PARTS SHEET INDEX Anchor Remover DESCRIPTION SHEET SECTION FOUR - MECHANICAL AXLE ASSEMBLY - SOLID SPROCKET (INSULATED)...AR-2 AXLE ASSEMBLY - SPLIT SPROCKET (INSULATED)...AR-3 BRAKE ASSEMBLY...AR-4 CLAMP ASSEMBLY...AR-5 PROPULSION MOTOR AND DRIVE ASSEMBLY...AR-6 SET-OFF ASSEMBLY...AR-7 FRAME ACCESSORIES (Lights, Battery, etc.)...ar-8 ENGINE AND PUMP ASSEMBLY (Detroit Diesel)...AR-11 TANK AND COOLER ASSEMBLIES...AR-12 OPERATOR STATION (Seats, Controllers, and Footswitches)...AR-13 HAND CONTROLLER ASSEMBLY (Exploded View)...AR-14 CARRIAGE ASSEMBLY (Left Hand)...AR-15 CARRIAGE ASSEMBLY (Right Hand)...AR-16 PUSHER ASSEMBLY...AR-17 SCRAPER ASSEMBLY...AR-18 CANOPY AND SOUND WALL ASSEMBLY...AR-19 STABILIZER ASSEMBLY...AR-20 SECTION FIVE - HYDRAULIC HYDRAULIC FUNCTIONAL SCHEMATIC...AR-25 MANIFOLD LAYOUT...AR-26 SECTION SIX - ELECTRICAL LOGIC BOX ASSEMBLY (See AR-CS2 for Box Modifications Specific to your Machine)...AR-30 LOGIC SCHEMATICS...AR-31 ELECTRICAL SCHEMATICS...AR-32 SELECT CIRCUIT BOARD (Hand Controller)...AR-33 ELECTRICAL WIRE LIST...AR-34 SECTION EIGHT - CUSTOMER OPTIONS/SELECTABLE FEATURES* JACK STAND AND BUMPER ASSEMBLIES...AR-CS1 LOGIC BOX MODIFICATIONS...AR-CS2 TOP OFF SYSTEM, Electric...AR-CS3 OUTBOARD STABILIZER ASSEMBLY...AR-CS4 PRESSURE GREASING ASSEMBLY...AR-CS5 REMOTE ENGINE OIL DRAIN ASSEMBLY...AR-CS6 PRESSURE LINE FILTER (Includes UCC Sensor, Mechanical and Hydraulic)...AR-CS7 SEAT INSTRUCTIONS (ISRI) * Items not covered under standard parts lists. 5650-12/94 AR-1, Page 1
FIGURE 2. AXLES Solid Sprocket *Part of Drive Axle Only 5650-12/94 AR-2, Page 1
FIGURE 2. AXLE ASSEMBLIES SOLID SPROCKET ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 NO NUMBER AXLE ASSEMBLY - SOLID SPROCKET (INSULATED)... 1 2 6874 2600. AXLE W/KEYWAY... 1 3 6874 2601. AXLE W/O KEYWAY... 1 4 5398 885. BEARING... 4 5 6390 5650. SPACER... 20 6 6258 7680. SPACER, Insulating... 4 7 7304 8555. SLEEVE, Insulating... 4 8 6258 7600. WASHER, Insulating... 4 9 8696 0010. WHEEL... 4 10 5173 7900. NUT, Hex 2-1/2 12... 4 11 3071 035. PIN, Cotter, 3/8 x 4... 4 12* 7512 0400. SPROCKET... 1 13* 7304 0370.. BUSHING... 1 14* 2774 811.. CAPSCREW, Hex Head 3/8 16 x 1-3/4... 3 15* 3065 910.. LOCKWASHER, 3/8... 3 16* 4701 0140.. KEY... 1 17 3350 715. KEY... 1 * Part of Drive Axle Assembly Only The following Parts are used to attach to frame and are NOT a part of the above assemblies 20 2776 111. CAPSCREW, Hex Head 3/4 10 x 4... 8 21 3060 488. WASHER, 3/4... 8 22 3065 928. LOCKWASHER, 3/4... 8 23 3043 028. LOCKNUT, 3/4 10... 8 24 3388 0014. FRAME, Floating Axle... 1 25 6862 1052. SHAFT, Floating Axle... 1 26 2774 846. CAPSCREW, Hex Head 3/8 16 x 3-1/4... 1 27 3042 019. LOCKNUT, 3/8-16... 1 The following Optional Parts may or may not be on your machine. These are not shown on the Illustration. 28 9667 0093. HUBODOMETER ASSEMBLY... 1 29 7086 100.. HUBOMETER, 16" Wheel (Kilometers)... 1 30 1021 3125.. ADAPTER... 1 5650-12/94 AR-2, Page 2
FIGURE 3. AXLES Split Sprocket 5650-12/94 AR-3, Page 1
