what you need to do is hit the taper housing as hard as you can with your hammers AT THE SAME TIME and at a slight angle, what will happen is you

Similar documents
This guide will explain how to remove the old springs from the car and replace them with lowering springs.

HOW TO MODIFY A STOCK DODGE KEGGER INTAKE MANIFOLD

upper and lower ball joints ( I went with Moog from rockauto.com): two K80026 and two K8607T

Connecting the rear fog light on the A4 Jetta, while keeping the 5 Light Mod

At Mark's suggestion I thought I'd write this up so future Coupe lovers can have as much fun* as I did with this job.

Rear Wheel Removal (by BassCliff)

How To: Fit an enclosed induction kit to the V6

M1A1 Thompson Upgrade

Tailgate Light Bar Installation by Flopster Feb 2015

Adjusting Carbs For Re-Jetting (Procedure written for an Intruder 1500 LC) NEWLY UPDATED: APRIL 2003

Replacing the hub oil seal.

Tools needed: Here is a pic of the shift kit I used. It is a Transgo brand and as you can see, it just a bag full of springs and one valve.

BMW Throttle Body Reconditioning. Reconditioning BMW 750il throttle assemblies./

Another CJ picture guide to replacing the key cylinder in a non-tilt steering column

Ball Joint Replacement for 2005 F L SuperDuty SRW, 4x4 with ESOF

Please use this How to in conjunction with the workshop manual pdf on the same subject.

Another CJ picture guide to

*Some speedometers have these additional electronic connections. If yours does, then remove the smaller slotted screws shown.

U-Score U-Score AAC Rank AAC Rank Vocabulary Vocabulary

STEP #1: Remove the wheels from the truck. There are (6) 21mm lug nuts holding each wheel on... Remember Lefty Loosy, Righty Tighty.

YOUR CAR's COOLANT MUST BE COLD TO DO THIS. DON'T BE STUPID AND SCALD YOURSELF.

Fitting Instructions For The TDV6 EGR Blanking Kit To A 2006 Model Discovery 3 TDV6 GHSE

DIY: Shiver Valve Check, Illustrated

The following information is gathered from pages of the Honda Aero Shop Manual.

BMW 528i E39 Sunroof Repair

Understanding, Repairing and Troubleshooting 3-Way Circuits and Switches

Corvette Set Separator (Glove Box) Lock Removal

Door Panel Removal & Window Stop Adjustment

Mercedes Diesel Valve Adjustment Procedure

HOW TO REPARE A DENT

There is hence three things you can do - add oil, adjust the temp that the clutch begins to engage, or do both.

2001 V70 T5 ETM Removal and Cleaning Directions

Changing the Struts on a WK Jeep CRD

Fitting HID Xenon Headlamp system to R75/MG-ZT

10/12/2015 boostcontrol

Mini R53 Top Mount Intercooler Fitting Instructions

How To: Fix That Ugly Hanging E-Brake Cable A CFans Members Mod Project by dirtydawg

Replace clutch and flywheel * (Volkswagen Sharan 2010-Present)

Rear End Installation and Bearing Kit - 8.8in (86-12 V8; V6)

Lincoln Mark VII T5 Swap Version submitted by 5.0 bird

Днепр) Russian Motorcycle Carburetors Part 2B: PZ-24 and PZ-28 Carburetor Assembly and Jet Drilling

Fitting the Bell Auto Services (B-A-S) TDV6 EGR Blanking Kit to a 2006 model Discovery 3 TDV6 HSE

PLEASE READ THESE INSTRUCTIONSFULLY BEFORE STARTING TO ASSEMBLE YOUR DIDICAR PLEASE PAY SPECIAL ATTENTION TO THE NOTES AND HINTS

Ford Super Duty 5.4L Spark Plug Change F250 4x4 XLT Sport Crew Cab

Spikes-Spider Hub Installation

Corrado Club of Canada. VR6 Engine FAQ. By: Dennis

Wide Band EFIE Installation Instructions. Locate the wide band oxygen sensor current wire

How to replace your Turbo Actuator Step by Step

LAMBO VERTICAL DOOR HOW TO GUIDE

FITTING OIL TEMP AND PRESSURE GUAGES

Improving the gearshift feel in an SW20.

