25 0 0 20 40 60 80 GM 0 100 200 300 L/min Flow he pilot pressure valve is a slip-in cartridge which fits into a machined cavity in the pressure port of the main valve. It is used to create pilot pressure when using open center spools (000 and 002). ilot pressure is fed internally to the pilot valve. he pressure drop across the pilot pressure valve is additive to the pressure drop across the main valve. he machined cavity, to accept the pilot pressure cartridge, is standard on all valves. For Conversion Description art Number ilot pressure valve cartidge 1 817 419 037

Directional control valve D07 (NG16) 51 djustable Spool Stops djustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. hey provide independent control of the actuator speed in either directions. Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw in will reduce the size of the orifice. If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain the same speed in both directions. Y Germany 0.35 (9) djustment range 4.02 (102) 11.97 (304) 7.95 (202) Inches (Millimeters) For Conversion Description art number Complete end cap assembly including mounting bolts 1 817 002 056

883 883 RCINE, WI U.S.. RCINE, WI U.S.. max. 5000 psi max. 5000 psi 52 Directional control valve D07 (NG16) Valve With C/DC Solenoid nd Wiring 2.63 (66.9) Name ag describes complete valve. 7.82 (198.7) 5.63 (143.1) Inches (Millimeters) Name ag describes pilot valve. Name ag describes main valve. 7.44 (189) 6.56 (166.5) 1.34 (34) 3.74 (95) Spool 11 & 12 0.79 (20) 5.51 (140) 9.33 (237) 9.33 (237) 8.43 (214) Spool 9 & 10 2.75 3.50 (69.9) (89) 2x 9 x 2 4x 23 x 2.5 2x 1/4-20 x 1.75" long = 10 lb/ft (13Nm) 4x 3/8-16 x 2.00" long = 40 lb/ft (54Nm) Valve With C Solenoid (DIN) 2.63 (66.9).47(12.0) 7.82 (198.7) 5.63 (143.1) Name ag describes complete valve. Inches (Millimeters) Name ag describes pilot valve. Name ag describes main valve. 7.44 (189) 1.34 (34) 3.74 (95) Spool 11 & 12 0.79 (20) 5.51 (140) 9.33 (237) 9.33 (237) 8.43 (214) Spool 9 & 10 2.75 3.50 (69.9) (89) 2x 9 x 2 4x 23 x 2.5 2x 1/4-20 x 1.75" long = 10 lb/ft (13Nm) 4x 3/8-16 x 2.00" long = 40 lb/ft (54Nm)

883 RCINE, WI U.S.. max. 5000 psi Directional control valve D07 (NG16) 53 Valve With DC Solenoid (DIN) 2.63 (66.9).47(12.0) 7.82 (198.7) 5.63 (143.1) Name ag describes complete valve. Inches (Millimeters) Name ag describes pilot valve. Name ag describes main valve. 7.47 (189.7) 1.34 (34) 3.74 (95) Spool 11 & 12 0.79 (20) 5.51 (140) 9.33 (237) 9.33 (237) 8.43 (214) Spool 9 & 10 2.75 3.50 (69.9) (89) 2x 9 x 2 4x 23 x 2.5 2x 1/4-20 x 1.75" long = 10 lb/ft (13Nm) 4x 3/8-16 x 2.00" long = 40 lb/ft (54Nm) Hydraulic Controlled (ype 2) Inches (Millimeters) Name ag describes complete valve. 1.34 (34) 883 4.61 (117) 3.74 (95) RCINE, WI U.S.. max. 5000 psi 0.79 (20) 5.51 (140) 9.33 (237) 8.43 (214) 2x 1/4-20 x 1.75" long 4x 3/8-16 x 2.00" long = 10 lb/ft (13Nm) = 40 lb/ft (54Nm) Spool 12 2.75 3.50 (69.9) (89) 2x 9 x 2 4x 23 x 2.5

54 Directional control valve D07 (NG16) Subplates, ottom orted C port is used for load sensing when using proportional valves. Inches (Millimeters) When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.004 in./in. and has a surface finish of 63 RMS. 5.938 (150.8).5 (12.7) 4.0 (101.6) 1.5 (38.1) 2.815 (71.5) 2.25 (57.1) 2.19 (55.6) 1.37 (34.8).56 (14.2) 3.625 (92.1) 2.75 (69.8).62 (15.7).063 (1.6) 1.97 (50.0) 2.6 (66.0) 3.016 (76.6) 3.47 (88.1).72 (18.3) 1.342 (34.0).938 (23.8).50 (12.7).75 (19.0) 2.62 (64.0) 1.310 (33.3) 6.94 (176.3) 3.315 (84.2) 3.063 (77.8) 1.558 (39.6) X Y C 2.308 (58.6) 4.62 (117.3) 1.843 (46.8) 2.468 (62.7) 3.843 (97.6) 4.468 (113.5) 6.055 (153.8) SE.750 (19.0) N.812 (20.6),,,, X,Y,C, Maximum pressure Weight art Number 3/4 NF 1/4 NF 5000 psi 15 lbs. 9 000 010 201 1 NF (350 bar) (6.8 kg) 9 000 010 202 #12 SE #6 SE 9 000 010 203 #16 SE 9 000 010 204 olt kit -231 (Valve only) 4x 3/8-16 x 2 long 2x 1/4-20 x 1-3/4 long 953 726

Directional control valve D08 (NG25) 3000 SI 55 Features and enefits n n n Retained guide tube for easy replacement of coils Solenoid identification per U.S. standard. when solenoid is energized Optional manual overrides available n Certified ilot Valve Main section certification pending n n n Dual frequency solenoids (50 or 60 Hertz) hrottling notches in body are standard Optional load check

56 Directional control valve D08 (NG25) 3000 SI Order Code his order code describes the desired model variances of the DO8 (NG 25) directional control valves. Standard models are assigned a 10-digit number. See page 57. 0 8 1 W V 2 5 1 V 3 D 5 1 / 5 5 / SIZE 06 D08 (NG 25) SELS V VION SD. CONROL YE 2 HYDRULIC 3 ELECRICL SOOL CODE REFER O SOOL CHR ON GE 57 ILO CHOKES* F FIXED DJUSLE R LOD CHECK IN OR* 09 MNUL USH IN WIH RUER COVER* 55 LOW RESSURE VERSION 51 SOLENOID IDENIFICION ER U.S. SNDRD WHEN SOLENOID IS ENERGIZED (NSI 93.9) D DESIGN SERIES D SD **E 24VDC LED WIRE COIL SOLENOID OIONS* C COVERED USH IN * If these options are not needed, omit them from the code H DJUSLE SOOL SOS* ILO ND DRIN XY EX. ILO EX. DRIN IN. ILO IN. DRIN Y IN. ILO EX. DRIN X EX. ILO IN. DRIN ** QUICK CONNEC FOR E SERIES IS MINI CONNECOR (See G 89) ELECRICL CONNECIONS WS DIN 43650/ISO4400 KL WIRING OX + SEN. LIGHS K WIRING OX KD WIRING OX + QUICK CONN. (NSI 93.55m 1981 3 IN SINGLE SOL. & 5 IN. DOULE. SOL.) KE WIRING OX + QUICK CONN. + SEN. LIGHS KG WIRING OX + QUICK CONN. (SINGLE SOL. 5 IN) KM WIRING OX + QUICK CONN. + SEN. LIGHS (SINGLE SOL. 5 IN) EX FLME ROOF SOLENOID SOLENOID VOLGES C DC 115/60 012/00 230/60 024/00 Series D Dual Frequency roduct Literature Disclaimer SECIFICIONS ND/OR DIMENSIONS RE SUJEC O CHNGE WIHOU RIOR NOICE. LESE CONSUL FCORY.

