Group 2 Power Train 204 CARY-LIFT POWER TRAIN ASSEMBLY, FL-16225... 2-2 ENGINE AND TORQUE CONVERTER INSTALLATION, FL-14310... 2-4 TORQUE CONVERTER (FRONT COVER GROUP, LL-3154-754), LL-3154-742... 2-6 TRANSMISSION INSTALLATION, FL-14311... 2-16 FUNK TRANSMISSION, LL-3154-414... 2-18 TRANSMISSION PLUMBING CIRCUIT (FUNK TRANSMISSION), FL-15515... 2-54 AXLE AND CRADLE INSTALLATION, FL-16042... 2-56 FRONT AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2756... 2-60 REAR AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2757... 2-72 CYLINDER ASSEMBLY, FL-14827... 2-84 STEERING CYLINDER ASSEMBLY, FL-14520... 2-86 FRONT CRADLE INSTALLATION, FL-14532... 2-88 REAR CRADLE ASSEMBLY, FL-14813... 2-90 SWAY CYLINDER ASSEMBLY, AL-10631-7... 2-92 DRIVE SHAFT INSTALLATION, FL-16061... 2-94 ENGINE DRIVE SHAFT ASSEMBLY, BL-929-73... 2-96 DRIVE SHAFT ASSEMBLY, BL-7224-215... 2-97 REAR AXLE DRIVESHAFT ASSEMBLY, BL-7224-122... 2-98 AIR CLEANER INSTALLATION, FL-14174... 2-99 AIR CLEANER ASSY, LL-847-435... 2-100 AIR INTAKE PRECLEANER AND DASH INSTALLATION, FL-16065... 2-102 AIR INTAKE WITH PRECLEANER, FL-16064... 2-104 EXHAUST INSTALLATION, FL-14168... 2-106 RADIATOR SHROUD INSTALLATION, FL-14164... 2-108 COOLING CIRCUIT, FL-14172... 2-110 FUEL SYSTEM CIRCUIT, FL-14295... 2-112 FUEL TANK ASSEMBLY, FL-13463... 2-114 PAGE 2-1
POWER TRAIN ASSEMBLY, FL-16225 PAGE 2-2
POWER TRAIN ASSEMBLY, FL-16225 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-14172 COOLING CIRCUIT 204 W/QSB6.7-190 1 2 FL-14295 FUEL SYSTEM CIRCUIT TIER 3 1 3 FL-15515 FUNK TRANS PLUMBING CIRCUIT 1 4 FL-16042 INST-AXLE/CRADLE 1 5 FL-16061 INST-DRIVE SHAFT 1 6 FL-14310 INST-ENGINE & TORQUE CONVERTER 1 7 FL-14168 INST-EXHAUST 1 8 FL-14164 INST-RAD-SHROUD 1 9 FL-14311 INST-TRANSMISSION 1 10 FL-14174 INST.-AIR CLEANER 1 PAGE 2-3
ENGINE AND TORQUE CONVERTER INSTALLATION, FL-14310 PAGE 2-4
ENGINE AND TORQUE CONVERTER INSTALLATION, FL-14310 ITEM PART NUMBER DESCRIPTION REQ D 1 0LT-00183-001 ADPT 2MNPT-2FNPT-2FNPT TEE 1 2 LL-297-774 ASSY PUMP 02-345256 1 3 LLB-4888-3 BUSHING 1 4 LL-4906-39 CAPSCR-HEX -.38 NF X 1.75 LG. 8 5 LL-4907-82 CAPSCR-HEX-.50NCX2.00 4 6 LL-5359-70 CAPSCR-HEX-M10-1.5X100MM 4 7 LL-5359-9 CAPSCR-HEX-M10X1.5 X 35 12 8 LL-5359-74 CAPSCR-HEX-M16X2X70MM LG. 1 9 LL-7394-8 CENTER BUSHING MOUNT 60241 1 10 LL-5359-12 CPSCR-M12X1.75X40MM 12 11 LL-6213-3 ENGINE OIL SENDER 1 12 LL-1189-355 ENGINE-QSB6.7-190HP 1 13 LL-7705-4 FAN-SUCKER-24IN_DIA 1 14 LL-3154-742 FUNK DF3R2A 1 15 LL-7415-17 NUT-NYLOCK-.50 NC 4 16 LL-835-35 SENDER 1 17 LLH-5345-15 WASH-FL-.50_HARD 12 18 LL-5345-4 WASH-FL-M10 4 19 LL-5276-7 WASH-LOCK-16MM 1 20 LLS-5276-4 WASH-LOCK-M10 12 21 LLS-5276-10 WASH-LOCK-SPLIT_SPG-.38 8 22 00A-43885-007 WASHER-FLAT 1 23 LLS-5276-5 WASHER-LK-SPG-M12 12 24 LL-6213-1 WATER & OIL TEMP SENDER 1 25 FL-14159 WLDMT-MNT ENGINE REAR 2 PAGE 2-5
TORQUE CONVERTER (FRONT COVER GROUP, LL-3154-754), LL-3154-742 PAGE 2-6
TORQUE CONVERTER (FRONT COVER GROUP, LL-3154-754), LL-3154-742 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-755 FRONT COVER ASSEMBLY (CONSISTS OF A-T) REF A LL-3154-543 HOUSING, INPUT, SAE #3 1 B LL-3154-756 SHAFT, IDLER 2 C LL-3154-527 GEAR, DRIVEN 36T 2 D LL-3154-528 GEAR, IDLER 2 E LL-3154-757 SEAL, OIL (VITON) 1 F LL-3154-758 BEARING, BALL 4 G LL-3154-482 BEARING, BALL 1 H LL-3154-480 BEARING 3 I LL-3154-481 BEARING 1 J LL-3154-500 SNAP RING 1 K LL-3154-530 SPACER, BEARING 1 L LL-3154-469 O-RING, ARP219 2 M LL-3154-759 PACKING, O-RING 2 N LL-3154-760 SENSOR, MAGNETIC PICK-UP 1 O LL-3154-505 COVER, MAGNETIC PICK-UP 1 P LL-3154-761 CAPSCREW, M6 X 20 (GRD 8.8) 2 Q LL-3154-466 O-RING 1 R LL-3154-431 WASHER, HELICAL SPRING LOCK, RGLR 2 S LL-3154-448 WASHER, METALLIC, ROUND HOLE 2 T LL-3154-494 PLUG, HEX SOC. 1 2 LL-3154-575 TUBE, STATOR SUPPORT 1 3 LL-3154-529 GEAR, SPUR 38T 1 4 LL-3154-572 SHAFT, TURBINE 1 5 LL-3154-460 PIN, COTTER 1 6 LL-3154-510 THRUST RACE 1 7 LL-3154-499 BEARING, NEEDLE THRUST 1 8 LL-3154-762 CAPSCREW, M12 X 110 (GRD 8.8) 5 9 LL-3154-682 DEFLECTOR 1 10 LL-3154-474 O-RING, ARP258 1 11 LL-3154-763 CAPSCREW, M8 X 50 (GRD 10.0) 7 12 LL-3154-745 HOUSING ASSEMBLY, CONVERTER REMOTE 1 13 LL-3154-764 SEAL, RING 1 14 ---- ---- ---- 15 LL-3154-483 BEARING 1 16 LL-3154-478 SNAP RING 1 17 ---- ---- ---- 18 LL-3154-683 SCREW, SOCKET HD, M12 X 50 2 19 LL-3154-495 PLUG, 1 5/8 W/O-RING 2 20 LL-3154-765 PLUG 1 21 LL-3154-684 O-RING, ARP113 2 22 ---- ---- ---- 23 LL-3154-502 PLUG, SHIPPING 1 24 LL-3154-503 PLUG, SHIPPING 2 25 LL-3154-766 IDENTIFICATION PLATE 1 26 LL-3154-121 SCREW, DRIVE 2 27 LL-3154-767 O-RING, ARP904 1 PAGE 2-7
CONVERTER HOUSING ASSEMBLY, LL-3154-745 (LL-3154-742 TORQUE CONVERTER) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-579 HOUSING, CONVERTER REMOTE 1 2 LL-3154-490 BALL, STEEL, 9/32 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-8
NOTES PAGE 2-9
CHARGE PUMP ASSEMBLY, LL-3154-750 (LL-3154-742 TORQUE CONVERTER) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-950 PUMP, OIL 1 2 LL-3154-473 O-RING 1 4 LL-3154-463 SCREW, SET 1 5 LL-3154-456 CUP, PLUG 1 6 LL-3154-503 PLUG, SHIPPING 1 7 LL-3154-752 CAPSCREW, M16X65 (GR 8) 3 N.S. LL-3154-952 SEAL KIT-SERVICE 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-10
DRIVE PLACE ASSEMBLY, LL-3154-577 (LL-3154-742 TORQUE CONVERTER) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-744 PLATE, DRIVE (INCLUDES NUT PLATES (8) 1 2 LL-3154-429 RING 1 3 LL-3154-453 CAPSCREW 12 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-11
FRONT COVER GROUP, LL-3154-754 (LL-3154-742 TORQUE CONVERTER) PAGE 2-12
FRONT COVER GROUP, LL-3154-754 (LL-3154-742 TORQUE CONVERTER) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-543 HOUSING, INPUT 1 2 LL-3154-756 SHAFT, IDLER 2 3 LL-3154-527 GEAR, DRIVEN 36T 2 4 LL-3154-528 GEAR, IDLER 37T 2 5 LL-3154-757 SEAL, OIL (VITON) 1 6 LL-3154-758 BEARING, BALL 4 7 LL-3154-482 BEARING, BALL 1 8 LL-3154-480 BEARING 3 9 LL-3154-481 BEARING 1 10 LL-3154-500 SNAP RING 1 11 LL-3154-530 SPACER, BEARING 1 12 LL-3154-469 O-RING 2 13 LL-3154-759 PACKING, O-RING 2 14 LL-3154-760 SENSOR, MAGNETIC PICKUP 1 15 LL-3154-505 COVER, MAGNETIC PICKUP 1 16 LL-3154-761 CAPSCREW, M6X20 (GR 8) 2 17 LL-3154-466 O-RING 1 18 LL-3154-431 WASHER, HELICAL SPRING LOCK, RGLR 2 19 LL-3154-448 WASHER, METALLIC, RND HOLE 2 20 LL-3154-494 PLUG, HEX SOC. 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-13
