GROUP 2 POWERTRAIN 8044 EXTENDO ELECTRICAL SCHEMATIC, AL-12263...2-2 EXTENDO WIRING HARNESS FUNCTION CHART...2-4 ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL-10974...2-6 BATTERY GROUP, BL-10943...2-9 AIR CLEANER INSTALLATION, BL-11036... 2-10 AIR CLEANER ASSEMBLY, LL-847-288...2-11 EXHAUST ASSEMBLY, BL-10816... 2-12 COOLING CIRCUIT, AL-12344... 2-14 TRANSMISSION COOLER INSTALLATION, AL-12343... 2-17 ENGINE TO TRANSMISSION CONNECTION, BL-10848... 2-18 ENGINE/TRANSMISSION GROUP, BL-11028... 2-20 ENGINE GROUP, FL-10077... 2-24 THROTTLE CABLE INSTALLATION, BL-10892... 2-26 TRANSMISSION DIPSTICK INSTALLATION W/T12000 TRANSMISSION, FL-9979... 2-30 CLARK (MODEL 1106FT12366-103) TRANSMISSION ASSEMBLY, LL-1670-3796... 2-32 CLARK (MODEL 1106FT12366-103) TRANSMISSION ASSEMBLY, LL-1670-3796... 2-34 (T12000 CONVERTER HOUSING GROUP, LL-1678-3805)... 2-34 CLARK TRANSMISSION (CASE & PLATE GROUP, LL-23670-3829)ASSEMBLY, LL-1670-3796... 2-36 CLARK TRANSMISSION(TORQUE CONVERTER GROUP, LL-1670-3826)ASSEMBLY, LL-1670-3796... 2-38 CLARK TRANSMISSION (GEAR GROUP, LL-1670-3827) ASSEMBLY, LL-1670-3796... 2-40 CLARK TRANSMISSION (PUMP DRIVE GROUP, LL-1670-3608) ASSEMBLY, LL-1670-3796... 2-42 CLARK TRANSMISSION (CHARGING PUMP GROUP, LL-1670-3609) ASSEMBLY, LL-1670-3796... 2-44 CLARK TRANSMISSION (REVERSE IDLER GROUP, LL-1670-3610) ASSEMBLY, LL-1670-3796... 2-46 CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP, LL-1670-3748) ASSEMBLY, LL-1670-3796. 2-48 CLARK TRANSMISSION (3RD SHAFT GROUP, LL-1670-3828) ASSEMBLY, LL-1670-3796... 2-50 CLARK TRANSMISSION (FIRST AND SECOND SHAFT GROUP, LL-1670-3825) ASSEMBLY, LL-1670-3796... 2-52 CLARK TRANSMISSION (OUTPUT SHAFT GROUP, LL-1670-3751) ASSEMBLY, LL-1670-3796... 2-54 CLARK TRANSMISSION (ELECTRIC CONTROL GROUP, LL-1670-3617) ASSEMBLY, LL-1670-3796... 2-56 CLARK TRANSMISSION (DRIVE PLATE GROUP, LL-1670-3613) ASSEMBLY, LL-1670-3796... 2-58 SHIFTER ASSEMBLY, LL-835-25... 2-60 SPICER AXLE (MODEL 25S34HD) ASSEMBLY, LL-2989-331... 2-62 WHEEL WELDMENT, AL-11970... 2-69 WHEEL AND TIRE ASSEMBLY, LL-6581-14... 2-70 DRIVE SHAFT INSTALLATION, AL-12217... 2-72 PAGE 2-1
ELECTRICAL SCHEMATIC, AL-12263 PAGE 2-2
ELECTRICAL SCHEMATIC, AL-12263 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-6987-26 IGNITION SWITCH (SEE NOTE 1) 1 2 LL-7283-1 HORN 1 3 LL-1189-255 SOLENOID, FUEL CTRL. AND STARTER 2 4 LL-6800-4 MATING CONNECTOR, (8 PIN) 2 5 LL-6800-1 FEMALE CONNECTOR 8 6 LL-6800-5 CONNECTOR WEDGE LOCK 1 7 LL-4531-4 BACK-UP ALARM 1 8 LL-7174-4 SENDER, TRANS TEMP AND WATER TEMP 2 9 LL-7174-3 FUEL SENDER 1 10 LL-6987-17 MALE CONNECTOR, (6 WAY) SHROUD 1 11 LL-6987-6 TERMINAL, MALE, 14-16 GA, (GRAY) 16 12 LL-6987-19 SEAL, 14-16 GA, (GRAY) 37 13 LL-6987-16 CONNECTOR, MALE, 4 WAY, SHROUD 1 14 LL-7174-30 CONNECTOR, HIRSCHMAN 3 15 LL-7174-32 RELAY 8 16 LL-1189-250 ALTERNATOR REF 17 LL-1189-190 STARTER, MOTOR REF 18 LL-6987-10 CONNECTOR, FEMALE, 3 WAY, TOWER 1 19 LL-6987-3 TERMINAL, FEMALE, 14-16 GA 21 20 LL-6987-9 CONNECTOR, FEMALE, 2 WAY, TOWER 9 21 LL-6987-14 CONNECTOR, MALE, 2 WAY, SHROUD 3 22 LL-3786-1 MATE -N- LOCK PLUG, 15 PIN 1 23 LL-3786-6 UNIVERSAL MATE -N- LOCK SOCKET 15 24 LA-268-11 SWITCH, OIL PRESSURE 1 25 LL-7174-46 ASSY, DASH/WIRING HARNESS 1 26 LL-7174-31 ALARM, OIL REF NOTE 1: HOLE ON DASH MUST BE ENLARGED 3/8 WHEN CHANGING FROM OLD SWITCH TO NEW SWITCH. SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 1 10/13/00 ITEM CHANGE REPLACED LL-7174-20 3 10/13/00 ITEM CHANGE REPLACED LL-2084-13 PAGE 2-3
EXTENDO WIRING HARNESS FUNCTION CHART GAGE COLOR CIRCUIT TO FROM FUNCTION 8 RED MAIN POWER FEED BL ALT-CH POWER 14 RED/BLK POWER FROM RELAY 4 TO ACCESSORIES FUSES F1-I R4-87 POWER 10 RED POWER JUMP FOR SOLENOID 1 & SOLENOID 2 S1-B ST-B POWER 14 RED/WHT POWER TO ALL IGNITION FUSES F2-2, F3-3 ING-I POWER 6 RED BATTERY CHARGE LINE ST-B ALT-CH POWER 16 RED/VIO MAIN POWER FOR FUSES F4-4 BL POWER 10 RED POWER JUMP FOR FUEL CONTROL SOLENOID S2-B S1-B POWER 6 RED MAIN CHARGE LINE FROM ALTERNATOR ST-B ALT-CH ALTERNATOR 14 RED/BLK POWER TO ALTERNATOR ALT-1 F-4 ALTERNATOR 12 RED/VIO POWER TO IGNITION SWITCH IGN-B BL IGNITION 16 ORG/WHT POWER FROM IGNITION SWITCH (S) TO NEUTRAL SWITCH H-5 IGN SW S IGNITION 16 PINK POWER FROM IGNITION SWITCH TO OIL ALARM OA-+ IGN-I ENGINE SIGNALS 16 ORANGE SIGNAL FROM FUEL SENDER INS-6 FG-I ENGINE SIGNALS 16 BLUE SIGNAL FROM WATER TEMP. SENDER NEGATIVE IN HIGH TEMPERTURE CONDITION INS-3 WT-I ENGINE SIGNALS 16 YELLOW SIGNAL FROM HIGH TEMPERTURE SENDER (NEG.) INS-15 HT-I ENGINE SIGNALS 16 PRP/WHT SIGNAL FOR OIL PRESSURE GAGE INS-14 OGS-I ENGINE SIGNALS 16 GRAY SIGNAL FOR LOW OIL LIGHT INS-4 OLS-I ENGINE SIGNALS 16 BLUE SIGNAL FOR HIGH WATER TEMP. LIGHT WT-I INS-3 ENGINE SIGNALS 16 ORG/WHT POWER FROM NEUTRAL SWITCH TO STARTER SOLENOID SOL S-1 H-6 STARTER 16 WHITE SWITCHED PWR FROM STARTER SOLENOID TO ACCM. CHG VALVE THRU DIODE, CATHODE TO CHG VALVE CV-1 SI-L STARTER 10 GREEN ENGINE CRANKING POWER FOR STARTER SOLENOID FROM BACK TO BACK SOLENOID ST-S S1-L STARTER 10 GREEN TURN ON POWER FROM S1-LTO S2-S S2-S S1-L STARTER 16 GRY/WHT POWER FEED FROM FUSE 7 TO HOBBS SHIFTER H-8 F-7 TRANSMISSION 16 YELLOW OUTPUT FROM HOBBS SHIFTER TO TRANSMISSION 1ST GEAR