Torque Guidelines (Z 22 SE)

Similar documents
TORQUE SPECIFICATIONS

Fastener Tightening Specifications Specification

NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

1990 Buick Electra Limited

5.7L ENGINE PARTS BOOK. Not for. Reproduction

PARTIAL ENGINE ASSY (2ZZ GE)

Timing Chain, Balancer Shaft, Replace (Z 22 SE)

Lower Intake Manifold Replacement

PARTIAL ENGINE ASSY COMPONENTS. Clip. Radiator Grille. Clip. Front Bumper Cover. Engine Under Cover LH. N m (kgf cm, ft lbf) : Specified torque

Cylinder Head, Remove and Install (Z 22 SE)

2/18/2017 Cylinder Head Assembly Service and Repair, Removal and Replacement: Cylinder Head

2002 Explorer Sport/Sport Trac Workshop Manual

PARTIAL ENGINE ASSY (2TR FE)

Timing Drive Components Camshaft Timing

DISASSEMBLED VIEWS. Disassembled Views. Engine Covers and Component Assemblies (1 of 2) (LF1, LFW or LFX)

2007 Ford Freestyle SEL

1983 BMW 320i. 1.8L 4-CYL 1983 Engines - 1.8L 4-Cylinder Engines - 1.8L 4-Cylinder

Intake Components 1117

DESCRIPTION AND OPERATION

REMOVAL & INSTALLATION

Removing and installing timing case cover. A. Engine

Pistons and Connecting Rods, Remove and Install

(DT20C ENGINE) JLR 3.0L 24V DOHC V6 TC Diesel TYPE TIGHTENING TORQUES. Rev. 2.0 OE

General Specifications

Crankshaft, Remove and Install (Engine Removed) (Z 22 SE)

COMPONENT LOCATOR > DISASSEMBLED VIEWS

Zoom and Print Options

SECTION C Engine 5.4L (4V)

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s)

Torque Specifications for 2003 Hyundai Tiburon (GK) 2.7L DOHC

General Specifications

DISASSEMBLY. Engine. CAUTION: Remove the cylinder heads before removing the crankshaft. Failure to do so can result in engine damage.

IN-VEHICLE REPAIR. Cylinder Head. Special Tool(s) Timing Tool, Crankshaft TDC (T97T-6303-A) or. Special Tool(s) equivalent

ENGINE GENERAL ENGINE GENERAL GENERAL OVERVIEW AND OPERATION PROCESS 1. STRUCTURE...

ENGINE ACCESSORIES. D20DT Engine. PCV valve and oil separator. Turbo charger. EGR pipe (LH, Center, RH) Cooling fan clutch. Auto tensioner.

2003 Taurus/Sable Workshop Manual

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E)

1 of 12 11/20/2016 9:32 PM

2002 Mustang Workshop Manual

REMOVAL & INSTALLATION

2002 Escape Workshop Manual

ENGINE ASSEMBLY. COMPONENTS (Part 1)

TIMING BELT REPLACEMENT. Tools Required. J A (KM-421-A) Timing Belt Adjuster J Angle Meter KM-470-B Angular Torque Gage

SMF / DSF / DTF SMF / DSF / DTF 200

3/6/2017 Timing Chain Service and Repair, Removal and Replacement: Valve Timing, Installing and Adjusting

Engine and A4LDE Automatic Transmission Remove and Install ( ) Remove

General Specifications

Engine. Special Tool(s) Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent. Compressor, Valve Spring (T93P-6565-AR)

2002 Crown Victoria/Grand Marquis Workshop Manual

Engine. Special Tool(s) Adapter for (T97T-6256-A) Adapter for (T97T-6256-D)

2004 Nissan/Datsun Truck Quest Mini Van 3.5L SFI DOHC 6cyl Repair Guides Engin...

Timing Belt: Service and Repair

2000 Nissan Altima SE

Cylinder Head. Special Tool(s) Compressor, Valve Spring (T93P-6565-AR) Heavy Duty Floor Crane or equivalent

Timing Chain Renew ( ) Renew. Section Title. Special Tools. Proprietary Tools Scraper Engine support bar

Valve Timing, Adjust (Z 22 SE)

1991 Volkswagen Vanagon Syncro

CAUTION: When aligning timing marks, always rotate engine by turning the crankshaft. Failure to do so will result in valve and/or piston damage.