COVER PLATE ASSEMBLY, LL-3154-612 (LL-3154-742 TORQUE CONVERTER) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-644 PLATE, COVER, C 1 2 LL-3154-473 O-RING 1 3 LL-3154-753 CAPSCREW, M12 X 20 (GRD 8.8) 4 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-14
YOKE GROUP, LL-3154-746 (LL-3154-742 TORQUE CONVERTER) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-747 YOKE, 6C 1 2 LL-3154-476 O-RING 1 3 LL-3154-427 WASHER, YOKE 1 4 LL-3154-748 CAPSCREW, M16 X 35 (GR 8.8) 1 5 LL-3154-749 OIL SEAL 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-15
TRANSMISSION INSTALLATION, FL-14311 PAGE 2-16
TRANSMISSION INSTALLATION, FL-14311 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-4907-148 CAPSCR-HEX.75NC X 2.75 4 2 LL-4907-7 CAPSCR-HEX-.25NCX1.75 3 3 LL-5359-36 CAPSCR-HEX-M16X2X45MM LG. 8 4 LL-5359-67 CPSCR-HEX HD M16 X 2 X 25 2 5 LL-3154-414 DF150 TRANSMISSION 1 6 FL-12771 PL-PARK BRAKE SOLENOID MOUNT 1 7 BL-10530 TRANSMISSION MOUNT - FUNK 2 8 LLH-5345-11 WASH-FL-.25_HARD 3 9 LLH-5345-18 WASH-FL-.75_HARD 4 10 LLS-5276-8 WASH-LOCK-SPLIT_SPG-.25 3 11 LLS-5276-15 WASH-LOCK-SPLIT_SPG-.75 4 12 LLS-5276-7 WASHER-LK SPG M16 10 PAGE 2-17
FUNK TRANSMISSION, LL-3154-414 ITEM NO. PART NUMBER DESCRIPTION SER. # AFFECTED LL-3154-587 REMOTE MOUNT INPUT GROUP ALL LL-3154-558 GEAR RATIO GROUP ALL LL-3154-559 SHAFT 1ST STAGE ALL LL-3154-560 CLUTCH 2ND STAGE ALL LL-3154-561 CLUTCH 3RD STAGE ALL LL-3154-562 CLUTCH 4TH STAGE ALL LL-3154-563 SHAFT 6TH STAGE ALL LL-3154-604 OUTPUT GROUP 5281, 5396 LL-3154-921 OUTPUT GROUP 5422 AND UP LL-3154-569 WET BRAKE ASSEMBLY 5281, 5396 LL-3154-922 WET BRAKE ASSEMBLY 5422 AND UP LL-3154-617 MAIN CASE GROUP ALL LL-3154-623 CONTROL VALVE GROUP 5281, 5396 LL-3154-931 CONTROL VALVE GROUP 5422 AND UP LL-3154-625 VALVE ASSEMBLY 5281, 5396 LL-3154-932 VALVE ASSEMBLY 5422 AND UP LL-3154-599 MAIN REGULATOR ASSEMBLY 5281, 5396 LL-3154-936 MAIN REGULATOR ASSEMBLY 5422 AND UP LL-3154-613 12 VOLT PROPORTIONAL SOLENOID ASSY ALL LL-3154-937 12 VOLT PROPORTIONAL SOLENOID ASSY ALL LL-3154-566 7C YOKE GROUP ALL LL-3154-567 1ST STAGE COVER GROUP ALL MISCELLANEOUS ITEMS ALL NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS, NOT TRANSMISSION SERIAL NUMBERS. PAGE 2-18
NOTES PAGE 2-19
REMOTE MOUNT INPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-587 PAGE 2-20
ITEM PART NUMBER DESCRIPTION REQ'D SER. # AFFECTED 204 CARY-LIFT REMOTE MOUNT INPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-587 1 LL-3154-576 RETAINER, REMOTE INPUT BEARING 1 ALL 2 LL-3154-546 YOKE, 6C 1 5281, 5396 2 LL-3154-747 YOKE, 6C 1 5422 AND UP 3 LL-3154-476 O-RING 1 ALL 4 LL-3154-542 SHAFT, INPUT 1 ALL 5 LL-3154-435 SCREW, HEX CAP 16 X 35 MM 1 5281, 5396 5 LL-3154-748 SCREW, HEX CAP 16 X 35 MM 1 5422 AND UP 6 LL-3154-427 WA, YOKE 1 ALL 7 LL-3154-570 OIL SEAL 1 5281, 5396 7 LL-3154-749 OIL SEAL 1 5422 AND UP 8 LL-3154-478 SNAP RING 1 ALL 9 LL-3154-584 GASKET, INPUT (REMOTE MOUNT) 1 ALL 10 LL-3154-535 RING, SEAL 1 ALL 11 LL-3154-483 BEARING 1 ALL 12 LL-3154-614 SCREW, CAP M8 X 75 7 ALL 13 LL-3154-446 SCREW, HEX CAP 12 X 190 MM 4 5281, 5396 13 LL-3154-920 SCREW, HEX CAP 12 X 200 MM 4 5422 AND UP NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS, NOT TRANSMISSION SERIAL NUMBERS. PAGE 2-21
GEAR RATIO GROUP (LL-3154-414 TRANSMISSION), LL-3154-558 PAGE 2-22
GEAR RATIO GROUP (LL-3154-414 TRANSMISSION), LL-3154-558 ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-559 SHAFT, 1ST STAGE ASSY 1 2 LL-3154-560 CLUTCH, 2ND STAGE ASSY 1 3 LL-3154-561 CLUTCH, 3RD STAGE ASSY 1 4 LL-3154-562 CLUTCH, 4TH STAGE ASSY 1 5 LL-3154-563 SHAFT, 6TH STAGE ASSY 1 PAGE 2-23
SHAFT 1ST STAGE (LL-3154-414 TRANSMISSION), LL-3154-559 PAGE 2-24
SHAFT 1ST STAGE (LL-3154-414 TRANSMISSION), LL-3154-559 ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-590 SHAFT, 1ST STAGE 27T 1 2 LL-3154-484 BEARING 1 3 LL-3154-535 RING, SEAL 1 4 LL-3154-486 BEARING 1 5 LL-3154-525 PLUG, 10.3 1 6 LL-3154-565 GEAR, 41T 1 PAGE 2-25
CLUTCH 2ND STAGE (LL-3154-414 TRANSMISSION), LL-3154-560 PAGE 2-26
CLUTCH 2ND STAGE (LL-3154-414 TRANSMISSION), LL-3154-560 ITEM PART NUMBER DESCRIPTION REQ'D SER. # AFFECTED 1 LL-3154-547 SHAFT, ASM 2ND/ 3RD STAGE 1 ALL 2 0LA-01535-204 SEAL, PISTON OUTER 2 ALL 3 LL-3154-468 O-RING 2 ALL 4 LL-3154-424 PISTON, CLUTCH 2 ALL 5 LL-3154-425 WASHER, LUBE SHUTOFF 2 ALL 6 LL-3154-418 SPRING, CLUTCH RETAINING 12 ALL 7 LL-3154-491 RETAINING RING 2 ALL 8 LL-3154-426 RETAINER, SNAP RING 2 ALL 9 0LA-01535-235 PLATE CLUTCH SEP. 20 ALL 10 LL-3154-421 PLATE CLUTCH 20 ALL 11 LL-3154-511 RETAINER, CLUTCH PLATE 2 ALL 12 LL-3154-615 RING SNAP 2 ALL 13 LL-3154-551 GEAR, CLUTCH 2ND 47T 1 ALL 14 LL-3154-553 GEAR, CLUTCH 2ND 61T 1 ALL 15 LL-3154-601 BEARING 2 ALL 16 LL-3154-483 BEARING 2 ALL 17 LL-3154-486 BEARING 2 ALL 18 LL-3154-616 RETAINING RING 2 ALL 19 LL-3154-450 SEAL RING 3 5281, 5396 19 LL-3154-764 SEAL RING 3 5422 AND UP 20 LL-3154-472 O-RING 2 ALL NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS, NOT TRANSMISSION SERIAL NUMBERS. PAGE 2-27
CLUTCH 3RD STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-561 PAGE 2-28
CLUTCH 3RD STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-561 ITEM PART NUMBER DESCRIPTION REQ'D SER. # AFFECTED 1 LL-3154-547 SHAFT ASM 2ND/ 3RD STAGE 1 ALL 2 0LA-01535-204 SEAL, PISTON OUTER 2 ALL 3 LL-3154-468 O-RING 2 ALL 4 LL-3154-424 PISTON, CLUTCH 2 ALL 5 LL-3154-425 WASHER, LUBE SHUTOFF 2 ALL 6 LL-3154-418 SPRING, CLUTCH RETAINING 12 ALL 7 LL-3154-491 RETAINING RING 2 ALL 8 LL-3154-426 RETAINER, SNAP RING 2 ALL 9 0LA-01535-235 PLATE CLUTCH SEP. 20 ALL 10 LL-3154-421 PLATE CLUTCH 20 ALL 11 LL-3154-511 REAINER, CLUTCH PLATE 2 ALL 12 LL-3154-615 RING, SNAP 2 ALL 13 LL-3154-552 GEAR, CLUTCH 3RD 47T 1 ALL 14 LL-3154-554 GEAR, CLUTCH 3RD 61T 1 ALL 15 LL-3154-601 BEARING 2 ALL 16 LL-3154-483 BEARING 2 ALL 17 LL-3154-486 BEARING 2 ALL 18 LL-3154-616 SNAP RING 2 ALL 19 LL-3154-450 SEAL RING 3 5281, 5396 19 LL-3154-764 SEAL RING 3 5422 AND UP 20 LL-3154-472 O-RING 2 ALL NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS, NOT TRANSMISSION SERIAL NUMBERS. PAGE 2-29
CLUTCH 4TH STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-562 PAGE 2-30
