Parts Manual IS2100Z Series Zero-Turn Riding Mower Models: Description: 5901300 IS2100Z Series w/ 52" Mower Deck & ROPS (IS2100ZBV2652) 5901301 IS2100Z Series w/ 52" Mower Deck & ROPS (IS2100ZKAV2652) 5901302 IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZBV2661) 5901303 IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZBV3261) 5901307 IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZKAV2661) 5901327 IS2100Z Series w/ 61" Mower Deck & ROPS ANSI EXP (IS2100ZBV2652 ANSI EXP) 5901328 IS2100Z Series w/ 61" Mower Deck & ROPS ANSI EXP (IS2100ZBV3261 ANSI EXP) 5901333 IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZBVE2861) 5901304 IS2100Z Series w/ 61" Mower Deck & ROPS (IS2100ZKOH2761) Briggs and Stratton Power Products Group, LLC. 5375 North Main Street Munnsville, NY 13409 USA 800-933-6175 5104128 Revision F Rev. Date: 10/16/14
Table Of Contents MODEL COMPONENTS PAGE Main Frame & Front Suspension Group... 4 Rear Bumper & ROPS... 6 Seat Plate & Floor Group... 8 Fuel Tank & Mount Group... 10 Fuel Supply Hose, Tank Replacement Parts, and EVAP Canister Group - S/N : 2016816349 & Below... 12 Fuel Supply Hose, Tank Replacement Parts, and EVAP Group - S/N : 2016816350 & Above... 14 Instrument Control Panel Group... 16 Engine & PTO Group... 18 Engine Service Parts - Briggs & Stratton Vanguard Big Block... 20 Engine Service Parts - Kawasaki (FX651V - FX1000V)... 22 Engine Service Parts - Kohler ECV749 EFI... 24 Transaxle Drive Group... 26 Motion Control - Control System... 28 Motion Control - Handles & Dampeners... 30 Hydraulic Group... 32 Parking Brake Group... 34 Rear Suspension Group... 36 Deck Lift Group... 38 Transaxle SERVICE Parts... 42 Wheel & Tire Group... 44 Decal Group - Brand & Model... 46 Decal Group - Safety & Operation... 48 Decal Group - Safety & Operation (ANSI EXP Models)... 50 61" Mower Deck - Hanger Chains... 52 61" Mower Deck - Housing, Covers, Spindles, & Blades... 54 61" Mower Deck - Pulleys, Belt, & Idler Arm... 56 52" & 61" Mower Deck Group - Rollers... 58 52" & 61" Mower Deck Group - Puller Bar... 60 52" Mower Deck Group - Hanger Chains... 62 52" Mower Deck Group - Housing, Covers, Spindles and Blades... 64 52" Mower Deck Group - Pulleys, Belt, & Idler Arm... 66 Electrical Group - Briggs & Stratton and Kawasaki Engines... 68 Electrical Group - EFI Engines... 70 Electrical Schematics - Kawasaki FX... 72-75 Electrical Schematics - Kohler EFI... 76-79 Electrical Schematics - Briggs & Stratton 49R977... 80-83 Electrical Schematics - Briggs & Stratton 543777... 84-87 Electrical Schematics - Briggs & Stratton EFI... 88-91 Torque Specification Chart... Inside Back Cover
Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 4
Main Frame & Front Suspension Group REF NO PART NO. QTY. DESCRIPTION 1 5025449 4 WASHER, BELLEVILLE - 1.500 X.755 2 5025448 2 NUT, 3/4-16, HEX JAM NYLON LOCK 3 5102929 2 CAP, LOW PROFILE, STEEL 4 5025457 2 BOLT, 1/4-28 X 1/2, GD5 YZ 5 5025156 4 WASHER, 3/8 SAE 6 5025013X16 2 BOLT, 3/8-16 X 2 GD5 YZ 7 5025013X18 2 BOLT, 3/8-16 X 2-1/4 GD5 YZ 8 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 9 5020095 4 GREASE FITTING, 1/4-28 STRAIGHT 10 5023356 4 BUSHING, 1.00 X 1.13 X.75, PLASTIC 11 5025284 4 NUT, 3/4-16 HEX NYLON LOCK 12 5025265X24 2 BOLT-3/4-16 X 3 YZ GD8 13 5025265X28 2 BOLT, 3/4-16 X 3-1/2 YZ GD8 14 5047461 4 SPACER,.76 X 1.00 X.25 15 5025093 4 NUT, 3/4-16 HEX JAM 16 5025160 2 WASHER, 3/4" SAE 17 5021072 2 SEAL, GREASE 18 5020884 4 BEARING, TAPERED ROLLER, 1 19 5104052 2 SHOCK / SPRING ASSEMBLY, OE22375 20 5411934B 2 WELD, CASTER YOKE - RED (61" Models) 21 5022039 4 BALL JOINT, 3/4-16, MALE 22 5020883 4 BEARING, CUP (SV) 23 5046092 2 SPACER,.76 X 1.00 X.50, CZ 24 5046093 2 SPACER,.75 X 1.50 X 1.00, CZ 25 5411035B 1 WELD, MAIN FRAME, IS2100/COBALT - RED 26 5411433B 1 WELD, FRONT A-ARM, LH - RED 27 5411432B 1 WELD, FRONT A-ARM, RH - RED 28 5402208B 2 WELD, CASTER YOKE - RED (52" Models) Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 5
Rear Bumper & ROPS NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 6
Rear Bumper & ROPS REF NO PART NO. QTY. DESCRIPTION 1 5025017X24 4 BOLT, 1/2-13 X 3" GD5 2 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE 3 5025155 4 WASHER, 5/16 SAE 4 5025011X8 2 BOLT, 5/16-18 X 1 GD5 YZ 5 5025011X6 2 BOLT, 5/16-18 X 3/4 GD5 6 5025293 2 WASHER, 3/8 GD.9 FLAT 7 5025013X8 2 BOLT, 3/8-16 X 1 GD5 YZ 8 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 9 5023484 6 PLUG, PANEL, 1.25 - BLACK 10 5100267 2 SCREW, 1/2-13 X 1.00, SHCS 11 5025396 8 NUT, 1/2-13 HEX NYLOCK FLANGE 12 5100139 1 SEAT BELT, RETRACTING - ASSM 13 5025017X10 6 BOLT, 1/2-13 X 1-1/4 GD5 YZ 14 5025158 8 WASHER, 1/2 SAE 15 5410485A 1 PLATE, HEAT SHIELD, IS700 - BLK (All other models) 15 5412045A 1 PLATE, HEAT SHIELD, IS2100, KOH - BLK (Kohler models only) 16 5410486B 1 PLATE, CARB PROTECTOR - RED 17 5410483B 1 WELD, BUMPER - IS700 - RED (All other models) 17 5412035B 1 WELD, BUMPER, IS2100Z, KOH - RED (Kohler models only) 18 5410295A 2 BAR, MOUNT, SEAT BELT, IS700Z - BLK 19-1 ROPS (Call 1-800-933-6175 ex.707 for ROPS service) Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 7
Seat Plate & Floor Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 8