FIGURE 3 AXLE ASSEMBLIES SPLIT SPROCKET ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 9667 0062 AXLE ASSEMBLY - SPLIT SPROCKET (INSULATED)... 1 2 6874 2600. AXLE W/KEYWAY... 1 3 6874 2601. AXLE W/O KEYWAY... 1 4 5398 885. BEARING... 4 5 6390 5650. SPACER... 20 6 6258 7680. SPACER, Insulating... 4 7 7304 8555. SLEEVE, Insulating... 4 8 6258 7600. WASHER, Insulating... 4 9 8696 0010. WHEEL... 4 10 5173 7900. NUT, Hex 2-1/2 12... 4 11 3071 035. PIN, Cotter, 3/8 x 4... 4 12* 7512 0399. SPROCKET... 1 13* 7304 0370.. BUSHING... 1 14* 2774 811.. CAPSCREW, Hex Head 3/8 16 x 1-3/4... 3 15* 3065 910.. LOCKWASHER, 3/8... 3 16* 4701 0140.. KEY... 1 17 3350 715. KEY... 1 18. CAPSCREW, Socket Head... 2 19. NUT... 2 * Part of Drive Axle Assembly Only The following Parts are used to attach to frame and are NOT a part of the above assemblies 20 2776 111. CAPSCREW, Hex Head 3/4 10 x 4... 8 21 3060 488. WASHER, 3/4... 8 22 3065 928. LOCKWASHER, 3/4... 8 23 3043 028. LOCKNUT, 3/4 10... 8 24 3388 0014. FRAME, Floating Axle... 1 25 6862 1052. SHAFT, Floating Axle... 1 26 2774 846. CAPSCREW, Hex Head 3/8 16 x 3-1/4... 1 27 3042 019. LOCKNUT, 3/8-16... 1 The following Optional Parts may or may not be on your machine. These are not shown on the Illustration. 28 9667 0093. HUBODOMETER ASSEMBLY... 1 29 7086 100.. HUBOMETER, 16" Wheel (Kilometers)... 1 30 1021 3125.. ADAPTER... 1 5650-12/94 AR-3, Page 2
FIGURE 4. BRAKES 5650-12/94 AR-2, Page 1
FIGURE 4. BRAKE ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 9639 0229 BRAKE ASSEMBLY... 2 2 7090 0072. SHOE, Brake... 4 3 4788 1099. LEVER, Brake... 4 4 3301 881. PIN, Brake Pivot... 8 5 3070 623. PIN, Cotter 3/16 x 1-1/2... 8 6 2855 1804. CYLINDER, Brake... 2 7 6156 7585. RETAINER, Spring... 2 8 3627 950. SPRING, Brake... 2 9 3393 609. PIN, Spring 1/4 x 1-1/2... 4 10 6605 8006. END, Cylinder Rod... 2 11 2774 321. CAPSCREW, Hex Head 1/4-20 x 2... 2 12 3042 013. LOCKNUT, Hex 1/4-20... 2 13 6587 5304. TENSIONER, Spring... 4 14 3025 031. NUT, Hex Jam 1/2-13... 2 15 3004 031. NUT, Hex 1/2-13... 4 The following Parts are used to attach to frame and are NOT a part of the above assembly: 16 3301 881. PIN, Clevis 1 x 4... 4 17 3070 623. PIN, Cotter 3/16 x 1-1/2... 4 5650-12/94 AR-4, Page 2
FIGURE 5. ROLLER CLAMPS 5650-12/94 AR-5, Page 1
FIGURE 5. ROLLER CLAMP ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9667 0096 ROLLER CLAMP ASSEMBLY... 1 1 2203 9223. BUSHING, Clamp Pivot... 4 2 3070 625. PIN, Cotter 3/16 x 1-3/4... 4 3 4790 2385. LEVER, Roller Clamp (Non-Insulated)... 4 4 2210 9181.. BUSHING... 2 5 2215 0286. BUSHING... 2 3A 4790 2400. LEVER, Roller Clamp.(Insulated)... 4 4A 2210 9180.. BUSHING... 2 5A 2215 0285.. BUSHING... 2 6 4770 1760. LINK, Pivot... 8 7 5404 7237. PIN, Pivot... 4 8 5405 6752. PIN, Cylinder Yoke... 4 9 5404 7245. PIN, Pivot... 4 10 2774 851. CAPSCREW, Hex Head 3/8-16 x 3-1/2... 4 11 3042 019. LOCKNUT, Hex 3/8-16... 4 12 6621 8548. CLAMP, Roller... 4 13 1955 5030. BOLT, Pin... 4 14 2205 0800. BUSHING... 4 15 2774 596. CAPSCREW, Hex Head 5/16-18 x 3... 12 16 3042 016. LOCKNUT, Hex 5/16-18... 12 17 3801 052. FITTING, Grease... 16 18 5364 7786. PIN, Clamp Lock... 4 19 3060 085. WASHER, Wrought 1/2... 4 20 3394 047. PIN, Spirol.375 x 3... 4 21 2855 2483. CYLINDER, Clamp... 2 22 8606 6740. WASHER... 4 5650-12/94 AR-5, Page 2
FIGURE 6. MOTOR AND DRIVE 5650-12/94 AR-6, Page 1
