Milling Introducing... Widia s New M1200 Face Mill Program NEW! specifically engineered to deliver consistent performance in demanding face-milling applications! Use less horsepower and gain up to 30% in productivity! Up to 50% longer tool life! Easy-to-use one screw enables fast, accurate indexing! 12 true cutting edges lower your cost per edge! Run at higher speeds and feeds with higher metal removal rates!
M1200 Face Mill Program Markets and Applications Engineered for applications requiring higher cutting speeds and feed rates with low cutting forces. Ideally suited for rough face milling applications in the General Engineering and Automotive industries. Featured Application: Key Features 4,5mm (.178") depth-of-cut capability. Available in diameters from 40mm to 160mm (2" to 6"). Through-coolant standard. Four geometries and five grades for use in most workpiece materials. 12 true cutting edges. Operation: Customer: Material: Workpiece: Results: Face Milling General Engineering GGG-40 Housing NG23 47% longer tool life 67% less machining time Widia Milling Grades grades coating composition recommended use Coated carbide MT-CVD/CVD grade for light and medium machining of cast irons. COMPETITOR WIDIA cutter: 1 239 12 060 00 diameter: 100 mm (4.00 in.) 100 mm (4.00 in.) z: 11 11 insert: OFEW1505... HNGJ0905ANENLD cutting edges: 8 12 grade: v c : 180 m/min (591 sfm) 300 m/min (984 sfm) v f : 1998 mm/min (78.6 in/min) 3341 mm/min (131.5 in/min) f z : 0,318 mm (.0125 in) 0,317 mm (.0125 in) a p : 3,5 mm (0.14 in) 3,5 mm (0.14 in) a e : 80 mm (3.15 in) 80 mm (3.15 in) coolant: external emulsion external emulsion tool life: 32 pcs 47 pcs Coated carbide PVD grade for light and medium machining of cast irons. Coated carbide PVD grade for light and medium machining of steels and high-strength nodular cast iron. Coated carbide PVD grade for medium and heavy machining of steels and stainless steel. tool life 47% longer tool life! Coated carbide MT-CVD/CVD grade for medium and heavy machining of steels and nodular cast irons. Works well in unfavorable conditions. Competitor Widia M1200 2
Technical Information Recommended Starting Speeds P M K S, TN6510, VDI Vc VDI Vc VDI Vc VDI Vc 3323 m/min (sfm) 3323 m/min (sfm) 3323 m/min (sfm) 3323 m/min (sfm) 1 6 360 240 150 200 120 90 380 260 185 63 45 35 14.1 15/16 31/32 (1181 787 492) (656 394 295) (1247 853 607) (207 148 115) 7 12 230 150 70 160 85 55 325 200 115 35 20 15 14.2/.3 17/18 33/34 (755 492 230) (525 279 180) (1066 656 377) (115 66 49) 13 200 100 60 100 60 45 260 160 130 28 18 15 14.4 19/20 35-37 (656 328 197) (328 197 148) (853 525 427) (92 59 49) Bold type indicates recommended starting speed. The speed should be decreased as the average chip thickness increases. Recommended Starting Feeds insert geometry P M K S TN6510 feed rate mm (inch) LD 0,10 0,25 0,4 0,10 0,25 0,4 0,10 0,25 0,4 0,1 0,2 0,35 (edge prep with hone) (.004.010.016) (.004.010.016) (.004.010.016) (.004 0.10.013) GD 0,15 0,35 0,5 0,15 0,35 0,5 0,15 0,35 0,5 0,1 0,25 0,45 (edge prep with hone + T-land) (.006.013.019) (.006.013.019) (.006.013.019) (.006.013.019) HD 0,15 0,35 0,6 0,15 0,35 0,6 0,2 0,35 0,6 0,1 0,25 0,45 (edge prep with hone + T-land) (.006.013.020) (.006.013.020) (.006.013.020) (.006.013.020) -3W* 0,15 0,35 0,5 0,15 0,35 0,5 0,2 0,35 0,5 0,1 0,25 0,5 (wiper) (.006.013.019) (.006.013.019) (.006.013.019) (.006.013.019) Bold type indicates recommended starting feed. * Use Wiper in combination with -GD geometry. 3
Ordering Information M1200 45 Inserts HNGJ-LD First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch HNGJ0905ANENLD HNGJ535ANENLD 12 15,88.625 5,56.219 9,00.338 1,2.047 0,10.004 HNGJ-GD First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch HNGJ0905ANSNGD HNGJ535ANSNGD 12 15,88.625 5,56.219 9,00.338 1,2.047 0,15.006 HNGJ-HD First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε BS hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch mm inch HNGJ090543ANSNHD HNGJ53511ANSNHD 12 15,88.625 6,35.250 9,00.338 4,30.170 - - 0,20.008 HNGJ0905ANSNHD HNGJ535ANSNHD 12 15,88.625 6,35.250 9,00.338 1,20.047 1,80.0708 0,15.006 XNGJ-3W First Choice Alternate Choice H S N K M P ISO ANSI D S L10 Rε BS hm catalog number catalog number cutting edges mm inch mm inch mm inch mm inch mm inch mm inch XNGJ0905ANSNGD3W XNGJ535ANSNGD3W 6 15,88.625 6,26.246 9,60.377 1,60.063 4,70.185 0,15.006 TN6510 Inserts have an E -hone only, or an S T-land + hone edge prep for optimization and consistent performance. Choose the one that suits your application and workpiece material. 4