Directional control valve D08 (NG25) 3000 SI 57 art Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. IN. ILO X EX. ILO IN. DRIN Y EX. DRIN 9 810 235Z K WIRING OX KD WIRING OX + QUICK CONNEC (3 IN SINGLE & 5 IN DOULE SOLENOID) KE WIRING OX + QUICK CONNEC + SENINEL LIGHS KG WIRING OX + QUICK CONNEC (SINGLE SOLENOID 5 IN) KL WIRING OX + SENINEL LIGHS KM WIRING OX + QUICK CONNEC + SENINEL LIGHS (SINGLE SOL. 5 IN) WS LUG CONNECER (DIN 43650 / ISO 4400) K KD KE KG KL KM WS WS SOOL SYMOLS RNSIION ILO 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC. NO. & DRIN Y Z506 Z529 000 XY Z583 X Z578 Z505 Z517 Z628 Z547 Z580 001 Y Z553 Z576 Z631 Z536 XY Z629 Z626 Z588 Y Z507 Z530 Z649 002 XY Z562 Z573 Z613 X Z563 Z568 Z669 004 Z508 Z531 Z545 Z544 Z575 Y Z555 Z611 Z581 Z594 XY Z667 FY Z621 Z572 005 Y Z608 XY Z564 Z532 Z582 009 Y Z577 XY Z570 Z617 Z543 Z512 Z518 Z625 Z551 Z571 Y Z558 Z537 010 XY Z560 Z627 Z668 X Z624 F Z659 Z511 Z643 Z550 Z549 018 Y Z633 Z620 Z513 Z528 Z642 Z542 Z538 020 XY Z561 Y Z675 Z639 Z510 Z548 Z612 Z587 026 Y Z614 Z509 042 XY Z674 F Z654 Y Z598 Z514 Z597 D4 F Z660

58 Directional control valve D08 (NG25) 3000 SI Specifications General Design Spool valve Mounting type Subplate, DO8 (NG 25) Mounting osition mbient temperature Seals CS Certified as desired (Horizontal only for detented valves) 4 to 120 F (-20 to 50 C) Viton File Number LR 93267-1 (Except flame proof solenoids) Weights Hydraulic 25.0 (11.3) Electrical 1 Solenoid 26.6 (12.1) Electrical 2 Solenoid 27.3 ( 12.4) djustable ilot Chokes 2.4 lbs (1.1kg) Hydraulic Fluid Viscosity Fluid temperature etroleum hydraulic fluids and most fire resistant fluids 60 2300 SUS (10 500 cst) 4 to 175 F ( 20 to 80 C) Filtration Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75 Direction of flow Operating pressure ilot pressure s shown on symbol ort,,,: 3000 SI (210 bar) max. ort : 1500 SI (100 bar) max. w/flame proof solenoids 65 SI (4.5 bar)min. 3000 SI (210 bar) max. Maximum flow 75 GM (284 L/min) see /Q curve page 59 Control volume 0.5 in 3 (8 cm 3 ) for 3 position valves Electric Duty factor 100% Solenoid identification Enclosure type Meets NSI/93.9-1969 (R 1988) Standards* when Sol. is energized. *I 65 to IEC and DIN 40 050 (DIN Connectors) Insulation class C VDE 5 Voltage and frequency See table on page 88 C-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Voltage tolerance Nominal Voltage ±10% ower rating DC In Rush: 33W Holding: 33W C In Rush: ~ 1.5 Holding: ~ 0.54 Response time 25 90ms Dependent on control pressure and spool Switching frequency max. 1800/h *Note: I 65 rotected against low pressure water jets from all direction Dust tight

Directional control valve D08 (NG25) 3000 SI 59 erformance Data RESSURE DRO R 4 3 2 1 0 SI 70 60 50 40 30 20 10 LL SOOLS EXCE 002 ll Flow aths 10 20 30 40 50 60 70 GM 0 30 60 90 120 150 180 210 240 L/min. FLOW R SI 100 002 SOOL RESSURE DRO 6 5 4 3 2 1 80 60 40 20 to to to 0 10 20 30 40 50 GM 0 30 60 90 120 150 180 L/min. FLOW Viscosity = 142 SUS (30.2 cst)

60 Directional control valve D08 (NG25) 3000 SI ressure ort Check he pressure port check is a load check which prevents the load from dropping when several valves are connected in parallel. It will not create pilot pressure for internal pilot when using open center spools. he standard valve body is not machined for the check valve cartridge. SOL SOL ressure ort Check Cartridge X Y ilot & Drain Options ilot oil supply and drain are either external via the X and Y ports or internal via the and ports. here are four threaded ports and only two plugs (1/16 N). he installations of the plugs determines the source of the pilot oil and where it drains. Valves can be converted in the field. When installing plugs in port 1 and 2, care must be taken that the plug is screwed in all the way or both passages will be blocked. Y IN. ILO, EX. DRIN; LUG ORS 2 & 3 IN. ILO, IN. DRIN; LUG ORS 3 & 4 XY EX. ILO, EX. DRIN; LUG ORS 1 & 2 X EX. ILO, IN. DRIN; LUG ORS 1 & 4 XY HYDRULIC ILO; LUG ORS 1 & 2 1 2 O VIEW WIH ILO SECION REMOVED 1 2 3 4 3 4 EX. ILO (X) EX. DRIN (Y) OOM VIEW