CLUTCH 4TH STAGE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-562 ITEM PART NUMBER DESCRIPTION REQ'D SER. # AFFECTED 1 LL-3154-548 SHAFT, ASM 4TH AND 5TH STAGE 1 ALL 2 0LA-01535-204 SEAL, PISTON OUTER 2 ALL 3 LL-3154-468 O-RING 2 ALL 4 LL-3154-424 PISTON, CLUTCH 2 ALL 5 LL-3154-425 WASHER, LUBE SHUTOFF 2 ALL 6 LL-3154-418 SPRING, CLUTCH RETAINING 12 ALL 7 LL-3154-491 RETAINING RING 2 ALL 8 LL-3154-426 RETAINER, SNAP RING 2 ALL 9 0LA-01535-235 PLATE CLUTCH SEP. 20 ALL 10 LL-3154-421 PLATE CLT. 20 ALL 11 LL-3154-511 RETAINER, CLUTCH PLATE 2 ALL 12 LL-3154-615 RING, SNAP 2 ALL 13 LL-3154-557 GEAR, CLUTCH 4TH 68T 1 ALL 14 LL-3154-555 GEAR, CLUTCH 4TH 38T 1 ALL 15 LL-3154-601 BEARING 2 ALL 16 LL-3154-483 BEARING 2 ALL 17 LL-3154-616 RETAINING RING 2 ALL 18 LL-3154-486 BEARING 1 ALL 19 LL-3154-488 BEARING 1 ALL 20 LL-3154-450 SEAL RING 3 5281, 5396 20 LL-3154-764 SEAL RING 3 5422 AND UP NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS, NOT TRANSMISSION SERIAL NUMBERS. PAGE 2-31
SHAFT 6TH STAGE ASSY. (LL-3154-414 TRANS.), LL-3154-563 ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-549 SHAFT, ASSY 6TH STAGE (HAS 25T, 33T, & 1 55T GEARS) 2 LL-3154-488 BEARING 1 3 LL-3154-486 BEARING 1 PAGE 2-32
NOTES PAGE 2-33
OUTPUT GROUPS (LL-3154-414 TRANSMISSION), LL-3154-604 AND LL-3154-921 PAGE 2-34
OUTPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-604 (MACHINE SER. #'S 5281, 5396) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-596 SHAFT OUTPUT ASSY. 1 4 LL-3154-416 BEARING CONE 2 5 LL-3154-569 WET BRAKE ASSY. 1 6 LL-3154-518 HUB, BRAKE 1 7 LL-3154-523 GASKET 1 8 LL-3154-564 SCREW, HEX CAP 12 X 140 MM 10 9 LL-3154-452 SWITCH, PRESSURE 1 10 LL-3154-458 PLUG, SHIPPING 1 11 LL-3154-461 O-RING, PACKING 1 12 LL-3154-517 RETAINER, BEARING 1 13 LL-3154-436 SCREW, CAP M8 X 30 6 14 LL-3154-520 SHIM,.18 2 15 LL-3154-524 SHIM,.51 1 16 LL-3154-532 SHIM,.13 1 17 LL-3154-663 WIRING, BRAKE JUMPER (NOT SHOWN) 1 OUTPUT GROUP (LL-3154-414 TRANSMISSION), LL-3154-921 (MACHINE SER. #'S 5422 AND UP) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-596 SHAFT OUTPUT ASSY. 1 4 LL-3154-416 BEARING CONE 2 5 LL-3154-922 WET BRAKE ASSY. 1 6 LL-3154-927 HUB, BRAKE 1 7 LL-3154-523 GASKET 1 8 LL-3154-564 SCREW, HEX CAP 12 X 140 MM 10 9 LL-3154-452 SWITCH, PRESSURE 1 10 LL-3154-458 PLUG, SHIPPING 1 11 LL-3154-461 O-RING, PACKING 1 12 LL-3154-517 RETAINER, BEARING 1 13 LL-3154-436 SCREW, CAP M8 X 30 6 14 LL-3154-520 SHIM,.18 2 15 LL-3154-524 SHIM,.51 1 16 LL-3154-532 SHIM,.13 1 17 LL-3154-663 WIRING, BRAKE JUMPER (NOT SHOWN) 1 PAGE 2-35
WET BRAKE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-569 AND LL-3154-922 PAGE 2-36
WET BRAKE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-569 (MACHINE SER. #'S 5281, 5396) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-550 COVER 1 2 LL-3154-515 HOUSING, BRAKE 1 3 LL-3154-516 PISTON, BRAKE 1 4 LL-3154-514 SPRING, BELLEVILLE 1 5 LL-3154-475 O-RING 1 6 LL-3154-521 SEAL, POLYHONE OUTER 1 7 LL-3154-522 SEAL, POLYHONE INNER 1 8 LL-3154-512 PLATE, SEPERATOR 9 9 LL-3154-497 DISK, BRAKE 8 10 LL-3154-437 CAPSCREW 12 X 110 MM 4 WET BRAKE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-922 (MACHINE SER. #'S 5422 AND UP) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-923 COVER 1 2 LL-3154-515 HOUSING, BRAKE 1 3 LL-3154-924 PISTON, BRAKE 1 4 LL-3154-925 SPRING, BELLEVILLE 1 5 LL-3154-475 O-RING 1 6 LL-3154-521 SEAL, POLYHONE OUTER 1 7 LL-3154-522 SEAL, POLYHONE INNER 1 8 LL-3154-512 PLATE, SEPERATOR 9 9 LL-3154-926 DISK, BRAKE 8 10 LL-3154-762 CAPSCREW 12 X 110 MM 4 PAGE 2-37
MAIN CASE GROUP (LL-3154-414 TRANSMISSION), LL-3154-617 PAGE 2-38
MAIN CASE GROUP (LL-3154-414 TRANSMISSION), LL-3154-617 ASSEMBLY PROCEDURE FOR GASKETING USING ANAEROBIC SEALANT CLEANING CLEAN BOTH SURFACE THAT WILL BE JOINED USING 100% ISOPROPYL ALCOHOL. FROM A PUMP DISPENSER OR SIMILAR DEVICE, WIPING EXCESS OFF WITH A CLEAN CLOTH. LOCTITE 7070 ODC-FREE CAN BE USED AS A SUBSTITUTE FOR THE ISOPROPYL ALCOHOL. PRIMER THE USE OF PRIMER TO EXPEDITE CURING TIME IS PERMISSIBLE. THE USE OF PRIMER REQUIRES IMMEDIATE JOINING OF FLANGES AFTER APPLICATION OF THE SEALANT. USE LOCTITE PRIMER -N- #7649 OR EQUIVALENT. EQUIVALENT PRIMERS MUST MEET ENVIRONMENTAL AND SAFETY STANDARD OF FUNK MFG. CO. DISPENSING / APPLYING / ASSEMBLING DISPENSE APPROXIMATELY 1/2 OZ. OF LOCTITE 17430 SEALANT ON A PLASTIC SHEET OR TABLETOP. LOCTITE 518 OR 510 MAY BE SUBSTITUTED. AVOID USING EXCESSIVE AMOUNTS THAT MAY BE EXPOSED FOR LONG PERIODS OF TIME. THIS WILL HELP PREVENT CONTAMINATION FROM THE SURROUNDING ATMOSPHERE SUCH AS DUST WITH METAL CONTENT. USING AN INK ROLLER OR SIMILAR DEVICE (RUBBER ROLLER WITH A HANDLE) APPLY TO ONE SURFACE OF THE JOINT BY LOADING THE ROLLER FROM THE PLASTIC SHEET AND TRANSFERRING THE MATERIAL IN A THIN FILM TO THE JOINT. THE APPLICATION SHOULD BE THE THINNEST FILM POSSIBLE BUT PROVIDE COMPLETE COVERAGE. THIS CAN BE JUDGED BY THE APPEARANCE OF THE JOINT ONCE IT IS PUT TO- GETHER. EXCESSIVE AMOUNTS WILL CAUSE RUNOFF OF THE MATERIAL. A SMALL BEAD OR BUILDUP AT THE JOINT IS PERMISSIBLE AND INDICATES GOOD DISPERSION THROUGH THE JOINT. EXCESS CAN BE WIPED FROM THE JOINT, JOINING SHOULD TAKE PLACE WITHIN 3 MINUTES AFTER SEALANT APPLICATION. APPLY THE PROPER BOLT TORQUE AND ALLOW MINIMUM OF 12-15 MINUTES BEFORE ADDING OIL FOR TEST STAND USAGE. DISASSEMBLY CURED MATERIAL CAN BE REMOVED WITH A WIRE BRUSH OR SCRAPPER. CHEMICAL CLEANERS ARE AVAILABLE FOR CUSTOMER USE SHOULD THEY BE DEEMED NECES- SARY. PAGE 2-39
MAIN CASE GROUP (LL-3154-414 TRANSMISSION), LL-3154-617 ITEM PART NUMBER DESCRIPTION REQ'D MACHINE SER. # AFFECTED 1 LL-3154-618 HOUSING, REAR 1 ALL 2 LL-3154-619 HOUSING, 4 SPEED W/ DIPSTICK 1 ALL 3 LL-3154-620 GASKET, CENTER HOUSING 1 ALL 4 LL-3154-534 MANIFOLD, SUCTION 1 ALL 5 LL-3154-420 SCREEN, SUCTION ASSEMBLY 1 ALL 6 LL-3154-504 PLUG, SHIPPING 1 ALL 8 LL-3154-439 CAPSCREW 4 5281, 5396 8 LL-3154-928 CAPSCREW 4 5422 AND UP 9 LL-3154-581 DIPSTICK 1 ALL 10 LL-3154-571 TUBE, DIPSTICK ASSY. 1 ALL 11 LL-3154-603 HOSE, 1/2" ID 6 ALL 14 LL-3154-470 O-RING 1 ALL 15 LL-3154-462 PIN, DOWEL 2 ALL 16 LL-3154-444 SCREW, HEX CAP 12 X 120 MM 18 ALL 18 LL-3154-610 SENSOR, MAGNETIC PLUG 2 ALL 19 LL-3154-466 O-RING 2 ALL 20 LL-3154-505 COVER, MAGNETIC PICKUP 2 ALL 21 LL-3154-433 SCREW, HEX CAP 2 5281, 5396 21 LL-3154-761 SCREW, HEX CAP 2 5422 AND UP 22 LL-3154-431 WASHER, LOCK 2 ALL 23 LL-3154-448 WASHER 2 ALL 24 LL-3154-541 BUSHING, INPUT 1 ALL 25 LL-3154-539 TROUGH, OIL ASSEMBLY 1 ALL 26 LL-3154-438 CAPSCREW 2 ALL 27 LL-3154-423 SLV, BORE 3 ALL 28 LL-3154-495 PLUG, 1 5/8 STD W/ O-RING 2 ALL 29 LL-3154-580 BAFFLE SUCTION TUBE 1 ALL 30 LL-3154-422 GASKET 1 ALL 31 LL-3154-487 BEARING CUP 2 ALL 32 LL-3154-588 VALVE, RELIEF 1 5281, 5396 32 LL-3154-929 VALVE, RELIEF 1 5422 AND UP 33 LL-3154-92 PLATE, IDENT. 1 5281, 5396 33 LL-3154-766 PLATE, IDENT. 1 5422 AND UP 34 LL-3154-121 SCREW, DRIVE 2 ALL 35 LL-3154-493 PLUG, HEX SOC 9/16-18 1 ALL 38 LL-3154-454 BRACKET 1 ALL 39 LL-3154-509 ELBOW, PIPE 3/8 1 ALL 40 LL-3154-496 CLAMP, HOSE 2 ALL 41 LL-3154-432 3/8 NPT COUPLING 1 ALL 42 LL-3154-464 NIPPLE 3/8 X 1" 1 ALL 43 LL-3154-638 SNAP RING 1 ALL 44 LL-3154-930 CAPSCREW, M8 X 80MM 2 ALL 45 LL-3154-640 O-RING 1 ALL 46 LL-3154-639 WASHER, FLAT 1 ALL NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS, NOT TRANSMISSION SERIAL NUMBERS. PAGE 2-40
