CE Parts Manual Insert Manufactured 7-05 and after Part Number 0192438 July 2009
About This Insert This CE Parts Manual Insert is for: TB126J machines manufactured July of 2005 and after PRO126 and TB126J machines, manufactured 1994 and after, that have been converted from the Parker/Apitech EMS to the STW EMS. Please insert this document in your PRO126 or TB126J Repair Parts Manual. Pages in this insert take the place of those pages covering the same system presently in your Repair Parts Manual. Ordering Parts When placing an order for service or repair parts, please have the following information available for your machine. Model Number Serial Number Snorkel Part Number Description of the part Quantity of parts required Your purchase order number Address for the order to Ship To Your desired shipment method Additional Information For additional information contact your local dealer or Snorkel at: Snorkel International P.O. Box 1160 St. Joseph, MO 64502-1160 USA 1-800-255-0317 Parts Order Fax: 1-785-989-3077 http://www.snorkelusa.com Snorkel International, Inc. all rights reserved Printed in the U.S.A.
Table of Contents Axle Interlock... 1 CE Mark Certification... 5 Rotation Drive Pinion Guard... 7 Key Switch Relay... 7 Lower Control Box Ground Strap... 7 Junction Box/EMS Ground Strap... 7 Load Limit Sensor... 7 Upper Control Box Ground Strap... 7 Boom Switch Covers... 7 Boom Angle Switch... 7 Upper Controls... 9 Placards and Decals... 15 Electrical Schematic... 17 Platform Overload Calibration Procedure... 19
Item Part No. Qty. Description Axle Interlock 1 0192121-3 1 BRacKeT backup axle interlock VALVE 2 0192122-3 1 ACTUATOR BRACKET 3 0192124 2 SLIDE TRAY 4 0192135 1 THREADED ROD 5 0192169 1 CE AXLE INTeRLocK VALVE SUBASSY 6 970049 2 bolt.25-20 1.00 grade 5 7 972569 2 bolt carriage.25-20.750 8 972589 2 bolt carriage.25-20 1.00 9 984069 3 nut hes.250-20 10 986019 7 washer flat.250 11 5500040 1 NUT HEX COUPLER.250-20 X.875 12 5500041 2 BoLT SKTHD SHLDR.375.250 HEX 13 5534369 1 COMP. SPRING.48 X 1.00 X.085 14 5535370 1 EXT. SPRING.50 X 1.75 X.075 15 5560004 9 nut locking.250-20 16 5560031 2 nut locking.313-18 17 5569929 2 bolt carriage.250-20 2.00 18 5569973 1 wear PAD 19 5036703 2 FitTinG TEE SWVL RUN-4S-4S STL 20 0080359 2 HOSE-4-4S-6S 23.5 100R1 Axle Interlock 0192153 TB126J CE Parts Manual Insert 1
2 CE Parts Manual Insert TB126J
Rear of Chassis: Top View with Cover Removed 0192153 Axle Interlock Page 3
Page 4 Axle Interlock 0192153
Item Part No. Qty. Description CE Mark Certification 1 0111373-3 1 PINION GUARD 2 0191512 2 COVER-CE MARK 4 0191514 1 WIRE 12 R250I R250I 36 SP 5 0191517 4 WIRE 12 R250I R250I 6 SP 6 0191515 1 WIRE 12 R250I R250I 16 SP 7 3040576 1 RELAY 4PDT 12V COIL.188 MALe 8 3040376 2 RESISTOR 1800 OHM 17 974239 2 screw rdhd 6-32.500 plated 18 986159 4 washer flat 6 20 984089 4 nut.313-18 hex 21 5560715 2 setscrew.75-10 x 1.5 skt hd 22 987179 2 washer lock.750 mdm 23 986459 2 washer flat.750 24 984469 2 nut jam.750-10 25 970029 9 bolt hexhd.250-20.750 grade 5 26 5560004 7 nut lock.250-20 27 974709 2 screw trhd 10-24 1.00 Grade 5 28 5560034 2 nut lock 10-24 31 987349 2 washer lock 6 32 984009 2 nut 6-32 33 0101878 3 WIRE 16 R6 FEM188I 30 34 0070713 2 WIRE 18 R10I FEM188I 10 35 0162250 2 WIRE 16 FEM250I SP 36 0110835 5 WIRE 16 R10I FEM188I 24 37 0071528 1 WIRE 18 FEM250FI FEM188I 