FIGURE 6. PROPULSION MOTOR AND DRIVE ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- No Part No. PROPULSION MOTOR AND DRIVE ASSEMBLY... NP 1 5023 0034. MOTOR, Propulsion... 1 2 3350 471.. KEY, 1/2 x 1/2 x 2-1/2... 1 3 2775 811. CAPSCREW, Hex Head 5/8-11 x 1-3/4... 4 4 3065 922. LOCKWASHER, 5/8... 4 5 8716 4001. WIRE, Lock... 1 6 2145 5804. MOUNTING, Propulsion Motor... 1 7 2948 211. SETSCREW, Square Head 3/4-10 x 2-1/2... 1 8 3004 051. NUT, Hex Jam 3/4-10... 1 9 7512 0355. SPROCKET, Motor Drive... 1 10 7304 5623.. BUSHING... 1 11 3065 910.. LOCKWASHER, 3/8... 3 12 2427 5290. CHAIN, Propulsion Drive... 1 13 4900 2326.. LINK, Straight... 1 14 4900 0800.. LINK, Offset... 1 15 5419 3200. PIN, Motor Pivot... 1 16 2774 331. CAPSCREW, Hex Head 1/4-20 x 2-1/2... 1 17 3001 011. NUT, Hex 1/4-20... 1 18 3064 464. LOCKWASHER, 1/4... 3 19 3806 6090. GUARD, Propulsion Chain... 1 The following Parts are for attaching guard to main frame and are NOT part of the above assembly: 20 2774 771. CAPSCREW, Hex Head 3/8-16 x 3/4... 2 21 3065 910. LOCKWASHER, 3/8... 7 5650-12/94 AR-6, Page 2
FIGURE 7. SETOFF/TURNTABLE 5650-12/94 AR-7, Page 1
FIGURE 7. SET-OFF ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 1513 8880. BASE, Turntable... 1 2 2855 5428. CYLINDER, Set-Off... 1 3 2776 321. CAPSCREW, Hex Head.875 x 2... 4 4 3065 934. LOCKWASHER, 7/8... 4 5 5404 7204. PIN, Turntable Lock... 1 The following Parts are for attaching set-off valve to main frame and are NOT part of the above assembly: 2774 811. CAPSCREW, Hex Head 3/8-16 x 1-3/4... 2 3060 470. WASHER, SAE 3/8... 2 3064 470. LOCKWASHER, 3/8... 2 5650-12/94 AR-7, Page 2
FIGURE 8. FRAME ACCESSORIES 5650-12/94 AR-8, Page 1
FIGURE 8. FRAME ACCESSORIES ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 5190 445. LIGHTS, Brake... 4 2 3066 476. WASHER, External 1/2... 4 3 3001 031. NUT, 1/2-13... 4 4 5190 431. LIGHTS, Travel (w/connector)... 2 4A 5190 425. LIGHTS, Halogen Travel (w/connector)(optional)... 2 5 2602 031. BOLT, Carriage 1/2-13 x 1-1/2... 2 6 3060 476. WASHER, 1/2... 2 7 3001 031. NUT, 1/2-13... 2 8 5190 063. ALARM, Back-Up... 1 9 2774 281. CAPSCREW, 1/4-20 x 1... 2 10 3064 464. LOCKWASHER, 1/4... 2 11 3001 011. NUT, 1/4-20... 2 12 5190 009. HORN... 2 13 2837 607. SCREW, Machine #10-24 x 1/4... 6 14 3060 467. WASHER, 5/16... 2 15 3064 467. LOCKWASHER, 5/16... 2 16 3001 016. NUT, 5/16-18... 2 17 9645 0111. HARNESS, Light/Horn Wiring... 1 18 5190 458. LIGHT, Work (w/connector)... 1 18A 5190 420. LIGHT, Halogen Work (w/connector)(optional)... 1 19 2602. BOLT, Carriage 5/16-18 x 1... 4 20 3064 467. LOCKWASHER, 5/16... 2 21 3001 016. NUT, 5/16-18... 2 22 2047 0008. TOOLBOX... 1 23 2009 3000. BATTERY BOX... 1 24 5198 220. BATTERY... 1 25 2485 0007.. BRACKET, Battery... 1 26 3001 016.. NUT, Hex 5/16-18... 2 27 3064 467.. LOCKWASHER... 2 28 5169 943. SWITCH, Battery Disconnect... 1 29 8712 0516. CABLE, Battery (Neg)... 1 30 8712 0685. CABLE, Battery (Neg)... 1 31 8712 0667. CABLE, Battery (Pos)... 1 32 5190 473. LIGHT, Strobe (Optional)... 1 33 3060 464. WASHER, Flat 1/4... 2 34 3001 011. NUT, Hex 1/4-20... 2 35 7580 090. EXTINGUISHER, Fire... 1 36 2942 0175. DEFLECTOR, Anchor... 2 37 8099 452. MIRROR, West Coast... 2 38 8099 460. ARM, Mirror... 2 39 5612 6400. PLATE, Switch Mounting... 1 40 5640 5057. PLAQUE, Battery On/Off... 1 41 5364 7788. PIN, Locking Hitch... 2 42 2037 0006. BOX, Spare Parts Storage... 1 43 1312 5470. BAR, Box Mounting... 2 5650-12/94 AR-8, Page 2
FIGURE 8. FRAME ACCESSORIES ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 44 2774 801. CAPSCREW, Hex Head 3/8 x 1-1/2... 4 45 3001 021. NUT, 3/8-16... 4 46 3064 470. LOCKWASHER, 3/8... 4 47 3060 031. WASHER, 3/8... 4 48 9667 0112. HARNESS, Front Travel Light... 1 49 9667 0110. HARNESS, Rear Travel Light... 1 5650-12/94 AR-8, Page 3