Seat Plate & Floor Group REF NO PART NO. QTY. DESCRIPTION 1 5101374 1 SAFETY WALK, FLOOR REST, 6.00 X 16.00 2 5101333 1 SAFETY WALK, FLOOR PLATE, S50X, 10X16 3 5025394 3 NUT, 3/8-16 HEX NYLOCK FLANGE 4 1670578 1 KNOB-INT THR.312-18 4-ARM 2.12WD 1.06LG 5 5025155 5 WASHER, 5/16 SAE 6 5025011X8 4 BOLT, 5/16-18 X 1 GD5 YZ 7 5025011X6 1 BOLT, 5/16-18 X 3/4 GD5 8 80003675 2 NUT, 5/16-18, HEX, CNTR LK,ZINC PHOS/OIL 9 5025145X10 1 BOLT, 5/16-18 X 1-1/4, CARRIAGE YZ 10 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE 11 5103354 1 SEAT, 2012 12 5025179X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS 13 5025029 2 NUT, #10-24 HEX 14 5025326 1 WASHER,.39 X 2.00 X X.14 15 5025156 3 WASHER, 3/8 SAE 16 5025013X44 2 BOLT, 3/8-16 X 5-1/2 GD5 YZ 17 5025013X48 1 BOLT, 3/8-16 X 6 GD5 YZ 18 5046586 1 SPACER,.38 X.50 X 5.06 19 5100356 1 SPRING,.688 ID X.130 WIRE DIA 4.25 20-1 SWITCH (SEE ELECTRICAL GROUP) 21 5025392 10 NUT, 5/16-18 HEX NYLOCK FLANGE 22 5600709 1 ASSM, SEAT PLATE W/ DECALS, IS2100Z (SV) (5411749B)(Domestic Models Only) 22 5600733 1 ASSM, SEAT PLATE W/ DECALS, IS2100Z EXP (SV) (5411749B)(Export Models Only) 23 5410583A 1 WELD, SEAT SWITCH, IS700 - BLK 24 5410762B 1 PLATE, FLOOR, REMOVABLE, IS2000 - RED 25 5410763B 1 PLATE, FRONT FLOOR, IS2000 - RED 26 197546 10 MNT, VBRTN, RBBR 27 5411984A 1 GUARD, DEBRIS, IS2100Z - BLK 28 5025010X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ 29 5025154 3 WASHER, 1/4 SAE 30 5025126 3 NUT, 1/4-20 HEX SERR. FLANGE Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 9
Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 10
Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION 1 5103178 1 TANK, FUEL, IS2000 & IS3100 - LH 2 5103177 1 TANK, FUEL, IS2000 & IS3100 - RH 3 5103005 2 FUEL CAP, 3-1/2", MANAGED VENT OUT, 12" 4 5401095B 2 BADGE, IS2000 - IS3000 - RED 5 5025386 8 SCREW, #10-24 X 3/8 ALLEN BHBZ 6 5025011X6 8 BOLT, 5/16-18 X 3/4 GD5 7 5025170 8 WASHER, 5/16 LOCK YZ 8 5025292 8 WASHER, 5/16 F436 FLAT 9 5022917 2 GAUGE, FUEL, 12 (SV) 10 5022917X1 2 GROMMET, FUEL GAUGE (SV) Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 11
Fuel Supply Hose, Tank Replacement Parts, and EVAP Canister Group - S/N : 2016816349 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 12
Fuel Supply Hose, Tank Replacement Parts, and EVAP Canister Group - S/N : 2016816349 REF NO PART NO. QTY. DESCRIPTION 1 5020835 6 CLAMP, HOSE, EXTERNAL, 1/2 - RED 2 5050831X9 1 HOSE, 1/4" FUEL, 9.00" 3 5050831X27 1 HOSE, 1/4" FUEL, 27.00" 4 5023359 1 VALVE, FUEL SHUT-OFF, 12773 5 5050831X17P5 1 HOSE, 1/4" FUEL, 17.50" (Briggs & Stratton 49R977) 6 313036 2 CNSTR, CARB, 6 GAL 7 5103055 4 CLAMP, 3" ID, CUSHIONED, STAINLESS 8 5025299X6 4 SCREW,1/4-20X3/4, ZINC PHOS & OIL 9 5025391 4 NUT, 1/4-20 HEX NYLOCK FLANGE 10 5103062 1 FITTING, 3/16" TEE, BARB TYPE, HDPE 11 7700552X10P5 2 HOSE, VAPOR, 5MM ID, 10.50 LG 12 7700552X18 1 HOSE, VAPOR, 5MM ID, 18.00 LG 13 7700552X4P5 1 HOSE, VAPOR, 5MM ID, 4.50 LG 14 7700552X33 1 HOSE, VAPOR, 5MM ID, 33.00 LG (Kawasaki & Briggs & Stratton 49R977) 15 5411958A 1 PLATE, MOUNT, CANISTER, IS2100Z - BLK 16 5025011X6 2 BOLT, 5/16-18 X 3/4 GD5 17 5025155 2 WASHER, 5/16 SAE 18 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE 19 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 20 5021029 3 TIE, SELF-LOCKING, 12" 21 5050831X14 1 HOSE, 1/4" FUEL, 14.00" (Kawasaki & Kohler EFI) 22 5050831X10 1 HOSE, 1/4" FUEL, 10.00" (Briggs & Stratton 543777) 23 7700552X20P5 1 HOSE, VAPOR, 5MM ID, 20.50 LG (Briggs & Stratton 543777) 24 7700552X21P5 1 HOSE, VAPOR, 5MM ID, 21.50 LG (Kohler EFI) 25 7104638 2 REMOTE, VENT ASSEMBLY, NO VALVE (SV) 26 209043 2 GROMMET (SV) 27 1752800 2 DUST FILTER, CANISTER (SV) 28 5021178X3 2 FUEL FILTER (SV) 29 5103790X5 2 FUEL FILTER, 29HP KOH, EFI, 25 050 42 (SV) 30 1726400 2 BUSHING-FUEL TANK RED RUBBER (SV) 31 5101144 2 HOSE ASSEMBLY (SV) Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 13
Fuel Supply Hose, Tank Replacement Parts, and EVAP Group - S/N : 2016816350 & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 14
Fuel Supply Hose, Tank Replacement Parts, and EVAP Group - S/N : 2016816350 & Above REF NO PART NO. QTY. DESCRIPTION 1 5020835 6 CLAMP, HOSE, EXTERNAL, 1/2 - RED 2 5050831X11 1 HOSE, 1/4" FUEL, 11.00" 3 5050831X27 1 HOSE, 1/4" FUEL, 27.00" 4 5050831X19P5 1 HOSE, 1/4" FUEL, 19.50" (Briggs & Stratton 49R977) 5 5023358 1 VALVE, FUEL SHUT-OFF, 11772 6 5103062 2 FITTING, 3/16" TEE, BARB TYPE, HDPE 7 7700552X15P5 1 HOSE, VAPOR, 5MM ID, 15.50 LG 8 7700552X23 1 HOSE, VAPOR, 5MM ID, 23.00 LG (QTY:2 ON MODELS WITH KOHLER ENGINES) 9 7700552X32 1 HOSE, VAPOR, 5MM ID, 32.00 LG (ON MODELS WITH KAWASAKI ENGINES) 10 7700552X6 2 HOSE, VAPOR, 5MM ID, 6.00 LG 11 5412704 1 BRACKET, FUEL VALVE, IS2100 12 5025011X6 2 BOLT, 5/16-18 X 3/4 GD5 13 5025155 2 WASHER, 5/16 SAE 14 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE 15 5021029 4 TIE, SELF-LOCKING, 12" 16 5050831X24 1 HOSE, 1/4" FUEL, 24.00" (Kohler EFI) 17 5050831X12 1 HOSE, 1/4" FUEL, 12.00" (Kawasaki) 18 7700552X16 1 HOSE, VAPOR, 5MM ID, 16.00 LG (Briggs & Stratton 543777) 19 7700552X13P5 1 HOSE, VAPOR, 5MM ID, 13.50 LG (Briggs & Stratton 49R977) 20 7104638 2 REMOTE, VENT ASSEMBLY, NO VALVE (SV) 21 209043 2 GROMMET (SV) 22 5021178X3 2 FUEL FILTER (SV) 23 5103790X5 2 FUEL FILTER, 29HP KOH, EFI, 25 050 42 (SV) 24 794079 1 FILTER, FUEL 25 1726400 2 BUSHING-FUEL TANK RED RUBBER (SV) 26 5101144 2 HOSE ASSEMBLY (SV) 27 5050831X10 1 HOSE, 1/4" FUEL, 10.00" (Briggs & Stratton 543777) Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 15
Instrument Control Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 16