NOTES PAGE 2-41
CONTROL VALVE GROUP (LL-3154-414 TRANSMISSION), LL-3154-623 AND LL-3154-931 PAGE 2-42
CONTROL VALVE GROUP (LL-3154-414 TRANSMISSION), LL-3154-623 (MACHINE S/N'S 5281, 5396) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-625 VALVE ASSEMBLY 1 2 LL-3154-536 GASKET 1 3 LL-3154-538 PLATE 1 4 LL-3154-537 GASKET 1 5 LL-3154-630 SCREW, CAP M8 X 30 7 6 LL-3154-614 SCREW, CAP M8 X 75 11 7 LL-3154-636 SCREW, CAP M8 X 90 9 8 LL-3154-507 SENSOR, TEMPERATURE 1 9 LL-3154-501 PACKING, O-RING 1 CONTROL VALVE GROUP (LL-3154-414 TRANSMISSION), LL-3154-931 (MACHINE S/N'S 5422 AND UP) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-932 VALVE ASSEMBLY 1 2 LL-3154-536 GASKET 1 3 LL-3154-933 PLATE 1 4 LL-3154-537 GASKET 1 5 LL-3154-934 SCREW, CAP M8 X 45 5 6 LL-3154-614 SCREW, CAP M8 X 75 13 7 LL-3154-636 SCREW, CAP M8 X 90 9 8 LL-3154-507 SENSOR, TEMPERATURE 1 9 LL-3154-501 PACKING, O-RING 1 PAGE 2-43
VALVE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-625 AND LL-3154-932 PAGE 2-44
VALVE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-625 (MACHINE S/N'S 5281, 5396) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-627 HOUSING, VALVE 1 2 LL-3154-599 MAIN REGULATOR ASSEMBLY 1 3 LL-3154-540 VALVE, RELIEF 90 1 4 LL-3154-613 VALVE, PROP. 12 VOLT 6 5 LL-3154-492 PLUG 1 6 LL-3154-513 PLUG, HEX SOC 7/16-20 12 7 LL-3154-493 PLUG, HEX SOC. 9/16-18 2 10 LL-3154-490 STEEL BALL 9/32 4 11 LL-3154-628 PLUG, PROP SOLENOID 2 12 LL-3154-629 O-RING 2 14 LL-3154-544 O-RING 2 16 LL-3154-767 O-RING (NOT SHOWN) 12 VALVE ASSEMBLY (LL-3154-414 TRANSMISSION), LL-3154-932 (MACHINE S/N'S 5422 AND UP) ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-935 HOUSING, VALVE 1 2 LL-3154-936 MAIN REGULATOR ASSEMBLY 1 3 LL-3154-540 VALVE, RELIEF 90 1 4 LL-3154-937 VALVE, PROP. 12 VOLT 6 5 LL-3154-492 PLUG 1 6 LL-3154-765 PLUG, HEX SOC 7/16-20 12 7 LL-3154-493 PLUG, HEX SOC. 9/16-18 2 10 LL-3154-490 STEEL BALL 9/32 4 11 LL-3154-938 PLUG, PROP SOLENOID 2 12 LL-3154-629 O-RING 2 14 LL-3154-544 O-RING 2 16 LL-3154-767 O-RING (NOT SHOWN) 12 PAGE 2-45
7C YOKE GROUP (LL-3154-414 TRANSMISSION), LL-3154-566 ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-519 YOKE, 7C 1 2 LL-3154-419 WASHER, YOKE 1 3 LL-3154-435 SCREW, HEX CAP 16 X 35MM 1 4 LL-3154-489 OIL SEAL 1 5 LL-3154-533 SEAL, V-RING 1 6 LL-3154-477 O-RING 1 PAGE 2-46
NOTES PAGE 2-47
MAIN REGULATOR (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-936 PAGE 2-48
MAIN REGULATOR (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-936 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-3154-939 BACKUP RING 2 4 LL-3154-942 O-RING 1 5 LL-3154-941 O-RING 1 6 LL-3154-940 O-RING 1 7 0LA-01535-120 O-RING 1 8 LL-3154-943 O-RING 1 11 LL-3154-944 SNAP RING 1 12 LL-3154-945 SHIM 3 PAGE 2-49
12 VOLT PROPORTIONAL SOLENOID (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-613 AND LL-3154-937 PAGE 2-50
12 VOLT PORPORTIONAL SOLENOID (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-613 (MACHINE SER. #'S 5281, 5396) ITEM PART NUMBER DESCRIPTION REQ D 2 LL-3154-677 12 VOLT COIL, SOLENOID 1 5 LL-3154-670 O-RING 1 6 LL-3154-666 O-RING 1 7 LL-3154-465 O-RING 1 12 VOLT PORPORTIONAL SOLENOID (LL-3154-414 TRANSMISSION) ASSEMBLY, LL-3154-937 (MACHINE SER. #'S 5422 AND UP) ITEM PART NUMBER DESCRIPTION REQ D 2 LL-3154-946 12 VOLT COIL, SOLENOID 1 5 LL-3154-670 O-RING 1 6 LL-3154-666 O-RING 1 7 LL-3154-465 O-RING 1 PAGE 2-51
1ST STAGE COVER GROUP (LL-3154-414 TRANSMISSION.), LL-3154-567 1ST STAGE COVER GROUP (LL-3154-414 TRANSMISSION.), LL-3154-567 ITEM PART NUMBER DESCRIPTION REQ'D 1 LL-3154-589 COVER, 1ST STAGE 1 2 LL-3154-473 O-RING 1 3 LL-3154-441 SCREW, HEX CAP 12 X 20 MM 6 4 LL-3154-556 HANGER, LIFT 1 PAGE 2-52
MISCELLANEOUS ITEMS FOR LL-3154-414 TRANSMISSION ITEM PART NUMBER DESCRIPTION REQ'D SER. # AFFECTED LL-3154-633 CONTROL MODULE 1 ALL LL-3154-574 BUMP SHIFTER, 12 VOLT 1 ALL LL-3154-451 FILTER ASSEMBLY 1 5281, 5396 LL-3154-738 FILTER ASSEMBLY 1 5422 AND UP LL-3154-634 HEAD FILTER 1 5281, 5396 LL-3154-739 HEAD FILTER 1 5422 AND UP LL-3154-635 FILTER ELEMENT 1 5281, 5396 LL-3154-740 FILTER ELEMENT 1 5422 AND UP LL-3154-741 KIT, PRESSURE SWITCH 1 ALL LL-3154-600 12 VOLT BRK. CONTROL VALVE 1 ALL LL-3154-506 TVP 12 VOLT MODULE 1 ALL LL-3154-591 GEAR DISPLAY ASSEMBLY 1 5281, 5396 LL-3154-948 GEAR DISPLAY ASSEMBLY 1 5422 AND UP LL-3154-664 WIRING HARNESS 1 5281, 5396 LL-3154-947 WIRING HARNESS 1 5422 AND UP NOTE: ALL SERIAL NUMBERS ARE MACHINE SERIAL NUMBERS, NOT TRANSMISSION SERIAL NUMBERS. PAGE 2-53
TRANSMISSION PLUMBING CIRCUIT (FUNK TRANSMISSION), FL-15515 PAGE 2-54
TRANSMISSION PLUMBING CIRCUIT (FUNK TRANSMISSION), FL-15515 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-846-907 ADAPTER-MALE TEE 1 2 LL-846-545 ADAPTER-STR 16 MORING-12 MFJIC 2 3 LL-846-548 ADPT 20MORB-16MJIC 1 4 LL-1493-170 ADPT 2FNPT-4MJIC 1 5 LL-6041 ADPT 45 16FJIC-16MJIC LH 1 6 LL-846-730 ADPT 90 20MORB-20MJIC 1 7 LL-846-926 ADPT-16FJIC-12MJIC 1 8 LL-846-558 ADPT-16FJIC-16MJIC-16MJIC_RUN 1 9 LL-846-546 ADPT-16MORB-16MJIC 6 10 LL-846-532 ADPT-6MORB-4MJIC 1 11 LL-846-447 ADPT-90-12MORB-12MJIC 1 12 LL-846-116 ADPT-90-16MORB-16MJIC 2 13 LL-846-542 ADPT-STR-12MORB-12MJIC 2 14 LL-846-549 ADPT-STR-20MORB-20MJIC 1 15 LL-7584-221 ASSY 12HOSE-12FJIC-12FJIC X 18 1 16 LL-7584-222 ASSY 12HOSE-12FJIC90-12FJICX18 1 17 LL-7584-220 ASSY 12HOSE-12FJIC90-12FJICX66 1 18 LL-7584-225 ASSY 16HOSE-16FJIC-16FJICX112 1 19 LL-7584-223 ASSY 16HOSE-16FJIC45-16FJICX60 1 20 LL-7584-312 ASSY 16HOSE-16FJIC90-16FJICX40 1 21 LL-7584-224 ASSY 16HOSE-16FJIC90-16FJICX66 1 22 LL-7584-226 ASSY 16HOSE-16FJIC90-16FJICX68 1 23 LL-7584-227 ASSY 20HOSE-20FJIC90-20FJICX64 1 24 LL-846-1014-110 ASSY 4HOSE-4FJIC90-4FJIC X 110 1 25 LL-846-901 FITTING-STR 16MORING-16FJIC 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-55
