VISHAY SFERNICE MCB RAILWAY 04 / 2018 DISTRIBUTED BY TTI
Quality ISO 9001v2008 IRIS: ISO/TS 22163:2017 EN 9100v2009
TARGET APPLICATION - RAILWAY TRACTION Snubber Capacitr Precharge Discharge Crwbar Damping HVAC Heating Braking POWER THICK FILM Wirewund Braking Resistrs Heating Resistrs RCEC 400 / 500/ 750 / 850 C52T / C64T BRAKING HEATING
10000000 ENERGY (Jules) POWER RESISTOR TECHNOLOGIES 1000000 STEEL GRID/ STEEL PLATE/ BRAKING/ EDGE WOUND 100000 10000 HEATING 1000 100 WIREWOUND 10 THICK FILM 1 10 100 1000 10000 100000 1000000 10000000 POWER (Watts)
RAILWAY - TRANSPORTATION AEROTHERMS HEATERS Heating RW / VNC RSO / VC RWST / VN Main and Auxiliary cnverters Braking C64TF / C52TF / C42TF Precharge LPS/ RCEC/ RCMC Snubber Discharge BRAKING RESISTORS CROWBARS
10000000 ENERGY (Jules) PLANAR RESISTOR TECHNOLOGY 1000000 100000 10000 1000 100 10 THICK FILM 1 10 100 1000 10000 100000 1000000 10000000 POWER (Watts)
SFERNICE SOLUTIONS: HIGH POWER COMPACT THICK FILM RESISTORS 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED. 8
Planar resistrs Technlgies Film metal glass printed nt a ceramic substrate RCEC / LPS Metal fil bnded nt a ceramic substrate RCMC Key Technlgical Features High pwer density Wide hmic range Very lw inductivity < 40nH High vltage withstand Partial discharge free Main slutin t reduce vlume & weight Limited external radiatin Available with several Cnnectins, Custm design & delivery f cmplete Assembly, External water r natural cling (Heatsink surface munt)
Thick-Film Planar resistr RCEC 400 FEATURES 400 W @ 75 C Single Value 2*180 W @ 75 C Duble Value Same Ftprint than RCEC 500-750 Package Cnfiguratin with 1,2 r 3 resistrs M4 Screw terminals Electrical Terminal Psitin n request Ohmic Range: 1 1 M Tlerance: ±10%, ± 5% n request Wrking Vltage: 4000V (between terminals) Dielectric Vltage: 6000V rms 50Hz 1min Partial Discharge: < 20pC @ 5000V APPLICATIONS & MARKETS HVDC / SVC Railway Industry Snubber Discharge Balancing
Thick-Film Planar resistr RCEC 500 FEATURES 500 W @ 70 C Standard Cnfiguratin M4 Screw terminals Optin : M5 Screw terminals Ohmic Range: 0,47 1 M Tlerance: ±10%, ± 5% n request Wrking Vltage: 5000V (between terminals) Dielectric Vltage: rms 50Hz 1min RCEC L : 6000V RCEC : 7000V RCEC HV : 12000V Partial Discharge < 500pC @ 7000V < 10pC @ 5000V Other values n request
Thick-Film Planar resistr RCEC 750 FEATURES 750 W @ 75 C Same Package than RCEC 500 excluded duble Clamp instead f single Standard Cnfiguratin M4 Screw terminals Optin : M5 Screw terminals Ohmic Range: 1 1 M Tlerance: ±10%, ± 5% n request Wrking Vltage: 5000V (between terminals) Dielectric Vltage: rms 50Hz 1min RCEC 750 : 7000V RCEC 750 HV : 12000V Partial Discharge: < 500pC @ 7000V < 10pC @ 5000V Other values n request
Metal Fil Planar resistr RCMC FEATURES 500 W @ 70 C Same Package than RCEC 500 excluded duble Clamp instead f single Standard Cnfiguratin M4 Screw terminals Optin : M5 Screw terminals Ohmic Range: 0,56 18 Tlerance: ±10% Wrking Vltage: 5000V (between terminals) Dielectric Vltage: rms 50Hz 1min RCMC 500L : 5000V RCMC 500 : 7000V RCMC 500 HV : 12000V Partial Discharge: On request
NEW PRODUCTS COMING SOON H2 2018 RCEC 850 Thick-Film Planar Up t 3 resistive elements RCEC MW Thick-Film Planar Up t 5 resistive elements Output with leads 14
OPTION RCEC with thermcuple integrated fr mnitring RCEC with pre applied TIM with phase change material fr ready t use (Cming Sn) 15