Directional control valve D08 (NG25) 3000 SI 61 djustable ilot Chokes djustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both direc-tions. ecause the port pattern is symmet-rical and a seal plate is used, the module can be turned 180 to provide either meter-in or meter-out control. Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180 on its longitudi-nal axis. he locating pin in the bottom mount-ing surface of the flow control module must be removed and installed on the opposite side before reassembly. he seal plate always remains on top of the main valve body. orque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm). MEER-OU (SNDRD) MEER-IN (URN MODULR VLVE 180º) SOL SOL SOL SOL X Y X Y ILO CHOKE DJUSING SCREW (OH ENDS) 6mm 180 1.57 (40.0) 9.20 (233.7) 8.33 (211.6) 6.46 (164.1) 4.78 (123.9) 3.94 (100.0) ILO CYL CYL SEL LE 1 811 037 089 For Conversion Description art number NG6 Flow control module w/seal plate (meter out) 9 810 161 089 Seal plate 1 811 037 800 4 x 10 24 x 2 3/4 Long (olt kit -215) 953 710

62 Directional control valve D08 (NG25) 3000 SI djustable Spool Stops djustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. hey provide independent control of the actuator speed in either directions. Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw in will reduce the size of the orifice. If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain equal speed in both directions. Complete end cap assemblies are available to convert standard valves. (778160 is the number for one end cap) DJUSLE SOOL SOS Limit stroke at either end. dd 5" (127mm) to valve length. EX. ILO EX. DRIN Fixed ilot Chokes Fixed pilot chokes consist of two orifices, 1/16 N pipe plug with a.040 (1.0) hole (405420), installed in the pilot lines going to each end cap. he orifices restrict the pilot oil and will increase the spool shift time. Metering notches in the body are standard and by slowly shifting the spool, the flow paths are opened and closed more gradually which reduces system shock. Chokes can be added to a standard valve at any time but an 1/8 N plug on each end of the main valve must be removed to gain access to the threaded pilot line. CHOKE 1/16" N LUG 1/8" N

Directional control valve D08 (NG25) 3000 SI 63 Valve With C/DC Solenoid & Wiring Inches (Millimeters) 1.67 (42.4) required to remove coil Name ag describes complete valve 9.35 (237.5) 5.63 (143.0) 1.52 (38.6) Name ag describes pilot valve 1/2" N ELECRICL CONNECION (both ends) 2.87 (72.9) ILO CYL CYL 10.86 (275.8) 3.31 (84.1) Name ag describes main valve 7.62 (193.5) 6.75 (171.4) 4.88 (123.9) 3.94 (100.0).16 (4.1).44 (11.2) 4.50 (114.3) 2.25 (57.2) MNUL OVERRIDE (both ends) (standard) 1.04 (26.4) 2x 1/8" C.S. x 13/16" I.D. 4x 1/8" C.S. x 1" I.D. 6x 1/2-13 x 1.75" long = 70 lb/ft (95Nm) Valve With C Solenoid (DIN) Inches (Millimeters) 1.74 (44.2) required to remove coil.47 (11.9) required to remove connector 9.35 (237.5) 5.63 (143.0) Name ag describes complete valve 1.52 (38.6) Name ag describes pilot valve 1.81 (45.9).91 (23.1) MNUL OVERRIDE (both ends) (standard) 2.87 (72.9) ILO CYL CYL 10.86 (275.8) 3.31 (84.1) Name ag describes main valve 7.61 (193.3) 4.88 (123.9) 3.94 (100.0).16 (4.1).44 2.25 (11.2) (57.1) 4.50 (114.3) 1.04 (26.4) 2x 1/8" C.S. x 13/16" I.D. 4x 1/8" C.S. x 1" I.D. 6x 1/2-13 x 1.75" long = 70 lb/ft (95Nm)

64 Directional control valve D08 (NG25) 3000 SI Valve With DC Solenoid (DIN) Inches (Millimeters) 1.97 (50.0).47 (11.9) 9.65 (245.1) 5.93 (150.6) Name ag describes complete valve 1.22 (30.9) Name ag describes pilot valve 1.81 (45.9).91 (23.1) 2.87 (72.9) ILO CYL CYL 10.86 (275.8) Name ag describes main valve 3.31 (84.1) 7.64 (194.1) 4.88 (123.9) 3.94 (100.0).16 (4.1).44 (11.2) 4.50 (114.3) MNUL OVERRIDE (both ends) (standard) 2.25 (57.2) 1.04 (26.4) 2x 1/8" C.S. x 13/16" I.D. 4x 1/8" C.S. x 1" I.D. 6x 1/2-13 x 1.75" long = 70 lb/ft (95Nm) Hydraulically Controlled (ype 2) Inches (Millimeters) 1 2 7.36 (193.8) 4.43 (112.5) 3 4 EX. ILO 1.75 (44.5) EX. DRIN 5.12 (130.0) 3.94 (100.1) ILO CYL CYL 10.86 (270.8) 4.50 (114.3) 2x 1/8" C.S. x 13/16" I.D. 4x 1/8" C.S. x 1" I.D. 6x 1/2-13 x 1.75" long = 70 lb/ft (95Nm)

Directional control valve D08 (NG25) 65 Subplates, ottom orted 6 HOLES 1/2-13 UNC-2 HD.94 ±.03 DEE 1.183 (30.0).688 (17.5) 1.156 (29.4) 3.969 (100.8) 3.719 (94.5) 3.031 (76.9) 2.094 (53.2) 5.125 (130.2).75 (19.0).188 (4.8) Inches (Millimeters) 1.815 (46.1) 2.938 6.0 (74.6) (152.4) 3.625 (92.1) 4.5 (114.3).530 (13.5) 1.805 (45.8) 0.224 (5.7) 4.902 (124.5) 7.680 (195.1) 4 HOLES.5625 DRILL HRU.75 (19.0) 3.0 (76.2) 8.74 (22.2) X C Y 4.368 (110.9) 4.058 (103.1) 3.0 (76.2) 1.938 (49.2) 1.371 (34.8) 2.558 (64.9) 3.496 (88.8) 5.240 (133.1) 6.178 (156.9) 7.368 (187.1) 1.628 (41.3) When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.0003 in./in. and has a surface finish of 63 RMS. C port is used for load sensing when using proportional valves.,,, X,Y,C max SI (bar) Weight Lbs. (kg) art Number 1 NF 1/4 NF 5000 (350) (Subplate only) 25(11.3) 9 000 010 216 1 1/4 NF 9 000 010 217 1 1/2 NF 9 000 010 218 #16 SE #6 SE 9 000 010 219 #20 SE 9 000 010 220 #24 SE 9 000 010 221 olt kit 114 (valve only) 6x 1/2 13 x 1.75 Long 953594

66 Directional control valve D08 (NG25) 4600 SI Features and enefits n n n Retained guide tube for easy replacement of coils Solenoid identification per U.S. standard. when solenoid is energized Optional manual overrides available n Certified n n n Dual frequency solenoids (50 or 60 Hertz) hrottling spools are standard ilot pressure valve in port is optional

