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500kg/h Laundry/ Toilet soap finishing Line price Key Name Type Qty 1 Mixer with two Z-shaped agitators 500-350Z 1 2 3 4 Three-roll mill 500-SG9 1 Simplex single-worm refiner 500-DRD 1 Duplex single-worm plodder 500-DRVP 1 5 Electrical cutter with engraving system 2000ES-QKI 1 6 Set of belt conveyors for the line 500ES-250 1 7 Water Chiller AC-5 1
Key Name Type Specification 1 Mixer with Two Z-Shaped Agitator 500-350Z Rated capacity: 100 to 125 kg/batch (soap noodles) Two Z-shaped sigma agitators Diameter of the agitator is 350 mm, inclination angle 60º. Motor: 5.5+5.5 kw Speed: Agitator A 22 r/min Agitator B 36 r/min Pressure of compressed air: 0.4 MPa Consumption of compressed air: 0.5 m 3 /min All parts in contact with soap are in stainless steel 304. Two discharge gates are with their own air cylinder to open/close the gate. 500-SG9 2 Three-Roll Mill Roll diameter: 260 mm Roll working length: 675mm Motor: 11 kw Speed: Slow roll 15 r/min Intermediate roll 45 r/min Fast roll 135 r/min The output will be 500 kg/h when the gap between slow roll and medium roll is 0.2 mm, and that between medium roll and fast roll is 0.1 mm. Gears are made from modular cast iron.
3 500-DRD Capacity: 500 kg/h min. Worm diameter: 200 mm Motor: 11kW Speed of upper extruder: 18 r/min; The worm has a changing pitch and changing-depth, and is welded from Al-Mg alloy steel. The clearance between worm and barrel is 0.75 mm max. measured at one side of the worm. High-precision, i.e., Class 6, gears with case-hardened and ground teeth are for gear reducers. The bush is self-lubricating, wear-resist, and can work under high pressure. All parts in contact with soap are in stainless steel 304.
4 Duplex Single-Worm Plodder Capacity: 500 kg/h min.; Worm diameter: 200 mm Motor: 11kW+11 kw Speed of upper extruder: 18 r/min; Speed of lower extruder: 5 to 18 r/min adjustable; The conical outlet head has 1.5 kw electric heating that is automatically controlled to keep a proper temperature inside. Barrels are from seamless stainless steel tubes. That makes the barrel stronger, creating higher extruding pressure. The worm has a changing pitch and changing-depth, and is welded from Al-Mg alloy steel. The worm is high in strength, light in weight. The clearance between worm and barrel is 0.75 mm max. measured at one side of the worm. Vacuum pump is not including High-precision, i.e., Class 6, gears with case-hardened and ground teeth are for gear reducers. The bush is self-lubricating, wear-resist, and can work under high pressure. All parts in contact with soap are in stainless steel 304.
2000ES-QKI 5 Cutter The capacity of the cutter is 2000 kg/h min. Speed: 20-200 stroke/min; Cutting length: 60-999 mm Cutting width: 120 mm max. Servomotor: 2.9 kw Conveyor motor: 0.55 kw The cam is made from alloy steel Cr-Mo-Al carburized, case hardened and quenched, working at low noise and in high precision. Super-high hardness LC9 is used for cutting mechanism, light in weight and durable for service. Major parts of the cutting mechanism are from aviation alloyed aluminum, light in weight and high in strength.
500ES-250 6 Set of Belt Conveyors for the Line Linear speed 30 m/min. The Perspex glass hood is provided for preventing dust from coming onto the soap noodles. The conveyor has measures to prevent soap noodles from falling out the conveyor. The conveyor has a guiding fin under the belt to prevent the belt from running out of its normal track. All parts in contact with soap are in stainless steel 304 AC-5 7 Water Chiller Cooling water Temperature: 5-35 Refrigeration Capacity: 11420Kcal/h (equivalent to 13.28 kw) Compressor motor: 4.55 kw Refrigerant: R22 Water pump motor: 0.75 kw Lift: 20 m
SFDB SFDA 8 Packaging The soap bars will be wrapped on machine. Max. film width: 450 mm Speed: 20-240 piece/min Length of pack: 75-370 mm Pack width: 20-140 mm Pack height: 5-60 mm Total installed power: 3.6 kw 450/120
PRICE LIST Date: Prices subject to change All prices Excl. VAT 10/04/2017 500Kg/h Laundry Soap line R 3 054 199,00 $218 199,00