FIGURE 9. ENGINE AND PUMP ASSEMBLY JOHN DEERE ENGINE ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9643 0065 ENGINE AND TANK ASSEMBLY... NP 1 3175 0136. ENGINE, John Deere... 1 *2 5193 962.. SENDING UNIT, Water Temperature... 1 *3 5193 951.. SENDING UNIT, Oil Pressure... 1 4 2775 826. CAPSCREW, Hex Head 5/8-11 x 2-1/4... 8 5 3042 028. LOCKNUT, 5/8-11... 8 6 9635 0866. PUMP DRIVE ASSEMBLY... 1 7 2774 801. CAPSCREW, Hex Head 3/8-16 x 1-1/2... 12 8 3064 470. LOCKWASHER, 3/8... 12 9 8712 9565. STRAP, Ground... 1 10 3001 021. NUT, Hex 3/8-16... 1 11 5942 7915. PUMP, Main... 1 12 3065 916. LOCKWASHER, 1/2... 8 13 2775 321. CAPSCREW, Hex Head 1/2-13 x 2... 4 14 3265 3900. FLANGE... 1 15 3570 8713.. O-Ring... 1 16 2782 331.. CAPSCREW, Soc. Head... 4 17 3064 806.. LOCKWASHER, 1/2... 4 18 3265 3712. FLANGE (S/N 1024 and Above)... 1 19 3570 5451.. O-Ring... 1 20 2783 331.. CAPSCREW, Soc. Head 1/2-13 x 2-1/2... 4 21 3064 806.. LOCKWASHER, 1/2... 4 5650-12/94 AR-9, Page 2
FIGURE 11. ENGINE AND PUMP Detroit Diesel 5650-12/94 AR-11, Page 1
FIGURE 11. ENGINE AND PUMP ASSEMBLY DETROIT DIESEL ENGINE ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 3175 0158. ENGINE, Detroit Diesel 353T... 1 2 5193 962.. SENDING UNIT, Water Temperature (Not Shown)... 1 3 5193 951.. SENDING UNIT, Oil Pressure (Not Shown)... 1 4 1614 477.. COCK, Oil Drain... 1 5 2775 826. CAPSCREW, Hex Head 5/8-11 x 2-1/4... 4 6 3042 028. LOCKNUT, Hex 5/8-11... 4 7* R0302203. CLAMP, Muffler... 4 8* R0302205. TUBE, Flexible Muffler... 1 9* R0302204. ELBOW, Muffler... 2 10* 5048 7150. MUFFLER... 1 11* R0302206. KIT, Muffler Bracket... 3 12* 2775 291.. CAPSCREW, Hex Head 1/2-13 x 1-1/4... 6 13* 3060 037.. WASHER, Wrought 1/2... 6 14* 3065 916.. LOCKWASHER, 1/2... 6 15* 3001 031.. NUT, Hex 1/2-13... 6 16* R0914201. CAP, Rain... 1 17 8712 9565. STRAP, Ground... 1 18 3001 021. NUT, Hex 3/8-16... 1 19 3064 470. LOCKWASHER, 3/8... 2 20 5942 7916. PUMP, Main... 1 21 2065 916. LOCKWASHER, 1/2... 4 22 2775 321. CAPSCREW, Hex Head 1/2-13 x 2... 4 23 3265 3712. FLANGE... 1 24 3570 5451.. O-Ring... 1 25 2783 331.. CAPSCREW, Soc. Head 1/2-13 x 2-1/2... 4 26 3064 806.. LOCKWASHER, 1/2... 4 27 3265 3900. FLANGE... 1 28 3570 8713.. O-RING... 1 29 2783 331.. CAPSCREW, Soc. Head 1/2-13 x 2-1/2... 4 30 3064 806.. LOCKWASHER, 1/2... 4 31 5640 3976. PLAQUE, Engine Oil... 1 * Optional Equipment 5650-12/94 AR-11, Page 2
FIGURE 12. TANKS AND COOLER 5650-12/94 AR-12, Page 1
FIGURE 12. TANK AND COOLER ASSEMBLIES ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9667.HYDRAULIC TANK ASSEMBLY... 1 1 7914 8607.. TANK, Oil... 1 2 3582 6398... GASKET, Cover... 1 3 2725 8750... COVER, Clean Out... 1 4 2774 771... CAPSCREW, Hex Head 3/8-18 x 3/4... 16 5 3065 910... LOCKWASHER, 3/8... 16 6 4993 4500... ROD, Magnetic... 1 7 1558 644... PLUG, Pipe... 1 8 2284 0020... FILLER/BREATHER... 1 9 7030 870.. GAGE, Liquid Level (Oil)... 1 10 4623 0036.. ISOLATOR, Tank Mounting (Large)... 4 11 2775 311.. CAPSCREW, Hex Head 1/2-13 x 1-3/4... 2 12 3064 476.. LOCKWASHER, 1/2... 4 13 3001 031.. NUT, Hex 1/2-13... 6 14 3879 255.. STRAINER, Suction... 1 15 2775 041.. CAPSCREW, Hex Head 5/16 x 1-1/4... 6 16 3064 473.. LOCKWASHER, 5/16... 6 17 3060.. WASHER, SAE 5/16... 1 18 3265 3900.. FLANGE... 