Directional control valve D08 (NG25) 4600 SI 67 Order Code his order code describes the desired model variances of the DO8 (NG 25) directional control valves. Standard models are assigned a 10-digit number. See page 68. 0 8 1 W V 2 5 1 V 3 D 5 1 / SIZE 25 D08 (NG 25) SELS V VION SD. CONROL YE 2 HYDRULIC 3 ELECRICL SOOL CODE REFER O SOOL CHR ON GE 68 DJUSLE ILO CHOKES* F FIXED [0.0039 (1mm) dia. orifice] DJUSLE 09 MNUL USH IN WIH RUER COVER* 51 SOLENOID IDENIFICION ER U.S. SNDRD WHEN SOLENOID IS ENER- GIZED (NSI 93.9) D DESIGN SERIES D SD **E 24VDC LED WIRE COIL SOLENOID OIONS* C COVERED USH IN * If these options are not needed, omit them from the code R CK RESSURE VLVE IN * H DJUSLE SOOL SOS* ILO ND DRIN XY EX. ILO EX. DRIN IN. ILO IN. DRIN Y IN. ILO EX. DRIN X EX. ILO IN. DRIN ** QUICK CONNEC FOR E SERIES IS MINI CONNEC- OR (See G 89) ELECRICL CONNECIONS WS DIN 43650/ISO4400 KL WIRING OX + SEN. LIGHS K WIRING OX KD WIRING OX + QUICK CONN. (NSI 93.55m 1981 3 IN SINGLE SOL. & 5 IN. DOULE. SOL.) KE WIRING OX + QUICK CONN. + SEN. LIGHS KG WIRING OX + QUICK CONN. (SINGLE SOL. 5 IN) KM WIRING OX + QUICK CONN. + SEN. LIGHS (SINGLE SOL. 5 IN) EX FLME ROOF SOLENOID SOLENOID VOLGES C DC 115/60 ll solenoids 012/00 230/60 are dual frequency 024/00 (50 or 60hz) roduct Literature Disclaimer SECIFICIONS ND/OR DIMENSIONS RE SUJEC O CHNGE WIHOU RIOR NOICE. LESE CONSUL FCORY.

68 Directional control valve D08 (NG25) 4600 SI art Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. IN. ILO X EX. ILO IN. DRIN Y EX. DRIN 9 810 235Z K WIRING OX KD WIRING OX + QUICK CONNEC (3 IN SINGLE & 5 IN DOULE SOLENOID) KE WIRING OX + QUICK CONNEC + SENINEL LIGHS KG WIRING OX + QUICK CONNEC (SINGLE SOLENOID 5 IN) KL WIRING OX + SENINEL LIGHS KM WIRING OX + QUICK CONNEC + SENINEL LIGHS (SINGLE SOL. 5 IN) WS LUG CONNECER (DIN 43650 / ISO 4400) K KD KE KG KL KM WS WS SOOL SYMOLS RNSIION ILO 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC. NO. & DRIN 000 XY Z033 Z047 Z059 Z005 Z020 Y Z077 Z085 XY Z034 Z048 Z060 Z006 Z021 Z035 Z049 Z061 Z007 Z022 001 a b Y HXY Z079 Z008 Z023 FX Z076 F Z036 Z009 Z087 002 XY Z037 Z050 Z062 Z010 Z024 Y Z082 004 XY Z038 Z039 Z051 Z052 Z063 Z064 Z011 Z012 Z025 Z026 F Z040 Z013 009 XY Z041 Z053 Z065 Z014 Z027 XY Z042 Z054 Z066 Z015 Z028 010 X Z081 Z043 Z055 Z067 Z016 Z029 Y Z078 018 XY Z044 Z056 Z068 Z017 Z030 Y Z099 XY Z045 Z057 Z069 Z018 Z031 020 FY Z019 Z046 Z058 Z070 Z032

Directional control valve D08 (NG25) 4600 SI 69 Specifications General Design Spool valve Mounting type Subplate, DO8 (NG 25) Mounting osition as desired (Horizontal only for detented valves) mbient temperature 4 to 120 F (-20 to 50 C) Seals Viton CS Certified File Number LR 93267-1 (Except flame proof solenoids) Weights Hydraulic 35.3 lbs (16 kg) Electrical 1 Solenoid 37.5 lbs (17 kg) Electrical 2 Solenoid 38.5 lbs (17.5) Response time adjustment 2.4 lbs (1.1 kg) Hydraulic Fluid etroleum hydraulic fluids and most fire resistant fluids Viscosity 60 2300 SUS (10 500 cst) Fluid temperature 4 to 175 F ( 20 to 80 C) Filtration Contamination class 19/16, according to ISO 4406 to be realized with filter ß25 = 75 Direction of flow s shown on symbol Operating pressure ort,,, : 5075 SI (350 bar) max. ort : 4060 SI (280 bar) max. w/flame proof solenoids ilot pressure ilot port X or 114 psi (8 bar) min. 3625 psi (250 bar) max. Drain port Y or 2300 psi (160 bar) max. for solenoid operated 3625 psi (250 bar) max. for hydraulic piloted 1450 psi (100 bar) max. for flame proof solenoid Maximum flow 185 GM (700 L/min) see /Q curve page 70 Control volume 0.92 in 3 (15 cm 3 ) for 3 position valves 1.34 in 3 (22 cm 3 ) for 2 position valves otal response time Switch-on Switch-off ilot ressure = 700 psi (50 bar) = DC 55...75ms 50...70ms Switch-on ilot = 2900 psi 50...70ms Switch-off ressure (200 bar) 40...60ms Switch-on ilot = 700 psi 30...50ms Switch-off ressure (50 bar) C 50...70ms Switch-on ilot = 2900 psi 25...40ms Switch-off ressure (200 bar) 40...60ms Electric Duty factor 100% Solenoid identification Meets NSI 93.9-1969 (R 1988) Standards* when Sol. is energized. Enclosure type *I 65 to IEC and DIN 40 050 (DIN Connectors) Insulation class C VDE 5 Voltage and frequency See table on page 88 C-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Voltage tolerance Nominal Voltage ±10% ower rating DC In Rush: 33W Holding: 33W C In Rush: ~ 1.5 Holding: ~ 0.54 *Note: I 65 rotected against low pressure water jets from all direction Dust tight

70 Directional control valve D08 (NG25) 4600 SI erformance Data Curve Symbol Viscosity = 142 SUS (30.2 cst) 000 7 7 5 7 001 2 2 1 5 002 6 5 4 7 9 004 5 5 5 7 010 7 7 1 3 018 4 4 7 8 020 7 7 1 3 ar psi 13 200 9 8 7 6 5 4 12 3 11 10 150 2 1 ressure Drop 9 8 7 6 5 125 100 75 4 3 50 2 1 25 0 0 0 25 50 75 100 `125 150 175 200 GM 0 100 200 300 400 500 600 700 Flow L/min

