JD 52-5525 TRIPLE EGRESS TRIPLE EGRESS SECTION 5525 EGRESS 5-1
ASSEMBLY - TRIPLE EGRESS, CAB TRIPLE EGRESS MOUNTING Park the tractor on a flat, hard, level surface. Lower both side decks down onto the hard surface. Make sure the engine is off and the park brake has been set. Operate the lift controls several times to release any pressure contained in the hydraulic lift system. Disconnect the positive battery cable from the battery. Then remove the right rear wheel from the tractor. Next remove the left side deck lift hoses from the lift valve and both lift cylinders, mark or label valve ports and cylinders as hoses are removed. Install the egress switch box brackets on the left side of the mower pump mounting bracket, using hardware supplied. See pictures on next page. After the bracket is secured, then remove the front cover from the switch box, and install the switch box back half to the switch box bracket with (4) 8/32 x 1/2 machine screws. Reinstall the front cover onto the switch box. Install the egress pump mounting bracket onto the right side of the tractor located under the cab in front of the right rear axle using hardware provided. Next preassemble the rear half of the pump cover onto the egress pump with the hardware provided, do not tighten bolt at this time. Connect the hoses for the C1 port to the egress pump port only. Do not tighten hoses at this time. The pump is now ready to be mounted to the pump mounting bracket. Secure egress pump to the bracket with the hardware provided. Locate the ports on the egress pump labeled A1, A2, B1, B2, C1 and C2, these ports will be the connection points for the hydraulic lift lines. A1 port - to lift valve -- left hand outboard cylinder gland A2 port - to cylinder -- left hand outboard cylinder gland B1 port - to lift valve -- left hand outboard cylinder butt B2 port - to cylinder -- left hand outboard cylinder butt C1 port - to lift valve -- left hand inboard cylinder gland C2 port - to cylinder -- left hand inboard cylinder gland Route the hoses to the lift valve and or cylinder as specified above, tighten all hose fittings. Refer to the Parts section for the location of hose connections on the lift valve. Now that the hydraulic lines are installed, connect the power cable from the positive post of the egress pump solenoid to the tractor starter solenoid positive post. Also connect the ground cable from the negative post on the egress pump electric motor to a bracket mounting bolt on the frame. Then route the cable from the switch box along the tractor to the egress pump and connect the male to the female plug. Secure cable with cable tie. Next remove the drain plug on the bottom of the tractors transmission, CAUTION hydraulic oil will come out and maybe hot. Oil loss can be reduced by attaching a shop vacuum to the tractor transmission fill neck. Install fittings into the transmission drain hole, refer to part section for parts and illustrations. Connect the suction hose from the filter to the fittings on the tractor transmission, cut the hose to the required length. Install a hose clamp both end of the hose. Install the front half of the cover onto the egress pump with provided hardware. Make sure all mounting hardware and hose connections are tight. Check hydraulic oil level and add if required. Reinstall the right rear wheel and reconnect the positive battery cable to the battery. 5525 EGRESS 5-2
ASSEMBLY - TRIPLE EGRESS, CAB TRIPLE EGRESS MOUNTING CONTINUED NOTE: Use the egress pump ONLY to lifting or lowering the head for storage, or transportation by trailer. When the egress pump is not in use make sure the switch box key is in the off position and key has been removed. 5525 EGRESS 5-3