Rear Speaker replacement.

FMCZTINT Mitsubishi Colt CZT front mounting intercooler installation

Installing the Dan-Marc and Pingel setup.

Here's the difference (externally) in the and 04+ bumper and headlights: (00-03 on top, 04 on bottom)

Brake Caliper Rebuild - Part Numbers & Tips Per Jim Millet, 3/15/2005

4TH GEN SEATS IN A 3RD GEN TRUCK

Aamir_bt The legend..

Subaru SVX 1/43 Scale Model Assembly Instructions

REPAIR for: Sidelamp Bulb(s) Faulty, Left Tail Lamp Faulty, Right Tail Lamp Faulty, Directional Indicator Faulty, Left Hand Stop Bulb Faulty

BEW engine timing belt replacement procedure from MOGolf (as demonstrated on a 2004 Jetta).

Re-building a Caliper

Disco 3 Clock Spring / Rotary Coupler replacement

Show me, Tell Me Questions.

Installation Instructions for BMR Lowering Springs Performance ( Mustang GT)

[0. Title] Biased Weight Alignment Procedure for Bent Axle Alignment by Stan Pope, 4 August 2013

How to change Swirl Flaps, on Diesel BMW

J&M Mustang Adjustable Panhard Rod (05-09) - Installation Instructions

4x4 actuator "Cable Froze" 1988 s S-10 Forum

Illustrated guide to changing the mode of a Spektrum DX6 transmitter

2007 Crown Victoria Police Interceptor (P71) Blend Door Actuator Replacement (If I did it, you can too.)

Servicing a Katadyn PUR40E

BBK Electric Mustang Fuel Pump Kit - (86-97 V8) - Installation Instructions

By AM Customer: Dean Smith, Aug. 8, 2014.

Riparazione paraolio della forcella BMW R1100GS

Converting an A to 12v and Adding Turn Signals Bill Lee

Volkswagen Cabriolet DIY Guide Engine & Transmission Mounts

PYRTE. Building The Front Axle, Fork and Steering

How I Fitted the Digital Temperature Guage... By T-Cut

Some tips and tricks I learned from getting clutch out of vehicle Skoda Octavia year 2000

Installing Rear Brake Pads on a WK Jeep

SERVICING FRONT BRAKE CALIPERS BY PAUL WEISSLER Illustrations by Russell J. von Sauers and Ron Carboni Published on: June 12, 2001

Installing the Wireless Charging upgrade kit in a 2018 XT5 (Platinum version)

top tip FIt GUIdE FIttING GUIdE HoW to... EssENtIaLs

Eurocompulsion Camshaft Installation

Volvo 1800 Dash Pad Replacement

CHAPTER 2: HEAD, BARREL, SUMP, BIGENDS, ALTERNATOR

PLEASE READ THROUGH THE WHOLE WRITE UP BEFORE ACTUALLY USING IT!!!!

Proper Way To Turn Off A Manual Car

Slinky Long Travel Suspension. Toyota Land Cruiser. 80 Series Installation Instructions

Starter One-Way Clutch Replacement

1 of 2 9/4/ :27 AM

The Definative 'How to fit a T28' guide

Why I like the IRC GP110 Tire on a KLR

SW20 Coolant System Maintenance.

Vanagon Subaru 5sp Linkage Kit:

$1.00 FOR THE TQIO/RCIO

Wheel Bearing Replacement Passat TDI

Sunroof Repair. Sunroof Repair TSB. The sunroof repair kit available for the J30 is part number Y20. See images at bottom of document.