Directional control valve D08 (NG25) 4600 SI 71 ilot & Drain Options Max. ressure in or X: 3625 psi (250 bar) Max. ressure in or Y: 3045 psi (210 bar) for type 3 control 3625 psi (250 bar) for type 2 control 1450 psi (100 bar) when using flame proof solenoid ilot oil supply and drain is either external via the x and y ports or internal via the and ports. Conversion is possible by removing or installing plugs. lug no. 1 is accessible from the bottom of the main valve. he pilot valve must be removed to gain access to plug No. 2. When using internal pilot and drain, the X and Y ports in the subplate must be plugged. Y IN. ILO, EX. DRIN; LUG ORS 2 & 3 IN. ILO, IN. DRIN; LUG ORS 3 & 4 XY EX. ILO, EX. DRIN; LUG ORS 1 & 2 X EX. ILO, IN. DRIN; LUG ORS 1 & 4 XY HYDRULIC ILO; LUG ORS 1 & 2 Sol Sol 1 2 1 2 X Y 3 4 lug art No. 1 9 534 230 002 1/4 S 7 3 ND 4 RE EXERNL OF HE VLVE 2 1 813 400 017 M6 DIN 906 3 Fixed ilot Chokes fixed pilot choke is an orifice placed in the pilot line to increase the spool shift time. Metering notches on the spool are standard and by increasing the shift time of the spool, the flow paths are opened and closed more gradually which reduces system shock. Fixed pilot chokes can be added to a standard valve at any time by simply removing the pilot valve and inserting the choke in the port. he flange machined on the choke holds it captive in the counterbore for the O-ring. he chokes can be inserted in any of the ports of the pilot valve depending on the desired result. hen a valve is ordered with a fixed pilot choke the 0.040 (lmm) diameter orifice is installed in the port. Chokes with other size orifice are available and are listed below. Orifice Diameter art Number ilot valve 0.030 (0.8mm) 9 533 230 385 0.040 (1mm) 9 533 230 382 0.050 (1.2mm) 9 533 230 383 0.060 (2mm) 9 533 230 384 Fixed pilot choke Main valve

883 72 Directional control valve D08 (NG25) 4600 SI djustable ilot Chokes djustable chokes consist of a modular flow control valve which contains two non-pressure compensated throttle valves with free flow checks. It provides independent control of the spool shift time in both directions. ecause the port pattern is symmetrical and a seal plate is used, the module can be turned 180 to provide either meter-in or meter-out control. Meter-out is standard. If meter-in is needed, the pilot valve must be removed and the flow control module rotated 180 on its longitudinal axis. he locating pin in the bottom mounting surface of the flow control module must be removed and installed on the opposite side before reassembly. he seal plate always remains on top of the main valve body. orque value for the mounting bolts of the pilot valve is 5.0 lb/ft (7.0 Nm). MEER-OU (SNDRD) MEER-IN (URN MODULR VLVE 180º) SOL SOL SOL SOL X Y X Y ILO CHOKE DJUSING SCREW (OH ENDS) 6mm 180 1.57 (40.0) X RCINE, WI U.S.. max. 5000 psi SEL LE 1 811 037 800 For Conversion Description art number NG6 Flow control module w/seal plate (meter out) 9 810 161 089 Seal plate 1 811 037 089 4 x M 5 x 70, DIN 912 10.9 (art number is for one bolt) 2 910 151 180

Directional control valve D08 (NG25) 4600 SI 73 ilot ressure Valve D Sol Sol X Y v ar psi 16 14 12 225 200 175 ressure Drop 10 8 6 4 2 150 125 100 75 50 25 0 0 20 40 60 80 GM 0 100 200 300 L/min Flow he pilot pressure valve is a slip-in cartridge which fits into a machined cavity in the pressure port of the main valve. It is used to create pilot pressure when using open center spools (000 and 002). ilot pressure is fed internally to the pilot valve. he pressure drop across the pilot pressure valve is additive to the pressure drop across the main valve. he machined cavity, to accept the pilot pressure cartridge, is standard on all valves. For Conversion Description art Number ilot pressure valve cartidge 1 817 419 038

74 Directional control valve D08 (NG25) 4600 SI djustable Spool Stops djustable spool stops are used to limit the stroke of the spool and are located on both ends of the valve. hey provide independent control of the actuator speed in either directions. Limiting the spool stroke creates an orifice between the body and spool in either flow path and turning the screw is will reduce the size of the orifice. If the flow through both flow paths is equal, the valve will meter-in and out at the same time. When a differential cylinder is used, the stops can be adjusted to obtain the same speed in both directions. X 883 RCINE, WI U.S.. max. 5000 psi 0.39 (10) djustment range 4.53 (115) 15.12 (384) 10.59 (269) Inches (Millimeters) For Conversion Description art number Complete end cap assembly including mounting bolts 1 817 002 057

883 883 RCINE, WI U.S.. max. 5000 psi RCINE, WI U.S.. max. 5000 psi Directional control valve D08 (NG25) 4600 SI 75 Valve With C/DC Solenoid nd Wiring 2.63 (66.9) 7.82 (198.7) 5.63 (143.1) Name ag describes complete valve. Inches (Millimeters) Name ag describes pilot valve. X Name ag describes main valve. 8.66 (220) 7.74 (196.5) 4.92 (125) 1.69 (43) 3.46 (88) 0.71 (18) 12.00 (305) 7.48 (190) 3.63 (92.1) 4.58 (116.4) 6x 1/2-13 x 2.5" long = 70 lb/ft (95Nm) 2x 15 x 2.5 4x 28 x 3 Valve With C Solenoid (DIN) 2.63 (66.9).47 (12.0) 7.82 (198.7) 5.63 (143.1) Name ag describes complete valve. Inches (Millimeters) Name ag describes pilot valve. X Name ag describes main valve. 8.62 (219) 1.69 (43) 4.92 (125) 3.46 (88) 0.71 (18) 12.00 (305) 7.48 (190) 3.63 (92.1) 4.58 (116.4) 6x 1/2-13 x 2.5" long = 70 lb/ft (95Nm) 2x 15 x 2.5 4x 28 x 3

883 883 RCINE, WI U.S.. max. 5000 psi 76 Directional control valve D08 (NG25) 4600 SI Valve With DC Solenoid (DIN) 2.93 (74.4).47 (12.0) 8.43 (214.1) 5.93 (150.6) Name ag describes complete valve. Inches (Millimeters) Name ag describes pilot valve. X Name ag describes main valve. 8.65 (219.7) 4.92 (125) 1.69 (43) 3.46 (88) 0.71 (18) 12.00 (305) 7.48 (190) 3.63 (92.1) 4.58 (116.4) 6x 1/2-13 x 2.5" long = 70 lb/ft (95Nm) 2x 15 x 2.5 4x 28 x 3 Hydraulic Controlled (ype 2) Inches (Millimeters) Name ag describes complete valve. X 1.69 (43) RCINE, WI U.S.. max. 5000 psi 5.79 (147) 4.92 (125) 3.46 (88) 0.71 (18) 12.00 (305) 7.48 (190) 3.63 (92.1) 4.58 (116.4) 6x 1/2-13 x 2.5" long = 70 lb/ft (95Nm) 2x 15 x 2.5 4x 28 x 3