21 38 0073618 1 WIRE 18 DIODE R10IFEM188I 15 39 3046697 5 TERM FEM188I 16/14GA 40 3040082 2 TERM MALE250FI 16/14 41 3028813 1 KEYED SELECTOR SWITCH 42 3028814 2 CONTACT BLOCK NO 43 0082076 1 PLACard selector SWITCH PLATF/GROUND 44 3044854 1 TERM R10I 12/10 49 3069524 1 LIGHT, RED LED 12V.69DIA MTG 50 0075247 1 PLACARD, OVERLOAD 52 3040469 1 RELAY SPDT 12V 30AMP 53 974659 1 screw #10-24 x.500 54 5560034 3 nut #10-24 lock 57 0071812 2 WIRE 16 R10 FEM250FI 18 60 0152126 1 WIRE 16 R10 FEM250 24 61 3030166 1 LOAD LIMITER, SENSOR 62 0182057 1 COVER SENSOR 63 987119 4 washer 3/8 lock 64 970485 2 hexhead capscrew 3/8-16 x 1.50 65 5560215 2 hexhead capscrew 3/8-16 x 3/4 66 5569003 1 GROMMET.188ID.313DIAX.125GRV 67 0192126 1 BRACKET 68 0192161 1 BOOM ANGLE SWITCH SUBASSY 69 974739 2 screw rdhd mach 10-24 1.50 70 986009 2 washer flat #10 71 986019 2 washer flat.250 73 3026027 1 SWitch PUSH BUTTON 74 7140092 2 SEAL KIT 75 0070735 1 WIRE 12 R6I R10I 3 76 0071541 1 WIRE 12 R6I R10I 14 77 0151816 1 WIRE 16 R10I R10I 7.5 CE Mark Certification 0190127 TB126J CE Parts Manual Insert 5
6 CE Parts Manual Insert TB126J
Rotation Drive Pinion Guard Key Switch Relay Inside Lower Control Box Platform Mounting Bracket Lower Control Box Ground Strap Upper Control Box Ground Strap Load Limit Sensor Left Side of Turntable Left Side of Boom Right Side of Boom Junction Box/EMS Ground Strap Boom Switch Covers Boom Angle Switch 0190127 CE Mark Certification Page 7
Lower Control Box Modifications Page 8 CE Mark Certification 0190127
Item Part No. Qty. Description Upper Controls 1 0191147-3 1 WeLDMenT Upper control box 2 3040492 1 CONTROLLER DRIVE/STEER 3 3040568 1 CONTROLLER LIFT/SWING 4 3040526 1 CONTROLLER extend/retract 5 0191138 1 PLACard Upper control box top 6 0192119 1 PLACard EMS instructions 7 0073781 1 WIRE 16 R10I R6I 6 8 7190001 78 in GASKET WEATHERPROOF 9 3020018 2 SWitch toggle DPDT (M/OFF/M) 10 3044142 2 TERMinal R6I 22/18-PN18-6R-M 11 3020020 1 SWitch EMERgency STOP PUSH/PULL 12 3020108 1 Light module 13 3040185 1 CONTACT BLOCK 14 3020013 2 Switch toggle SPST ON OFF SEALED 15 3060069 1 LIGHT tilt warning 12V RED 16 0151910 3 WIRE 16 R6 R10 14 17 0192008 1 WIRE 18 19 0191156 1 WIRE 12 R10 R10 24 20 3040057 2 TERMINAL STRIP 18 CIRCUIT 21 0071538 2 WIRE 18 R6I FEM188I 22 22 0070967 1 CORROSION INHIBITOR STICK-BACK 23 3040295 3 CONN.75.625-.75 24 3040110 6 NUT LKG HUB.750 25 0190992 2 DECAL EMERgency BLEED DOWN 26 0191150 1 PLACard upper control BOX FRONT 27 3026027 1 SW PUSH BUTTON 28 7140092 1 SEAL KIT 29 3040535 3 CIRCUIT BREAKER 3AMP 30 3040068 1 CIRCUIT BREAKER 20 AMP 31 480652 1 ALARM 97DBA DUAL TONE 12/24V 32 3020090 1 SWitch ANTI-RESTART IGNITION 33 0323899 1 DECAL DaNGeR ELECtrical HAZARD 34 0190994 1 DECAL Danger emergency bleed down 35 3020080 3 SWitch toggle SPDT (M/ON) SEALED 36 0191238 1 DIODE WIRE ASSEMBLY 37 5093004 1 CLamP CUSHion.750 VINYL COATED 38 5569711 1 GROMMET.438ID.688DIA X.125 39 3044708 2 TERM STRIP (8) #10 STUD 40 3030086 2 audio alarm 41 0192007 1 DECAL SET upper control BOX 42 5560034 29 nut #10-24 esna 43 5093010 1 CLamp cushion 1.50 VINYL COATED 44 0070732 1 WIRE 12 R10I R10I 10 45 0192095 2 RESISTOR WIRE ASSY 510 OHM 46 0073728 1 WIRE 16 R10 FEM188I 18 47 3060100 1 EMS WARNING LIGHT ASSY (GREEN) 48 5560004 6 nut 1/4-20 esna 49 970029 4 Capscrew 1/4-20 x 3/4 hh grade 5 50 5560716 1 machine screw #10-24 x 3/8 trhd 51 974689 4 machine screw #10-24 x 3/4 rdhd 52 974279 4 machine screw #6-32 x 3/4 rdhd 53 987349 4 washer lock #6 med 54 984009 8 nut #6-32 hex 55 986019 4 washer flat 1/4 56 970049 2 capscrew 1/4-20 x 1 HH grade 5 57 0192006 1 INTERNAL WIRE ASSY 58 0192177 1 WIRE 16 SPECIAL Continued on next page Upper Controls 0192188 TB126J CE Parts Manual Insert 9