This is a guide to assist you adjust the valve clearance on a 2l V6 MIVEC engine found in a Mitsubishi FTO GPX

Transcription:

first things first, get the car on axle stands and the wheels off. Open the bonnet to let more light through to the area in which you'll be working. The following guide shows the passenger side being done as it's the more difficult out of the two due to restricted access. Once the wheel's off, turn the steering wheel to full lock as though you're turning right - this gives you better access to the track-rod-end. Then, you need to mark the nut that locks the track-rod-end and the steering rack, either with a white marker, or nick them with a hacksaw blade - this is to ensure you can line the track-rod-end back up when its been off the shaft. The kit came with a little plastic cone that was supposed to eliminate the need for removing the track-rod-end, but I just couldn't get it to work. undo the nut on the bottom of the track rod end, sometimes there's a split pin/castellated nut combo, sometimes its a nyloc - to help undoing it might be worth giving it a good WD40 soak before. Now comes the bit that some people find difficult, splitting the track-rod-end from its taper. I've seen this done in many different ways, sometimes by putting a piece of wood over the threaded end and giving it a hefty smack (NOT recommended as you can damage the threads meaning its a new track-rod-end) sometimes by using a specialist tool such as a ball joint splitter (expensive and not readily available) but the method I use is with 2 hammers - the heavier the better

what you need to do is hit the taper housing as hard as you can with your hammers AT THE SAME TIME and at a slight angle, what will happen is you will "squeeze" the housing allowing the track-rod-end to slip free, don't worry about damaging the housing, you won't be able to hit it hard enough. It might take a few smacks, but so long as you hit each side HARD at the same time the track-rod-end will come loose

Undo the track-rod-end retaining nut using a 17mm spanner, again a liberal spray of WD40 will help, making sure you've marked the relative positions of the nut and the shaft BEFORE you undo it, then remove the track-rod-end and keep safe cos it's going back on OK - looking at the boot now you'll see where it has split and completely come away from the rack housing

remove the old boot, it doesn't matter how - I used a stanley knife to cut it away, but you might struggle to cut the retaining clips off, especially at the rack housing end as there isn't much room. I could have done with the hands of an 8 year old child here, but seeing as how I don't have any 8 year old children I just went through the top of the engine bay in front of the battery and ragged the old clips off.sorry no pics here, forgot to take one! Take your new boot (pictured below) and you'll see at one end there's what looks like "steps" - this is because these are universal boots that cater for different sizes of steering rack

the small end (on the left in this picture) doesn't need trimming down, but the larger end does (on the right side of the picture) so get some scissors and cut away the first 2 "steps", making sure you stick to the outside ridge of the "step" - picture shows the start of the cut before completely removing the excess rubber

next, take a tyrap (should be supplied in the kit) and form it into a loose loop AROUND THE STEERING RACK as in the picture

take your looped tyrap and place it as far up the steering rack shaft as you can, the reason for this is it makes it a DAMN site easier to tightnen up once the boot's on - you can also see my white mark on the steering shaft telling me that this is where the shaft was prior to the removal of the track-rod-end

slip your new boot over the end of the steering rack shaft, large hole (the one you trimmed earlier) first - it's worth noting that a good old spray of WD40 on the inside of the boot will help here. Some people will say that you should fill the boot with grease, but the general consensus after a good old google and speaking to a couple of mechanic friends is this isn't really necessary as the boots are there simply to act as dust covers to prevent grit and sh*t from getting into the steering rack - though I'm sure someone else will be along in a minute to contradict

push the boot as far up the steering shaft as you can get it, it's also worth dialling the opposite full lock as this will help with the fitting

this is where it gets a little tricky, the aim is quite simple but there's restricted access - all you're trying to do is slide the end of the boot completely over the end of the steering housing. Once over grab the tyrap you looped earlier (see how much easier this is than trying to loop it now?) and making sure the boot is on all the way round pull the tyrap closed as tight as you can

now go the small end of the boot and fix the tyrap on this end - a lot easier!!

view from above of the finished article

refit the track-rod-end, making sure your marks line up like in this shot

Now dial up the opposite lock again, thus moving the track-rod-end back out in the opposite direction again, refit the track-rod-end into its taper, then tighten the track-rod-end retaining nut back up to torque, and if you have one refit the retaining pin - if your nuts are nyloc then ideally you should replace them for new ones as strictly speaking they shouldn't be re-used. Head off over to the other side and repeat - you'll find there's more room on that side so won't/shouldn't have to lean in through the engine bay to gain access. Refit your wheels, remove your axle stands and that's it - job done. Both sides took me an hour and that included taking pictures and stopping for a brew. Strictly speaking you should now get your tracking/alignment checked as the track-rod-ends have been off, but the last 2 times I've done this using this method the tracking was still in.