Instrument Control Panel Group REF NO PART NO. QTY. DESCRIPTION 1 5021603 2 FUSE, ATO, 20 AMP 2 5022805 1 COVER, VINYL FUSEBLOCK 3 5021518 1 FUSE BLOCK 4 5025299X4 3 SCREW,ALLEN HEAD 1/4-20X.500 ZINC PHOS 5 1709188 1 PLUG,.820X1.44 HOLE, BLACK PLASTIC 6 5022180 1 SWITCH, BLADE ENGAGEMENT 7 5020927 1 SWITCH, IGNITION, 6 POST 8 -- 1 * HOUR METER, ASSEMBLY (5409263) 9 5046501 1 CABLE, CHOKE CONTROL, 47 (Kawasaki and Briggs & Stratton 49R977 Engines) 10 5047779 1 CABLE, CHOKE CONTROL, 51 (Z) (Briggs & Stratton 543777 Engines Only) 11 5025179X6 2 SCREW, #10-24 X 3/4 ROUND PHILLIPS 12 5411933A 1 PANEL, CONTROL, IS2100Z - BLK (Carbuerated models only) 13 5022222 1 RING, SWITCH RETAINER 14 5101073 1 CABLE, THROTTLE, 42" (All other models) 15 5101076 1 CABLE, THROTTLE, 47" (Briggs & Stratton 543777 Engines Only) 16 5101537 1 LEVER, THROTTLE CONTROL, HEAVY-DUTY 17 5022269 1 O-RING, 7/8 ID X 1/16 W 18 5025271 2 NUT, #10-24 HEX NYLON LOCK 19 5025035 1 NUT, 3/8-24 HEX 20 5046360X1 1 KNOB, THROTTLE CONTROL (SV) 21 5022789 1 KEY, IGNITION MOLDED SET (SV) 22 5022790 1 COVER, PLASTIC, SNAP ON (SV) 23 5022791 1 NUT, PLASTIC (SV) 24 5101935 1 FUSE, ATO, 15 AMP 25 5412044A 1 PANEL, CONTROL, IS2100Z - BLK (EFI models only) 26 5103809 1 LIGHT, INDICATOR, KOHLER 29HP (EFI models only) Footnotes * When replacing this hour meter, please call our service department at 1-800-933-6175 ext. 709 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 17
Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 18
Engine & PTO Group REF NO PART NO. QTY. DESCRIPTION 1-1 ENGINE, KAWA, FX801V (Kawasaki Models Only) 2 5100926 1 SPACER, 1.13 X 1.75 X 1.35, CZ 3 5101124 1 MUFFLER, 27 HP KAWASAKI (Kawasaki Models Only) 4 5100084 1 CLUTCH,5218-221, WARNER 5 5102866 1 BOLT, CRANKSHAFT, 7/16-20 X 3, GD8 6 5103944 1 GROMMET, 7/8"ID, 1/4" THICK STK 7 5104348 1 EXTENSION, TAILPIPE, 3" - BLACK (Kawasaki and B&S Commercial Turf Models Only) 8 5048681 1 HOSE, OIL DRAIN 9 5021682 1 PULLEY, 4.75 OD X 1-1/8 BORE, BC-48 10 5050407X10 1 KEY, 1/4 SQ X 1-1/4 11 5046904 1 SPACER, 1.13 X 1.75 X.25 12 5410367A 1 ANCHOR, CLUTCH, IS600-IS700 - BLK 13 5043636 1 CLUTCH ANCHOR PAD 14 5044617 4 WASHER,.34 X 1.25 X 10 GA 15 5025155 4 WASHER, 5/16 SAE (Qty: 2 Kawasaki Models Only) 16 5025011X8 4 BOLT, 5/16-18 X 1 GD5 YZ 17 5025392 10 NUT, 5/16-18 HEX NYLOCK FLANGE (Qty: 8 Kawasaki Models Only) 18 5025055X18 1 BOLT, 5/16-18 X 2-1/4 GD5 TFL, ZN 19 5025139 1 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) 20 5025585 2 BELLEVILLE WASHER 1.1875 X.442 X.089 21 5046446 2 SPACER,.39 X 1.00 X.80, CZ (Kawasaki Models Only) 22 5021500 1 CLAMP, VINYL INSULATED 23 5025154 1 WASHER, 1/4 SAE 24 5025010X6 1 BOLT, 1/4-20 X 3/4 GD5 YZ 25 5025126 1 NUT, 1/4-20 HEX SERR. FLANGE 26 5022234 1 ADAPTER-OIL DRAIN (Kawasaki Models Only) 27 5025292 2 WASHER, 5/16 F436 FLAT (Kawasaki Models Only) 28 5025011X14 4 BOLT, 5/16-18 X 1-3/4 GD5 YZ (Qty: 2 Kawasaki & B&S EFI Models Only) 29 5025532 4 BOLT, 3/8-16 X 1-1/4, SF, PLT W/PATCH (Kawasaki Models Only) 30 5025470 2 SCREW,SELF-TAP,#8-32 X 3/8,WASH HEX, CZ (Kawasaki and B&S Commercial Turf Models Only) 31-1 ENGINE, B&S, VANGUARD (Briggs & Stratton 49R977 Only) 32 593249 1 MUFFLER, RIGHT OUTLET ASSY (Briggs & Stratton 49R977 Only) 33 5025188 4 WASHER, 5/16 INT. TOOTH LOCK (Briggs & Stratton 49R977 Only) 34-1 ENGINE, KOHLER, ECV749 35 5104147 1 SPACER, 1.13 X 1.75 X 1.35, CZ (Kohler Models Only) 36-1 MUFFLER (see Engine Service Parts) (Kohler Models Only) 37-1 ENGINE, B&S, 543777 (Briggs & Stratton 543777 Only) 38 5100366 1 METRIC ADAPTER, M14-1.5" TO 3/8 NPTF (Briggs & Stratton 543777 Only) 39 843906X1 1 MUFFLER, ASSY, SERVICE PART (Briggs & Stratton 543777 Only) 40-1 ENGINE, BRIGGS & STRATTON EFI, 49E877 (Briggs & Stratton 49E877 Only)(Muffler available through engine manufacturer) Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 19
Engine Service Parts - Briggs & Stratton Vanguard Big Block NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 20
Engine Service Parts - Briggs & Stratton Vanguard Big Block REF NO PART NO. QTY. DESCRIPTION 1 809218 1 5" AIR CLEANER ASSEMBLY (809670) 2 821136 1 AIR FILTER - INNER 3 841497 1 AIR FILTER - OUTER 4 842474 1 CAP - AIR CLEANER 5 842473 1 RUBBER DUST CAP 6 809907 1 CAP - A/C RAIN 7 809878 1 BRACKET - AIR CLEANER 8 809905 1 HOSE 9 807376 2 CLAMP - HOSE 10 842921 1 OIL FILTER Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 21
Engine Service Parts - Kawasaki (FX651V - FX1000V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22
Engine Service Parts - Kawasaki (FX651V - FX1000V) REF NO PART NO. QTY. DESCRIPTION 1 5102126X1 1 AIR FILTER ASSEMBLY,22,24&26HP KAWASAKI (11010-7028) 2 5102126X4 1 AIR FILTER,SECOND,FX651V THRU FX999 ENG (11013-7045) 3 5102126X3 1 AIR FILTER,PRIMARY,FX 651,852, & 999 ENG (11013-7044) 4 5102126X2 1 CASE, AIR FILTER, 22, 24 & 26HP KAWASAKI (11011-7056) 5 5102126X8 1 DUST VALVE,AIR FILTR,22,24&26HP KAWASAKI (11065-7031) 6 5023143 1 CAP, RAIN (11065-7025) 7 5102126X5 1 BRKT,AIR FILTER,22,24&26HP KAV, OUTER (11055-7011-9H) 8 5102126X6 1 BRKT,AIR FILTER,22,24&26HP KAV, INNER (11055-7012-9H) 9 5102126X9 1 BREATHER TUBE, AIR FILTR,22,24&26HP KAWA (92192-7146) 10 5102126X10 1 AIR INLET TUBE,AIR FILTR,22,24&26HP KAWA (92192-7147) 11 5100256 3 CLAMP (92171-7010) 12 5102278X1 1 FILTER,OIL,KAWA FS,FX651,700,FR 603 & 726CC ENG (49065-7007) 12 5021334X1 1 FILTER,OIL,KAWA FX751,801,851,921,100 (49065-7010) FOR KAWASAKI MODELS FX751 & LARGER Footnotes 23
Engine Service Parts - Kohler ECV749 EFI NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24
Engine Service Parts - Kohler ECV749 EFI REF NO PART NO. QTY. DESCRIPTION 1 841238 1 ELEMENT ASSEMBLY, INTERNAL (SV) 2 841237 1 ELEMENT ASSEMBLY, EXTERNAL (SV) 3 5103790X4 1 OIL FILTER, KOH, EFI, 25 050 44 (SV) 4 5103790X3 1 OXYGEN SENSOR, KOHLER (SV) 5 5103790X2 1 MUFFLER KIT, KOHLER (ALSO AVAILABLE THROUGH KOHLER. KOHLER P/N: 24 786 29-S) (SV) 6 5103790X1 1 MUFFLER, KOHLER, OIL FILTER SIDE (SV) Footnotes 25
Transaxle Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 26