Directional control valve D08 (NG25) 4600 SI 77 Subplates, ottom orted C port is used for load sensing when using proportional valves. 6 HOLES 1/2-13 UNC-2 HD.94 ±.03 DEE.688 (17.5) 1.183 (30.0) 1.156 (29.4) 3.969 (100.8) 3.719 (94.5) 3.031 (76.9) 2.094 (53.2) 5.125 (130.2).75 (19.0).188 (4.8) Inches (Millimeters) 1.815 (46.1) 2.938 6.0 (74.6) (152.4) 3.625 (92.1) 4.5 (114.3).530 (13.5) 1.805 (45.8) 0.224 (5.7) 4.902 (124.5) 7.680 (195.1) 4 HOLES.5625 DRILL HRU.75 (19.0) 3.0 (76.2) 8.74 (22.2) X C Y 4.368 (110.9) 4.058 (103.1) 3.0 (76.2) 1.938 (49.2) When a subplate is not used, a machined pad must be provided for mounting which is flat to within 0.004 in./in. and has a surface finish of 63 RMS. 1.371 (34.8) 2.558 (64.9) 3.496 (88.8) 5.240 (133.1) 6.178 (156.9) 7.368 (187.1) 1.628 (41.3),,,, X,Y,C, Maximum ressure Weight art Number 1 NF 1/4 NF 5000 psi 25 lbs. 9 000 010 216 1 1/4 NF (350 bar) (11.3 kg) 9 000 010 217 1 1/2 NF 9 000 010 218 #16 SE #6 SE 9 000 010 219 #20 SE 9 000 010 220 #24 SE 9 000 010 221 olt kit -228 (Valve only) 6 x 1/2 13 x 2.5 Long 953 723

78 Directional control valve D10 (NG32) 3000 SI Features and enefits n n n Retained guide tube for easy replacement of coils Solenoid identification per U.S. standard. when solenoid is energized Optional manual overrides available n Certified ilot Valve Main section certification pending n n n Dual frequency solenoids (50 or 60 Hertz) hrottling spools are available Optional load check

Directional control valve D10 (NG32) 3000 SI 79 Order Code his order code describes the desired model variances of the D10 (NG 32) directional control valves. Standard models are assigned a 10-digit number. See page 80. 0 8 1 W V 3 2 1 V 3 D 5 1 / 5 5 / SIZE 32 - D10 (NG32) SELS V VION SD. CONROL YE 2 HYDRULIC 3 ELECRICL SOOL CODE REFER O SOOL CHR ON GE 80. ILO CHOKES* F FIXED DJUSLE R LOD CHECK IN OR* 09 MNUL USH IN WIH RUER COVER* 55 LOW RESSURE VERSION 51 SOLENOID IDENIFICION ER U.S. SNDRD WHEN SOLENOID IS ENERGIZED (NSI 93.9) D DESIGN SERIES D SD **E 24VDC LED WIRE COIL SOLENOID OIONS* C COVERED USH IN * If these options are not needed, omit them from the code H DJUSLE SOOL SOS* ILO ND DRIN XY EX. ILO EX. DRIN IN. ILO IN. DRIN Y IN. ILO EX. DRIN X EX. ILO IN. DRIN ** QUICK CONNEC FOR E SERIES IS MINI CONNECOR (See G 89) ELECRICL CONNECIONS WS DIN 43650/ISO4400 KL WIRING OX + SEN. LIGHS K WIRING OX KD WIRING OX + QUICK CONN. (NSI 93.55m 1981 3 IN SINGLE SOL. & 5 IN. DOULE. SOL.) KE WIRING OX + QUICK CONN. + SEN. LIGHS KG WIRING OX + QUICK CONN. (SINGLE SOL. 5 IN) KM WIRING OX + QUICK CONN. + SEN. LIGHS (SINGLE SOL. 5 IN) EX FLME ROOF SOLENOID SOLENOID VOLGES C DC 115/60 012/00 230/60 024/00 Series D Dual Frequency roduct Literature Disclaimer SECIFICIONS ND/OR DIMENSIONS RE SUJEC O CHNGE WIHOU RIOR NOICE. LESE CONSUL FCORY.

80 Directional control valve D10 (NG32) 3000 SI art Numbers Standard valves are assigned a 10-digit part number. Describe unassigned valve combinations with the alpha-numeric order code. IN. ILO X EX. ILO IN. DRIN Y EX. DRIN 9 810 234Z K WIRING OX KD WIRING OX + QUICK CONNEC (3 IN SINGLE & 5 IN DOULE SOLENOID) KE WIRING OX + QUICK CONNEC + SENINEL LIGHS KG WIRING OX + QUICK CONNEC (SINGLE SOLENOID 5 IN) KL WIRING OX + SENINEL LIGHS KM WIRING OX + QUICK CONNEC + SENINEL LIGHS (SINGLE SOL. 5 IN) WS LUG CONNECER (DIN 43650 / ISO 4400) K KD KE KG KL KM WS WS SOOL SYMOLS RNSIION ILO 110/115 110/115 110/115 110/115 110/115 110/115 110/115 24 VDC. NO. & DRIN 000 XY Z529 Z505 Z538 Z530 001 XY Z508 Z536 X Z509 Y Z510 002 XY Z513 X Z512 Z516 Z527 Z531 004 Y Z515 009 XY Z528 Z517 Z532 010 XY Z518 018 Z520 Z523 020 Y Z522 026 Z524 042 Z525