1 19 3570 8713... O-Ring... 1 20 2782 331... CAPSCREW, Socket Head... 4 21 3064 806... LOCKWASHER, 1/2... 4 -- 9667 0071. FUEL TANK ASSEMBLY... NP 25 7914 9336.. TANK, Fuel... 1 26 1875 019... FLANGE, Tank 3/8... 2 27 2284 0020... FILLER/BREATHER... 1 28 7030 887.. GAGE, Liquid Level (Fuel)... 1 29 2775 266.. CAPSCREW, Hex Head 1/2-13 x 7/8... 2 30 2775 301.. CAPSCREW, Hex Head 1/2-13 x 1-3/4... 2 31 4623 0028.. ISOLATOR, Tank Mounting (Small)... 2 32 3062 696.. WASHER, Bevel 1/2... 2 33 1504 324.. BUSHING, Reducer... 1 34 1540 574.. ELBOW, Street... 1 35 1551 348.. NIPPLE... 1 36 1785 052.. COCK, Shut-Off... 1 37 3065 916.. LOCKWASHER, 1/2... 4 38 3001 021.. NUT, Hex 3/6-16... 2 39 2674 0196. OIL COOLER ASSEMBLY... 1 40 6057 0039.. COOLER, Oil... 1 41 3804 0004.. SHROUD, Fan... 1 42 2774 531.. CAPSCREW, Hex Head 5/16-18 x 1... 6 43 3060 028.. WASHER, Flat 5/16... 6 44 3064 467.. LOCKWASHER 5/16... 6 5650-12/94 AR-12, Page 2
FIGURE 12. TANK AND COOLER ASSEMBLIES ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 45 3025 021.. NUT, Hex 5/16-18... 6 46 5021 1525.. MOTOR/FAN, Electric... 1 47 3804 0005.. GUARD, Finger... 1 48 5194 800.. SWITCH, Temperature... 1 49 2775 311. CAPSCREW, Hex Head 1/2-13 x 1-3/4... 4 50 3064 476. LOCKWASHER, 1/2... 4 51 3001 031. NUT, Hex 1/2-13... 4 5650-12/94 AR-12, Page 3
FIGURE 13. OPERATOR S STATION 5650-12/94 AR-13, Page 1
FIGURE 13. OPERATOR STATION ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 1 6804 3007. SEAT, Left Hand Operator's (ISRI 6000)... 1 2 6804 3011. SEAT, Right Hand Operator's (ISRI 6000)... 1 3 1435 9420. SUPPORT, Controller... 2 4 2144 2113. BRACKET, Right Hand Controller... 1 5 2144 2118. BRACKET, Left Hand Controller... 1 6 2774 511. CAPSCREW, Hex Head.312 x 1/2... 8 7 2775 291. CAPSCREW, Hex Head 1/2 x 1-1/4... 6 8 3042 025. LOCKNUT, Hex 1/2-13... 6 9 3060 037. WASHER, Wrought 1/2... 6 10 3064 467. LOCKWASHER,.312... 16 11 3722 036. CAPSCREW, M8 x 20... 8 12 3042 020. LOCKNUT, Hex 3/8-16... 1 13 2774 871. CAPSCREW, Hex 3/8 x 4-1/2... 1 14 3605 204. SPRING, Compression... 1 15 1226 6750. BRACKET, Upper Pivot (RH Operator, RH Position)... 1 16 2144 2125. BRACKET, Lower Pivot... 1 17 1317 3675. TIEDOWN, Seat Belt... 2 18 1317 3681. TIEDOWN, Seat Belt... 2 19 7535 312. BELT, Seat (with Retractor)... 2 20 9635 0726. CONTROLLERS, Ergonomic Hand... 4 21 9667 0131. DECALS, Hand Controller... 4 22 2723 5801. COVERS, Hand Controller... 4 23 9667 0104. LOGIC BOX ASSEMBLY... 1 24 3804 5292. COVER, Logic Box... 1 25 9667 0113. FOOTSWITCH (Left Hand, Includes Harness)... 1 26 9667 0109. FOOTSWITCH (Right Hand, Includes Harness)...1 27 2782 031. CAPSCREW, Socket Head #10-13 x 1... 24 5650-12/94 AR-13, Page 2
FIGURE 14. HAND CONTROLLER Ergonomic 5650-12/94 AR-14, Page 1
FIGURE 14. ERGONOMIC CONTROLLER ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9635 0726 ERGONOMIC CONTROLLER... 4 1 2660 0604. BODY, Controller... 1 2 4797 0131. TRIGGER... 1 3 3306 151. PIN, Dowel 3/16 x 1-3/8... 1 4 3384 278. PIN, Spring 1/8 x 1-1/4... 2 5 5795 0015. PLUG... 4 6 3660 600. SPRING (Light-Return)... 1 7 3660 620. SPRING (Heavy-Detent)... 1 8 3605 218. SPRING... 3 9 2220 0001. BUTTON, Short Thumb... 2 10 2220 0002. BUTTON, Long Thumb... 1 11 9635 0727. TRIGGER OPTO ASSEMBLY... 1 12 9635 0728. THUMB OPTO ASSEMBLY... 1 13 2723 4051. COVER, Side... 1 14 2723 4052. COVER, Side... 1 15 3568 2050. SEAL... 1 16 2837 328. SCREW, Machine #6-32 x 5/16... 8 17 3064 452. LOCKWASHER, #6... 8 18 4425 3765. HOSE... 1 The following is not a part of the above assembly and is NOT illustrated: 19 9667 0131. DECALS (Set for both Left and Right Hand Controllers).. 1 5650-12/94 AR-14, Page 2