Transaxle Drive Group REF NO PART NO. QTY. DESCRIPTION 1 5101794 1 PULLEY, IDLER, 5" OD, 1"FACE, 5.75 FL 2 5103907 1 BELT, B-SEC, 123"EL, ARAMID, WRPD 3 5102093 1 PULLEY-IDLER-V, 5.83OB,.38ID,.94W, STL 4 5101162 1 SPACER,.52 X 1.00 X.56, CZ 5 5103789 1 PULLEY, C-SEC, V-IDLER, 6.25"ODX3/8ID 6 5103262 2 SPACER, IDLER ARM, 1/2, PM 7 5103812 1 SPACER,.52 X.84 X 1.53, PM 8 5100632 1 SPRING-EXT, 1.25OD X 9.3LG X.142WR, BLK (Coil-to-coil measurement: 6-3/4") 9 5101103 1 SHIELD, PULLEY BEARING, CZ 10 5103787 2 SHIELD, BEARING PULLEY, 3/8ID, CZ 11-1 IF UNIT IS NOT ALREADY UPDATED, USE KIT # 5600763 (S/N: 2016777877 & Below) 12 7078243 2 BEARING, BALL, AXLE 13 5025017X40 1 BOLT-1/2-13 X 5 GD5 YZ 14 5025394 3 NUT, 3/8-16 HEX NYLOCK FLANGE 15 5023497 1 EYE BOLT, 3/8-16 X 5, 2.88THRD (5021812) 16 5025128 1 NUT, 3/8-16 HEX SERRATED FLANGE 17 5044960 2 SPACER,.39 X 1.00 X.25 18 5025013X22 1 BOLT, 3/8-16 X 2-3/4 GD5 YZ 19 5025293 1 WASHER, 3/8 GD.9 FLAT 20 5046860 1 SPACER,.39 X 1.00 X.50, CZ 21 5025165 1 WASHER-3/8 FENDER 22 5025013X18 1 BOLT, 3/8-16 X 2-1/4 GD5 YZ 23 5025396 1 NUT, 1/2-13 HEX NYLOCK FLANGE 24 5412787A 1 WELD, IDLER ARM, PUMP DRIVE, 6.38 - BLK (S/N: 2016777878 & Above) Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 27
Motion Control - Control System NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 28
Motion Control - Control System REF NO PART NO. QTY. DESCRIPTION 1 5410271A 2 PLATE, CONTROL SYSTEM LOCK - BLK 2 5103704 2 PAD,.77 X 3.50 X.25, POLYURETHANE 3 5101135 2 ROD, HYDRO LINKAGE 4 5411301A 2 PLATE, CONTROL MOUNT - BLK 5 5021146 4 BALL JOINT, 5/16-24, FEMALE 6 5025011X10 10 BOLT, 5/16-18 X 1-1/4 GD5 YZ 7 5025100 4 NUT, 3/8-16 HEX SIDE LOCK 8 5022628 4 BALL JOINT, 5/16-24, LH FEMALE 9 5025392 6 NUT, 5/16-18 HEX NYLOCK FLANGE 10 5102255 2 ROD, HYDRO LINKAGE, 14.63 11 5102599 2 SPACER,.33 X.63 X 1.25, CZ 12 5025011X20 2 BOLT, 5/16-18 X 2-1/2 GD5 YZ 13 5025013X20 2 BOLT, 3/8-16 X 2-1/2 GD5 YZ 14 5025146X12 2 BOLT, 3/8-16 X 1-1/2, CARRIAGE, GD5, CZ 15 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 16 5046860 2 SPACER,.39 X 1.00 X.50, CZ 17 5103718 2 PIVOT, CONTROL SYSTEM 18 5025165 2 WASHER-3/8 FENDER 19 5103676 2 SPACER,.39 X.55 X.38, CZ 20 5102003 4 BEARING,.375" ID X.875" OD X.341" THK 21 5103784 4 WAVE WASHER, 1/2"ID X 087"OD X.01 THK. 22 5103672 4 PAD, CONTROL SYSTEM 23 5410268 2 PLATE, CONTROL SYSTEM ARM - HT 24 5411375A 2 LINK, CONTROL SYSTEM ARM, IS2100 - BLK 25 5025356 4 BOLT, 3/8-16 X 3/8, 1/2 SHOULDER 26 5103705 2 SPACER,.39 X.75 X.69, CZ 27 5025033 4 NUT, 5/16-24 HEX 28 5023212 4 NUT, 5/16-24 HEX, LH Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 29
Motion Control - Handles & Dampeners NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 30
Motion Control - Handles & Dampeners REF NO PART NO. QTY. DESCRIPTION 1 5411452A 1 PLATE, NEUTRAL LOCK, RH - BLK 2 5411451A 1 PLATE, NEUTRAL LOCK, LH - BLK 3 5409984A 2 BRACKET, SWITCH MOUNT - BLK 4 5025155 12 WASHER, 5/16 SAE 5 5401248 2 GUARD, RUBBER MOTION CONTROL 6 5025431 4 PUSH RIVET (TREE TYPE), BLACK 7 1930591 4 SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK 8 80003579 4 BOLT,1/4-20X.75,GR5,RH SH SQ NK,ZNC/CLR 9 5025391 4 NUT, 1/4-20 HEX NYLOCK FLANGE 10 5025011X6 6 BOLT, 5/16-18 X 3/4 GD5 11 5025327 4 BOLT, 3/8-16 X 1-1/4 SHCS 12 5025096 8 NUT, 3/8-16 HEX NYLON LOCK 13 5025139 4 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) 14 5025127 8 NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) 15 5023212 4 NUT, 5/16-24 HEX, LH 16 5025055X10 4 BOLT, 5/16-18 X 1.25" GD 5 TFL 17 5025055X14 2 BOLT- 5/16-18 X 1-3/4 GD5 TFL 18 5025392 12 NUT, 5/16-18 HEX NYLOCK FLANGE 19 5025013X14 4 BOLT, 3/8-16 X 1-3/4 GD5 20 5025013X6 6 BOLT, 3/8-16 X 3/4 GD5 YZ 21 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 22 5023260 2 BUSHING, FLANGE 3/8ID X 7/8 LONG 23 5025210 2 PIN, HAIR,.0915 X 1-7/8 24 5022645 2 SPRING, REVERSE RETURN 25 5025015X8 2 BOLT, 7/16-14 X 1 GD5 26 5025125 2 NUT, 7/16-14 HEX NYLON LOCK 27 5010546 2 COLLAR, 3/8 SET 28 5100947 2 ROD, NEUTRAL RETURN, CZ 29 5100942 2 BUSHING, FLANGED.375 X.630 X 2.00 30 5101307 4 10MM BALL STUD, 5/16-18 X 3/4 THDS 31 5022068 2 GRIP, FOAM, 3/4 ID, 16 LONG 32 5047004A 2 MOUNT, CONTROL ARM - BLK 33 5400636A 1 WELD, HANDLE MOTION CONTROL LH - BLK 34 5400637A 1 WELD, HANDLE MOTION CONTROL RH - BLK 35 5100940 2 DAMPENER, CONTROL,#(P6709/P3610) 36 5025033 4 NUT, 5/16-24 HEX 37 5021499 2 BEARING, FLANGE 38 5021098 2 BEARING, BRONZE FLANGE, 3/4 39 5411446A 1 WELD, CONTROL SHAFT, LH - BLK 40 5411445A 1 WELD, CONTROL SHAFT, RH - BLK Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 31
Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 32
Hydraulic Group REF NO PART NO. QTY. DESCRIPTION 1 5103963 1 ZT-5400, LONG AXLE, RH, 1015-1057R (61" Models Only) 2 5102871 1 TRANSAXLE, ZT5400, RH (52" Models Only) 3 5103964 1 ZT-5400, LONG AXLE, LH, 1015-1057L (61" Models Only) 4 5102870 1 TRANSAXLE, ZT5400, LH (52" Models Only) 5 5101998 2 HYDRO TANK, HYDRO-GEAR 71938, 1 LITER 6 5025535 8 BOLT, 1/2-13 X 1-1/4, SF, PLT W/PATCH 7 5021164 8 CLAMP, #10 HOSE, STAINLESS 8 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE 9 5025011X8 4 BOLT, 5/16-18 X 1 GD5 YZ 10 5025155 4 WASHER, 5/16 SAE 11 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE 12 5025010X8 2 BOLT, 1/4-20 X 1, GD5 13 5023119 2 FITTING, 90 DEG, 5/8 14 5102873 2 PULLEY, ZT5400 (53179) 15 5102874 2 FAN, ZT5400 16 5102914 2 WASHER, ZT5400, SLOTTED 17 5102916 2 NUT, ZT5400 18 5102917 2 SPACER, ANTI ROTATE, ZT5400 19 5103923 2 FITTING, 45, 5/8 TUBE TO 7/8-14 O-RING 20 5411349A 1 PLATE, TANK MOUNT - BLK 21 5025154 2 WASHER, 1/4 SAE 22 5050933X3 1 HOSE, 5/8, PUSH-LOCK, 3.00 23 5050933X2P5 1 HOSE, 5/8, PUSH-LOCK, 2.50 24 5050933X22 1 HOSE, 5/8, PUSH-LOCK, 22.00 25 5050933X19 1 HOSE, 5/8, PUSH-LOCK, 19.00 Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 33
Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 34