Directional control valve D10 (NG32) 3000 SI 81 Specifications General Design Spool valve Mounting type Subplate, D10 (NG 32) Mounting osition mbient temperature Seals CS Certified as desired (Horizontal only for detented valves) 4 to 120 F (-20 to 50 C) Viton File Number LR 93267-1 (Except flame proof solenoids) Weights Hydraulic Electrical 1 Solenoid Electrical 2 Solenoid djustable ilot Chokes 83.2 lbs. (37.8 kg) 98 lbs. (44.5 kg) 99 lbs. (44.9 kg) 4.4 lbs. (2 kg) Hydraulic Fluid Viscosity Fluid temperature etroleum hydraulic fluids and most fire resistant fluids 60 2300 SUS (10 500 cst) 4 to 175 F ( 20 to 80 C) Filtration Contamination class 19/16, according to ISO 4406 to be realized with filter ß25=75 Direction of flow Operating pressure ilot pressure s shown on symbol ort,,,: 3000 SI (210 bar) max. ort : 1500 SI (100 bar) max. w/flame proof solenoids 75 SI (5.2 bar)min. 3000 SI (210 bar) max. Maximum flow 175 GM (660 L/min) see /Q curve page 82 Control volume 3.04 in 3 (50 cm 3 ) for 3 position valves Electric Duty factor 100% Solenoid identification Enclosure type Meets NSI/93.9-1969 (R 1988) Standards* when Sol. is energized. *I 65 to IEC and DIN 40 050 (DIN Connectors) Insulation class C VDE 5 Voltage and frequency See table on page 88 C-solenoids 230/60 can be used with 220/50 and 115/60 can be used with 110/50 voltage supply Voltage tolerance Nominal Voltage ±10% ower rating DC In Rush: 42W C In Rush: ~ 3.5 Holding: ~ 1.14 Response time 50 110ms Dependent on control pressure and spool Switching frequency max. 1800/h *Note: I 65 rotected against low pressure water jets from all direction Dust tight

82 Directional control valve D10 (NG32) 3000 SI erformance Data LL SOOLS EXCE 002 90 (6) 80 (5.5) er ath 70 (4.8) SI (bar) 60 (4) 50 (3.4) 40 (2.7) 30 (2) 20 (1.4) 10 (.7) 0 50 (190) 75 (215) 100 (380) 125 (475) 150 (570) 175 (665) GM (L/min.) 002 SOOL 200 (13.8) 180 (12) - 160 (11) 140 (36) SI (bar) 120 (8) 100 (6.9) 80 (5.5) 60 (4) 40 (2.7) 20 (1.4) 0 50 (190) 75 (215) 100 (380) 125 (475) 150 (570) 175 (665) GM (L/min.) Viscosity = 142 SUS (30.2 cst)

Directional control valve D10 (NG32) 3000 SI 83 ilot & Drain Options ilot oil supply and drain are either external via the X and Y ports or internal via the and ports. he 1 and D 2 ports are 1/8" N). he installations of the plugs determines the source of the pilot oil and where it drains. Valves can be converted in the field. Y IN. ILO, EX. DRIN; LUG ORS 2 & D 2 IN. ILO, IN. DRIN; LUG ORS 2 & D 1 XY EX. ILO, EX. DRIN; LUG ORS 1 & D 2 D 2 (LUG FOR EXERNL DRIN) -ORIFICE LUG (OIONL) 1 (LUG FOR EXERNL ILO) ORIFICE LUG (OIONL) 2 ILO OR (LUG FOR INERNL ILO) NK CYLINDER D 1 DRIN OR (LUG FOR INERNL DRIN) CYLINDER RESSURE djustable Choke Option 1.58 (40.3) 5.54 (140.7)

84 Directional control valve D10 (NG32) 3000 SI Valve With C/DC Solenoid & Wiring 4.25 (108.0) REQ'D. O REMOVE SOLENOID Y. OH ENDS 8.11 (206.0) 2.11 (53.6) 2.72 (69.1) Inches (Millimeters) 1.35 (34.3) 5.54 (140.7) 10.98 (278.9) 9.91 (251.7).18 (4.6) 2.48 (63.0) 5.29 (134.4) 7.07 (179.6) 1.54 (39.1).42 (10.7) CYLINDER GGES CONNECIONS 1.69 (42.9) 9.00 (228.6) ().75 (19.1) 4.25 (108.0) ().79 (20.1).16 (4.1) 3.87 (98.3) 7.75 (196.8) SEL LE & SELS SULIED 2 LOCING INS, 0.25 (6.3) SEE SU-LE DEIL FOR LOCION Valve With C Solenoid (DIN) Inches (Millimeters) 4.25 (108.0) REQ'D. O REMOVE SOLENOID Y. OH ENDS.47 (11.9) 8.11 (206.0) 2.11 (53.6) 10.15 (257.8) 5.54 (140.7) 5.29 (134.4) 9.00 (228.6) ().75 (19.1) () 6.25 (158.8) 7.75 (196.8)

Directional control valve D10 (NG32) 3000 SI 85 Valve With DC Solenoid (DIN) Inches (Millimeters) 4.25 (108.0) REQ'D. O REMOVE SOLENOID Y. OH ENDS 9.20 (233.7) 3.19 (81.0) 10.18 (258.6) 5.54 (140.7) 5.29 (134.4) 9.00 (228.6) ().75 (19.1) () 6.25 (158.8) 7.75 (196.8) Hydraulically Controlled (ype 2) Inches (Millimeters) 1/4" NF ILO OR 'Y' 3.47 (88.1) 1/4" NF ILO OR 'X' 3.20 (81.3) 7.55 (191.8) 6.83 (173.5) 6.08 (154.4)

86 Directional control valve D10 (NG32) 3000 SI Subplates, ottom orted Inches (Millimeters) 10.50 (266.7) NK - N 3.000 (76.20) C 5.812 (147.62) 2 HOLES FOR LOCING INS RESSURE - N 6 VLVE MG. HOLES 3/4-10 HD., 1.312 (33.34) DEE 0.687 (17.46) 7.75 (196.8) 6.250 (158.75) D CYLINDER -N CYLINDER -N 1.125 (28.57) F ILO DRIN - M 4.500 (114.30) K O OOM E E 0.750 (19.05) 1.625 (41.27) 4 HOLES 0.656 (16.67) DI. HRU L 1.500 (38.10) G 4.500 (114.30) H 7.500 (190.50) ILO RESSURE - M 12.00 (304.8) MODEL NO. C D E F G H J K L M N 950917 ottom 6.625 4.500 1.625 4.875 1.375 1.625 3.250 5.812 1.375 4.875 1.750 (168.27) (114.30) (41.27) (123.82) (34.92) (41.27) (82.55) (147.64) (34.92) (123.82) (44.45) 1/4" NF 1-14" N 950919 ottom 6.625 4.500 1.625 4.875 1.375 1.625 3.250 5.812 1.375 4.875 1.750 (168.27) (114.30) (41.27) (123.82) (34.92) (41.27) (82.55) (147.64) (34.92) (123.82) (44.45) 1/4" NF 1-1/2" N 950920 op 6.625 4.5 1.625 4.875 1.375 1.625 3.250 5.182 1.375 4.875 2.125 (168.27) (114.30) (41.27) (123.82) (34.92) (41.27) (82.55) (147.64) (34.92) (123.82) (53.97) ottom 7.000 5.125 1.062 4.500 0.937 0.625 2.687 6.312 1.562 5.125 2.125 3/8" N 2" N (177.80) (130.17) (26.99) (114.3) (23.81) (15.87) (68.26) (160.34) (39.69) (130.17) (53.97)