AXLE AND CRADLE INSTALLATION, FL-16042 PAGE 2-56
AXLE AND CRADLE INSTALLATION, FL-16042 PAGE 2-57
AXLE AND CRADLE INSTALLATION, FL-16042 PAGE 2-58
AXLE AND CRADLE INSTALLATION, FL-16042 ITEM PART NUMBER DESCRIPTION REQ D 1 AL-10631-7 ASSY-CYL 4.5 BORE-2.0 SFT 2 2 FL-13597 WLDMT-PIN 1.5 OD X 4.00 6 3 FL-14520 ASSY-CYL-4.00 BORE-2.00 SFT 2 4 FL-14532 INST-CRADLE FRONT AXLE 1 5 FL-14552 GUARD-STEERING CYLINDER 1 6 FL-14813 ASSY-REAR AXLE CRADLE 1 7 FL-14827 ASSY-CYL-4.00 BORE-2.00 SFT 2 8 FL-1501-219 PIN - 2 X 10-1/8 LG. 2 9 FL-1501-378 FRONT_CRADLE_PIN 1 10 FL-1501-67 PIN - 2 X 7-1/8 LG. 2 11 FL-16041 WLDMT-MAIN FRAME 1 12 FL-8351 WLDMT-PIN-STEERING_CYL-445 2 13 LL-2682-2756 AXLE-FRONT 1 14 LL-2682-2757 AXLE-REAR 1 15 LL-331-13 NUT-BUD WHEEL 70 16 LL-3620-2-21 ASSY-HOSE GREASE-.12 X 21.00 4 17 LL-3681-3 FTG-LUBE-1/8NPT-STR 4 18 LL-4906-79 CAPSCR-HEX-.50NF X 1.25 4 19 LL-4907-142 CAPSCR-HEX-.75 NC X 1.25 LG 6 20 LL-4907-159 CAPSCRW-HEX-.75 NC_X_6.00 1 21 LL-4907-160 CAPSCRW-HEX-.75 NC X 6.50 1 22 LL-4907-161 CAPSCR-HEX.75NC X 7.00 1 23 LL-4907-221 CAPSCR-HEX-1NC X 6 8 24 LL-4907-236 CAPSCR-HEX-1NCX13.50 8 25 LL-4907-79 CAPSCR-HEX-.50NCX1.25 4 26 LL-4907-88 CAPSCRW-.50 NC X 3.5 LG 4 27 LL-6416 CRADLE PIN 2 28 LL-7415-17 NUT-NYLOCK-.50 NC 4 29 LL-7415-23 NUT-NYLOCK-.75 NC 3 30 LL-7415-27 NUT-HEX-NYLOCK-1UNC 16 31 LL-846-381 FTG-2NPTF-2NPTM-STR 2 32 LL-846-405 FTG-2NPTF_SW-2NPTM-90 2 33 LLH-5345-15 WASH-FL-.50_HARD 8 34 LLH-5345-20 WASH-FL-1.00 HARD 32 35 LLS-5276-12 WASH-LOCK-SPLIT_SPG-.50 8 36 LLS-5276-15 WASH-LOCK-SPLIT_SPG-.75 6 PAGE 2-59
FRONT AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2756 LL-2682-2768 SERVICE KIT-RS145 CARRIER (CON- SISTS OF ITEMS 3, 6, 7, 13-18, 23 & 41) PAGE 2-60
FRONT AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2756 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2767 CARRIER ASSEMBLY, 5.86 RATIO (INCLUDES ITEMS 2-41) N.A. 2 LL-2682-2776 DIFFERENTIAL CARRIER AND CAP ASSEMBLY 1 3 LL-2682-2889 KIT-SHIM 1 4 LL-2682-2615 WASHER, FLAT 8 5 LL-2682-2504 CAP SCREW M12 X 17.5 X 45 8 6 LL-2682-2774 CONE-BEARING 2 7 LL-2682-2775 CUP-BEARING 2 8 LL-2682-2479 BEARING ADJ. RING 2 9 LL-2682-2663 SCREW-SPECIAL 2 10 LL-2682-2475 THRUST SCREW 1 11 LL-2682-2474 JAM NUT 1 12 LL-2682-2781 PINION CAGE ASSEMBLY (ALSO INCLUDES ITEMS 13 & 14) 1 13 LL-2682-2468 INNER BEARING CUP 1 14 LL-2682-520 OUTER BEARING CUP 1 15 LL-2682-2773 SEAL ASSEMBLY, OIL 1 16 LL-2682-2469 INNER BEARING CONE 1 17 LL-2682-2430 SPACER KIT 1 18 LL-2682-2428 OUTER CONE BEARING 1 19 LL-2682-2623 KIT, BOLT (INCLUDES 12 EACH OF ITEMS 20, 21 & 22) 1 20 LL-2682-2484 CAP SCREW 12 21 LL-2682-350 WASHER, HARDENED 12 22 LL-2682-2486 NUT 12 23 LL-2682-449 ROLLER BEARING 1 24 LL-2682-2870 ASSEMBLY-GEAR & PINION (INCLUDES RING & PINION ALONG WITH ITEMS 25 & 26) 1 25 LL-2682-605 WASHER 1 26 LL-2682-2420 LOCK NUT 1 27 LL-2682-2784 CASE-DIFF/NEST ASSEMBLY (SPIDERS AND CASE HALVES, INCLUDES ITEMS 28 & 33) 1 28 LL-2682-2785 DIFFERENTIAL CASE ASSEMBLY (CASE HALVES W/O SPIDERS, INCLUDES ITEMS 29 & 32) 1 29 CASE, DIFF, FLANGE HALF N.S.S. 30 CASE, DIFF, PLAIN HALF N.S.S. 31 LL-2682-2615 WASHER, FLAT 16 32 LL-2682-2481 CAP SCREW 16 33 LL-2682-2786 KIT-DIFFERENTIAL (INCLUDES ITEMS 34-38) 1 34 LL-2682-2787 THRUST WASHER 2 35 LL-2682-2621 GEAR, DIFF. SIDE N.S.S. 36 LL-2682-2788 DIFFERENTIAL SPIDER N.S.S. 37 LL-2682-2622 PINNION, DIFF. N.S.S. 38 LL-2682-2789 THRUST WASHER 4 39 LL-2682-2612 YOKE ASSEMBLY, INPUT (INCLUDES YOKE & ITEM 40) 1 40 LL-2682-2509 DEFLECTOR 1 41 LL-2682-18 PILOT BEARING SNAP RING 1 PAGE 2-61
FRONT AXLE ASSEMBLY (HOUSING ASSEMBLY), LL-2682-2756 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2791 ASSEMBLY-AXLE HOUSING (ALSO INCLUDES ITEMS 2-12) N.A. 2 LL-2682-899 CAPSCREW.62-11X 1.75 12 3 LL-2682-2794 CAPSCREW.62-11 X 2.50 4 4 LL-2682-2699 MAGNET 6 5 LL-2682-2792 BUSHING 4 6 LL-2682-466 UNIVERSAL JOINT BUSHING 2 7 LL-2682-465 OIL SEAL 2 8 LL-2682-22 OIL FILLER PLUG 3/4 X 14 PTF 1 9 LL-2682-356 PLUG 1 10 LL-2682-2793 BREATHER ASSEMBLY 1 11 LL-2682-20 HARDENED WASHER 12 PAGE 2-62
NOTES PAGE 2-63
FRONT AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2756 PAGE 2-64
FRONT AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2756 PAGE 2-65
FRONT AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2756 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2796 KNUCKLE, STEERING (RH) 1 2 LL-2682-2797 KNUCKLE, STEERING (LH) 1 3 LL-2682-2798 STEERING KNUCKLE CAP 4 4 LL-2682-2799 SEAL, GREASE 4 5 LL-2682-1426 SHIM (.003) 12 6 LL-2682-1427 SHIM (.005) 8 7 LL-2682-1428 SHIM (.020) 4 8 LL-2682-517 CAPSCREW 16 9 LL-2682-348 WASHER, HARDENED 16 10 LL-2682-2800 GREASE FITTING 4 11 LL-2682-2807 UNIVERSAL JOINT ASSEMBLY (RH) 1 12 LL-2682-2804 KIT, CENTER PARTS 2 13 LL-2682-2805 OUTER AXLE SHAFT 2 14 LL-2682-2808 INNER AXLE SHAFT (RH) 1 15 LL-2682-2872 UNIVERSAL JOINT ASSEMBLY (LH) 1 16 LL-2682-2806 INNER AXLE SHAFT (LH) 1 17 LL-2682-585 STOP SCREW 2 18 LL-2682-325 JAM NUT 4 19 LL-2682-2809 SPINDLE ASSEMBLY (INCLUDES ITEMS 20 & 21) 2 20 LL-2682-467 BUSHING 2 21 LL-2682-593 OIL SEAL 2 22 LL-2682-606 WASHER 36 23 LL-2682-2810 CAPSCREW, SPINDLE TO KNUCKLE 36 24 LL-2682-2494 CAPSCREW, BRAKE DISC TO HUB 32 25 LL-2682-350 WASHER, FLAT 32 26 LL-2682-2811 BRAKE DISC 2 27 LL-2682-442 OIL SEAL 2 28 LL-2682-2812 WHEEL HUB INNER BEARING CONE 2 29 LL-2682-2813 WHEEL HUB (INCLUDES ITEMS 30 & 31) 2 30 LL-2682-668 WHEEL HUB INNER BEARING CUP 2 31 LL-2682-668 WHEEL HUB OUTER BEARING CUP 2 32 LL-2682-2814 STUD, WHEEL 46 33 LL-2682-669 WHEEL HUB OUTER BEARING CONE 2 34 LL-2682-2816 HUB, PLANETARY RING GEAR 2 35 LL-2682-744 PLANETARY RING GEAR (55T) 2 36 LL-2682-2646 NUT, SPINDLE (NSS, SEE LL-2682-2648) 2 37 LL-2682-2647 RETAINING SCREW, SPINDLE NUT 2 38 LL-2682-608 WASHER 2 39 LL-2682-743 GEAR, PLANETARY SUN 2 40 LL-2682-472 SNAP RING 2 41 LL-2682-2761 PLANETARY SPIDER, PINION, SHAFT & THRUST WASHER SERVICE ASSEMBLY (INCLUDES ITEMS 42 & 45-48) 2 42 LL-2682-2762 PLANETARY SPIDER & THRUST BUTTON ASSEMBLY (INCLUDES ITEMS 43 & 44) 2 43 LL-2682-473 THRUST BUTTON 6 44 LL-2682-631 THRUST BUTTON 2 PAGE 2-66