Parking Brake Group REF NO PART NO. QTY. DESCRIPTION 1 5021098 2 BEARING, BRONZE FLANGE, 3/4 2-2 REPLACE WITH 5600817 - BRAKE CABLE REPLACEMENT KIT (S/N: 2016816716 & Below) 3 5025045 2 NUT, 5/16-24 HEX NYLON LOCK 4 5025155 2 WASHER, 5/16 SAE 5 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 6 5042134 2 SPACER,.32 X.75 X 1.06, PM 7 5100385 2 SPRING, COMP. 1/2 ID X.140 WIRE X 3.25 8 5101038 1 GRIP, FOAM, 3/4 ID X 6 X.187 9 5025011X14 4 BOLT, 5/16-18 X 1-3/4 GD5 YZ 10 5025013X6 4 BOLT, 3/8-16 X 3/4 GD5 YZ 11 5025033 2 NUT, 5/16-24 HEX (S/N: 2016816716 & Below) 12 5025127 2 NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) 13 5025011X10 3 BOLT, 5/16-18 X 1-1/4 GD5 YZ 14 5411384A 1 WELD, BRAKE SHAFT - BLK 15 5411363A 2 LINK, BRAKE LOCK - BLK 16 5025337 2 WASHER, 5/16 USS 17 5025392 8 NUT, 5/16-18 HEX NYLOCK FLANGE 18 5020047 2 COLLAR, 5/16 SET 19-2 REPLACE WITH 5600817 - BRAKE CABLE REPLACEMENT KIT (S/N: 2016488161 & Below) 20 5102463 2 SPACER,.33 X.50 X.25, CZ 21-1 SWITCH (SEE ELECTRICAL GROUP) 22 5025011X12 2 BOLT, 5/16-18 X 1-1/2 GD5 YZ 23 5103767 2 SPACER,.33 X.625 X.360, CZ (S/N: 2016488161 & Below) 24 80003675 4 NUT, 5/16-18, HEX, CNTR LK,ZINC PHOS/OIL 25 5103969 2 SPRING, EXTENSION,.521 X 4.12, BLACK 26 5104316 2 CLEVIS, 5/16-24, PL, SHORT (S/N: 2016488162-2016816716) 27 5025011X14 2 BOLT, 5/16-18 X 1-3/4 GD5 CZ (S/N: 2016488162-2016816716) 28 5025127 2 NUT, 5/16-18 HEX SERRATED FLANGE (SMALL) (S/N: 2016488162-2016816716) 29 5104235 2 CABLE, PARKING BRAKE, 32" (S/N: 2016816717 & Above) 30 5025139 2 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE) (S/N: 2016816717 & Above) Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 35
Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 36
Rear Suspension Group REF NO PART NO. QTY. DESCRIPTION 1 5025013X16 2 BOLT, 3/8-16 X 2 GD5 YZ 2 5025013X28 2 BOLT, 3/8-16 X 3-1/2 GD5 CZ 3 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 4 5025396 2 NUT, 1/2-13 HEX NYLOCK FLANGE 5 5025488X52 2 BOLT, 1/2-13 X 6-1/2 GD8, YZ 6 5025158 2 WASHER, 1/2 SAE 7 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE 8 5102701 2 SPACER,.34 X 1.54 X.25, PL 9 5025594 2 SCREW, 5/16-18X1, PHILLIPS HD. BZ 10 5100194 2 SPACER,.52 X 1.00 X 5.00 11 5103427 2 SPACER,.39 X 1.00 X 1.25, CZ 12 5025165 6 WASHER-3/8 FENDER 13 5020095 2 GREASE FITTING, 1/4-28 STRAIGHT 14 5021541 4 BUSHING, FLANGE 15 5104060 2 SHOCK / SPRING ASSEMBLY, OE22376 16 5411146B 1 WELD, TRANSMISSION CARRIAGE, IS2100 -RED Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 37
Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 38
Deck Lift Group REF NO PART NO. QTY. DESCRIPTION 1 5045178 4 SPACER,.52 X 1.00 X.75, CZ 2 5025440 4 WASHER, 1/2" GD9 YZ 3 5025203X6 2 PIN, COTTER, 1/8 X 3/4 (Qty: 1 on 52" Models) 4 5025017X28 2 BOLT, 1/2-13 X 3-1/2 GD5 YZ 5 5025056 4 NUT, 1/2-13 HEX NYLON LOCK 6 5025017X20 2 BOLT, 1/2-13 X 2-1/2 GD5 YZ 7 5025017X14 2 BOLT, 1/2-13 X 1-3/4 GD5 YZ 8 5025089 8 NUT, 1/2-20 HEX JAM 9 5023356 4 BUSHING, 1.00X1.13X.75, PLA 10 5100380 2 ADJUSTER, DECK HANGER (Qty: 1 on 52" Models) 11 5100548 6 WASHER,.390 X 1.50 X.109, YZ 12 5100634 4 PIVOT BLOCK, PLASTIC 13 5104004 2 ROD, 1/2-20 X 24.50 14 5103758 2 ROD, DECK LIFT, 19.25, CZ 15 5103703 2 ROD, SUSPENSION LINK, IS700, CZ 16 5100520 2 SPACER,.52 X 1.00 X.22, CZ 17 5061569A 1 PEDAL, FOOT - BLK 18 5104262 1 RUBBER, FOOT PEDAL 19 5044673 1 SPACER,.52 X 1.00 X.88, CZ 20 5025158 6 WASHER, 1/2 SAE 21 5025017X22 1 BOLT, 1/2-13 X 2-3/4 GD5 YZ 22 5025396 1 NUT, 1/2-13 HEX NYLOCK FLANGE 23 5025013X10 2 BOLT, 3/8-16 X 1-1/4 GD5 24 5025394 6 NUT, 3/8-16 HEX NYLOCK FLANGE 25 5025443 6 BOLT, 3/8-16 X 3/4, PLT W/PATCH 26 5020095 2 GREASE FITTING, 1/4-28 STRAIGHT 27 5020441 4 COLLAR, 5/8 SPLIT 28 5010213 1 SPRING-EXT,.740 ODX2.025LGX.072WR, BLK 29 5021811 2 EYE BOLT, 3/8-16 X 8, 3THRD, 1EYE, CZ (Qty: 1 on 52" Models) 30 5021880 1 GRIP, FOAM,.475 X 4.35 X.095 31 5023355 2 SPRING-EXT, 1.00 ODX13.25LGX.177WR, BLK (Qty: 1 on 52" Models) 32 5023498 1 PIN, HITCH, 1/2 X 2.00 OAL, YP 33 5025288 2 WASHER, 1/4 FENDER 34 5025010X5 2 BOLT-1/4-20 X 5/8 GD5 YZ 35 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE 36 5025212X4 1 PIN, CLEVIS, 1/4 X 1/2, PLATED 37 5025156 8 WASHER, 3/8 SAE 38 5025013X22 4 BOLT, 3/8-16 X 2-3/4 GD5 YZ 39 1702779 8 JOINT-BALL.500-20 THD.500ID, CLR ZINC 40 5410317A 1 WELD, ROD DECK LIFT, IS700 - BLK 41 5410315A 1 WELD, DECK HEIGHT LINK, IS700 - BLK Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 39
Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 40
Deck Lift Group REF NO PART NO. QTY. DESCRIPTION 42 5403925A 2 PLATE, PIVOT BLOCK SUPPORT - BLK 43 5410897B 1 WELD, DECK LIFT SHAFT - RED 44 5411634B 2 MOUNT, SPRING, DECK LIFT - RED (Qty: 1 on 52" Models) 45 5401661B 1 WELD, DECK LIFT LEVER, LH - RED 46 5401671A 1 WELD, DECK LIFT LEVER, LH - BLK 47 5401664A 1 WELD, REAR LIFT - LH - BLK 48 5023343 8 BUSHING, 1.00 X 1.13 X 1.38, PLASTIC 49 5401662B 1 WELD, DECK LIFT LEVER, RH - RED 50 5401672A 1 WELD, DECK LIFT LEVER, RH - BLK 51 5401665A 1 WELD, REAR LIFT - RH - BLK 52 5025034 2 NUT, 3/8-16 HEX (Qty: 1 on 52" Models) 53 5025096 2 NUT, 3/8-16 HEX NYLON LOCK (Qty: 1 on 52" Models) 54 5020929 1 SHIM, 1.0 X 1.5 X 0.125 (52" Models Only) Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 41
Transaxle SERVICE Parts NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 42
Transaxle SERVICE Parts REF NO PART NO. QTY. DESCRIPTION 114 5101987X5 1 Axle Cap (SV) 150 5101987X2 1 Kit, Filter (SV) 180 5101987X3 1 Kit, Fan/Pulley (SV) 200 5101987X4 1 Kit, Seal (SV) Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 43
Wheel & Tire Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 44