SECTION C Engine 5.4L (4V)

7. Remove the starter motor. Refer to Starter Motor Replacement (2.2L) or Starter Motor Replacement (4.3L).

Motorcycle parts compatibility on ebay.co.uk

Triumph Tiger 800. Torque settings. Torque (Nm) Camshaft cover to cylinder head 10 Camshaft drive chain tensioner to head 9

1991 Nissan 240SX. 2.4L 4-CYL - VINS [F,M,S] 1991 ENGINES Nissan 2.4L 4-Cylinder

Coolant Temperature Switch; Black with Round Top and 4 Pin Connector $ $ Fuel Injector Insulator; O-Ring; Green

Intake Manifold: Service and Repair Removal

IN-VEHICLE SERVICE. Engine Components

Water Pump Replacement (L4)

Timing Chain - Renew ( )

1997 Volvo 850 GLT. Fig. 2: Removing Drive Shaft, Engine Mount Bolt & Torque Arm (5-Cylinder) Courtesy of VOLVO CARS OF NORTH AMERICA.

Coolant Pump, Remove and Install (Z 22 SE)


Technical data. Part Thread (mm) Nm ±10% Tolerance Sidestand

Engine 3.5L 2010 Edge, MKX. SPECIFICATIONS Procedure revision date: 08/26/2013. Specification. Item Specification Fill Capacity

IN-VEHICLE REPAIR. Upper Intake Manifold

Engine Dismantle and Assemble ( )

FUEL PUMP CAMSHAFT TIMING ADJUSTMENT (G )

DISASSEMBLY Procedure revision date: 11/22/2001

LINCOLN. Continental 1

Section 2 Engine. kw at rps hp / rpm Nm / rpm. Engine code 68 Engine management system Denso Bosch ME 7 No. of cylinders 5 5

STARTER COMPONENTS FOR REMOVAL AND INSTALLATION

FUEL PUMP CAMSHAFT TIMING CHECK

DISASSEMBLY AND REASSEMBLY

TORQUE SPECIFICATIONS

SECTION A Engine 3.7L

1998 F-150/250 Workshop Manual

5. Engine Control Module (ECM) I/O Signal

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE

Mazda3 - Workshop Manual - Engine

1999 Nissan Altima GLE

Audi > B4 > Liter V6 2V Engine Mechanical, Engine Code(s): AAH, AFC 10 Engine Assembly

1988 Ford F-350 PICKUP

EM 97 2TR-FE ENGINE MECHANICAL ENGINE ASSEMBLY INSTALLATION

Removing the engine. General. Tools. Work description. Preparatory work

EM 92 2TR-FE ENGINE MECHANICAL ENGINE ASSEMBLY REMOVAL

SECTION B Engine 5.0L (4V)

M-6007-A50NA Engine Specifications and Owner's Manual

REMOVAL. 5. REMOVE OIL DIPSTICK GUIDE (a) Remove the bolt, dipstick guide and engine wire bracket. (b) Remove the O ring from the dipstick guide.

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)


Transcription:

Page 1 of 14 Torque Guidelines (Z 22 SE) No. Designation Nm 1 Retaining bolts, coolant pump sprocket to coolant pump 2 Retaining bolts, balancer shaft timing chain guide rail to 3 Retaining bolts, balancer shaft timing chain guide rail to 4 Retaining bolts, guide rail to 5 Retaining bolts, camshaft timing sprockets to camshaft 8 1) 85 30 15 2) 6 Retaining bolts, camshaft timing chain guide rail to cylinder head and 7 Retaining bolts, coolant pump service opening to timing case 8 Retaining bolts, rotational vibration damper to crankshaft hub 7 0 75 15 2) Retaining bolts, timing case to and cylinder 21

Page 2 of 14 block base plate Screw plug, oil pump pressure control valve to timing case 11 Retaining bolts, oil pump cover to timing case 12 Retaining bolt, tensioner rail to cylinder block 40 6 13 Retaining bolt, oil splash nozzle to 14 Camshaft timing chain tensioner to 15 Retaining bolt, balancer shaft timing chain tensioner rail to 16 Retaining bolts, balancer shaft timing chain tensioner to 75

Page 3 of 14 1 Retaining bolts, thermostat housing cover to thermostat housing 2 Coolant temperature sensor to thermostat housing 3 Retaining bolts, coolant pump (transmission end) to cylinder block 4 Retaining bolts, coolant pump (timing chain end) to cylinder 8 21