TS-3A H-2 TRANSMISSION 16 GREEN OUTPUT FROM HOBBS SHIFTER TO TRANSMISSION 2ND & 3RD GEAR TS-4A H-3 TRANSMISSION 16 DRK BLU OUTPUT FROM DECLUTCH RELAY (R1) TO TRANS. TS-1A R1-87A TRANSMISSION 16 BROWN OUTPUT FROM DECLUTCH RELAY (R2) TO TRANS. TS-2A R2-87A TRANSMISSION 16 LT. BLUE OUTPUT FROM HOBBS SHIFTER TO DECLUTCH RELAY (R1) R1-30, BA-+ H-1 TRANSMISSION 16 TAN OUTPUT FROM HOBBS SHIFTER TO DECLUTCH RELAY (R2) R2-30 H-7 TRANSMISSION 16 PINK/BLK OUTPUT FROM DECLUTCH SWITCH TO DECLUTCH RELAYS R1-86, R2-86 DC-2 TRANSMISSION 16 ORG/BLK SIGNAL TRANS. TEMPERTURE SIGNAL, (NEGATIVE WHEN TEMP IS HIGH) INS-5 TTS TRANSMISSION 16 PINK OUTPUT FROM BRAKE SWITCH T-71, DC-3 BS-1 PARK BRAKE 16 PINK/WHT POWER FROM FUSE 13 TO BRAKE SWITCH BS-2 F-13 PARK BRAKE 16 LT. GRN POWER FROM PARK BRAKE SWITCH TO PARK BRAKE VALVE PBV-A PBS-3 PARK BRAKE 16 BRN/WHT POWER FOR PARK BRAKE LIGHT FROM PARK BRAKE SWITCH INS-2 PBS-4 PARK BRAKE 16 RED/BLK POWER FROM FUSE 8 TO PARK BRAKE SWITCH R3-30, PBS-1 F-8 PARK BRAKE 16 BROWN BRAKE OIL SIGNAL (NEG. WHEN OIL IS LOW) INS-1 BOS-A PARK BRAKE 16 GRY/RED AXLE RESTRICT SIGNAL FOR LIGHT INS-10 R6-87A AXLE LOCK 14 GREEN SWITCHED POWER FROM IGNITION FOR FUEL CTRL. VALVE FROM FUSE 5 (ON WHILE ENG. IS CRANKING) FCV-A F5 FUEL CONTROLS 16 ORG/GRN SWITCHED POWER FOR WIPER LOW SPEED FROM SWITCH WIM-2 WIS-3 WIPERS 16 ORG/BLU SWITCHED POWER FOR WIPER HIGH SPEED FROM SWITCH WIM-3 WIS-1 WIPERS 16 ORG/BLK WIPER PARK LINE FROM SWITCH WIM-1 WIS-6 WIPERS PAGE 2-4
EXTENDO WIRING HARNESS FUNCTION CHART GAGE COLOR CIRCUIT TO FROM FUNCTION 16 YELL/BLK POWER FOR WIPER FROM FUSE 1 WIM-5 F-1 WIPERS 16 YELL/RED JUMPER TO WIPER SWITCH LIGHT WIS-4 WIS-7 WIPERS 16 WHT/RED POWER FROM FUSE 15 TO BEACON LIGHT SWITCH BEA-2 F-15 BEACON 16 WHT/RED SWITCHED POWER FROM BEACON LIGHT SWITCH TO BEACON LIGHT BEA-3 BE BEACON 16 GRN/WHT OUTPUT FROM TURN SIGNAL SWITCH TO FRONT LEFT INDIATOR F-LT T-66 TURN SIGNAL 16 BLK/WHT OUTPUT FROM TURN SIGNAL SWITCH TO REAR RIGHT INDICATOR R-RT T-67 TURN SIGNAL 16 GRAY OUTPUT FROM TURN SINGNAL SWITCH TO REAR LEFT INDICATOR R-LT T-68 TURN SIGNAL 16 YELL/RED LOAD FROM TRN SIGNAL SWITCH TO FLASHER CL TERMINAL FL-L T-72 TURN SIGNAL 16 BLU/WHT OUTPUT FROM FLASHER CP TERMINAL TO PILOT LIGHT IN TURN SIGNAL FL-P T-73 TURN SIGNAL 16 WHT/BLU POWER FROM FUSE 9 TO TURN SIGNALS FL-X F-9 TURN SIGNAL 16 WHT/BLK JUMPER TO FLOOD LIGHT SWITCH FLO-7 FLO-2 FLOOD LIGHTS 16 WHT/BLU POWER TO FRONT FLOOD LIGHT F-F HPL-1 FLOOD LIGHTS 16 WHT/BLK POWER FROM FUSE 16 TO REAR FLOOD LIGHT SWITCH FLO-2 F-16 FLOOD LIGHTS 16 WHT/BLK SWITCHED POWER FROM FLOOD LIGHT SWITCH TO FLOOD LIGHTS FLO-3 R-F FLOOD LIGHTS 16 ORG/RED SWITCHED POWER TO FRONT & REAR PARK LIGHTS F-P, R-P HPL-4 PARK LIGHTS 16 BRN/ORG SWITCHED POWER TO BOOM LIGHTS BLT BOLS-3 BOOM LIGHTS 16 BRN/ORG JUMPER TO SWITCH LIGHT BOLS-7 BOLS-3 BOOM LIGHTS 16 BRN/GRN POWER TO BOOM LIGHT SWITCH BOLS-2 F-15 BOOM LIGHTS 16 WHT/ORG SWITCHED POWER TO HORN R7-87 HORN HORN 16 YELL/BLK NEGATIVE SIGNAL FROM HORN SWITCH ON STRG. COLUMN FOR HORN R7-86 SC HORN 16 BRN/YELL POWER TO HEATER SWITCH RHS-5 F-3 HEATER 16 BRN/BLU POWER FROM HEATER SWITCH TO LOW SPEED RH-1 RHSA, RHS-7 HEATER 16 BRN/ORG POWER FROM HEATER SWITCH TO HIGH SPEED RH-2 RHS-1 HEATER 16 BRN/BLU JUMPER FOR SWITCH LIGHT RHS-7 RHS-4 HEATER 16 ORG/GRN POWER TO HEAD LIGHT SWITCH HPL-5 F-16 HEADLIGHTS 16 RED POWER TO ACC. RELAY R4-86 IGN-A RELAYS 14 RED/WHT SWITCHED POWER TO ACC. RELAY (R4) R4-30 BL RELAYS 16 RED POWER TO ALTERNATOR RELAY (R5) RS-30, INS-7 F-12 RELAYS 16 YELL/RED POWER FROM R5 TO HOUR METER INS-13 RS-87 RELAYS 16 GRN/WHT POWER FROM R5 TO VOLT LIGHT INS-9 R5-87A RELAYS 16 BRN/WHT NEG. FEED FOR RELAY 3 THROUGH DIODE, FROM PARK BRAKE SWITCH CATHODE TO PARK BRAKE SWITCH R3-85 PBS-5 RELAYS 16 YELLOW POWER FOR HORN RELAY (R7) R7-85, R7-30 F-14 RELAYS 16 RED POWER FOR OSCILLATION LIMIT RELAY (R6), (R1 & R2) & FULL OSCILLATION LOCK RELAY (R3) & SIGNAL FOR PARK BRAKE R6-30 & R3-86 F-6 & PBS-2 RELAYS 16 PNK/GRN POWER FROM FORWARD DECLUTCH RELAY (R1) TO DECLUTCH LIGHT INS-12 R1-87 RELAYS 16 PURPLE POWER FROM OSCILLATION LOCK RELAY (R3) TO AXLE LOCK LIGHT INS-11 R3-87 RELAYS 16 BLK/YELLOW POWER FROM OSCILLATION LOCK RELAY (R3) TO OSCILLATION LOCK OSCL-A R3-87A RELAYS 16 GRY/BLK POWER FROM OSCILLATION LIMIT SWITCH TO OSCILLATION LIMIT VALVES 1 OR 2 USED & ASCILLATION LIMIT RELAY (R6) OSCR-A, R6-86 OSC, S-1 RELAYS 16 WHITE SWITCHED POWER FROM ACCM. CHG. SWITCHED TO ACCM. CHG. VALVE THRU DIODE CATHODE TO ACCM CHG. VALVE CV-1 CS-2 CHARGE SWITCH 16 ORANGE POWER FOR ACCM. CHG. SWITCH CS-1 F-6 CHARGE SWITCH PAGE 2-5
ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL-10974 PAGE 2-6
ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL-10974 PAGE 2-7
ELECTRICAL SCHEMATIC FOR INSTRUMENT PANEL W/15 PIN CONNECTOR, BL-10974 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-7174-25 BULB, WARNING, #70 8 2 LL-7174-17 GAUGE, TRANSMISSION TEMP. 1 3 LL-7174-16 GAUGE, TRANSMISSION PRESSURE 1 4 LL-7174-17 GAUGE, WATER TEMPERATURE 1 5 LL-7174-15 GAUGE, FUEL 1 6 LL-7174-14 HOURMETER 1 7 LL-7174-18 GAUGE, LOW VOLTAGE (OPTIONAL) 1 8 LL-7174-19 GAUGE, LOW OIL (OPTIONAL) 1 9 LL-3786-1 PLUG, 15 PIN 1 10 LL-3786-6 TERMINAL, FEMALE SOCKET 15 Service Bulletin Reference ITEM DATE SUBJECT CHANGE PAGE 2-8