Directional control valve accessories 87 ccessories Sentinel light assembly D03 (NG6) D05 (NG10) ort C 9 537 230 017 9 537 230 003 ort Double C C 9 537 230 018 9 537 230 016 9 537 230 004 9 537 230 002 Wiring ox Kit ort ort Double DC DC DC 9 537 230 070 9 537 230 071 9 537 230 069 9 810 231 490 9 537 230 076 9 537 230 077 9 537 230 075 9 810 232 499 Quick connect Quick Connect female plug w/3 ft. pigtail for flexible conduit Quick Connect male plug for wiring box Quick Connect male plug for wiring box lug connector, Standard lug connector with LED indicator lamp 12-28 VDC Single Sol. C Double Sol. C Single Sol. C Double Sol. C Single Sol. DC Double Sol. DC Grey () lack () Grey () lack () 951 901 951 902 778 345 778 346 9 536 230 040 1 834 484 058 1 834 484 057 1 834 484 136 1 834 484 137 Rectifier lug 1 834 484 134 Subplates D03 (NG6) D05 (NG10) D07 (NG16) D08 (NG25) D10 (NG32) 1.4 N 9 000 010 148 - - - NF 3.51M 3/8 N 1/2 N 9 000 010 146 - - - 9 000 010 139 9 000 010 172 - - ottom orted 3/4 NF 1 NF 1 1/4 NF 1 1/2 NF 2" NF #6 SE - 9 000 010 181 9 000 010 201 - - - 9 000 101 202 9 000 010 216 - - - 9 000 010 217 950 917 - - - 9 000 010 218 950 919 950 920 9 000 010 144 - - - #8 SE #12 SE 9 000 010 140 9 000 010 174 - - - 9 000 010 183 9 000 010 203 - #16 SE - - 9 000 010 204 9 000 010 219 #20 SE #24 SE 1/4 N - - - 9 000 010 220 - - - 9 000 010 221 9 000 010 147 Side orted 3/8 N 1/2 N 3/4 N #6 SE #8 SE #12 SE 9 000 010 145 9 000 010 142 9 000 010 164 9 000 010 166 9 000 010 143 9 000 010 141 9 000 010 165 9 000 010 175

88 Directional control valve accessories SEL KIS Set of Seals (Viton) D03 (NG6) 9 810 231 529 D05 (NG10) 9 810 232 520 D07 (NG16) 9 810 234 100 D08 (NG25/55) 9 810 235 600 D08 (NG25) 9 810 235 601 D10 (NG32) 9 810 234 535 OL KIS Kit (valve only) 953 611 953 675 953 726 953 594 953 723 953 523 hrottle Screw For Soft Shift djustment hrottle Screw for soft shift adjustment djustable Wt. Lbs (kg).001 (0.005) art Number 1 817 001 005 Fixed.024 (0.6mm).040 (1mm) 1 817 011 094 1 817 001 095 djustable * * 1 817 001 085 1 817 001 086 * For speed adjustment when spool is moving in reference to cylinder parts Solenoid Nut Standard With Rubber Cover Covered 0.94 (24) 1.46 (37.2).1.18 (30) Inches (Milimeters) D03 (NG6) 9 535 230 082 D05 (NG10) 1 833 343 001 D03 (NG6) 1 833 343 015 D05 (NG10) 1 833 343 003 D03 (NG6) 1 833 343 013 D05 (NG10) 1 833 343 002 Solenoid Coil Voltage/Frequency 115/60 (Dual Frequency) 230/60 (Dual Frequency) 12VDC 24VDC 96VDC 125VDC 240VDC Flying Leads Din 43650 D03 (NG6) 9 536 230 015 9 536 230 016 1 837 001 292 1 837 001 293 N/ N/ 9 536 230 059 D05 (NG10) 9 536 230 004 9 536 230 005 1 837 001 296 1 837 001 297 N/ 9 536 230 056 9 536 230 057 D03 (NG6) 1 837 001 255 1 837 001 256 1 837 001 226 1 837 001 227 1 837 001 232 N/ N/ D05 (NG10) 1 837 001 212 1 837 001 213 1 837 001 139 1 837 001 140 1 837 001 159 N/ N/

Directional control valve accessories 89 Quick Connect Male lug C Solenoids Inches (Milimeters) he quick connect male plug is a standard three or five pole electrical connector with 3.25 leads except the ground lead which is 4. ll valves ordered with a quick connect are wired to an industry standard (NF Standard 13.5.29M) which is shown below. he wiring box has a 1/2 N electrical connection on each end in which the quick connect can be installed. On single solenoid valves, the quick connect will be located above the solenoid. On double solenoid valves, it is located on the port end of the valve. he five pin connector for a single solenoid valve is offered for consumers that use both single and double solenoid valves but want to standardize on one female quick connect plug..47 (11.9) CONNECOR FOR SINGLE SOLENOID 1 Green Lead (Ground) 3 Lead (o Solenoid).38 (9.6) 1 2 3 2 Lead (o Solenoid) 1.00 (25.4) Hex. 1/2 N 1 Lead (o Sol. ) 1 Lead (o Solenoid) 5 Lead (o 2 Lead (Capped) Sol. ) 5 Lead (o Solenoid) 2 Lead (o Sol. ) 1 2 3 4 5 1 2 3 4 Lead (o Sol. ) 3 Green Lead (Ground) 5 4 4 Lead (Capped) 3 Green Lead (Ground) FIVE IN CONNECOR FOR DOULE SOLENOID FIVE IN CONNECOR FOR SINGLE SOLENOID DC Solenoids Inches (Milimeters) 1/2" - 14 N Receptacle.673.469".313" 2 1 2 3 3 1 4 4 3" pigtails 1/2" N FCE OF MLE CONNECOR MOUNED ON VLVE FCE VIEW OF FEMLE CONNECOR IN #1 - + SOLENOID IN #2 - VLVE GROUND IN #3 - COMMON IN #4 - + SOLENOID NOE: SINGLE SOLENOID VLVES WIRED ON SOLENOID IN.

90 Directional control valve accessories Standard lug & lug With Lite 2.09 (53) 1.08 (27.5) Inches (Millimeters) 1.35 (34.2) G 11 M3.22 (5.5) Rectifier lug ~ UE 220/50 110/50 VDR = U 190/00 96/00 40 20 U [V=] 200 80 60 40 20 100 80 60 40 20 0 20 40 60 80 100 20 40 60 80 200 20 40 UE [V~] Sentinel Lite D03 (NG6) 3 (76.2) Double 2-7/8 (70.6) Single.35 (9) Sentinel Lite D08 (NG10) 5 (127) Double 4-1/2 (114.3) Single 1/2 (12.7) Female lug C Wire lead length 3 ft. ± 3 in. (.9m ± 7cm) Quick Connect C.62 (15.9) Quick Connect DC.54 (13.7)