OPERATION - TRIPLE EGRESS, CAB EGRESS OPERATION When operating the egress system to lift the deck, turn the key to the DRAFT position and push the rocker switch to the LIFT position and it will lift the draft beam. Once the draft beam is lifted to the highest position, then turn the key to the DECK position and push the rocker switch to the LIFT position, and that will raise the deck up to the travel lock. To seat the deck into the travel lock turn the key back to the DRAFT position and push the rocker switch to the LOWER position, until the deck is fully seated into the travel lock. Turn the key to the OFF position and remove the key. To lower the deck in sert key and reverse the steps that were done to raise the deck. CAUTION: Never leave the key in the egress switch box. Field conditions can shake the key out of the switch box and become lost. Also personal injury or death can occur from sudden dropping or inadvertent operation of the controls. Make certain the area is clear before lowering or raising the deck. 5525 EGRESS 5-4
TRIPLE EGRESS TROUBLESHOOTING FAILURE MODE: CHECK STEPS - DECK OR DRAFT CYLINDER ONLY GOES ONE WAY. 1 and 2 - DECK OR DRAFT CYLINDER WILL NOT STAY IN POSITION. 1 and 2 - WILL OPERATE WITH LIFT VALVE, BUT NOT WITH EGRESS. 3 and 5 - EGRESS DOES NOT OPERATE AS FAST AS IT USED TO. 3 and 4 CORRECTIVE STEPS: 1. Remove relief valve installed on tractor lift valve. Visually inspect for contamination. 2. Remove solenoid valve (S1, S2, S3, S4) from egress unit and verify spool shift. 3. Remove relief valve from egress unit and visually inpect for contamination. 4. Inspect suction strainer for contamination. 5a. Verify supply voltage at pump motor posts on egress. 5b. Verify voltage at pump motor relay while switches are activated. 5c. Verify voltage at solenoid valve (S1, S2, S3, S4) on egress unit. 5d. Check or reset curcuit breaker. NOTE: 1. All voltage readings must be between 10.2 volts and 13.8 volts. 5525 EGRESS 5-5 7-25-02
PUMP MOUNTING - TRIPLE EGRESS, CAB 5525 EGRESS 5-6 9-11-02
PUMP MOUNTING - TRIPLE EGRESS, CAB ITEM PART NO. QTY. DESCRIPTION 1 06510066 1 EGRESS PUMP 2 34306 1 COVER FRONT HALF 3 34307 1 COVER REAR HALF 4 34361 1 MOUNTING BRACKET EGRESS 5 34124 1 MOUNTING BRACKET SWITCH BOX 6 34123 1 SWITCHBOX 7 6T3951 4 SCREW MACHINE 8-32UNC X 1/2 8 34437 2 HOSE 1/4 x 64 1/2ORB90 x 3/8ORB90 10 34440 1 HOSE 1/4 x 64 1/2ORB90 x 11 34439 2 HOSE 1/4 x 64 3/8ORB90 x 3/8FJ 12 34438 1 HOSE 1/4 x 82 3/8ORB90 x 3/8MJ 14 06500379 1 HOSE 15 06503103 1 ADAPTER 20 32901 2 ADAPTER 21 24860 2 CAPSCREW 20MM x 40MM 22 24881 2 LOCKWASHER 20MM 23 21629 2 CAPSCREW 3/8 X 3/4 24 21988 2 LOCKWASHER 3/8 25 21529 5 CAPSCREW 1/4 X 3/4 26 21986 5 LOCKWASHER 1/4 27 21833 2 CAPSCREW 3/4 X 2 3/4 28 22021 2 FLATWASHER 3/4 29 21825 2 HEX NUT 3/4 30 23572 4 RING CONNECTOR 3/8 STUD 31 24201 12 WIRE RED #6 GA 5525 EGRESS 5-7 9-11-02
PUMP PARTS - TRIPLE EGRESS, CAB 5525 EGRESS 5-8
PUMP PARTS - TRIPLE EGRESS, CAB ITEM P/N QTY DESCRIPTION 1 06510067 1 MANIFOLD,EGRESS,HYTOST,T3F 2 06510068 1 MOTOR,EGRESS,HYTOS,T3F 3 06510070 1 PUMP,EGRESS,HYTOS,T3F 4 06510170 1 RELAY,06510066 5 06510171 1 HARNESS,06510066 6 06510172 4 COIL,06510066 7 06510173 2 SPACER,06510066 8 06510174 2 SPOOL,06510066 9 06510175 2 NUT,06510174 10 06510176 6 SEALKIT,06510174 11 06510177 1 PLUG,06510066 12 06510179 1 ADAPTER,BARBx1/2NPT,06510066 13 06510180 1 COUPLING,06510066 14 06510181 2 BOLT,06510070 15 06510182 1 TEE,06510066 16 06510183 1 FILTER,06510066 17 06510184 1 ADAPTER,06510066 18 06510185 1 WASHER,06510066 19 06510186 1 HOSE,06510066 20 06510187 1 RELIEF,06510066 21 06510188 1 SEAL,06510187 22 06510189 1 SEALKIT,06510066-06510178 1 O-RING,06510066 23 33380. 1 ADAPTER,3/8MORBX1/2FOR 5525 EGRESS 5-9
SWITCH BOX PARTS - TRIPLE EGRESS, CAB ITEM P/N QTY DESCRIPTION 1 34934 1 BOTTOM BOX, EGREES SWITCH BOX 2 34933 1 TOP BOX, EGRESS SWITCHBOX 3 34937 1 KEY SWITCH, EGRESS SWITCH BOX 4 34936 1 10 AMP CKT BRKR, EGRESS SWITCH BOX 5 34935 1 ROCKER SWITCH, EGRESS SWITCH BOX 6 34938 1 STRAIN RELIEF, EGRESS SWITCH BOX 7 34939 1 3/4 LOCK NUT, EGRESS SWITCH BOX 8 34940 1 DECAL, TIGER 5525 EGRESS 5-10 8-29-02
TRIPLE EGRESS SCHEMATIC 5525 EGRESS 5-11
5525 EGRESS 5-12