FIGURE 15. CARRIAGE Left Hand 5650-12/94 AR-15, Page 1
FIGURE 15. CARRIAGE ASSEMBLY LEFT HAND ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9667 0043 CARRIAGE ASSEMBLY, LEFT HAND... NP 1 1885 0296. BLOCK, Transverse Support... 4 2 2213 6080.. BUSHING... 2 3 1885 0315. CARRIAGE, Left Hand Outer... 1 4 2213 8400.. BUSHING... 2 5 2213 1240.. BUSHING... 1 6 1885 0314. CARRIAGE, Right Hand Outer... 1 7 2213 8400.. BUSHING... 2 8 2213 1240.. BUSHING... 1 9 1885 0316. CARRIAGE, Right Hand Inner... 1 10 2213 8400.. BUSHING... 2 11 2213 1240.. BUSHING... 1 12 1885 0320. CARRIAGE, Left Hand Inner... 1 13 2213 8400.. BUSHING... 2 14 2213 1240.. BUSHING... 1 15 6862 3261. SHAFT... 2 16 2776 111. CAPSCREW, Hex Head 3/4-10 x 4... 4 17 3065 928. LOCKWASHER, 3/4... 8 18 6862 6153. SHAFT, Support... 2 19 2775 841. CAPSCREW, Hex Head 5/8-11 x 3... 4 20 3065 922. LOCKWASHER, 5/8... 4 21 6863 4827. SHAFT, Support... 2 22 2776 091. CAPSCREW, Hex Head 3/4-10 x 3... 4 23 5752 6251. SUPPORT, Mounting... 1 24 5752 6250. SUPPORT, Mounting... 1 25 2775 336. CAPSCREW, Hex Head 1/2-13 x 2-3/4... 8 26 3065 916. LOCKWASHER, 1/2... 10 27 3070 315. PIN, Cotter 1/8 x 1... 6 28 3301 393. PIN, Clevis 1/2 x 2-3/8... 6 29 2855 0101. CYLINDER, Spotting... 3 30 2774 573. CAPSCREW, Hex Head.312 x 2... 6 31 3001 016. NUT, Hex.312-18... 6 32 3064 467. LOCKWASHER,.312... 6 33 5139 0010. NUT, Right Hand Advancing... 1 34 5139 0011. NUT, Left Hand Advancing... 1 35 6726 6490. SCREW, Adjusting... 1 36 4006 070. RATCHET, Adjusting... 1 37 3060 482. WASHER, SAE 5/8... 1 38 3384 270. PIN, Spring 1/8 x 1... 1 39 2145 1646. BRACKET, Left Hand Cylinder Mounting... 1 40 1228 2451. MOUNTING, Lock Valve... 2 41 6758 8220. SCREW, Advancing Screw Lock... 1 42 6860 5600. ROD, Boxing Guide... 2 43 2774 596. CAPSCREW, Hex Head.312 x 3-1/4... 2 44 3001 016. NUT, Hex,.312-18... 2 5650-12/94 AR-15, Page 2
FIGURE 15. CARRIAGE ASSEMBLY LEFT HAND ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 45 3064 467. LOCKWASHER,.312... 2 46 3801 052. FITTING, Grease... 14 47 2775 391. CAPSCREW, Hex Head 1/2 x 5-1/2... 2 48 3064 476. LOCKWASHER, 1/2... 2 49 1285 8057. SUPPORT, Spotting Cylinder... 1 50 2470 9142. CLAMP, Carriage Hose... 2 51 3001 031. NUT, Hex 1/3-13... 2 52 3801 110. FITTING, Grease (90 )... 2 5650-12/94 AR-15, Page 3
FIGURE 16. CARRIAGE Right Hand 5650-12/94 AR-16, Page 1
FIGURE 16. CARRIAGE ASSEMBLY RIGHT HAND ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9667 0042 CARRIAGE ASSEMBLY, RIGHT HAND... NP 1 1885 0296. BLOCK, Transverse Support... 4 2 2213 6080.. BUSHING... 2 3 1885 0315. CARRIAGE, Left Hand Outer... 1 4 2213 8400.. BUSHING... 2 5 2213 1240.. BUSHING... 1 6 1885 0314. CARRIAGE, Right Hand Outer... 1 7 2213 8400.. BUSHING... 2 8 2213 1240.. BUSHING... 1 9 1885 0317. CARRIAGE, Left Hand Inner... 1 10 2213 8400.. BUSHING... 2 11 2213 1240.. BUSHING... 1 12 1885 0321. CARRIAGE, Right Hand Inner... 1 13 2213 8400.. BUSHING... 2 14 2213 1240.. BUSHING... 1 15 6862 3261. SHAFT... 2 16 2776 111. CAPSCREW, Hex Head 3/4-10 x 4... 4 17 3065 928. LOCKWASHER, 3/4... 8 18 6862 6153. SHAFT, Support... 