Page 4 of 14 block 5 Retaining bolts, balancer shafts to 6 Retaining bolts, balancer shaft timing sprockets to balancer shafts 8 30 2) 7 Retaining bolts, big end bearing caps to connecting rods 25 50 50 2) 8 Retaining bolts, flywheel/drive disc to crankshaft Oil drain plug to oil pan Retaining bolts, oil pan to base plate 53 25 2) 25

Page 5 of 14 11 Retaining bolts, oil pan (transmission end) to cylinder block base plate 12 Retaining bolts, base plate to 13 Retaining bolts, base plate (crankshaft bearings) to 20 70 15 2) 14 Retaining bolts, base plate (transmission end) to cylinder block 15 Retaining bolts, to cylinder block 16 Coolant pump drain plug to coolant pump 30 75 75 15 2) 20 17 Retaining bolts,

Page 6 of 14 thermostat housing to 1 Retaining bolts, starter motor to base plate 2 Retaining bolts, alternator to 3 Retaining bolts, compressor to base plate 4 Retaining bolt, ribbed V belt tensioner to 40 21 21 43

Page 7 of 14 1 Retaining bolts, ignition module to cover 2 Retaining bolts, camshaft bearing caps to cylinder head 3 Retaining bolts, fuel distribution pipe to cylinder head 4 Retaining bolt, engine lifting eye to cylinder head

Page 8 of 14 5 Retaining bolts, cylinder head to 6 Retaining bolt, ground cable to cylinder head 7 Retaining bolt, engine lifting eye to cylinder head 35 1) 8 Spark plug to Retaining bolts, camshaft connecting flange bearing cap to cylinder head Retaining bolt, ground cable to cover 11 Retaining bolts, cover to cylinder head 20 22

Page of 14 1 Retaining bolts, throttle body to intake manifold 2 Retaining bolts, EGR valve to 3 Retaining bolts, camshaft connecting flange cover to and camshaft connecting flange bearing cap 4 Oil filter housing cover to oil filter housing 25

Page of 14 5 Retaining bolt, crankshaft pickup to 6 Oil pressure switch to 7 Retaining bolt, knock sensor to 18 8 Retaining bolts, EGR pipe to Retaining bolt, oil dipstick guide tube to intake manifold Retaining bolts, intake manifold to 11 Studs, intake manifold to

Page 11 of 14 1 Retaining bolts, upper heat shield to 2 Retaining nuts, exhaust manifold to 3 Retaining nuts, front exhaust pipe to exhaust manifold 4 Retaining bolts, lower heat shield to upper heat shield 12 3) 16 3) 8

Page 12 of 14 5 Retaining bolt, upper heat shield to exhaust manifold 1 Retaining bolts, transmission to 2 Retaining bolts, oil pan to gearbox housing 60 22

Page 13 of 14 Nm Axle shaft to wheel hub 4) Fuel pressure regulator to fuel distribution pipe 8 Dynamic oil level control to oil pan Accelerator pedal to bulkhead 12 Engine damping block bracket (left hand side) to transmission 35 Engine damping block bracket to 50 Cable duct bracket to Fuel pipe bracket to cover Engine damping block bracket (rear) to transmission 80 Engine damping block support to engine damping block bracket (left hand side) 55 Engine damping block support to engine damping block bracket (right hand side) 55 Engine damping block support to engine damping block (left hand side) 55 Engine damping block support to engine damping block (right hand side) 55 Fuel pipes to fuel distribution pipe Air intake pipe to throttle body and upper part of air cleaner housing 3,5 Ground cable to engine control unit

Page 14 of 14 Engine damping block (rear) to engine damping block support 55 Engine damping block (rear) to front axle body 55 Engine damping block (left hand side) to body (longitudinal member) 20 Engine damping block (right hand side) to body (longitudinal member) 35 Engine damping block (front) to transmission 60 Engine damping block (front) to front axle body 55 Engine control unit to intake manifold Wheel to wheel hub 0 Screw plug, guide rail to 65 1) Coat the retaining bolts with thread locking compound (red) before inserting them. 2) Use new retaining bolts(s). 3) Use new retaining nut(s). 4) Tighten the new castellated nut to 120 Nm, then undo it until it can be freely turned by hand. Tighten the castellated nut to 20 Nm 80 and secure it with a new split pin.