FRONT AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2756 ITEM PART NUMBER DESCRIPTION REQ D 45 LL-2682-470 THRUST WASHER 6 46 LL-2682-745 PLANETARY PINION (19T) 6 47 LL-2682-468 THRUST WASHER 6 48 LL-2682-738 SHAFT & O-RING SERVICE ASSEMBLY, PLANET PINION (INCLUDES ITEMS 49 & 50) 6 49 N.A. SHAFT, PINION (NSS, SEE ITEM 48) N.S.S. 50 LL-2682-514 O-RING 6 51 LL-2682-329 SET SCREW 6 52 LL-2682-2817 WASHER 60 53 LL-2682-2605 CAPSCREW, PLANET SPIDER T. HUB 60 54 LL-2682-356 PLUG 2 55 LL-2682-2873 ASSEMBLY TIE ROD (CONSISTS OF ITEMS 56-58) 1 56 LL-2682-2818 ASSEMBLY TIE ROD TUBE AND CLAMPS 1 57 LL-2682-852 TIE ROD END-RH SIDE 1 58 LL-2682-851 TIE ROD END-LH SIDE 1 59 LL-2682-633 COTTER, TIE ROD END 2 60 LL-2682-597 NUT, SLOTTED 2 PAGE 2-67
FRONT AXLE ASSEMBLY (CALIPER ASSEMBLY), LL-2682-2756 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2874 BRAKE CALIPER ASSEMBLY 2 2 LL-2682-348 WASHER, HARDENED 8 3 LL-2682-1010 CAPSCREW 8 PAGE 2-68
NOTES PAGE 2-69
FRONT AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2756 PAGE 2-70
FRONT AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2756 ITEM PART NUMBER DESCRIPTION REQ D 00100 LL-2682-2875 HOUSING, BRAKE 1 00120 LL-2682-835 RING, BACKUP 4 00130 LL-2682-845 O-RING 4 00140 LL-2682-2127 DUST SEAL 4 00150 LL-2682-838 PISTON 4 00160 LL-2682-846 O-RING 2 00170 LL-2682-2876 CAP, FIN. 2 00180 LL-2682-2878 ASSEMBLY-BRAKE PAD (STD + 2 MM) 2 00190 LL-2682-2511 PLATE, FIN. 4 00200 LL-2682-2129 BOLT/CAPSCREW 8 00210 LL-2682-842 PLUG 1 00230 LL-2682-844 SCREW, BLEEDER 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-71
REAR AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2757 LL-2682-2768 SERVICE KIT-RS145 CARRIER (CON- SISTS OF ITEMS 3, 6, 7, 13-18, 23 & 41) PAGE 2-72
REAR AXLE ASSEMBLY (CARRIER ASSEMBLY), LL-2682-2757 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2890 CARRIER ASSEMBLY, 6.83 RATIO (INCLUDES ITEMS 2-41) N.A. 2 LL-2682-2776 DIFFERENTIAL CARRIER AND CAP ASSEMBLY 1 3 LL-2682-2889 KIT-SHIM 1 4 LL-2682-2615 WASHER, FLAT 8 5 LL-2682-2504 CAP SCREW M12 X 17.5 X 45 8 6 LL-2682-2774 CONE-BEARING 2 7 LL-2682-2775 CUP-BEARING 2 8 LL-2682-2479 BEARING ADJ. RING 2 9 LL-2682-2663 SCREW-SPECIAL 2 10 LL-2682-2475 THRUST SCREW 1 11 LL-2682-2474 JAM NUT 1 12 LL-2682-2781 PINION CAGE ASSEMBLY (ALSO INCLUDES ITEMS 13 & 14) 1 13 LL-2682-2468 INNER BEARING CUP 1 14 LL-2682-520 OUTER BEARING CUP 1 15 LL-2682-2773 SEAL ASSEMBLY, OIL 1 16 LL-2682-2469 INNER BEARING CONE 1 17 LL-2682-2430 SPACER KIT 1 18 LL-2682-2428 OUTER CONE BEARING 1 19 LL-2682-2623 KIT, BOLT (INCLUDES 12 EACH OF ITEMS 20, 21 & 22) 1 20 LL-2682-2484 CAP SCREW 12 21 LL-2682-350 WASHER, HARDENED 12 22 LL-2682-2486 NUT 12 23 LL-2682-449 ROLLER BEARING 1 24 LL-2682-2755 ASSEMBLY-GEAR & PINION (INCLUDES RING & PINION ALONG WITH ITEMS 25 & 26) 1 25 LL-2682-605 WASHER 1 26 LL-2682-2420 LOCK NUT 1 27 LL-2682-2784 CASE-DIFF/NEST ASSEMBLY (SPIDERS AND CASE HALVES, INCLUDES ITEMS 28 & 33) 1 28 LL-2682-2785 DIFFERENTIAL CASE ASSEMBLY (CASE HALVES W/O SPIDERS, INCLUDES ITEMS 29 & 32) 1 29 CASE, DIFF, FLANGE HALF N.S.S. 30 CASE, DIFF, PLAIN HALF N.S.S. 31 LL-2682-2615 WASHER, FLAT 16 32 LL-2682-2481 CAP SCREW 16 33 LL-2682-2786 KIT-DIFFERENTIAL (INCLUDES ITEMS 34-38) 1 34 LL-2682-2787 THRUST WASHER 2 35 GEAR, DIFF. SIDE N.S.S. 36 DIFFERENTIAL SPIDER N.S.S. 37 PINNION, DIFF. N.S.S. 38 LL-2682-2789 THRUST WASHER 4 39 LL-2682-2612 YOKE ASSEMBLY, INPUT (INCLUDES YOKE & ITEM 40) 1 40 LL-2682-2509 DEFLECTOR 1 41 LL-2682-18 PILOT BEARING SNAP RING 1 PAGE 2-73
REAR AXLE ASSEMBLY (HOUSING ASSEMBLY), LL-2682-2757 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2891 ASSEMBLY-AXLE HOUSING (ALSO INCLUDES ITEMS 2-12) N.A. 2 LL-2682-899 CAPSCREW.62-11X 1.75 12 3 LL-2682-2794 CAPSCREW.62-11 X 2.50 4 4 LL-2682-2699 MAGNET 6 5 LL-2682-2792 BUSHING 4 6 LL-2682-466 UNIVERSAL JOINT BUSHING 2 7 LL-2682-465 OIL SEAL 2 8 LL-2682-22 OIL FILLER PLUG 3/4 X 14 PTF 1 9 LL-2682-356 PLUG 1 10 LL-2682-2793 BREATHER ASSEMBLY 1 11 LL-2682-20 HARDENED WASHER 12 PAGE 2-74
NOTES PAGE 2-75
REAR AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2757 PAGE 2-76
REAR AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2757 PAGE 2-77
REAR AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2757 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2857 KNUCKLE, STEERING (RH) 1 2 LL-2682-2858 KNUCKLE, STEERING (LH) 1 3 LL-2682-2859 STEERING KNUCKLE CAP 4 4 LL-2682-2799 SEAL, GREASE 4 5 LL-2682-1426 SHIM (.003) 12 6 LL-2682-1427 SHIM (.005) 8 7 LL-2682-1428 SHIM (.020) 4 8 LL-2682-517 CAPSCREW 16 9 LL-2682-348 WASHER, HARDENED 16 10 LL-2682-334 GREASE FITTING 4 11 LL-2682-2860 UNIVERSAL JOINT ASSEMBLY (RH) 1 12 LL-2682-2804 KIT, CENTER PARTS 2 13 LL-2682-2861 OUTER AXLE SHAFT 2 14 LL-2682-2862 INNER AXLE SHAFT (RH) 1 15 LL-2682-2863 UNIVERSAL JOINT ASSEMBLY (LH) 1 16 LL-2682-2864 INNER AXLE SHAFT (LH) 1 17 LL-2682-2758 STOP SCREW 2 18 LL-2682-325 JAM NUT 2 19 LL-2682-2865 SPINDLE ASSEMBLY (INCLUDES ITEMS 20 & 21) 2 20 LL-2682-467 BUSHING 2 21 LL-2682-593 OIL SEAL 2 22 LL-2682-457 WASHER 36 23 LL-2682-2255 CAPSCREW, SPINDLE TO KNUCKLE 36 24 LL-2682-1009 CAPSCREW, BRAKE DISC TO HUB 24 25 LL-2682-606 WASHER, FLAT 24 26 LL-2682-1007 BRAKE DISC 2 27 LL-2682-2892 OIL SEAL 2 SEE NOTE 28 LL-2682-524 WHEEL HUB INNER BEARING CONE 2 29 LL-2682-2893 WHEEL HUB (INCLUDES ITEMS 30 & 31) 2 SEE NOTE 30 LL-2682-523 WHEEL HUB INNER BEARING CUP 2 31 LL-2682-522 WHEEL HUB OUTER BEARING CUP 2 32 LL-2682-59 STUD, WHEEL 24 33 LL-2682-521 WHEEL HUB OUTER BEARING CONE 2 34 LL-2682-2866 HUB, PLANETARY RING GEAR 2 35 LL-2682-516 PLANETARY RING GEAR (52T) 2 36 LL-2682-2646 NUT, SPINDLE (NSS, SEE LL-2682-2648) 2 37 LL-2682-2647 RETAINING SCREW, SPINDLE NUT 2 38 LL-2682-608 WASHER 2 39 LL-2682-2867 GEAR, PLANETARY SUN 2 40 LL-2682-472 SNAP RING 2 41 LL-2682-509 PLANETARY SPIDER, PINION, SHAFT & THRUST WASHER SERVICE ASSEMBLY (INCLUDES ITEMS 42 & 45-48) 2 42 LL-2682-508 PLANETARY SPIDER & THRUST BUTTON ASSEMBLY (INCLUDES ITEMS 43 & 44) 2 43 LL-2682-473 THRUST BUTTON 6 44 LL-2682-631 THRUST BUTTON 2 PAGE 2-78