Item Part No. Qty. Description Upper Controls 59 0070747 2 WIRE 16 R6I R6I 3 60 0060373 1 JUMPER STRAP 61 0070730 1 WIRE 16 R6I R6I 5.5 62 3040469 3 RELAY SPDT 12V 30AMP 63 3020097 1 Switch toggle DPDT(ON/ON) SEALED 64 0152126 1 WIRE 16 R10 FEM250 24 65 3046972 1 TERM FEM188I 22/18 66 0191154 2 WIRE 16 FEM188 FEM250 12 67 3040015 1 PLUG HOLE.500 68 560767 1 WIRE 16 FKF6 FK6 5.5 69 0152123 2 WIRE 16 R10 FEM250 17 70 3040301 2 PLUG HOLE.875 71 0070713 4 WIRE 18 R10I FEM188I 10 72 3061815 1 LIGHT BULB 73 0181104 3 WIRE 12 R6 R6 6 74 0073542 1 WIRE 16 R6 FEM188I 24 75 0070712 2 WIRE 12 R10I R10I 5 76 0070711 1 WIRE 12 R10I R10I 3 77 0071541 1 WIRE 12 R6I R10I 14 78 0240483 1 WIRE 16 R6I R10I 8 79 0091202 1 WIRE 16 R8I FEM250FI 10 80 0071590 1 WIRE 18 R6I R10I 7 81 3040287 1 RELAY 12V 3PDT 82 0071558 1 WIRE 16 R6I R6I 30 83 3040533 1 CONTROLLER jib 84 0170519 1 WIRE 16 R10I R6I 8 85 3046697 1 TERM FEM188I 16/14GA 86 0191547 1 PLACard BOOM/DRIVE 87 974729 2 machine screw #10-24 x 1 1/4 rdhd plated 88 0084213 1 PLACard COLDSTART GLOW PLUGS 89 0151815 1 WIRE 16 R10I R10I 12 90 0101878 3 WIRE 16 R6 FEM188I 30 91 3060099 1 EMS WARNING LIGHT CLEAR 92 3069526 1 EMS WARNING LIGHT RED 94 986009 2 washer flat #10 95 0150530 1 WIRE 12 R6I R10I 5 96 3040285 1 connector 97 3040116 3 connector 98 5560663 9 washer 1/4 star tooth 99 0191617 4 WIRE 16 R6I R6I 36-0191618 100 0181031 2 WIRE 12 R10 FEM250FI 11 101 986159 4 washer #6 flat 102 987349 4 washer #6 lock 103 974239 4 screw rdhd #6-32.500 plated 104 0191616 1 WIRE 16 RESISTOR SP 105 0191619 1 WIRE 16 FEM188I R10I 22 106 0071511 2 WIRE 18 FEM188I FEM188I 11 107 3030165 1 LOAD LIMITER CONTROL BOX 108 3044161 1 TERM R10I 16/14 110 0075247 1 PLACARD OVERLOAD 112 0192094 1 WIRE 16 113 0192090 1 wire 16 114 0071812 1 WIRE 16 R10 FEM250FI 18 115 0192086 2 WIRE 16 R10I NONE 25 WHiTe 116 0151813 2 WIRE 18 R10I MALE250FI 4 DIO 117 0130095 2 WIRE 16 FEM250FI FEM250FI 24 119 0192085 1 WIRE 16 Continued on next page Upper Controls 0192188 10 CE Parts Manual Insert TB126J
Item Part No. Qty. Description Upper Controls 120 0182062 2 WIRE 16 FEM250I NONE 24 WHiTe 121 0182066 2 WIRE 122 0073071 1 WIRE 18 R6I FEM250FI 28 124 0071556 1 WIRE 16 R10I FEM250I 24 125 3040293 1 DIODE 126 0192093 1 WIRE 16 127 0182067 1 WIRE 16 NONE NONE 2 130 3069524 1 LIGHT RED LED 12V 131 0192009 1 wire 16 FEM1881 none 10 132 3044072 1 TERMinal BUTT CONN INSUL 12/10 133 0421474 1 WIRE 16 R6I NONE DIO 134 5560288 2 screw self tapping.250.50 type b 135 3220096 1 OVERLOAD FAULT DETECTION 136 3040016 1 PLUG HOLE 1.00 Upper Controls 0192188 TB126J CE Parts Manual Insert 11
12 CE Parts Manual Insert TB126J
0192188 Upper Controls Page 13
Page 14 Upper Controls 0192188
A19032J Placards and Decals Page 15
Page 16 Placards and Decals A19032J
A19054D Electrical Schematic Page 17
Page 18 Electrical Schematic A19054D
Platform Overload Calibration Procedure Platform Overload Calibration Procedure A07119B TB126J CE Parts Manual Insert 19