Ordering Information M1200 Metric Indexable Shell Mills Shell Mills Right Hand Coarse Pitch NEW! D1 order number catalog number Z D D1 max D4 D6 L Ap1 max kg Max RPM 50 3325312 1 239 12 004 00 4 22 61,0 38 40 4,5 0,3 12700 63 3093594 1 239 12 006 00 6 22 74,0 50 40 4,5 0,6 10100 80 3081507 1 239 12 008 00 6 27 91,0 60 50 4,5 1,1 7900 100 3325694 1 239 12 010 00 8 32 111,0 80 40 4,5 1,7 6300 125 3081508 1 239 12 012 00 10 40 135,9 90 63 4,5 2,8 5050 160 3066118 1 239 12 014 00 12 40 171,0 66,7 110 63 4,5 4,6 3900 Shell Mills Right Hand Medium Pitch D1 order number catalog number Z D D1 max D4 D6 L Ap1 max kg Max RPM 50 3325693 1 239 12 054 00 5 22 61,0 38 40 4,5 0,3 12700 63 3025376 1 239 12 056 00 7 22 74,0 50 40 4,5 0,6 10100 80 3025377 1 239 12 058 00 9 27 91,0 60 50 4,5 1,1 7900 100 3025378 1 239 12 060 00 11 32 111,0 80 40 4,5 1,7 6300 125 3093593 1 239 12 062 00 14 40 135,9 90 63 4,5 2,8 5050 160 3066119 1 239 12 064 00 16 40 171,0 66,7 110 63 4,5 4,6 3900 Indexable End Mills NEW! End Mill Right Hand Coarse Pitch D1 order number catalog number Z D D1 max L3 L Ap1 max kg Max RPM Nm 40 3325310 1 239 12 104 00 3 25 51 50 107 4,5 0,5 15800 3,8 End Mill Right Hand Medium Pitch D1 order number catalog number Z D D1 max L3 L Ap1 max kg Max RPM Nm 40 3325311 1 239 12 154 00 4 25 51 50 107 4,5 0,5 15800 3,8 5
Ordering Information M1200 Inch Indexable Shell Mills NEW! Shell Mills Right Hand Coarse Pitch D1 order number catalog number Z D D1 max D6 L Ap1 max lbs. Max RPM 2.000 3323871 1 539 12 004 00 4.750 2.434 1.593 1.570.178 0.81 12500 2.500 3323873 1 539 12 006 00 6.750 2.933 1.986 1.570.178 1.32 10000 3.000 3323875 1 539 12 008 00 6 1.000 3.433 2.189 1.750.178 1.79 8300 4.000 3323877 1 539 12 010 00 8 1.250 4.432 2.722 1.750.178 2.93 6300 5.000 3323879 1 539 12 012 00 10 1.500 5.431 3.652 2.380.178 5.94 5000 6.000 3323881 1 539 12 014 00 12 2.000 6.432 4.722 2.380.178 9.10 4100 Shell Mills Right Hand Medium Pitch D1 order number catalog number Z D D1 max D6 L Ap1 max lbs. Max RPM 2.000 3323872 1 539 12 054 00 5.750 2.434 1.593 1.570.178 0.82 12500 2.500 3323874 1 539 12 056 00 7.750 2.933 1.986 1.570.178 1.34 10000 3.000 3323876 1 539 12 058 00 9 1.000 3.433 2.032 1.750.178 1.97 8300 4.000 3323878 1 539 12 060 00 11 1.250 4.432 2.722 1.750.178 3.14 6300 5.000 3323880 1 539 12 062 00 14 1.500 5.431 3.652 2.380.178 6.21 5000 6.000 3323882 1 539 12 064 00 16 2.000 6.432 4.722 2.380.178 9.36 4100 6
Ordering Information Spare Parts & Accessories Metric catalog number catalog number catalog number catalog number catalog number D1 slotted screw Nm fastening screw Nm coolant lid insert screw TX 15 Nm Torx 15 wrench 50 1 214 61 019 00 40 63 1 214 61 010 00 40 80 1 214 61 018 00 90 100 1 214 61 094 00 95 1 214 60 345 00 3,5 1 214 80 824 00 125 1 214 61 070 00 130 1 214 61 110 00 160 1 214 61 070 00 130 1 214 61 111 00 Spare Parts and Accessories Inch catalog number catalog number catalog number catalog number in. catalog number D1 slotted screw fastening screw coolant lid insert screw TX 15 lbs. Torx 15 wrench 2.000 1 214 61 024 00 2.500 1 214 61 024 00 3.000 1 214 61 028 00 4.000 1 214 61 095 00 1 214 60 345 00 31 1 214 80 824 00 5.000 1 214 61 105 00 1 214 61 118 00 6.000 1 214 61 106 00 1 214 61 119 00 For more information about Widia products, contact your Authorized Widia Distributor or visit www.widia.com. 7
Widia M1200 NORTH AMERICA Widia Customer Support Office 470 Old Evans Road Evans, GA 30809 Phone: 800-97WIDIA or 800.979.4342 Fax: 800-59WIDIA or 877.599.4342 E-Mail: us.widiaservice@kennametal.com Technical Support Phone: 888.539.5145 Fax: 724.539.6830 E-Mail: NA-Widia.techsupport@kennametal.com www.widia.com A-08-01369 A07-202 To learn more about Widia s complete line of metalcutting tools or to request a copy of our latest catalogs, please contact your local Widia Authorized Distributor. Copyright 2008 by Kennametal Inc., Latrobe, PA 15650. All rights reserved. Printed in USA. A-08-01327 Kennametal, Inc. Metalworking Solutions & Services Group 1600 Technology Way Latrobe, PA 15650