REAR AXLE ASSEMBLY (SHAFT HUB AND STEERING ASSEMBLY), LL-2682-2757 ITEM PART NUMBER DESCRIPTION REQ D 45 LL-2682-470 THRUST WASHER 6 46 LL-2682-722 PLANETARY PINION (16T) 6 47 LL-2682-468 THRUST WASHER 6 48 LL-2682-318 SHAFT & O-RING SERVICE ASSEMBLY, PLANET PINION (INCLUDES ITEMS 49 & 50) 6 49 LL-2682-2252 SHAFT, PINION (NSS, SEE ITEM 48) N.S.S. 50 LL-2682-514 O-RING 6 51 LL-2682-329 SET SCREW 6 52 LL-2682-344 WASHER 60 53 LL-2682-1000 CAPSCREW, PLANET SPIDER T. HUB 60 54 LL-2682-356 PLUG 2 55 LL-2682-2848 ASSEMBLY TIE ROD (CONSISTS OF ITEMS 56-58) 1 56 LL-2682-2849 ASSEMBLY TIE ROD TUBE AND CLAMPS 1 57 LL-2682-2850 TIE ROD END-RH SIDE 1 58 LL-2682-2851 TIE ROD END-LH SIDE 1 59 LL-2682-633 COTTER, TIE ROD END 2 60 LL-2682-2868 NUT, SLOTTED 2 NOTE: EARLY MODELS USED A DIFFERENT HUB AND OIL SEAL THAN THE ONES SHOWN HERE. THIS NEWER HUB AND SEAL WILL WORK ON THESE AXLES. THE OLD SEAL AND HUB ARE NO LONGER AVAILABLE. PAGE 2-79
REAR AXLE ASSEMBLY (CALIPER ASSEMBLY), LL-2682-2757 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2682-2874 BRAKE CALIPER ASSEMBLY 2 2 LL-2682-348 WASHER, HARDENED 8 3 LL-2682-1010 CAPSCREW 8 PAGE 2-80
NOTES PAGE 2-81
REAR AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2757 PAGE 2-82
REAR AXLE ASSEMBLY (BRAKE CALIPER ASSEMBLY, LL-2682-2874), LL-2682-2757 ITEM PART NUMBER DESCRIPTION REQ D 00100 LL-2682-2875 HOUSING, BRAKE 1 00120 LL-2682-835 RING, BACKUP 4 00130 LL-2682-845 O-RING 4 00140 LL-2682-2127 DUST SEAL 4 00150 LL-2682-838 PISTON 4 00160 LL-2682-846 O-RING 2 00170 LL-2682-2876 CAP, FIN. 2 00180 LL-2682-2878 ASSEMBLY-BRAKE PAD (STD + 2 MM) 2 00190 LL-2682-2511 PLATE, FIN. 4 00200 LL-2682-2129 BOLT/CAPSCREW 8 00210 LL-2682-842 PLUG 1 00230 LL-2682-844 SCREW, BLEEDER 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-83
CYLINDER ASSEMBLY, FL-14827 PAGE 2-84
CYLINDER ASSEMBLY, FL-14827 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-8959 COLLAR-4.00 BORE 1 2 LL-3681-1 FTG-GREASE ZERK 1 3 BL-9963 HEAD 1 4 LL-3701-32 INNER RACE-1.50IDX1.75ODX1.0W 2 5 LL-1806-30 INNER RACE-1.50IDX1.75ODX1.25W 1 6 LL-3662-194 MODULAR BACK-UP 1 7 LL-7415-32 NUT-NYLOCK_HEX-1.25NF 1 8 LL-7434-30 O RING - HEAD 1 9 LL-731-41 O-RING-1.25 ID X.12W 1 10 BL-9929 PISTON-4.0 BORE-1.25X3.75 STUB 1 11 LL-5610-8 PLUG-PROTECTIVE 2 12 LL-7434-31 RING-BACK UP 1 13 LL-3756-36 SEAL-POLYHONE-PISTON 1 14 LL-3662-39 SEAL-POLYPAK ROD 1 15 LL-3673-6 SET SCREW.38NC X 0.25 1 16 FL-8591-02125 SPACER-2.875ODX.375WX2.125LG 1 17 LL-731-32 WEAR RING-PISTON 2 18 LL-3756-43 WEAR RING-ROD 1 19 LL-3662-178 WIPER-ROD -2.00 DIA ROD 1 20 FL-14831 WLDMT-CYL-SFT2.0X18.00LG 1 21 FL-14828 WLDMT-CYL-TUBE-4.00 BORE X 18.00 1 LL-6014-4 COMPLETE SEAL KIT (CONSISTS OF ITEMS 6, 8, 9, 12, 13, 14, 17, 18, & 19) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-85
STEERING CYLINDER ASSEMBLY, FL-14520 PAGE 2-86
STEERING CYLINDER ASSEMBLY, FL-14520 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-8959 COLLAR-4.00 BORE 1 2 LL-3681-3 FTG-LUBE-1/8NPT-STR 1 3 BL-9963 HEAD 1 4 LL-3701-32 INNER RACE-1.50IDX1.75ODX1.0W 2 5 LL-1806-30 INNER RACE-1.50IDX1.75ODX1.25W 1 6 LL-3662-194 MODULAR BACK-UP 1 7 LL-7415-32 NUT-NYLOCK_HEX-1.25NF 1 8 LL-7434-30 O RING - HEAD 1 9 LL-731-41 O-RING-1.25 ID X.12W 1 10 BL-9929 PISTON-4.0 BORE-1.25X3.75 STUB 1 11 LL-5610-8 PLUG-PROTECTIVE 2 12 LL-7434-31 RING-BACK UP 1 13 LL-3756-36 SEAL-POLYHONE-PISTON 1 14 LL-3662-39 SEAL-POLYPAK ROD 1 15 LL-3673-6 SET SCREW.38NC X 0.25 1 16 FL-8591-09875 SPACER-2.875ODX.375WX9.875LG 1 17 LL-731-32 WEAR RING-PISTON 2 18 LL-3756-43 WEAR RING-ROD 1 19 LL-3662-178 WIPER-ROD -2.00 DIA ROD 1 20 LL-3662-203 WIPER-ROD-CANNED-1.50SFT 2 21 FL-14523 WLDMT-CYL-SFT2.0X25.75LG 1 22 FL-14521 WLDMT-CYL-TUBE-4.00 BORE X 25.75 1 LL-6014-4 SEAL KIT (CONSISTS OF ITEMS 6, 8, 9, 12, 13, 14, 17, 18, & 19) SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-87
FRONT CRADLE INSTALLATION, FL-14532 PAGE 2-88
FRONT CRADLE INSTALLATION, FL-14532 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-683-263 BUSH-BRONZE 5.0 OD X.25W X 5.0 2 2 LL-3662-119 WIPER-CANNED ROD-J SERIES 4 3 FL-14533 WLDMT-FRONT CRADLE 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-89
REAR CRADLE ASSEMBLY, FL-14813 PAGE 2-90
REAR CRADLE ASSEMBLY, FL-14813 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-683-19 BUSH-BRZ-3.50ODX.25X4.00 2 2 LL-3662-46 WIPER-CANNED ROD-3 ID 4 3 FL-14814 WLDMT-REAR CRADLE 1 PAGE 2-91
SWAY CYLINDER ASSEMBLY, AL-10631-7 PAGE 2-92
SWAY CYLINDER ASSEMBLY, AL-10631-7 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-683-304 BUSH.-2.5 OD X 2.0 ID X 1.81 1 2 FL-8548 COLLAR-4.5 CYL BORE 1 3 LL-3681-3 FTG-LUBE-1/8NPT-STR 2 4 BL-9990 HEAD-4.5BORE CYL/2.0SFT 1 5 LL-3662-194 MODULAR BACK-UP 1 6 LL-731-41 O-RING-1.25 ID X.12W 1 7 LL-3662-169 O-RING-HEAD 1 8 LL-5278-26 PIN-COTTER 1/4 X 2.50 LG 1 9 BL-9871 PISTON-4.5BORE 1 10 LL-5610-6 PROTECTIVE PLUG 2 11 LL-3662-170 RING-BACK-UP-HEAD 1 12 LL-3756-12 SEAL-POLYHONE 1 13 LL-3662-39 SEAL-POLYPAK ROD 1 14 LL-3673-6 SET SCREW.38NC X 0.25 1 15 LL-731-35 WEAR RING-PISTON 2 16 LL-3756-43 WEAR RING-ROD 1 17 LL-3662-210 WIPER-CANNED ROD-J SERIES 2 18 LL-3662-178 WIPER-ROD -2.00 DIA ROD 1 19 AL-10447 WLDMT-CYL TUBE 4.50 BORE X12.94 1 20 BL-9870-10 WLDMT-SFT CYL 2.00 OD X 18.25 1 21 FL-9713-17 WLDMT-STOPPER_1.25 STUB 1 LL-6015-6 COMPLETE SEAL KIT CONSISTS OF ITEMS 5, 6, 7, 11, 12, 13, 15, 16, & 18 PAGE 2-93
DRIVE SHAFT INSTALLATION, FL-16061 PAGE 2-94
DRIVE SHAFT INSTALLATION, FL-16061 ITEM PART NUMBER DESCRIPTION REQ D 1 BL-929-73 ASSY-DRIVE SFT 6C 3 OD X 38.75 1 2 BL-7224-122 ASSY-DRIVE SFT 7C 3.5OD X 58.5 1 3 BL-7224-215 ASSY-DRIVESFT 7C 3.5OD X 29.62 1 PAGE 2-95
ENGINE DRIVE SHAFT ASSEMBLY, BL-929-73 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-773-272 CROSS & BEARING ASSEMBLY 1 1A LL-773-23 SEAL, BEARING 4 1B* BEARING (BLOCK TYPE), 2 EA. ASSY N. S. S. 1C* BEARING(WING TYPE), 2 EA. ASSY N. S. S. 1D* CROSS N. S. S. 1E FITTING, ALEMITE GREASE, 1/4 NFT 1 2 LL-773-272 CROSS & BEARING ASSY 1 2A LL-773-23 SEAL, BEARING 4 2B* BEARING (WING TYPE), 4 EA. ASSY N. S. S. 2C* CROSS N. S. S. 2D FITTING, ALEMITE GREASE, 1/4 NFT 1 3 LOCKWASHER, 7/16 12 4 LL-773-33 CAPSCREW 8 5 FL-746-47 DRIVE SHAFT 1 6 LL-773-189 SLIP YOKE ASSY 1 7 LL-773-28 CAP, RETAINER 1 8 LL-773-35 WASHER, RETAINER 2 9 LL-773-29 WASHER, FELT 1 10 LL-773-11 YOKE, SLIP 1 11* FITTING, ALEMITE GREASE, 1/8 NPT 1 12 LL-773-271 CAPSCREW 4 * CROSS & BEARING NOT SOLD SEPARATEL, EXCEPT FOR BEARING SEALS * CHECK FOR PIPE PLUG - BEFORE ASSY, BE SURE IT HAS ALEMITE FITTINGS IN PLACE OF PLUG. PAGE 2-96