BATTERY GROUP, BL-10943 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1852-62 CABLE-BATTERY-NEG 1 2 LL-1852-61 CABLE-BATTERY-POS 1 3 LL-4907-5 CAPSCR-HEX-.25NC X 1.25 1 4 0LA-00674-010 CLAMP 1 5 LL-1762-15 KIT-BATTERY 1 6 LL-7415-10 NUT-NYLOCK HEX-.25NF 1 7 LL-846-1472 SLEEVE-HOSE-COVER 1 8 LLH-5345-11 WASH-FL-.25_HARD 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-9
AIR CLEANER INSTALLATION, BL-11036 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-847-288 AIR CLEANER ASSEMBLY 1 2 LL-847-190 MOUNTING BAND 2 3 LL-847-291 HUMP REDUCER, 3 1/2 ID - 3 ID 1 4 LL-847-431 INLET HOOD 1 5 BL-10944-20 AIR INTAKE TUBE, 3 OD 1 6 LL-2598-235 ELBOW, 3 ID X 90 1 7 L1-2468-20 AIR RESTRICTION INDICATOR 1 8 LL-1837-14 CLAMP 4 9 LL-1837-16 CLAMP 2 10 LL-5277-11 NUT, HEX, 5/16-18 UNC 8 11 LLS-5276-9 LOCKWASHER, 5/16 4 12 BL-11036-12 HARDWARE KIT (NOT SHOWN)(INCL. ITEMS 10, 11) REF 0SK-01093-000 HOOD EXTENSION TUBE (OPTIONAL) PAGE 2-10
AIR CLEANER ASSEMBLY, LL-847-288 REF PART NO. DESCRIPTION REQ'D LL-847-288 AIR CLEANER ASSEMBLY (ITEMS 1-7) REF 1 LL-847-316 ELEMENT, FILTER 1 2 LL-847-194 CLAMP ASSEMBLY 1 3 LL-847-147 NUT ASSEMBLY 1 4 LL-847-191 BAFFLE ASSEMBLY 1 5 LL-847-192 CUP 1 6 LL-847-234 CAP 1 7 ----- BODY, AIR CLEANER 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 8-9 7/19/01 REMOVED CLAMP & HOOD REMOVED LL-847/293/290 1 7/19/01 ITEM CHANGE REPLACED LL-847-289 PAGE 2-11
EXHAUST ASSEMBLY, BL-10816 PAGE 2-12
EXHAUST ASSEMBLY, BL-10816 ITEM PART NUMBER DESCRIPTION REQ D 1 BL-10857 UPPER EXHAUST PIPE 1 2 LL-1189-135 PORT V-CLAMP REF 3 LL-2405-17-8 FLEX PIPE, 2 1/2 X 8 LG 8 4 LL-847-430 SEALCLAMP, 2 1/2 2 5 LL-1900-21 MUFFLER CLAMP, 3 3/4 2 6 LL-847-96 MUFFLER 1 7 FL-9965 MUFFLER MOUNTING BRACKET 1 8 FL-9956 TAIL PIPE 1 9 LL-4905-41 CAPSCREW, HEX HD, 3/8-16 UNC X 2 1/4 6 10 LL-3291-16 NUT, NYLOCK, 3/8-16 UNC 4 11 LL-6676-2 INSULATING MANIFOLD WRAP 1 12 FL-10097 ELBOW 1 13 LL-1837-11 CLAMP, HOSE, 2-2 1/2 6 14 LL-4905-34 CAPSCREW, HEX HD, 3/8-16 UNC X 3/4 2 15 LLX-5276-10 LOCKWASHER, EXT. TOOTH, 2/8 2 16 LL-5359-17 CAPSCREW, HEX HD, M10-1.5 X 25MM 2 17 FL-9980-2 UPPER HEAT SHIELD 1 18 FL-9980-1 LOWER HEAT SHIELD 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 13 3/1/99 ITEM CHANGE REPLACED LL-1837-15 13 3/1/99 QUANTITY CHANGE QTY WAS 4 12 2/9/00 ITEM CHANGE REPLACED FL-9961 PAGE 2-13
COOLING CIRCUIT, AL-12344 PAGE 2-14
COOLING CIRCUIT, AL-12344 PAGE 2-15
COOLING CIRCUIT, AL-12344 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-229-308 LOWER RADIATOR HOSE 1 2 LL-1837-11 CLAMP, HOSE, #40 (2 1/16-3") 2 3 LL-229-309 UPPER RADIATOR HOSE 1 4 LL-1837-9 CLAMP, HOSE, #32 (1 9/16-2 1/2") 2 5 AL-12343 TRANSMISSION COOLER INSTALLATION 1 6 LL-846-354 ADAPTER, 3/4" NPT-#12 JIC 90 2 7 LL-3849-29 RADIATOR 1 8 LL-3690-237 FAN GUARD 1 9 LL-7415-11 NUT, NYLOCK, 5/16-18NC 4 10 LL-3414-143 FLAT WASHER, 5/16 4 11 LL-4907-34 CAPSCREW, HEX HD, 3/8 X 3/4 NC 8 12 LLS-5276-10 LOCKWASHER, 3/8 8 13 LLH-5345-13 FLATWASHER, 3/8 8 14 LL-4886-81 PLUG, PIPE, 1/2" NPT FEMALE 1 15 LL-7224-2 MOUNT, RADIATOR, RH 1 16 LL-7224-1 MOUNT, RADIATOR, LH 1 17 BL-10901 RADIATOR SHROUD 1 18 LL-1493-56 PETCOCK 1 19 LL-1493-120 REDUCER BUSHING, BRASS, 1/4 NPT-1/8 NPT 1 20 LL-846-851 SWIVEL, UNIVERSAL, SOCKETLESS (REUSE) 7/16-20 1 21 LL-3767-2 REDUCER, HOSE 1 22 LL-846-2243-66 HOSE KIT, LOWER TRANSMISSION COOLER 1 23 LL-846-2243-84 HOSE KIT, UPPER TRANSMISSION COOLER 1 24 LL-7591 HOSE KIT, RADIATOR/FUEL LINES 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-16
TRANSMISSION COOLER INSTALLATION, AL-12343 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-4907-20 CAPSCR-HEX-.31NC X 1.00 4 2 LL-4907-24 CAPSCR-HEX-.31NCX2.00 4 3 LL-3353-8 MOUNTING-BLOCK-RUBBER 4 4 LL-3353-9 MT-TEE-NUT-TRANS-COOLER 4 5 LL-3353-7 OIL-COOLER-EXTENDO 1 6 FL-10076 PL-OIL COOLER MNT 2 7 LLH-5345-12 WASH-FL-.31-HARD 8 8 LLS-5276-9 WASH-LOCK-.31 8 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-17
ENGINE TO TRANSMISSION CONNECTION, BL-10848 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1189-110 FLYWHEEL REF 2 LL-5359-9 CAPSCREW, M10-1.50 X 35 MM 12 3 LLS-5276-4 LOCKWASHER, M10 12 4 LL-4904-39 CAPSCREW, 3/8 NF X 1 3/4 LG 8 5 LLS-5276-10 LOCKWASHER, 3/8 8 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE ASSEMBLY 3/12/98 REPLACEMENT REPLACED BL-10260 PAGE 2-18
NOTES PAGE 2-19
ENGINE/TRANSMISSION GROUP, BL-11028 PAGE 2-20
ENGINE/TRANSMISSION GROUP, BL-11028 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-10077 ENGINE GROUP ASSEMBLY 1 2 FL-9958 TRANSMISSION GROUP ASSEMBLY 1 3 BL-10788 RH TRANSMISSION MOUNT 1 4 FL-10782 LH TRANSMISSION MOUNT 1 5 LL-3271-9 RUBBER VIBRATION MOUNT: 45 DURO 3 6 A-43885-7 SNUBBING WASHER 3 7 LL-4906-131 CAPSCREW, 5/8 NF X 4 LG 3 8 LL-3291-68 NUT, NYLOCK, 5/8-NF 2 9 LL-6934-18 WASHER, HARDENED, 5/8, 3 1/2 OD 2 10 LL-3414-10 FLATWASHER, HARDENED, 5/8, SAE 2 11 LL-5359-12 CAPSCREW, M12 X 1.75 X 40MM 4 12 LLS-5276-5 LOCKWASHER, M12 4 13 LL-1189-118 FAN, 22 /7 BLADE, PUSHER 1 14 LL-5359-9 CAPSCREW, M10 X 1.50 X 35MM 12 15 LLS-5276-4 LOCKWASHER, M10 12 16 LL-4904-39 CAPSCREW, 3/8 NF X 1 3/4 LG 8 17 LLS-5276-10 LOCKWASHER, 3/8 8 18 FL-9949 PUMP HYDRAULIC GROUP ASSEMBLY 1 19 FL-9979 DIPSTICK ASSEMBLY 1 PAGE 2-21
SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 19 10/6/99 ADDED ITEM ADDED ITEM 4 5/22/00 ITEM CHANGE REPLACED BL-10787 PAGE 2-22
NOTES PAGE 2-23
ENGINE GROUP, FL-10077 PAGE 2-24
ENGINE GROUP, FL-10077 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1189-281 CUMMINS ENGINE, 4BT3.9 REF 2 LL-1189-244 HOSE, ELBOW REF 3 LL-5359-26 CAPSCREW, HEX HD, M8-1.25 X 60MM, GR10.9 4 4 LL-5345-3 FLATWASHER, M8, GR 10.9 4 5 LL-5359-48 BOLT, M6-1.0 X 16MM, GR 10.9 2 6 LLS-5276-24 LOCKWASHER, M6 2 7 LL-1889-247 ADAPTER, STR, #10 O-RING MALE (METRIC) - 1/8 MPT FEMALE REF 8 0LA-00268-011 PRESSURE SWITCH 1 11 LLB-4888-3 RED BU BRASS, 1/2-1/8 1 12 LL-1189-285 VALVE, DEAERATION (NOT SHOWN) 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 1 11/17/99 ITEM CHANGE REPLACED LL-1189-147 12 11/15/00 DELETED ITEM REMOVED LL-1189-228 1 04/09/01 ITEM CHANGE REPLACED LL-1189-253 12 05/01/01 ADDED ITEM ADDED LL-1189-285 PAGE 2-25
THROTTLE CABLE INSTALLATION, BL-10892 PAGE 2-26
THROTTLE CABLE INSTALLATION, BL-10892 PAGE 2-27
THROTTLE CABLE INSTALLATION, BL-10892 PAGE 2-28
THROTTLE CABLE INSTALLATION, BL-10892 ITEM PART NUMBER DESCRIPTION REQ D 1 LA-1554-22 THROTTLE CABLE, 2 THROW X 8 LONG 1 2 FL-9903 BRACKET, THROTTLE CABLE 1 3 LL-2898-4 SPRING,.85 OD X 5 1/2 LG 1 4 LL-7057 SPRING TAB 1 5 LL-6524-2 BRACKET, THROTTLE EXTENSION 1 6 LA-674-4 CLAMP, 3/4 CABLE 1 7 LA-1243-14 PEDAL, ACCELERATOR 1 8 LL-5359-17 CAPSCREW, HEX HD, M10-1.5 X 25 2 9 LL-1773-8 PIVOT END, BALL STUD 1 10 LL-5359-48 BOLT, M6-1.0 X 15MM 2 11 LL-3291-30 NUT, NYLOCK, 1/4-20 UNC 1 12 LL-5276-24 LOCKWASHER, M6 2 13 BL-10892-13 HARDWARE KIT (INCL ITEMS 8-12) REF SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE 13 11/19/99 ADDED ITEM ADDED ITEM PAGE 2-29
TRANSMISSION DIPSTICK INSTALLATION W/T12000 TRANSMISSION, FL-9979 PAGE 2-30
TRANSMISSION DIPSTICK INSTALLATION W/T12000 TRANSMISSION, FL-9979 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-9979-1 NUT, FLUID, JIC MODIFIED 1 2 LL-846-787 SLEEVE 2 3 LL-846-1338 NUT, JIC FLUID 1 4 LLF-5814-13 TUBE, 3/4 OD X 13 1 5 FL-9979-5 TUBE ASSEMBLY 1 6 FL-9979-6 ADAPTER, MODIFIED 1 7 LLF-5814-9.5 TUBE, 3/4 OD X 9 1/2 LG 1 8 FL-9979-8 TUBE ASSEMBLY 1 9 BL-10257-4 DIPSTICK 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-31
CLARK (MODEL 1106FT12366-103) TRANSMISSION ASSEMBLY, LL-1670-3796 PAGE 2-32
NOTES PAGE 2-33
CLARK (MODEL 1106FT12366-103) TRANSMISSION ASSEMBLY, LL-1670-3796 (T12000 CONVERTER HOUSING GROUP, LL-1678-3805) PAGE 2-34
CLARK (MODEL 1106FT12366-103) TRANSMISSION ASSEMBLY, LL-1670-3796 (T12000 CONVERTER HOUSING GROUP, LL-1678-3805) ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3718 HOUSING, CONVERTER 1 2 LL-1670-3717 PLUG, INCLUDING ITEM 3 4 3 LL-1670-3283 O-RING, PLUG PART OF ITEM 2 4 4 LL-1670-3618 PLUG 1 5 LL-1670-3717 PLUG, INCLUDING ITEM 6 1 6 LL-1670-3283 O-RING, PLUG PART OF ITEM 5 1 7 LL-1670-616 PLUG 1 8 LL-1670-3114 SCREW, CONVERTER HOUSING TO PLATE 6 9 LL-1670-3116 SCREW, CONVERTER HOUSING TO PLATE 3 10 LL-1670-3104 SCREW, CONVERTER HOUSING TO PLATE 1 11 LL-1670-3113 LOCKWASHER, CONVERTER HOUSING TO PLATE SCREW 10 12 LL-1670-3116 SCREW, CONVERTER HOUSING TO TRANSM. SCREW 13 13 LL-1670-3113 LOCKWASHER, CONV. HOUSING TO TRANSM. CASE SCREW 13 14 LL-1670-3620 GASKET, CONVERTER HOUSING TO PLATE 1 15 LL-1670-3633 PLUG 1 PAGE 2-35
CLARK TRANSMISSION (CASE & PLATE GROUP, LL-23670-3829)ASSEMBLY, LL-1670-3796 PAGE 2-36
CLARK TRANSMISSION (CASE & PLATE GROUP, LL-23670-3829)ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3820 CASE, TRANSMISSION 1 2 LL-1670-608 BREATHER, AIR 1 3 LL-1670-2171 PLUG, OIL LEVEL INCLUDING ITEM 4 2 4 LL-1670-3134 O-RING, PLUG PART OF ITEM 3 2 5 LL-1670-479 PLUG, MAGNETIC DRAIN 1 6 LL-1670-3108 PIN, PLATE TO TRANSMISSION CASE DOWEL 2 7 LL-1670-3631 GASKET, PLATE TO TRANSMISSION CASE 1 8 LL-1670-3721 RING, OIL SUPPLY TUBE SEAL 1 9 LL-1670-3626 CLIP, OIL SUPPLY TUBE RETAINER 1 10 LL-1670-3824 SPACER, PLATE 1 11 LL-1670-3140 SEAT, SAFETY VALVE 1 12 LL-1670-3141 SNAP RING, SEAT 1 13 LL-1670-3017 POPPET, CONVERTER SAFETY VALVE 1 14 LL-1670-791 SPRING, CONVERTER SAFETY VALVE 1 15 LL-1670-3016 WASHER POPPET RETAINING 1 16 LL-1670-3618 PLUG 1 17 LL-1670-3717 PLUG, INCLUDING ITEM 18 3 18 LL-1670-3283 O-RING, PLUG PART OF ITEM 17 3 19 LL-1670-3634 SCREW, PLATE TO TRANSMISSION CASE 7 20 LL-1670-3635 SCREW, PLATE TO TRANSMISSION CASE 2 21 LL-1670-3113 LOCKWASHER, PLATE TO TRANSMISSION CASE SCREW 9 22 LL-1670-3625 TUBE & SCREEN ASSEMBLY 1 23 LL-1670-2379 PLUG, FILLER 1 24 LL-1670-3618 PLUG 1 25 LL-1670-616 PLUG 1 26 LL-1670-3632 PLUG, DRAIN BACK PORT 1 28 LL-1670-3803 DIPSTICK 1 29 LL-1670-3289 PLUG, SPEED SENSOR PORT 2 30 LL-1670-3129 O-RING, SPEED SENSOR PORT PLUG 2 31 LL-1670-3159 SCREW, SPEED SENSOR PORT PLUG 2 32 LL-1670-3284 SCREW, BAFFLE HOLE 1 33 LL-1670-3724 WASHER, BAFFLE SEAL 1 34 LL-1670-3723 SCREW, RETAINER CLIP 1 35 LL-1670-3724 WASHER, RETAINER CLIP SCREW SEAL 1 36 LL-1670-3722 WASHER, RETAINDER CLIP SCREW 1 37 LL-1670-3725 NUT, RETAINER CLIP SCREW 1 38 LL-1670-3127 PLUG, DIPSTICK PORT 1 PAGE 2-37
CLARK TRANSMISSION(TORQUE CONVERTER GROUP, LL-1670-3826)ASSEMBLY, LL-1670-3796 PAGE 2-38