Wheel & Tire Group REF NO PART NO. QTY. DESCRIPTION 1 5023136 2 TIRE ASSY, 13 X 6.5 SILVER (61" Models Only) 2 5022631S 2 TIRE, CASTER, 13 X 5.00-6 (52" Models Only) 3 5022577 2 TIRE, FRONT, 13 X 6.5 X 6 (SV) (61" Models Only) 4 5022029X1 2 TIRE, 13 X 5.0 X 6 (52" Models Only) 5 5023136X1 2 WHEEL ASSEMBLY, FOR 13 X 6.5 X 6 TIRES (INCLUDES BEARING AND SEALS) (61" Models Only) 6 5022631SX1 4 WHEEL ASSEMBLY, FOR 13 X 5 X 6 TIRES (INCLUDES BEARING AND SEALS) (52" Models Only) 7 50226311SX2 4 BEARING, TAPERED ROLLER (SV) (2 per tire) 8 5022631SX3 4 GREASE SEAL (SV) (2 per tire) 9 5103649 2 BEARING ADJUSTER, SPACER, 7.062 LG (61" Models Only) 10 5103648 2 BEARING ADJUSTER, SPACER, 6.062 LG (52" Models Only) 11 5103650 2 NUT, BEARING ADJUSTER, AXLE 12 5103594 4 DEBRIS, COVER, CASTER WHEELS 13 5025158 2 WASHER, 1/2 SAE 14 5025017X64 2 BOLT, 1/2-13 X 8 GD5 YZ (52" Models Only) 14 5025017X72 2 BOLT, 1/2-13 X 9 GD5 YZ (61" Models Only) 15 5025396 2 NUT, 1/2-13 HEX NYLOCK FLANGE 16 5022631SX4 2 BEARING, RACE (SV) (Not illustrated) 17 5020601 10 NUT, 1/2-20, FOR WHEEL BOLT SILVER 18 5103920 2 TIRE ASSM, 23 X 10.5-12, TURF SMART (61" Models Only) 19 5103887 2 TIRE/WHEEL ASM, 23X9.5-12, TURF SMART (52" Models Only) 20 5103920X2 2 TIRE, 23 X 10.5-12NHS, TURF SMART (SV) (61" Models Only) 21 5103887X2 2 TIRE, 23 X 9.5-12NHS, TURF SMART (SV) (52" Models Only) 22 5103920X1 2 WHEEL, 12 X 8.5, 5/4.5, 1.3 OFFSET (SV) (61" Models Only) 23 5103887X1 2 WHEEL, 12 X 7, 5/4.5, 1.13 OFFSET (SV) (52" Models Only) Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 45
Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 46
Decal Group - Brand & Model REF NO PART NO. QTY. DESCRIPTION 1 5100340 1 DECAL, FERRIS, FRONT, 6.75 X 4.25 2 5104042 1 DECAL, LH BADGE, IS2100 3 5104041 1 DECAL, RH BADGE, IS2100 4 5022812 1 DECAL, 52 (52" Models Only) 5 5022813 1 DECAL, 61 (61" Models Only) 6 276636 1 LABEL, BRIGGS & STRATTON, LOGO (Briggs & Stratton Powered Models Only) 7 5103799 1 DECAL, FERRIS, 2.23" X 11.39" 8 5102210 1 DECAL, icd CUTTING SYSTEM Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 47
Decal Group - Safety & Operation NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 48
Decal Group - Safety & Operation REF NO PART NO. QTY. DESCRIPTION 1 5103595 1 DECAL, MAIN SAFETY 2 5061245 2 DECAL, PINCH POINT (Qty: 1-52" Models) 3 7101665 2 DECAL, DANGER DO NOT OPERATE W/O DEFLECT 4 5103184 1 DECAL, WARNING, HAND IN BELT, ENG ONLY 5 5103619 1 DECAL, MANUAL AVAIL IN SPANISH 6 5100683 2 DECAL, WARNING, ROLL BAR 7 5102090 1 DECAL, TRANSAXLE RELEASE, S200XT 8 5104132 1 DECAL, FUEL VALVE, IS2100Z (S/N: 2016816349 & Below) 8 5100342 1 DECAL, FUEL VALVE (S/N: 2016816350 & Above) 9 5100280 1 DECAL, THROTTLE CONTROL 10 5104082 1 DECAL, WARNING, FOLDING ROPS 11 5100405 1 DECAL, WARNING, OVERHAND, ROPS 12 5048970 1 DECAL, IGNITION SWITCH 13 5100957 1 DECAL, HYDRAULIC OIL, SAE 20W50 14 5104043 1 DECAL, FUSE LOCATION, IS2100 15 5103720 1 DECAL, CUT HEIGHT, IS700/ZTS700 16 5104175 1 DECAL, BELT & BLADE, IS2100Z (V2) 17 5104083 1 DECAL, CAUTION, FOLDING ROPS Footnotes 49
Decal Group - Safety & Operation (ANSI EXP Models) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 50
Decal Group - Safety & Operation (ANSI EXP Models) REF NO PART NO. QTY. DESCRIPTION 1 5102627 1 DECAL, MAIN SAFETY, ANSI CE 2 5061246 2 DECAL, PINCH POINT, CE (Qty: 1-52" Models) 3 5102420 2 DECAL, DANGER, MOWER DECK, ANSI EXP 4 5102457 1 DECAL, DANGER DISCHARGE ANSI EXPORT 5 5061042 1 DECAL, CE DANGER 6 5100685 2 DECAL, WARNING, ROLLBAR, CE 7 5102090 1 DECAL, TRANSAXLE RELEASE, S200XT 8 5104132 1 DECAL, FUEL VALVE, IS2100Z (S/N: 2016816349 & Below) 8 5100342 1 DECAL, FUEL VALVE (S/N: 2016816350 & Above) 9 5100280 1 DECAL, THROTTLE CONTROL 10 5100536 1 DECAL, SAFETY, CE ROPS 11 5100537 1 DECAL, SAFETY, CE ROPS, OBS 12 5048970 1 DECAL, IGNITION SWITCH 13 5100957 1 DECAL, HYDRAULIC OIL, SAE 20W50 14 5104043 1 DECAL, FUSE LOCATION, IS2100 15 5103720 1 DECAL, CUT HEIGHT, IS700/ZTS700 16 5104175 1 DECAL, BELT & BLADE, IS2100Z (V2) 17 5102628 1 DECAL, PARKING BRAKE SYMBOLS 18 5102456 1 DECAL, FIRE ANSI EXPORT Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 51
61" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 52
61" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION 1 5050878X3 2 CHAIN, 5/16 GD30, 3 LINKS 2 5025201X6 2 PIN, COTTER, 3/32 X 3/4 3 5025013X14 6 BOLT, 3/8-16 X 1-3/4 GD5 4 5025156 12 WASHER, 3/8 SAE 5 5025100 4 NUT, 3/8-16 HEX SIDE LOCK 6 5025128 8 NUT, 3/8-16 HEX SERRATED FLANGE 7 5100375 2 CLEVIS, 5/16-18, 3/8 PIN HOLE, CLR ZINC 8 5025214X9 2 PIN, CLEVIS, 3/8 X 1-1/8, PLATED 9 5025013X16 2 BOLT, 3/8-16 X 2 GD5 YZ 10 5025034 4 NUT, 3/8-16 HEX 11 5025055X14 2 BOLT- 5/16-18 X 1-3/4 GD5 TFL 12 5025032 2 NUT, 5/16-18 HEX 13 5050878X4 2 CHAIN, 5/16" GD30, 4 LINKS Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 53
61" Mower Deck - Housing, Covers, Spindles, & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 54
61" Mower Deck - Housing, Covers, Spindles, & Blades REF NO PART NO. QTY. DESCRIPTION 1 5404834 1 CHUTE, DISCHARGE, BEND RUBBER (SV) 2 5404716A 1 WELD, FRAME, CHUTE, 61 - BLK 3 5408018A 1 SUPPORT, DICHARGE CHUTE, 61/72 - BLK 4 5025394 21 NUT, 3/8-16 HEX NYLOCK FLANGE 5 5025013X12 3 BOLT, 3/8-16 X 1-1/2 GD5 YZ 6 5025045 2 NUT, 5/16-24 HEX NYLON LOCK 7 5061300 1 ROD, MOUNT, CHUTE 61, CZ 8 5400791B 1 GUARD, 61", RH - RED 9 5405484B 1 GUARD, 61 - LH - RED 10 5025392 3 NUT, 5/16-18 HEX NYLOCK FLANGE 11 1930591 1 SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK 12 5025477 3 WASHER, BLADE BOLT, 9/16" F436, CZ 13 5022308 6 BODY CLIP, 5/16-18-7GA MATERIAL 14 5025292 6 WASHER, 5/16 F436 FLAT 15 5025011X6 6 BOLT, 5/16-18 X 3/4 GD5 16 5101755S 3 BLADE SET, SET OF THREE (SV) 17 5025320X14 3 BOLT, 5/8-11 X 1-3/4 GD8 18 5401344A 1 PLATE, DEFLECTOR - BLK 19 5101005 1 SAFETY WALK, 9.75 X 6.00 20 5025390X8 18 BOLT, 3/8-16 X 1, FLANGE, GD 5, CZ 21 5600717 1 DECK SHELL W/ DECALS, 61, IS2100Z (SV) (5411508B)(Domestic Models Only) 21 5600731 1 DECK SHELL W/ DECALS, 61, IS2100Z EXP (SV) (5411508B)(Export Models Only) 22 5100993 3 SPINDLE ASSM, CAST IRON 8.0-6 BOLT 23 5102036 1 FLAP, STRIPER, 61 DECK 24 5405322A 1 PLATE, SUPPORT - BLK 25 5025011X8 6 BOLT, 5/16-18 X 1 GD5 YZ 26 5025392 6 NUT, 5/16-18 HEX NYLOCK FLANGE 27 5025498 2 5/16 PUSH-ON NUT RETAINER, STL, CZ 28 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE 29 5025155 2 WASHER, 5/16 SAE 30 5600289 1 KIT, DISCHARGE CHUTE - RED Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 55