DRIVE SHAFT ASSEMBLY, BL-7224-215 ITEM PART NUMBER DESCRIPTION REQ D BL-7224-215 UNIVERSAL DRIVE SHAFT ASSEMBLY REF 1 LL-773-324 CROSS & BEARING ASSEMBLY 1 1A LL-773-83 SEAL, BEARING 4 1B* BEARING (BLOCK TYPE), 4 EA ASSEMBLY NSS 1C* CROSS NSS 1D* LL-3681-1 FITTING, ALEMITE GREASE, 1/4 NPT 1 2 LL-773-324 CROSS & BEARING ASSEMBLY 1 2A LL-773-83 SEAL, BEARING 4 2B* BEARING (BLOCK TYPE), 4 EA ASSEMBLY NSS 2C* CROSS NSS 2D* LL-3681-1 FITTING, ALEMITE GREASE, 1/4 NPT 1 3 LL-773-326 SLIP YOKE ASSEMBLY 1 4 BL-7224-216 DRIVE SHAFT 1 5 LL-773-289 CAPSCREW 16 6 LL-5276-12 LOCKWASHER, 1/2 16 8 LL-773-332 YOKE, SLIP 1 9 LL-773-328 WASHER, RETAINER 2 10 LL-773-329 WASHER, FELT 1 11 LL-773-36 CAP, RETAINER 1 16 LL-3681-3 FITTING, ALEMITE GREASE 1/8 NPT 1 PAGE 2-97
REAR AXLE DRIVESHAFT ASSEMBLY, BL-7224-122 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-773-324 CROSS & BEARING ASSEMBLY 1 1A* LL-773-83 SEAL BEARING 4 1B* BEARING (BLOCK TYPE) 4 EA. ASSY N. S. S. 1C* CROSS N. S. S. 1D* FITTING, ALEMITE GREASE 1/4 NFT 1 2 LL-773-324 CROSS & BEARING ASSEMBLY 1 2A LL-773-83 SEAL, BEARING 4 2B* BEARING, (BLOCK TYPE) 4 EA ASSY N. S. S. 2C* CROSS N. S. S. 2D* FITTING, ALEMITE GREASE, 1/4 NFT 1 3 LOCKWASHER, 7/16 16 4 LL-773-289 CAPSCREW 8 5 BL-7224-123 DRIVE SHAFT 1 6 LL-773-326 SLIP YOKE ASSEMBLY 1 7 LL-773-36 CAP, RETAINER 1 8 LL-773-328 WASHER, RETAINER 2 9 LL-773-329 WASHER, FELT 1 10 LL-773-332 YOKE, SLIP 1 11* FITTING, ALEMITE GREASE, 1/8 NPT 1 12 LL-773-289 CAPSCREW 8 * CROSS & BEARING NOT SOLD SEPARATELY, EXCEPT FOR BEARING SEALS #CHECK FOR PIPE PLUG - BEFORE ASSEMBLY, BE SURE IT HAS ALEMITE GREASE FITTING IN PLACE OF PLUG. PAGE 2-98
AIR CLEANER INSTALLATION, FL-14174 ITEM PART NUMBER DESCRIPTION REQ D 1 0L1-02468-020 INDICATOR-AIR RESTRICTOR 1 2 0LA-02015-001 SCR-DRILL & TAP_10-16X.50 2 3 FL-14173 TUBE-AIR 4.00 OD X 16GA 1 4 LL-4907-36 CAPSCR-HEX-.38NCX1.00 4 5 LL-4908-14 NIPPLE-CLOSE-1/8NPT-SCH_80 1 6 LL-6429 TUBE-AIR CLEANER EXTENSION 1 7 LL-7415-13 NUT-NYLOCK HEX-.38NC 4 8 LL-7515-1 ELBOW-5-4 REDUCING-90 1 9 LL-7715-3 CLAMP T-BOLT 4.50-4.81 3 10 LL-7715-4 CLAMP T-BOLT 5.50-5.81 1 11 LL-847-138 INLET-HOOD 1 12 LL-847-435 ASSY-AIR CLEANER 1 13 LL-847-436 BAND-AIR CLEANER 2 14 LL-847-97 HOSE-4 HUMP-STR. 1 15 LLH-5345-13 WASH-FL-.38_HARD 4 PAGE 2-99
AIR CLEANER ASSY, LL-847-435 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-847-436 BAND-AIR CLEANER 2 2 LL-847-439 COVER-AIR CLEANER 1 3 LL-847-440 FILTER-ELEMENT-PRIMARY 1 4 LL-847-441 FILTER-ELEMENT-SAFETY 1 5 LL-847-442 GASKET-COVER 1 6 NSS HOUSING 1 7 LL-847-443 VLV-VACUATOR 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-100
NOTES PAGE 2-101
AIR INTAKE PRECLEANER AND DASH INSTALLATION, FL-16065 PAGE 2-102
AIR INTAKE PRECLEANER AND DASH INSTALLATION, FL-16065 ITEM PART NUMBER DESCRIPTION REQ D 1 0L1-02468-020 INDICATOR-AIR RESTRICTOR 1 2 0LA-02015-001 SCR-DRILL & TAP_10-16X.50 2 3 FL-14173 TUBE-AIR 4.00 OD X 16GA 1 4 FL-15268 WLDMT-TUBE-AIR-INTAKE 1 5 FL-16066 MTG HOLES-REMOTE INDICATOR MNT 1 6 LL-1189-349 CENTRI_PRECLEANER 1 7 LL-4907-2 CAPSCR-HEX-.25NC X.75 2 8 LL-4907-36 CAPSCR-HEX-.38NCX1.00 4 9 LL-7415-13 NUT-NYLOCK HEX-.38NC 4 10 LL-7415-9 NUT-NYLOCK HEX-.25NC 2 11 LL-7515-1 ELBOW-5-4 REDUCING-90 1 12 LL-7584-866 ASSY-HOSE REMOTE FILT IND 1 13 LL-7715-3 CLAMP T-BOLT 4.50-4.81 3 14 LL-7715-4 CLAMP T-BOLT 5.50-5.81 1 15 LL-846-148 ADPT-ELL 90 2MNPT-4MJIC 1 16 LL-846-1731 ADPT-45 1/8MNPT-4MJIC 1 17 LL-847-435 ASSY-AIR CLEANER 1 18 LL-847-436 BAND-AIR CLEANER 2 19 LL-847-461 FLG-REMOTE INDICATOR MNT 1 20 LL-847-97 HOSE-4 HUMP-STR. 1 21 LLH-5345-11 WASH-FL-.25_HARD 4 22 LLH-5345-13 WASH-FL-.38_HARD 4 PAGE 2-103
AIR INTAKE WITH PRECLEANER, FL-16064 PAGE 2-104
AIR INTAKE WITH PRECLEANER, FL-16064 ITEM PART NUMBER DESCRIPTION REQ D 1 0L1-02468-020 INDICATOR-AIR RESTRICTOR 1 2 0LA-02015-001 SCR-DRILL & TAP_10-16X.50 2 3 FL-14173 TUBE-AIR 4.00 OD X 16GA 1 4 FL-15268 WLDMT-TUBE-AIR-INTAKE 1 5 LL-1189-349 CENTRI_PRECLEANER 1 6 LL-4907-36 CAPSCR-HEX-.38NCX1.00 4 7 LL-4908-14 NIPPLE-CLOSE-1/8NPT-SCH_80 1 8 LL-7415-13 NUT-NYLOCK HEX-.38NC 4 9 LL-7515-1 ELBOW-5-4 REDUCING-90 1 10 LL-7715-3 CLAMP T-BOLT 4.50-4.81 3 11 LL-7715-4 CLAMP T-BOLT 5.50-5.81 1 12 LL-847-435 ASSY-AIR CLEANER 1 13 LL-847-436 BAND-AIR CLEANER 2 14 LL-847-97 HOSE-4 HUMP-STR. 1 15 LLH-5345-13 WASH-FL-.38_HARD 4 PAGE 2-105
EXHAUST INSTALLATION, FL-14168 PAGE 2-106
EXHAUST INSTALLATION, FL-14168 ITEM PART NUMBER DESCRIPTION REQ D 1 0LA-02015-001 SCR-DRILL & TAP_10-16X.50 2 2 FL-14165 TUBE-ELBOW EXHAUST 4 X 90 DEG. 1 3 LL-1900-19 CLAMP-MUFFLER-3.0IN 1 4 LL-1900-22 ASSY-CLMP-EXHAUST-4IN 2 5 LL-4907-41 CAPSCR-HEX-.38NCX2.25 4 6 LL-6624 PIPE-TAIL 1 7 LL-6934-5 WASH-.38 X 1.5 X.06 4 8 LL-7394-7 ASSY- MNT EXH ISOLATION 4 9 LL-7415-13 NUT-NYLOCK HEX-.38NC 4 10 LL-847-463 MUFFLER-4.0 INLET 1 11 LL-847-464 CLMP-BAND MUFFLER 2 12 LL-847-474 REDUCER-EXHAUST 4.00-3.00 ALUMINIZED 1 13 LLH-5345-13 WASH-FL-.38_HARD 4 14 LLH-5345-18 WASH-FL-.75_HARD 4 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-107
RADIATOR SHROUD INSTALLATION, FL-14164 PAGE 2-108
RADIATOR SHROUD INSTALLATION, FL-14164 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-13047 BRKT-RAD MNT 2 2 FL-13153 BAFFLE-FOAM 1 3 FL-13203 RUBBER PAD 2 4 FL-14163 SHROUD-RAD 1 5 LL-3849-43 ASSY-RAD 1 6 LL-4907-17 CAPSCR-HEX-.31NC X.50 8 7 LL-4907-36 CAPSCR-HEX-.38NCX1.00 4 8 LL-7415-13 NUT-NYLOCK HEX-.38NC 10 9 LLH-5345-12 WASH-FL-.31-HARD 8 10 LLH-5345-13 WASH-FL-.38_HARD 10 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-109
COOLING CIRCUIT, FL-14172 PAGE 2-110
COOLING CIRCUIT, FL-14172 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-6391-4 ADAPTER-90 DEG MNPT-1.0 OD HOSE BARB 1 2 LL-4910-12-250 ADAPTER-PIPE.75 MNPT-.75 MNPT 2 3 LL-4886-49 ADAPTER-PIPE 90 DEG.75 MNPT-.75 FNPT 1 4 LL-846-315 ADPT-1/4MNPT-6MIJC 1 5 LL-7584-286 ASSY-04 HOSE-NONE-04FJIC X 32 1 6 LL-7584-287 ASSY-06 HOSE-NONE-06FJIC X 27 1 7 LL-1189-344 BOOT-CHARGE AIR COOLER 4 8 FL-14187 BRACE-CHARGE AIR COOLING 4 9 LL-1493-120 BRASS REDUCER BUSH 1/4-1/8NPT 1 10 LL-1189-345 CLMP-CAC 8 11 LL-1837-21 CLMP-HOSE.25 1 12 LL-1837-5 CLMP-HOSE.75-1.00 6 13 LL-1837-11 CLMP-HOSE 2.0-2.5 4 14 LL-229-336 CONNECTOR-HOSE 1.0 ID 1 15 LL-229-146-40 HOSE-1.0 X 40.0 1 16 LL-229-146-75 HOSE-1.0 X 75.0 1 17 LL-229-155-30 HOSE-1.75 X 30.0 1 18 LL-229-291 HOSE-2.25 X 27.0 1 19 LL-229-335 HOSE-RADIATOR 1.0 ID 1 20 LL8-5277-8 NUT-HEX-.25UNF 8 21 LL-7415-10 NUT-NYLOCK HEX-.25NF 8 22 LL-1493-56 PETCOCK 1 23 LL-846-1480-28 SLEEVE-HOSE 2.86 ID X 28.0 1 24 LL-846-1480-3 SLEEVE-HOSE 2.86 ID X 3.0 1 25 LL-846-1480-71 SLEEVE-HOSE 2.86 ID X 71.0 1 26 FL-14167 TUBE-ENGINE AIR IN 1 27 FL-14166 TUBE-ENGINE AIR OUT 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-111