CLARK TRANSMISSION(TORQUE CONVERTER GROUP, LL-1670-3826)ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3812 STATOR SUPPORT ASSEMBLY INCLUDES ITEM 2 & 3 1 2 LL-1670-3012 BUSHING, INCLUDED IN ITEM 1 1 3 LL-1670-3010 BEARING INCLUDED IN ITEM 1 1 4 LL-1670-3067 RING, STATOR SUPPORT PISTON 1 5 LL-1670-3070 EXPANDER, STATOR SUPPORT PISTON RING 1 6 LL-1670-3040 SNAP RING, STATOR SUPPORT 1 7 LL-1670-3094 SEAL, CONVERTER HOUSING OIL 1 8 LL-1670-3294 TORQUE CONVERTER ASSEMBLY 1 9 LL-1670-313 PLUG, TORQUE CONVERTER 1 10 LL-1670-304 O-RING, TORQUE CONVERTER PLUG 1 11 LL-1670-664 SNAP RING, TORQUE CONVERTER PLUG 1 12 LL-1670-3031 GEAR, IMPELLER HUB 1 13 LL-1670-3066 SNAP RING, IMPELLER HUG 2 14 LL-1670-3020 WASHER, IMPELLER HUB GEAR 1 15 LL-1670-1580 BEARING, TORQUE CONVERTER 1 16 LL-1670-3071 RING, OIL DISTRIBUTOR 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-39
CLARK TRANSMISSION (GEAR GROUP, LL-1670-3827) ASSEMBLY, LL-1670-3796 PAGE 2-40
CLARK TRANSMISSION (GEAR GROUP, LL-1670-3827) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3046 REV. CL. GEAR & BRG ASSY-INCLUDES ITEM 2 AND 3 1 2 LL-1670-3026 BEARING, REV. CLUTCH GEAR-PART OF ITEM 1 2 3 LL-1670-3028 SPACER, REV. CLUTCH GEAR BEARING-PART OF ITEM 1 1 4 LL-1670-3047 FWD. CL. GEAR AND BRG. ASSEMBLY-INCL ITEMS 5 & 6 1 5 LL-1670-3026 BEARING, FWD. CLUTCH GEAR-PART OF ITEM 4 2 6 LL-1670-3028 SPACER, FWD. CLUTCH GEAR BEARING-PART OF ITEM 4 1 7 LL-1670-3822 3RD CLUTCH GEAR & BEARING ASSY-INCLUDES ITEM 8 1 8 LL-1670-3813 BEARING, 3RD CLUTCH GEAR-PART OF ITEM 7 2 9 LL-1670-3049 1ST CLUTCH GEAR & BEARING ASSY-INCLUDES ITEM 10 1 10 LL-1670-3026 BEARING, 1ST CLUTCH GEAR-PART OF ITEM 9 2 11 LL-1670-3050 2ND CLUTCH GEAR & BEARING ASSY-INCLUDES ITEM 12 1 12 LL-1670-3026 BEARING 2ND CLUTCH GEAR-PART OF ITEM 11 2 13 LL-1670-3645 GEAR, 3RD DRIVEN 1 14 LL-1670-3811 GEAR, OUTPUT SHAFT 1 15 LL-1670-3052 GEAR, REVERSE IDLER 1 16 LL-1670-3821 GEAR, FIRST DRIVEN 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-41
CLARK TRANSMISSION (PUMP DRIVE GROUP, LL-1670-3608) ASSEMBLY, LL-1670-3796 PAGE 2-42
CLARK TRANSMISSION (PUMP DRIVE GROUP, LL-1670-3608) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3095 PUMP DRIVE SHAFT & PIN, ASSEMBLY, INCLUDED ITEM 2 1 2 LL-1670-3139 PIN, ROLL, INCLUDED IN ITEM 1 1 3 LL-1670-3065 GEAR, PUMP DRIVE IDLER 1 4 LL-1670-3007 BEARING, IDLER GEAR 1 5 LL-1670-3030 GEAR, PUMP DRIVE 1 6 LL-1670-3045 WASHER, PUMP DRIVE IDLER THRUST 2 7 LL-1670-3004 SNAP RING, PUMP DRIVE RETAINING 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-43
CLARK TRANSMISSION (CHARGING PUMP GROUP, LL-1670-3609) ASSEMBLY, LL-1670-3796 PAGE 2-44
CLARK TRANSMISSION (CHARGING PUMP GROUP, LL-1670-3609) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3057 CHARGING PUMP ASSEMBLY 1 2 LL-1670-2168 HYDRAULIC SPIN FILTER ASSEMBLY 1 3 LL-1670-3149 VALVE, SLEEVE REGULATOR 1 4 LL-1670-3144 PISTON, REGULATOR VALVE 1 5 LL-1670-3145 SPRING, REGULATOR VALVE 1 6 LL-1670-3002 PIN 1 7 LL-1670-3158 BALL CHECK VALVE ASSY INCL. ITEMS 7 THRU 11 1 8 LL-1670-3121 BALL 1 9 LL-1670-3086 SPRING, CHECK VALVE 1 10 LL-1670-3122 PIN, CHECK VALVE 1 11 LL-1670-3126 O-RING 1 12 LL-1670-3062 GASKET, CHARGING PUMP 1 13 LL-1670-3119 SCREW, PUMP MOUNTING 4 14 LL-1670-3118 SCREW, PUMP MOUNTING 1 15 LL-1670-3112 LOCKWASHER, PUMP MOUNTING SCREW 5 16 LL-1670-3105 SCREW, PUMP MOUNTING 1 17 LL-1670-3113 LOCKWASHER, PUMP MOUNTING SCREW 1 18 LL-1670-3148 REGULATOR, VALVE ASSEMBLY INCL. ITEMS 3 THRU 6 1 SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE PAGE 2-45
CLARK TRANSMISSION (REVERSE IDLER GROUP, LL-1670-3610) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3034 SHAFT, IDLER & PILOT 1 2 LL-1670-3005 SNAP RING, IDLER SHAFT 1 3 LL-1670-1005 BEARING, REVERSE IDLER GEAR 1 4 LL-1670-3035 WASHER, THRUST 1 5 LL-1670-3036 PLATE, END 1 6 LL-1670-3054 CAPSCREW, REVERSE IDLER END PLATE 1 7 LL-1670-3123 WASHER, END PLATE CAPSCREW 1 8 LL-1670-3106 ROLL PIN, END PLATE TO SHAFT 1 9 LL-1670-3052 GEAR, REVERSE IDLER 1 PAGE 2-46
NOTES PAGE 2-47
CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP, LL-1670-3748) ASSEMBLY, LL-1670-3796 PAGE 2-48
CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP, LL-1670-3748) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3295 TURBINE SHAFT DRUM & PLUG ASSEMBLY 1 2 LL-1670-3058 SLEEVE, OIL DISTRIBUTOR 1 3 LL-1670-3125 SCREW, RETAINER 1 4 LL-1670-3006 RING, PISTON 3 5 LL-1670-3291 PISTON & SEAL ASSY INCL. ITEMS 6 AND 7 2 6 LL-1670-3015 SEAL, CLUTCH PISTON - OUTER PART OF ITEM 5 2 7 LL-1670-3013 SEAL, CLUTCH PISTON - INNER PART OF ITEM 5 2 8 LL-1670-3027 PLATE, END 2 9 LL-1670-3014 SNAP RING, END PLATE 2 10 LL-1670-3025 PLATE, CLUTCH PISTON WEAR 2 11 LL-1670-3096 DISC SPRING ASSEMBLY INCL. 5 WASHERS 2 12 LL-1670-3037 RETAINER, SNAP RING 2 13 LL-1670-3025 SNAP RING, RETAINER 2 14 LL-1670-3018 DISC, OUTER (6 FORWARD - 6 REVERSE) 12 15 LL-1670-3019 DISC, INNER (6 FORWARD - 6 REVERSE) 12 16 LL-1670-3021 BEARING, CLUTCH GEAR THRUST 4 17 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 8 18 LL-1670-3029 BEARING, TURBINE SHAFT 1 19 LL-1670-3813 BEARING, CLUTCH GEAR 4 20 LL-1670-3028 SPACER, CLUTCH GEAR BEARING 2 21 LL-1670-3052 GEAR, REVERSE CLUTCH 1 22 LL-1670-3821 GEAR, FORWARD CLUTCH 2 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-49