Planar resistrs assembly - Mdule Assemblies: - Custm design - Plug and Play fr custmer - Tested in: - Ohmic value - Overlad - Partial Discharge - Leakage
10000000 ENERGY (Jules) WIREWOUND RESISTOR TECHNOLOGIES 1000000 100000 10000 1000 100 WIREWOUND 10 1 10 100 1000 10000 100000 1000000 10000000 POWER (Watts)
HIGH POWER WIREWOUND RESISTORS ROAD MAP WIREWOUND WIREWOUND WATER COOLED DIRECT WATER COOLED CUSTOM WIREWOUND WATTS 9000 DCRF WCR Assemblies 4500 WCR Gen 2 2500 1500 VC RSO WCR WCR Multi functins C64T 1000 RWST C..T 500 VN RSSD 250 100 VNC RW RA HEDR High energy Disk WW Years 197 Years 200 2010 2016 2017 2018 2019. 18
Wirewund resistrs Technlgy Wire wrapped arund a special ceramic cre Natural r Direct water cling Vitreus r cement silicn cating Key Features High energy capacity High pwer density fr Water cled(5 Times mre than standard Wirewund) Wide hmic range Pssibility Snubber + balancing n the same tube Lw inductivity Resistant t chemical agents, Stand-alne r assembly. Custm design & delivery f cmplete Assembly
SFERNICE SOLUTIONS: WCR AND DCRF ULTRA HIGH POWER INTEGRATED RESISTORS 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED. 20
SFERNICE OFFER: INDIRECT WATER COOLED RESISTOR 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED. 21
SFERNICE OFFERS: DIRECT WATER COOLED RESISTOR 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED. 22
SFERNICE OFFERS: OVERALL DIMENSIONS Φ38 CERAMIC LENGTH ~ 300 MM STANDARD WIREWOUND 600W External radiatin 100% WCR 2500W INDIRECT WATER COOLED WIREWOUND Water utlet External radiatin < 3% Resistive element Outside External radiatin < 1% Water inlet DCRF 6000W DIRECT WATER COOLED WIREWOUND Water utlet 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED. Resistive element Inside 23
Wirewund resistrs C..T High Energy (Inrush limiting applicatin) TECHNOLOGY Reinfrced Wirewund FEATURES High energy absrptin and High verlad (up t 16 kj) Very High Pwer Resistr 3 sizes : 270 Watt 480 Watt 900 Watt Special & vitreus cating Available in Lw inductive design fr C52TF= LI Versin Available with F (Tractin) Terminal r N cllars Precharge r Discharge Filters Inrush limiting Braking Crwbars, Damping Snubber, Inverters, cnverters, snubbers & discharge resistrs
NEW DEVELOPMENT COMPACT PRECHARGE WIREWOUND HEDR DISK RESISTOR An HEDR Disk resistr unit cnsists essentially f tw parts: a resistive element wrapped in the frm f spring and spiral inward ( using ur existing technlgy in ur CT series). a refractry cement that serves as a mechanical fixatin f the resistive element and energy strage In the case f fast transient energy, it is the mass f the wire that absrbs this energy (up t 30KJ) Terminal Resistive element Ceramic Supprt Refractry Cement 25
NEW DEVELOPMENT COMPACT PRECHARGE WIREWOUND HEDR DISK RESISTOR Terminals Insulating Fixatin Assembly example 26
PRECHARGE - DISCHARGE C52T C64T RCEC WCR
SNUBBER DIVIDER FILTER RCEC LPS Snubber Divider WCR MDCR RCMC DV/DT Filter WCR 28
10000000 ENERGY (Jules) POWER RESISTOR TECHNOLOGIES 1000000 STEEL GRID/ STEEL PLATE/ BRAKING/ EDGE WOUND 100000 10000 1000 100 10 1 10 100 1000 10000 100000 1000000 10000000 POWER (Watts)
RAILWAY - TRANSPORTATION Braking CROWBAR FORCED AIR COOLING BRAKING RESISTORS NATURAL COOLING BRAKING RESISTORS
INSULATED CROWBAR RESISTORS COMING SOON Q4 2018 Applicatin Crwbar resistr 1 5 Ohms 250 500 KJ 2000V Main Design Detail Resistr must wrk in dust and humidity cnditin Technlgy Wirewund element in aluminium bdy (20kg ) 31