61" Mower Deck - Pulleys, Belt, & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 56
61" Mower Deck - Pulleys, Belt, & Idler Arm REF NO PART NO. QTY. DESCRIPTION 1 5401741A 1 WELD, IDLER ARM (10.50) - BLK 2 5021541 2 BUSHING, FLANGE 3 5045022 1 SPACER,.52 X 1.00 X 3.50 4 5020095 1 GREASE FITTING, 1/4-28 STRAIGHT 5 5050407X10 3 KEY, 1/4 SQ X 1-1/4 6 5103800 3 PULLEY, FLAT IDLER, 6-3/4" 7 5103430 3 IDLER MOUNT 8 5100700 3 PULLEY, 6.93 EOD X 25MM, SPLIT 9 5101103 4 SHIELD, PULLEY BEARING, CZ 10 5102678 1 PULLEY, DEEP V-IDLER, 6.25"OD X 1/2"ID 11 5044609 1 SPACER,.52 X 1.00 X.38, CZ 12 5045178 1 SPACER,.52 X 1.00 X.75, CZ 13 5025150 3 WASHER, 1/2 USS 14 5025017X40 1 BOLT-1/2-13 X 5 GD5 YZ 15 5025017X24 4 BOLT, 1/2-13 X 3 GD5 YZ 16 5025396 5 NUT, 1/2-13 HEX NYLOCK FLANGE 17 5025406 3 WASHER, 3/4 BELLEVILLE 18 5025405 3 NUT, 3/4-16 HEX 19 5023497 1 EYE BOLT, 3/8-16 X 5, 2.88THRD (5021812) 20 5025394 1 NUT, 3/8-16 HEX NYLOCK FLANGE 21 5025034 1 NUT, 3/8-16 HEX 22 5023340 1 SPRING-EXT, 1.04 ODX10.535LGX.148WR, BLK 23 5103616 1 BELT, 5V-SEC, 178.25"EL, ARAMID, WRAP RC Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 57
52" & 61" Mower Deck Group - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 58
52" & 61" Mower Deck Group - Rollers REF NO PART NO. QTY. DESCRIPTION 1 1714760 6 GAUGE WHEEL 2 5046586 2 SPACER,.38 X.50 X 5.06 3 5041931 4 SPACER,.38 X.50 X 1.25 4 5025146X48 1 CARRIAGE BOLT, 3/8-16 X 6" 5 5025440 4 WASHER, 1/2" GD9 YZ 6 5025156 1 WASHER 3/8" SAE 7 5025013X48 1 BOLT, 3/8-16, GD5 8 5025100 4 NUT, 3/8-16 HEX SIDE LOCK 9 5025146X28 2 BOLT, 3/8-16 X 3-1/2, CARRIAGE, GD5, CZ 10 5047027 2 SPACER,.51 X.75 X.56, CZ Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 59
52" & 61" Mower Deck Group - Puller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 60
52" & 61" Mower Deck Group - Puller Bar REF NO PART NO. QTY. DESCRIPTION 1 5025128 4 NUT, 3/8-16 HEX SERRATED FLANGE 2 5025013X8 4 BOLT, 3/8-16 X 1 GD5 YZ 3 5025293 4 WASHER, 3/8 GD.9 FLAT 4 5025281 4 WASHER, 5/8 SAE 5 5025019X16 4 BOLT, 5/8-11 X 2 GD5, CZ 6 5025403 4 NUT,5/8-11 HEX NYLON LOCK 7 5102683 4 BALL JOINT, 5/8-18, MALE 8 5025454 4 NUT, 5/8-18, HEX JAM 9 5411858A 2 WELD, DECK STABILIZER, IS2100Z - BLK Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 5901328 (IS2100ZBV3261 ANSI EXP) 61
52" Mower Deck Group - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 62
52" Mower Deck Group - Hanger Chains REF NO PART NO. QTY. DESCRIPTION 1 5050878X3 2 CHAIN, 5/16 GD30, 3 LINKS 2 5025201X6 2 PIN, COTTER, 3/32 X 3/4 3 5025013X14 6 BOLT, 3/8-16 X 1-3/4 GD5 4 5025156 12 WASHER, 3/8 SAE 5 5025100 4 NUT, 3/8-16 HEX SIDE LOCK 6 5025128 8 NUT, 3/8-16 HEX SERRATED FLANGE 7 5100375 2 CLEVIS, 5/16-18, 3/8 PIN HOLE, CLR ZINC 8 5025214X9 2 PIN, CLEVIS, 3/8 X 1-1/8, PLATED 9 5025013X16 2 BOLT, 3/8-16 X 2 GD5 YZ 10 5025034 4 NUT, 3/8-16 HEX 11 5025055X14 2 BOLT- 5/16-18 X 1-3/4 GD5 TFL 12 5025032 2 NUT, 5/16-18 HEX 13 5050878X6 2 CHAIN, 5/16" GD30, 6 LINKS Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 63
52" Mower Deck Group - Housing, Covers, Spindles and Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 64
52" Mower Deck Group - Housing, Covers, Spindles and Blades REF NO PART NO. QTY. DESCRIPTION 1 5405557A 1 PLATE, DEFLECTOR, 52 DECK - BLK 2 5410404A 1 SUPPORT, DISCHARGE CHUTE, 52 - BLK 3 5410498A 1 WELD, FRAME, CHUTE, 52 - BLK 4 5405604B 1 GUARD, 52 DECK, IS2000, RH - RED 5 5401605B 1 GUARD, 52" DECK, IS2000 - LH - RED 6 5410575 1 CHUTE, DISCHARGE, RUBBER, 29.00, 4 HOLE, BENT 7 5405238A 1 PLATE, SUPPORT - BLK 8 5102015 1 FLAP, STRIPER, 52 DECK 9 5025498 2 5/16 PUSH-ON NUT RETAINER, STL, CZ 10 5025013X12 3 BOLT, 3/8-16 X 1-1/2 GD5 YZ 11 5025394 3 NUT, 3/8-16 HEX NYLOCK FLANGE 12 1930591 1 SCREW-HEX WZ LOCK FLNG 5/16-18X0.750BLK 13 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE 14 5025392 21 NUT, 5/16-18 HEX NYLOCK FLANGE 15 5025155 14 WASHER, 5/16" SAE 16 5025011X6 6 BOLT, 5/16-18 X 3/4 GD5 17 5025011X8 6 BOLT, 5/16-18 X 1 GD5 YZ 18 5061300 1 ROD, MOUNT, CHUTE 61, CZ 19 5025045 2 NUT, 5/16-24 HEX NYLON LOCK 20 5101004 1 SAFETY WALK, 4.00 X 7.50 21 5061095 3 ASSM, SPINDLE, LOW PROFILE 22 5023156 12 BOLT, 5/16-18 X 1 1/4 FLANGE 23 5022308 6 BODY CLIP, 5/16-18-7GA MATERIAL 24 5101756S 3 BLADE SET, SET OF THREE (SV) 25 5025477 3 WASHER, BLADE BOLT, 9/16" F436, CZ 26 5025320X14 3 BOLT, 5/8-11 X 1-3/4 GD8 27 5600716 1 DECK SHELL W/ DECALS, 52, IS2100Z (SV) (5411408B)(Domestic Models Only) 27 5600732 1 DECK SHELL W/ DECALS, 52, IS2100Z ANSI-EXP (SV) (5411408B)(Export Models Only) 28 5600658 1 KIT, DISCHARGE CHUTE, 52 - RED (SV) Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 65
52" Mower Deck Group - Pulleys, Belt, & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901327 (IS2100ZBV2652 ANSI EXP) 66