CLARK TRANSMISSION (3RD SHAFT GROUP, LL-1670-3828) ASSEMBLY, LL-1670-3796 PAGE 2-50
CLARK TRANSMISSION (3RD SHAFT GROUP, LL-1670-3828) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3823 3RD SHAFT, DRUM & PLUG ASSEMBLY 1 2 LL-1670-3814 BEARING, ROLLER 1 3 LL-1670-3729 BEARING & SEAL ASSEMBLY 1 4 LL-1670-3815 WASHER, BEARING SUPPORT 1 5 LL-1670-3059 SLEEVE, OIL DISTRIBUTOR 1 6 LL-1670-3810 SCREW, SLEEVE RETAINING 1 7 LL-1670-3808 RING, PISTON 2 8 LL-1670-3075 PISTON & SEALS ASSY INCL. ITEMS 9 AND 10 1 9 LL-1670-3015 SEAL, CLUTCH PISTON, OUTER PART OF ITEM 8 1 10 LL-1670-3013 SEAL, CLUTCH PISTON, INNER PART OF ITEM 8 1 11 LL-1670-3018 DISC, OUTER 5 12 LL-1670-3019 DISC, INNER 5 13 LL-1670-3027 PLATE, END 1 14 LL-1670-3014 SNAP RING, END PLATE 1 15 LL-1670-3024 PLATE, CLUTCH PISTON WEAR 1 16 LL-1670-3096 DISC SPRING ASSEMBLY INCL. 5 WASHERS 1 17 LL-1670-3037 RETAINER, SNAP RING 1 18 LL-1670-3025 SNAP RING, RETAINER 1 19 LL-1670-3816 BEARING, THRUST NEEDLE ROLLER 2 20 LL-1670-3817 WASHER, CLUTCH GEAR THRUST 4 21 LL-1670-3835 SNAP RING, EXTERNAL 3 22 LL-1670-3813 BEARING, 3RD CLUTCH GEAR 2 23 LL-1670-3645 GEAR, 3RD CLUTCH 1 24 LL-1670-3821 GEAR, FIRST DRIVE 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-51
CLARK TRANSMISSION (FIRST AND SECOND SHAFT GROUP, LL-1670-3825) ASSEMBLY, LL-1670-3796 PAGE 2-52
CLARK TRANSMISSION (FIRST AND SECOND SHAFT GROUP, LL-1670-3825) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3818 1ST AND 2ND SHAFT, DRUM, PLUG AND SEAL ASSY 1 2 LL-1670-3819 BEARING, ROLLER 1 3 LL-1670-3729 BEARING & SEAL ASSEMBLY 1 4 LL-1670-3006 RING, PISTON 2 5 LL-1670-3732 PISTON & SEALS ASSY INCL ITEMS 6 AND 7 2 6 LL-1670-3015 SEAL, CLUTCH PISTON OUTER PART OF ITEM 5 2 7 LL-1670-3013 SEAL, CLUTCH PISTON INNER PART OF ITEM 5 2 8 LL-1670-3027 PLATE, END 2 9 LL-1670-3014 SNAP RING, END PLATE 2 10 LL-1670-3024 PLATE, CLUTCH PISTON WEAR 2 11 LL-1670-3096 DISC SPRING 2ND ASSY INCL. 5 WASHERS 1 12 LL-1670-3097 DISC SPRING 1ST ASSY INCL. 7 WASHERS 1 13 LL-1670-3037 RETAINER, SNAP RING 2 14 LL-1670-3025 SNAP RING, RETAINER 2 15 LL-1670-3021 BEARING, CLUTCH GEAR THRUST 4 16 LL-1670-3022 WASHER, CLUTCH GEAR THRUST 8 17 LL-1670-3834 SNAP RING, 2ND CLUTCH GEAR HUB 2 18 LL-1670-3643 SLEEVE, OIL DISTRIBUTOR 1 19 LL-1670-3042 SCREW, SLEEVE RETAINING 1 20 LL-1670-3018 DISC, OUTER (1ST) 10 21 LL-1670-3019 DISC, INNER (1ST) 10 22 LL-1670-3018 DISC, OUTER (2ND) 5 23 LL-1670-3019 DISC INNER (2ND) 5 24 LL-1670-3026 BEARING, CLUTCH GEAR 4 25 LL-1670-3049 GEAR, 1ST CLUTCH 1 26 LL-1670-3050 GEAR, 2ND CLUTCH 1 27 LL-1670-3822 GEAR, 3RD DRIVEN 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-53
CLARK TRANSMISSION (OUTPUT SHAFT GROUP, LL-1670-3751) ASSEMBLY, LL-1670-3796 PAGE 2-54
CLARK TRANSMISSION (OUTPUT SHAFT GROUP, LL-1670-3751) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3743 SHAFT, OUTPUT 1 2 LL-1670-743 BEARING, OUTPUT SHAFT 2 3 LL-1670-3039 SLEEVE, OIL SEAL 2 4 LL-1670-3839 O-RING, OIL SEAL SLEEVE 2 5 LL-1670-568 SEAL, OUTPUT SHAFT OIL 2 6 LL-1670-3836 SNAP RING, OUTPUT SHAFT BEARING 4 7 LL-1678-3836 SNAP RING, GEAR & BEARING RETAINING 2 8 LL-1670-3082 OUTPUT FLANGE & PLUG ASSEMBLY INCL ITEM 9 1 9 LL-1670-3107 PLUG, FLANGE PART OF ITEM 8 1 10 LL-1670-3811 GEAR, OUTPUT SHAFT 1 PAGE 2-55
CLARK TRANSMISSION (ELECTRIC CONTROL GROUP, LL-1670-3617) ASSEMBLY, LL-1670-3796 PAGE 2-56
CLARK TRANSMISSION (ELECTRIC CONTROL GROUP, LL-1670-3617) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-1670-3098 SOLENOID ASSEMBLY INCL. ITEMS 2 THRU 10 4 2 LL-1670-3083 CARTRIDGE, VALVE, 4 WAY INCL. ITEM 3 THRU 6 4 3 LL-1670-3841 O-RING, CARTRIDGE, PART OF ITEM 2 4 4 LL-1670-3842 O-RING, CARTRIDGE, PART OF ITEM 2 4 5 LL-1670-3843 O-RING, CARTRIDGE, PART OF ITEM 2 4 6 LL-1670-3845 O-RING, CARTRIDGE PART OF ITEM 2 4 7 LL-1670-3844 O-RING, COIL TO CARTRIDGE PART OF ITEM 1 4 8 LL-1670-3033 COIL, SOLENOID (12V) PART OF ITEM 1 4 9 LL-1670-3844 O-RING NUT TO COIL PART OF ITEM 1 4 10 LL-1670-3032 NUT, VALVE CARTRIDGE RETAINER PART OF ITEM 1 4 11 LL-1670-3085 COVER, PROTECTIVE 1 12 LL-1670-3830 SCREW, COVER 2 13 LL-1670-3840 LOCKWASHER, COVER SCREW 2 14 LL-1670-3038 HOUSING, MODULATOR VALVE 2 15 LL-1670-3838 O-RING, MODULATOR HOUSING 2 16 LL-1670-3809 SPRING, INNER 2 17 LL-1670-3079 SPRING, MIDDLE 2 18 LL-1670-3080 SPRING, OUTER 2 19 LL-1670-3077 SLEEVE MODULATION VALVE 2 20 LL-1670-3837 O-RING, SLEEVE 2 21 LL-1670-605 PIN, STOP 2 22 LL-1670-3156 SPOOL, ACCUMULATOR 2 23 LL-1670-3155 SPOOL, REGULATOR 2 24 LL-1670-3041 SPRING, MODULATOR VALVE 2 25 LL-1670-3076 RETAINER, SPRING 2 26 LL-1670-3078 SPACER, SPRING 2 27 LL-1670-3146 PIN, UPPER 2 28 LL-1670-3147 PIN, LOWER 2 29 LL-1670-3044 PLUG, SOLENOID BORE 1 30 LL-1670-3845 O-RING, PLUG 1 31 LL-1670-3832 O-RING, PLUG 1 32 LL-1670-3841 O-RING, PLUG 1 PAGE 2-57
CLARK TRANSMISSION (DRIVE PLATE GROUP, LL-1670-3613) ASSEMBLY, LL-1670-3796 ITEM PART NUMBER DESCRIPTION REQ D 1 DRIVE PLATE ASSEMBLY INCL. IN ITEM 6 N. S. S. 2 PLATE, DRIVE INCL, IN ITEM 6 N. S. S. 3 LL-1670-3083 RING, DRIVE PLATE BACKING 1 4 LL-1670-3831 SCREW, DRIVE PLATE MOUNTING 6 5 LL-1670-3833 LOCKWASHER, DRIVE PLATE MOUNTING SCREW 6 6 LL-1670-3136 KIT, DRIVE PLATE INCLUDING ITEM 1 THRU 5 5 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-58