2 19 2775 841. CAPSCREW, Hex Head 5/8-11 x 3... 4 20 3065 922. LOCKWASHER, 5/8... 4 21 6863 4827. SHAFT, Support... 2 22 2776 091. CAPSCREW, Hex Head 3/4-10 x 3... 4 23 5752 6251. SUPPORT, Mounting... 1 24 5752 6250. SUPPORT, Mounting... 1 25 2775 336. CAPSCREW, Hex Head 1/2-13 x 2-3/4... 8 26 3065 916. LOCKWASHER, 1/2... 10 27 3070 315. PIN, Cotter 1/8 x 1... 6 28 3301 393. PIN, Clevis 1/2 x 2-3/8... 6 29 2855 0101. CYLINDER, Spotting... 3 30 2774 573. CAPSCREW, Hex Head.312 x 2... 6 31 3001 016. NUT, Hex.312-18... 6 32 3064 467. LOCKWASHER,.312... 6 33 5139 0010. NUT, Right Hand Advancing... 1 34 5139 0011. NUT, Left Hand Advancing... 1 35 6726 6490. SCREW, Adjusting... 1 36 4006 070. RATCHET, Adjusting (Not Illustrated)... 1 37 3060 482. WASHER, SAE 5/8... 1 38 3384 270. PIN, Spring 1/8 x 1... 1 39 2145 1645. BRACKET, Right Hand Cylinder Mounting... 1 40 1228 2451. MOUNTING, Lock Valve... 2 41 6758 8220. SCREW, Adjusting Screw Lock... 1 42 6860 5600. ROD, Boxing Guide... 2 43 2774 596. CAPSCREW, Hex Head.312 x 3-1/4... 2 44 3001 016. NUT, Hex,.312-18... 2 5650-12/94 AR-16, Page 2
FIGURE 16. CARRIAGE ASSEMBLY RIGHT HAND ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY 45 3064 467. LOCKWASHER,.312... 2 46 3801 052. FITTING, Grease... 14 47 2775 391. CAPSCREW, Hex Head 1/2 x 5-1/2... 2 48 3064 476. LOCKWASHER, 1/2... 2 49 1285 8057. SUPPORT, Spotting Cylinder... 1 50 2470 9142. CLAMP, Carriage Hose... 2 51 3001 031. NUT, Hex 1/3-13... 2 52 3801 110. FITTING, Grease (90 )... 2 5650-12/94 AR-16, Page 3
FIGURE 17. PUSHER 5650-12/94 AR-17, Page 1
FIGURE 17. PUSHER ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9667 0046 PUSHER ASSEMBLY... NP 1 2855 2387. CYLINDER, Pusher...2 2 2590 086. BOLT, Square Head 1/2 x 2-1/4...8 3 3001 031. NUT, Hex 1/2-13...8 4 3060 037. WASHER, 1/2...8 5 3064 476. LOCKWASHER, 1/2...8 6 4460 0086. GUIDE, Left Hand Pusher...1 7 2212 4850.. BUSHING, Pusher Guide...2 8 2212 4610.. BUSHING, Guide Support...1 9 4460 0088. GUIDE, Right Hand Pusher...1 10 2212 4850.. BUSHING, Pusher Guide...2 11 2212 4610.. BUSHING, Guide Support...1 12 3801 052. FITTING, Grease...2 13 2779 361. CAPSCREW, Hex Head 1/2-20 x 4-1/4...8 14 3064 476. LOCKWASHER, 1/2...8 15 2775 366. CAPSCREW, Hex Head 1/2-13 x 4-1/4...4 16 3042 025. LOCKNUT, 1/2-13...4 17 6606 9568. MOUNTING, Pusher Guide Rod...2 18 3394 003. PIN, Spring 3/8 x 1-5/8...2 19 1056 0022. INSERT, Pusher...2 20 1312 5086. MOUNTING, Proximity Switch...4 21 5127 380. SWITCH, Proximity...4 22 2774 271. CAPSCREW, Hex Head 1/4-20 x 3/4...8 23 3064 464. LOCKWASHER, 1/4...8 24 3060 464. WASHER, Flat 1/4...8 25 2813 627. SCREW, Machine #10-32 x.625...8 26 1440 0750. ROD, Pusher Guide...2 -- 3885 7000. GUIDE, Pusher...2 -- NO NUMBER MECHANICAL STABILIZER ASSEMBLY...4 27 5570 6185. PLATE, Stabilizer...1 28 2775 291. CAPSCREW, Hex Head 1/2 x 1-1/4...2 29 3064 476. LOCKWASHER, 1/2...2 30 3060 037. WASHER, Flat 1/2...2 Hydraulic Items for Pusher Assembly (not illustrated): 1955 160. ELBOW, Swivel...4 2076 260. ADAPTER...4 5650-5/2006 AR-17, Rev. B, Page 2
FIGURE 18. SCRAPER 5650-12/94 AR-18, Page 1