Sfernice Divisin Electrnica 2016 METAL RESISTOR FOLDER METAL SHEET FEATURES Embssed technlgy Size: - Width : 40mm t 160mm - Thickness : 0.4mm t 1.5mm Advantage: cmpactness Air frced cling Stamped Technlgy Size: - Width : 40mm t 120mm - Thickness : 0.4mm t 1.3mm Advantage: - Mdularity - Lw pressure drp APPLICATIONS & MARKETS Railway braking resistrs High Speed train «TGV» Lcs Light Railway Metrs ReginalTrain ( maintenance)
Sfernice Divisin Electrnica 2016 METAL RESISTOR FEATURES Grid Technlgy Size : - Width 40mm t 250mm - Thickness 1.5mm t 3mm Advantage: - Lw pressure drp - High hmic value APPLICATIONS & MARKETS Braking resistrs fr Wind Mills Slip Grids Damping & Crwbars
10000000 ENERGY (Jules) HEATING RESISTORS TECHNOLOGY 1000000 100000 10000 HEATING 1000 100 10 1 10 100 1000 10000 100000 1000000 10000000 POWER (Watts)
RAILWAY TRANSPORTATION HEATING SOLUTIONS Aertherms Auxiliary Air Duct Heaters HVAC Passenger car Heating Registers Plinth Heaters HVAC Cabin Driver Heating Registers
RAILWAY TRANSPORTATION HEATING SOLUTIONS Perfrmances Pwer Range : Dielectric withstand : Large range f resistrs size: frm few Watts up t >100 kw. 4 kv n tubes Ø13 mm, 7 kv n tubes Ø 22 mm Diameters : 8,3 ; 10 ; 13 ; 16 & 22 mm Length : 5,4 m fr Ø13 ; 5 m fr Ø10 ; 4,6m fr Ø8,3 ; Lamellas fr Ø8,3 ; Ø10 ; Ø13 ; Ø22 Spiral fins fr Ø13 Typical applicatin : Main Heaters : 80 kw, 60 kw, 34 kw, 25kW Auxiliary Heaters Radiatrs with r withut lamellas: plinth, cabin Ht air blwer units Liquid cled braking resistr, 190kj pwer 50 kw/ 0,2s Our expertise and technical knw hw in different applicatins (braking and pwer resistrs, heaters, pwer supplies, sensrs ) makes us pssible t give custmers fast and precise answers.
Selectin Guide / Planar thick film Type D2TO LTO RTOP / RCEC ISO LPS 300 RCEC 400 LPS 600 / RCEC 500 LPS 800 / RCEC 750 LPS 1100 Techn Thick Film Thick Film Key Feature 25-50 W 30-100 W Capacitr Precharge Capacitr Discharge Thick Film 100 W x x x x Balancing x x Thick Film 300 W x x Thick Film 400 W x x x x Thick Film 500 W x x x x x DC Grading Thick Film 750 W x x x x x x Thick Film 1100W x x x Chpper Braking Crwbar Filter Inrush Limiting Snubber Pre-heating Heating RCMC Metal Fil 500 W x x
Selectin Guide / Wirewund and thers Type C..T WCR RSO / VC RWST / VN VNC EW Heating Braking Techn Capacitr Precharge Wire- Wund Wire- Wund Wire- Wund Wire- Wund Wire- Wund Edge Wund Stainless steel Tubular Embssed Ribbn Stamped Metal Grid. Key Feature Capacitr Discharge Balancing DC Grading 900 W x x x x x x 3000 W x x x x x 700W x x x 600 W x x 320 W x x High Energy High Pwer High Pwer High Pwer Chpper Braking x x x Crwbar Filter Inrush Limiting Snubber Pre-heating x x x x x x x x x x x x Heating
STRENGTHS WEAKNESSES PER TECHNOLOGY TECHNOLOGY POWER THICK FILM POWER METAL WIREWOUND NATURAL COOLING REINFORCED WIREWOUND NATURAL COOLING INDIRECT WATER COOLED DIRECT WATER COOLED PRODUCT FAMILY RCEC RPS LPS RCMC RW RWST VN C..T WCR DCRF Lw values High values Tlerance Lw Inductivity TCR Pwer rating Overlad Vltage Dielectric Partial Discharge Damp Humididy Rati Pwer Vlume External radiatin Excellent Gd Medium Lw On request Nn insulated parts Nt available 39
Engineering Tls - CAD Statin : Slid Edge V20-3D/2D, explded views - Engineering Simulatin and mdeling : ANSYS - Structural Mechanics, material resistance, material fatigue - Thermal Simulatin - Fluid Dynamics : currently under evaluatin n several applicatins
Simulatin mdels Thermal Parasitic Capacitance
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