52" Mower Deck Group - Pulleys, Belt, & Idler Arm REF NO PART NO. QTY. DESCRIPTION 1 5047142 3 SPACER,.52 X 1.25 X.70, CZ 2 5025017X20 1 BOLT, 1/2-13 X 2-1/2 GD5 YZ 3 5025017X24 1 BOLT, 1/2-13 X 3 GD5 YZ 4 5025440 1 WASHER, 1/2 GD9 YZ 5 5103800 2 PULLEY, FLAT IDLER, 6-3/4" 6 5025158 3 WASHER, 1/2 SAE 7 5025396 4 NUT, 1/2-13 HEX NYLOCK FLANGE 8 5101103 3 SHIELD, PULLEY BEARING, CZ 9 5050407X10 3 KEY, 1/4 SQ X 1-1/4 10 5101351 3 PULLEY, 5.926 OVER BALL 11 5025406 3 WASHER, 3/4 BELLEVILLE 12 5025405 3 NUT, 3/4-16 HEX 13 5412058A 1 WELD, TENSION ARM, 52" CUTTER DECK - BLK 14 7078243 2 BEARING, BALL, AXLE 15 5104166 1 SPRING, EXT, 1.5ODX12.25X.234WIRE BLK 16 5025017X36 1 BOLT, 1/2-13 X 4-1/2 GD5 YZ 17 5025429 1 EYE BOLT, 3/8-16 X 4, 2.13THRD, 1 EYE,CZ 18 5103262 2 SPACER, IDLER ARM, 1/2, PM 19 5102678 1 PULLEY, DEEP V-IDLER, 6.25"OD X 1/2"ID 20 5044933 1 SPACER,.39 X.75 X.38 21 5025013X12 1 BOLT, 3/8-16 X 1-1/2 GD5 YZ 22 5025165 1 WASHER-3/8 FENDER 23 5025394 1 NUT, 3/8-16 HEX NYLOCK FLANGE 24 5104172 1 SPACER,.505 X.75 X 2.085, CZ 25 5025128 1 NUT, 3/8-16 HEX SERRATED FLANGE 26 5025393 1 NUT, 5/16-24 HEX NYLOCK FLANGE 27 5025017X20 1 BOLT, 1/2-13 X 2-1/2 GD5 YZ 28 5103927 1 BELT, 5V-SEC, 162.40"EL, ARAMID WRPD, RC Footnotes 5901327 (IS2100ZBV2652 ANSI EXP) 67
Electrical Group - Briggs & Stratton and Kawasaki Engines NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 68
Electrical Group - Briggs & Stratton and Kawasaki Engines REF NO PART NO. QTY. DESCRIPTION 1-1 BATTERY, WET ( BCIU1, 350 CCA) 2 1722009 1 STRAP-BLACK RUBB 3 5047690 1 BATTERY CABLE, NEG, 14, 5/16-13/32 (Briggs & Stratton Engines) 3 5021406 1 BATTERY CABLE, NEG, 22, 1/4-5/16 (Kawasaki Engines) 4 5021405 1 BATTERY CABLE, POS, 22, 1/4-5/16 5 5050927X16 1 WIRE LOOM, 3/8 ID X 16 IN 6 5021029 13 TIE, SELF-LOCKING, 12" 7 5021766 1 RELAY, 12V, 40A (SV) 8 5022805 1 COVER, VINYL FUSEBLOCK 9 5021603 2 FUSE, ATO, 20 AMP (SV) 9 5101935 2 FUSE, ATO-15 (15 AMP) (SV) 10 5023310 1 MODULE, TIME DELAY 11 5025010X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ 12 5025154 3 WASHER, 1/4 SAE 13 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 14 5411967 1 WIRE HARNESS, M49 VANGUARD, IS2100Z (Briggs & Stratton 49R977 Engines) 14 5411549 1 WIRE HARNESS, KAWI FX, IS2100Z (Kawasaki Engines) 14 5411975 1 WIRE HARNESS, BV32, IS2100Z (Briggs & Stratton 543777 Engines) 15 5021500 3 CLAMP, VINYL INSULATED 16 5025179X6 5 SCREW, #10-24 X 3/4 ROUND PHILLIPS 17 5025271 5 NUT, #10-24 HEX NYLON LOCK 18 5025299X8 2 SCREW,1/4-20X1,ZINC PHOS & OIL 19 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 20 5101589 2 SWITCH, PLUNGER, NO, SINGLE POLE SNAP-IN 21 5101280 1 SWITCH, LOW PROF, NC/NO 22 5021769 1 SWITCH, PLUNGER, N.C. 23 5102677 1 GROMMET, 1-1/2" ID FOR 1/4" METAL Footnotes 5901328 (IS2100ZBV3261 ANSI EXP) 5901327 (IS2100ZBV2652 ANSI EXP) 69
Electrical Group - EFI Engines NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 70
Electrical Group - EFI Engines REF NO PART NO. QTY. DESCRIPTION 1-1 BATTERY, WET ( BCIU1, 350 CCA) 2 1722009 1 STRAP-BLACK RUBB 3 5021406 1 BATTERY CABLE, NEG, 22, 1/4-5/16 4 5021405 1 BATTERY CABLE, POS, 22, 1/4-5/16 5 5050927X16 1 WIRE LOOM, 3/8 ID X 16 IN 6 5021029 13 TIE, SELF-LOCKING, 12" 7 5021766 1 RELAY, 12V, 40A (SV) 8 5022805 1 COVER, VINYL FUSEBLOCK 9 5021603 2 FUSE, ATO, 20 AMP (SV) 9 5101935 2 FUSE, ATO-15 (15 AMP) (SV) 10 5023310 1 MODULE, TIME DELAY 11 5025010X6 3 BOLT, 1/4-20 X 3/4 GD5 YZ 12 5025154 3 WASHER, 1/4 SAE 13 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 14 5412043 1 WIRE HARNESS, MAIN, KOHLER 29, IS2100Z (Kohler Engines) 14 5412468 1 WIRE HARNESS, 810 OPTIMUM EFI, IS2100Z (Briggs & Stratton EFI Engines) 15 5021500 3 CLAMP, VINYL INSULATED 16 5025179X6 5 SCREW, #10-24 X 3/4 ROUND PHILLIPS 17 5025271 5 NUT, #10-24 HEX NYLON LOCK 18 5025299X8 2 SCREW,1/4-20X1,ZINC PHOS & OIL 19 80003586 2 NUT,1/4-20,GR5,HEX,ZC/CL 20 5101589 2 SWITCH, PLUNGER, NO, SINGLE POLE SNAP-IN 21 5101280 1 SWITCH, LOW PROF, NC/NO 22 5021769 1 SWITCH, PLUNGER, N.C. 23 5102677 1 GROMMET, 1-1/2" ID FOR 1/4" METAL 24 5103811 1 CLUTCH JUMPER W/DIODE, WARNER (Models with Kohler EFI engines only) Footnotes 71
Electrical Schematic - Charging Circuit - Kawasaki FX 5411549C 72
Electrical Schematic - Cranking Circuit - Kawasaki FX 5411549R 73
Electrical Schematic - PTO Clutch Circuit - Kawasaki FX 5411549P 74
Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Kawasaki FX 5411549I 75
Electrical Schematic - Charging Circuit - Kohler EFI 5412043C 76
Electrical Schematic - Cranking Circuit - Kohler EFI 5412043R 77
Electrical Schematic - PTO Clutch Circuit - Kohler EFI 5412043P 78
Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Kohler EFI 5412043I 79
Electrical Schematic - Charging Circuit - Briggs & Stratton 49R977 5411967C 5901327 (IS2100ZBV2652 ANSI EXP) 80
Electrical Schematic - Cranking Circuit - Briggs & Stratton 49R977 5411967R 5901327 (IS2100ZBV2652 ANSI EXP) 81
Electrical Schematic - PTO Clutch Circuit - Briggs & Stratton 49R977 5411967P 5901327 (IS2100ZBV2652 ANSI EXP) 82
Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Briggs & Stratton 49R977 5411967I 5901327 (IS2100ZBV2652 ANSI EXP) 83
Electrical Schematic - Charging Circuit - Briggs & Stratton 543777 5411975C 5901328 (IS2100ZBV3261 ANSI EXP) 84
Electrical Schematic - Cranking Circuit - Briggs & Stratton 543777 5411975R 5901328 (IS2100ZBV3261 ANSI EXP) 85
Electrical Schematic - PTO Clutch Circuit - Briggs & Stratton 543777 5411975P 5901328 (IS2100ZBV3261 ANSI EXP) 86
Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Briggs & Stratton 543777 5411975I 5901328 (IS2100ZBV3261 ANSI EXP) 87
Electrical Schematic - Charging Circuit - Briggs & Stratton EFI 5412468C 88
Electrical Schematic - Cranking Circuit - Briggs & Stratton EFI 5412468R 89
Electrical Schematic - PTO Clutch Circuit - Briggs & Stratton EFI 5412468P 90
Electrical Schematic - Ign. Grounding Circuit / Op Pres. - Briggs & Stratton EFI 5412468I 91
Notes
Notes
Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4