NOTES PAGE 2-59
SHIFTER ASSEMBLY, LL-835-25 PAGE 2-60
NOTES: 1. APPLY ITEM 8 TO ITEM 2 PRIOR TO ASSEMBLY. 2. 100% CHECK FOR PROPER OPERATION. 3. HOBBS P/N AND DATE CODE TO BE STAMPED IN AREA SHOWN. LETTERS.2.03 HIGH. 4. TORQUE REQUIREMENT TO CHANGE SPEEDS TO BE 8.88 2.6 IN. LB. (1.0 0.3 N M) 5. TORQUE REQUIREMENT TO CHANGE DIRECTIONS TO BE 22 7 IN. LBS (2.5 0.8 N M) 6. TORQUE REQUIREMENT TO DISENGAGE NEUTRAL DETENT 15 4.5 IN. LBS. (1.7 0.5 N M) 7. CRITICAL CHARACTERISTIC. NO SPC DATA REQUIRED. 8. ROTATE KNOB TO 1ST SPEED. CENTER WHITE LINE OF COLLAR ON NO. 1. TIGHTEN SET SCREW TO 3.5 0.5 IN. LBS. (0.40 0.06 N M) 9. A. MATING CONNECTOR -LL-6800-4 B. CONNECTOR TERMINAL -LL-6800-2 OPTIONAL TERNIMAL -LL-6800-1 C. CONNECTOR WEDGE-LL-6800-5 D. SEALING PLUG -LL-6800-3 8044 EXTENDO SHIFTER ASSEMBLY, LL-835-25 LEGEND F FORWARD POSITION N NEUTRAL POSITION R REVERSE POSITION 1 FIRST GEAR POSITION 2 SECOND GEAR POSITION 3 THIRD GEAR POSITION SW1 SW2 NEUTRAL SWITCH SW3 SW4 DIRECTION SELECTOR SWITCH SPEED SELECTOR SWITCH SPEED SELECTOR SWITCH SHIFTER ASSEMBLY, LL-835-25 REF PART NUMBER DESCRIPTION REQ'D REPLACE COMPLETE ASSEMBLY PAGE 2-61
SPICER AXLE (MODEL 25S34HD) ASSEMBLY, LL-2989-331 FRONT AXLE SHOWN PAGE 2-62
SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL-2989-331 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-485 CARRIER SUB ASSEMBLY (INCLUDES ITEM 26 & 27) 1 2 LL-2989-338 BEARING CUP, ROLLER 1 3 LL-2989-339 BEARING CONE, ROLLER 1 4 LL-2989-334 SHIM 1 5 LL-2989-486 SPIRAL BEVEL GEAR & PINION ASSEMBLY (INCLUDES ITEM 23) 1 6 LL-2989-335 SPACER 1 7 LL-2989-336 BEARING CUP, ROLLER 1 8 LL-2989-337 BEARING CONE, ROLLER 1 9 LL-2989-156 THRUST WASHER, BEARING 1 10 LL-2989-155 SEAL, OIL 1 11 LL-2989-141 DEFLECTOR, SEAL 1 12 LL-2989-341 END YOKE (SEE ITEM 148) 1 13 LL-2989-140 WASHER, PINION NUT 1 14 LL-2989-139 NUT, PINION 1 15 LL-2989-480 DIFFERENTIAL STANDARD CASE (SEE ITEM 147) 1 16 LL-2989-142 THRUST WASHER 2 17 LL-2989-145 DIFFERENTIAL GEAR (SEE ITEM 149) 2 18 LL-2989-344 THRUST WASHER 2 19 LL-2989-343 DIFFERENTIAL PINION (SEE ITEM 149) 2 20 LL-2989-342 SHAFT, DIFFERENTIAL STD. & T/L(SEE ITEM 150) 1 21 LL-2989-346 PIN, ROLL 1 22 LL-2989-347 BEARING CONE, ROLLER 2 23 LL-2989-486 SPIRAL BEVEL GEAR & PINION ASSEMBLY (INCLUDED IN ITEM 5) 1 24 LL-2989-152 DRIVE GEAR SCREW 12 25 LL-2989-348 BEARING CUP, ROLLER 2 26 LL-2989-349 DIFFERENTIAL BEARING CAP (PART OF ITEM 1) 2 27 LL-2989-352 HEX BOLT 4 28 LL-2989-351 RING, ADJUSTING 2 29 LL-2989-90 CLIP, ADJUSTING RING 2 30 LL-2989-87 FLAT WASHER 2 31 LL-2989-180 BOLT, HEX 2 32 LL-2989-707 COVER, CARRIER 1 33 LL-2989-536 FLAT WASHER 14 34 LL-2989-531 BOLT, HEX 14 35 LL-2989-171 PLUG, PIPE, INTERNAL DRIVE 1 PAGE 2-63
SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL-2989-331 ITEM PART NUMBER DESCRIPTION REQ D 36 LL-2989-171 PLUG, PIPE, INTERNAL DRIVE 1 37 LL-2989-358 SPRING, COMPRESSION 24 38 LL-2989-525 GLIDE RING, INNER 2 39 LL-2989-526 RING, O, INNER 2 40 LL-2989-501 PISTON, PARK 2 41 LL-2989-563 O-RING, OUTER 2 42 LL-2989-527 GLIDE RING, OUTER 2 43 LL-2989-365 YOKE CENTER (SEE ITEM 156 & 158) 2 44 LL-2989-355 CROSS U JOINT (SEE ITEM 155) 4 45 LL-2989-356 SEAL ASSEMBLY 16 46 LL-2989-366 BEARING RACE ASSEMBLY U-JOINT 16 47 LL-2989-354 RING, SNAP 12 48 LL-2989-548 INNER YOKE SHAFT (SEE ITEM 152 LEFT SIDE) 1 48A LL-2989-549 INNER YOKE SHAFT (SEE ITEM 157 RIGHT SIDE) 1 49 LL-2989-483 HOUSING, AXLE (SEE ITEM 151) 2 49A LL-2989-520 BUSHING, BRONZE 2 50 LL-2989-481 RETAINER, BEARING RING 2 51 LL-2989-560 BEARING, BALL SINGLE ROW 2 51A LL-2989-490 TUBE, OIL BAFFLE 2 52 LL-2989-517 BEARING, BALL SINGLE ROW 2 53 LL-2989-524 O-RING 2 54 LL-2989-488 RETAINER, AXLE SHAFT 2 55 LL-2989-521 SEAL, OIL 2 56 LL-2989-534 SET SCREW 4 57 LL-2989-528 RING, GLIDE, OUTER 2 58 LL-2989-529 O-RING, OUTER 2 59 LL-2989-502 PISTON, SERVICE 2 60 LL-2989-374 O-RING, INNER 2 61 LL-2989-512 PLATE, LINING STOP 10 62 LL-2989-513 FRICTION DISC ASSEMBLY 8 63 LL-2989-536 FLAT WASHER 36 64 LL-2989-532 BOLT, HEX 36 65 LL-2989-65 SEAT, INSERT 8 66 LL-2989-211 SCREW, BLEEDER 4 67 LL-2989-201 FITTING, HYDRAULIC BRAKE 4 68 LL-2989-522 SEAL, OIL 2 PAGE 2-64
SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL-2989-331 ITEM PART NUMBER DESCRIPTION REQ D 69 LL-2989-539 RING, SNAP 2 70 LL-2989-553 YOKE, END (SEE ITEM 154) 2 71 LL-2989-387 SEAL, OIL 2 72 LL-2989-523 SEAL, OIL 2 73 LL-2989-518 BUSHING, SPINDLE 2 74 LL-2989-535 SCREW, SET 2 75 LL-2989-555 NUT, HEX 2 76 LL-2989-530 O-RING 4 77 LL-2989-519 BUSHING, SYNTHETIC 1 78 LL-2989-161 FITTING, GREASE 4 79 LL-2989-83 BOLT, HEX 16 80 LL-2989-88 FLAT WASHER 16 81 LL-2989-562 CAP, KING PIN 4 82 LL-2989-561 SHIM, KING PIN AR 83 LL-2989-506 KNUCKLE, STEERING, RIGHT SIDE (SEE ITEM 159) 1 84 LL-2989-505 KNUCKLE, STEERING, LEFT SIDE (SEE ITEM 160) 1 85 LL-2989-53 RETAINER, GREASE 4 86 LL-2989-176 CUP, BEARING 4 87 LL-2989-177 CONE, BEARING 4 88 LL-2989-44 SEAL, GREASE 4 89 LL-2989-395 SEAL, OIL 2 90 LL-2989-74 CONE, BEARING, ROLLER INNER 2 91 LL-2989-72 CUP, BEARING ROLLER, INNER 2 92 LL-2989-397 WHEEL, BOLT 20 93 LL-2989-543 HUB, WHEEL (SEE ITEM 163) 2 94 LL-2989-398 NUT, WHEEL 20 95 LL-2989-515 ROLLER, BEARING CUP, OUTER 2 96 LL-2989-516 ROLLER, BEARING CONE, OUTER 2 97 LL-2989-415 RING, SNAP 2 98 LL-2989-544 HUB, PLANETARY 2 99 LL-2989-411 GEAR, PLANETARY RING (SEE ITEM 161) 2 100A LL-2989-491 SHIM,.003 AR 100B LL-2989-492 SHIM,.002 AR 100C LL-2989-493 SHIM,.005 AR 100D LL-2989-494 SHIM,.010 AR 100E LL-2989-495 SHIM,.020 AR PAGE 2-65
SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL-2989-331 ITEM PART NUMBER DESCRIPTION REQ D 100F LL-2989-496 SHIM,.030 AR 101 LL-2989-540 PLATE, RETAINING 2 102 LL-2989-533 BOLT, HEX 12 103 LL-2989-550 GEAR, INPUT 2 104 LL-2989-423 GEAR, PLANET 6 105 LL-2989-431 RING, SNAP 6 106 LL-2989-429 SHAFT, PLANET GEAR 6 107 LL-2989-427 WASHERS, DRIVE FLANGE 12 108 LL-2989-424 BEARINGS, NEEDLE 432 109 LL-2989-433 THRUST WASHERS 6 110 LL-2989-547 FLANGE, PLANETARY DRIVE (SEE ITEM 162) 2 111 LL-2989-412 SCREW, SOCKET HEAD 4 112 LL-2989-171 PLUG, PIPE 2 113 LL-2989-443 SEAL, GREASE 2 114 LL-2989-489 THRUST WASHER, BEARING 2 115 LL-2989-439 BUSHING, SPINDLE 2 116 LL-2989-441 O-RING 2 117 LL-2989-445 PIN, LOCATING 4 118 LL-2989-509 BEAM, TRUNNION REAR (SEE ITEM 166) 1 119 LL-2989-508 BEAM, TRUNNION, FRONT (SEE ITEM 165) 1 120 LL-2989-161 FITTING, GREASE 2 121 LL-2989-130 VENT 1 122 LL-2989-465 CYLINDER ASSEMBLY, STEERING 1 123 LL-2989-88 FLAT WASHER 3 124 LL-2989-83 BOLT, HEX 3 125 LL-2989-421 SOCKET ASSEMBLY 2 126 LL-2989-426 WIRE, LARGE RETAINING 2 127 LL-2989-425 BOOT 2 128 LL-2989-432 WIRE, SMALL RETAINING 2 129 LL-2989-428 NUT, JAM 2 130 LL-2989-538 PIN, CLEVIS 2 131 LL-2989-507 ARM, STEERING 2 132 LL-2989-537 WASHER 4 133 LL-2989-541 RING, SNAP 2 134 LL-2989-472 WIPER (SEE ITEM 167) 1 135 LL-2989-473 U-CUP (SEE ITEM 167) 2 PAGE 2-66
SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL-2989-331 ITEM PART NUMBER DESCRIPTION REQ D 136 LL-2989-474 RING, WEAR (SEE ITEM 153) 1 137 LL-2989-469 CASE ASSEMBLY 1 138 LL-2989-475 RING, BACK-UP (SEE ITEM 167) 1 139 LL-2989-476 O-RING (SEE ITEM 167) 1 140 LL-2989-468 WIRE, RETAINER 1 141 LL-2989-471 CAPSCREW 1 142 LL-2989-477 RING, WEAR (SEE ITEM 167) 2 143 LL-2989-478 PISTON SEAL (SEE ITEM 167) 1 144 LL-2989-479 EXPANDER (SEE ITEM 167) 1 145 LL-2989-470 PISTON SHAFT ASSEMBLY 1 146 LL-2989-467 CYLINDER HEAD 1 147 LL-2989-558 CASE ASSEMBLY (INCLUDES ITEM 15 THRU 21) 1 148 LL-2989-551 END YOKE ASSEMBLY (INCLUDES ITEM 11, 12 & 13) 1 149 LL-2989-556 KIT, SIDE GEAR & PINION GEAR (INCLUDES 17 & 19) 1 150 LL-2989-559 KIT, DIFFERENTIAL CASE INNER PARTS (INCLUDES 16 THRU 20) 1 151 LL-2989-484 AXLE HOUSING (INCLUDES ITEM 49A) 1 152 LL-2989-499 YOKE SHAFT ASSEMBLY (INCLUDES ITEM 48, 50 THRU 55, LEFT SIDE (SEE ITEM 156) 1 153 LL-2989-487 BEARING RETAINING ASSEMBLY (INCLUDES 50 THRU 55) 2 154 LL-2989-552 END YOKE ASSEMBLY (INCLUDES ITEMS 69 & 72) 2 155 LL-2989-559 CROSS ASSEMBLY - U-JOINT (INCLUDES 44 & 45) 4 156 LL-2989-497 LEFT SIDE SHAFT & JOINT ASSEMBLY (INCLUDES ITEMS 43 THRU 48, 50 THRU 55, & 68 THRU 72) 2 157 LL-2989-500 YOKE SHAFT ASSEMBLY (INCLUDES ITEM 48A, 50 THRU 55) 1 158 LL-2989-498 RIGHT SIDE SHAFT & JOINT ASSEMBLY (INCLUDES ITEMS 43 THRU 47, 48A, 50 THRU 55, & 68 THRU 72) 1 159 LL-2989-504 RIGHT SIDE KNUCKLE ASSEMBLY (INCLUDES ITEMS 72 THRU 75, 77, & 83) 1 160 LL-2989-503 LEFT SIDE KNUCKLE ASSEMBLY (INCLUDES ITEMS 72 THRU 75, 77 & 84) 1 161 LL-2989-514 RING GEAR ASSEMBLY (INCLUDE 97, 98 & 99) 2 162 LL-2989-546 PLANETARY GEAR ASSEMBLY (INCLUDES ITEM 104 THRU 110) 2 163 LL-2989-542 HUB ASSEMBLY (INCLUDES ITEMS 89 THRU 93, 95) 2 164 LL-2989-554 WHEEL END ASSEMBLY (INCLUDES ITEMS 160, 161, 163, 96, 100A, THRU 100F, 101, 134, 103 & 111) 2 PAGE 2-67
SPICER AXLE (MODEL 25S345HD) ASSEMBLY, LL-2989-331 ITEM PART NUMBER DESCRIPTION REQ D 165 LL-2989-510 FRONT TRUNNION ASSEMBLY (INCLUDES ITEMS 115 THRU 117 & 120) 1 166 LL-2989-511 REAR TRUNNION ASSEMBLY (INCLUDES ITEMS 115, THRU 117 & 120) 1 167 LL-2989-545 KIT, STEERING CYLINDER SEAL (INCLUDES 134 THRU 136, 138, 139, & 142 THRU 144 1 168 LL-2989-482 CARRIER ASSEMBLY (INCLUDES ITEMS 1 THRU 36) 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 122 03/19/01 ITEM CHANGE REPLACES LL-2989-420 PAGE 2-68
WHEEL WELDMENT, AL-11970 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-6516-1 RIM BASE 1 2 LL-6516-2 DISH 1 3* AL-11970-1 WHEEL WELDMENT 1 PAGE 2-69
WHEEL AND TIRE ASSEMBLY, LL-6581-14 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-6581-12 TIRE 1 2 AL-11970 WHEEL WELDMENT 1 3 LL-834-313 VALVE 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-70
NOTES PAGE 2-71
DRIVE SHAFT INSTALLATION, AL-12217 PAGE 2-72
DRIVE SHAFT INSTALLATION, AL-12217 ITEM PART NUMBER DESCRIPTION REQ D 1 LL-2989-464 FRONT AXLE DRIVE SHAFT ASSEMBLY 1 2 LL-2989-463 REAR AXLE DRIVE SHAFT ASSEMBLY 1 3 LL-2989-568 BOLT, 3/8-24 UNF, GR8 16 (TORQUE TO 40-48 FT-LB) LL-2989-564 CROSS & BEARING KIT (NOT SHOWN) (INCLUDED IN ASSEMBLIES) SERVICE BULLETIN REFERENCE ITEM DATE SUBJECT CHANGE 1 10/12/99 ITEM CHANGE REPLACED BL-2168-88 2 10/12/99 ITEM CHANGE REPLACED BL-2168-90 3 3/31/00 ADDED ITEM ADDED ITEM 1-2 3/31/00 ITEM CHANGE REVERSED ITEMS 1 & 2 PAGE 2-73