FIGURE 18. SCRAPER ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9667 0047 SCRAPER ASSEMBLY... NP 1 2855 2491. CYLINDER, Scraper... 2 2 2590 086. BOLT, Square Head 1/2 x 2-1/4... 4 3 3001 031. NUT, Hex 1/2-13... 4 4 3060 037. WASHER, 1/2... 4 5 3064 476. LOCKWASHER, 1/2... 4 6 4460 0087. STOP, Right Hand Scraper Guide... 1 7 2212 4850.. BUSHING, Scraper Guide... 2 8 4460 0089. STOP, Left Hand Scraper Guide... 1 9 2212 4850.. BUSHING, Scraper Guide... 2 10 3001 251. NUT, Hex 1-1/2-12 x... 4 11 6592 0860. ROD, Scraper Guide... 2 12 1226 0817. ANGLE, Actuator... 2 13 5752 3960. SUPPORT, Guide... 2 14 2212 4610.. BUSHING, Guide Support... 1 15 2775 366. CAPSCREW, Hex Head 1/2-13 x 4-1/4... 2 16 3042 025. LOCKWASHER, 1/2... 2 17 5127 380. SWITCH, Proximity... 2 18 2774 271. CAPSCREW, Hex Head 1/4-20 x 3/4... 4 19 3064 464. LOCKWASHER, 1/4... 4 20 3060 464. WASHER, Flat 1/4... 4 21 4770 1800. LINK, Scraper... 4 22 5410 5095. PIN, Scraper Pivot... 6 23 3801 052. FITTING, Grease... 8 24 2499 0022. CLEVIS, Scraper... 2 25 3384 761. PIN, Spring 1/4 x 2-1/2... 2 26 6674 0004. SCRAPER, Anchor... 2 27 2211 7230.. BUSHING, Scraper... 2 28 2779 311. CAPSCREW, Hex Head 1/2-20 x 1-3/4... 8 29 3065 916. LOCKWASHER, 1/2... 8 30 2774 346. CAPSCREW, Hex Head 1/4-20 x 3-1/4... 4 31 3042 013. LOCKWASHER... 4 32 1312 5086. MOUNTING, Proximity Switch... 2 33 2813 627. SCREW, Machine #10-32 x.625... 4 -- NO NUMBER MECHANICAL STABILIZER ASSEMBLY... 4 34 5570 6185. PLATE, Stabilizer... 1 35 2775 291. CAPSCREW, Hex Head 1/2 x 1-1/4... 2 36 3064 476. LOCKWASHER, 1/2... 2 37 3060 037. WASHER, Flat 1/2... 2 Hydraulic Items for Scraper Assembly (not illustrated): 1955 160. ELBOW, Swivel... 4 2076 260. ADAPTER... 4 5650-5/99 Bold Items are changes since last issue AR-18, Rev. B Page 2
FIGURE 19. CANOPY 5650-12/94 AR-19, Page 1
FIGURE 19. CANOPY/SOUND WALL ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9667 0045 CANOPY/SOUNDWALL ASSEMBLY... NP 1 5316 0009. PANEL, Sound Wall... 1 2 9667 0152. WINDOW, Sound Wall... 1 3 3060 476. WASHER, SAE 1/2... 10 4 4623 0041. PAD, Isolator... 4 5 1236 9602. MOUNTING, LH Sound Panel... 1 6 1236 9603. MOUNTING, RH Sound Panel... 1 7 3042 025. LOCKNUT, Hex 1/2... 10 8 4397 0104. CANOPY... 1 9 4623 0033. PAD, Canopy Isolator... 2 10 2775 301. CAPSCREW, Hex Head 1/2 x 1-1/2... 10 11 2775 326. CAPSCREW, Hex Head 1/2 x 2-1/4... 2 12 3064 476. LOCKWASHER, 1/2... 2 13 3001 031. NUT, Hex 1/2-13... 2 5650-12/94 AR-19, Page 2
FIGURE 20. STABILIZER 5650-12/94 AR-20, Page 1
FIGURE 20. STABILIZER ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY - 9667 0128 HYDRAULIC STABILIZER ASSEMBLY... 2 1 2145 8905. BRACKET, Stabilizer... 2 2 2212 8390.. BUSHING... 2 3 2856 0800. HOUSING, Piston... 1 4 1878 0320. PUCK, Brake... 1 5 6358 2350. WIPER, Rod... 1 6 5491 2050. PISTON, Brake... 1 7 3570 5451. O-RING... 1 8 8610 7466. WASHER, Back-Up... 1 9 2775 321. CAPSCREW, Hex Head 1/2-13 x 2... 4 10 8265 1903. STABILIZER, Inner Tube... 1 11 3301 657. PIN, Clevis 3/4 x 2... 2 12 3070 319. PIN, Cotter 1/8 x 1-1/2... 2 13 3060 488. WASHER, SAE 3/4... 4 14 2775 361. CAPSCREW, Hex Head 1/2 x 4... 4 15 3064 476. LOCKWASHER, 1/2... 8 16 3801 052. FITTING, Grease... 1 17 6862 0150. SHAFT, Support... 1 5650-12/94 AR-20, Page 2
FIGURE CS-1. JACK STAND AND BUMPER ASSEMBLY ITEM PART UNITS PER NO. NO. DESCRIPTION ASSY -- 9643 0636 JACKSTAND/BUMPER ASSEMBLY... 1 1 7544 0001. STAND, Jack... 4 2 7638 7550. BUMPER, Dock... 4 3 3060 476.. WASHER, SAE 1/2... 32 4 3064 476.. LOCKWASHER, 1/2... 16 5 2775 321.. CAPSCREW, Hex Head 1/2 x 2... 16 6 5364 7786. PIN, Hold-Up... 4 5650-12/94 AR-CS1, Page 2