Part Number 0084591 July 2010 Parts Manual Insert
This Parts Manual Insert is for Snorkel TB65J machines. About This Insert Please insert this document in your TB66J Repair Parts Manual. Pages in this insert take the place of those pages covering the same system presently in your Repair Parts Manual. Ordering Parts When placing an order for service or repair parts, please have the following information available for your machine. Model Number Serial Number Snorkel Part Number Description of the part Quantity of parts required Your purchase order number Address for the order to Ship To Your desired shipment method Additional Information For additional information contact your local dealer or Snorkel at: Snorkel International P.O. Box 1160 St. Joseph, MO 64502-1160 USA 1-800-255-0317 Parts Order Fax: 1-785-989-3077 Snorkel International, Inc. all rights reserved Printed in the U.S.A.
Table of Contents About This Insert...inside front cover Ordering Parts...inside front cover Additional Information...inside front cover Boom Installation TB65J... 1 Boom/Hose Carrier Assembly TB65J... 3 Hose Carrier Assembly TB65J... 7 Boom Assembly TB65J... 11 Boom Electrical Installation TB65J... 15 Jib TB65J... 21 Upper Control Box TB65J... 23 Hydraulic Schematic Turntable and Booms TB65J... 27 Electrical Schematic Cummins Engine TB65J... 28 Electrical Schematic Deutz Engine TB65J... 29
Item Part No. Qty. Description Boom Installation TB65J 1 0084280 1 assembly boom/hose Carrier tb65j 2 0070440 1 pin weldment, 1.50 3.940 grip 3 0070033 2 pin lock, 2.00 dia 2h 4 0080026 1 pin 2.25 23.31 grip 5 0080023 2 pin lock, 2.75 dia 2h 6 0080028 1 pin weldment 1.50 11.88 grip 7 0080024 1 pin weldment 2.25 11.75 grip 8 0070473 8 bolt hexhead.313-18.75 dr 9 987109 8 washer lock.313 10 ar safety lockwire.040 s.s. Boom Installation TB65J 0084281 TB65J 0084591 Parts Manual Insert 1
2 Parts Manual Insert TB65J 0084591
Item Part No. Qty. Description Boom/Hose Carrier Assembly TB65J 1 0084284 1 assembly booms 2 0084279 1 assembly hose carrier 3 0080962 1 weldment support tube 4 0072951 2 guide bar 5 0070029 2 slide pad 2.00 4.00.330 3h 6 5560717 2 bushing machine 2.25id 3.25od.13 7 0070504 1 plate pin joint 8 0070506 1 pin lock 2.50 sq 2h 9 0072015 1 pin clv mod 5/8 x 4 clevis pin 10 5560014 1 pin hairpin clip.625 11 0082023 1 weldment tube bracket 12 9920016 1 END BRACKET HOSE CARRIER 13 0072937 1 clamp bar upper 14 0110581 2 spacer.465id.500od.375 stl 15 5093009 1 clip cushion 1.13 vinyl coated 16 972559 4 bolt flskthd.375-16 1.00 17 5560033 6 nut hex lkg.375-16 18 970029 2 bolt hex head.250-20.75 gr5 19 986019 2 washer flat.250 20 5560004 2 nut hex locking.250-20 21 970369 4 bolt hex head.313-18 1.00 gr5 22 986269 4 washer flat.313 23 987109 4 washer lock.313 24 970849 9 bolt hex head.500-13 1.25 gr5 25 986359 9 washer flat.500 26 5560039 9 nut hex lkg.500-13 27 970426 6 bolt hex head.375-16.875 gr5 28 986299 6 washer flat.375 29 987119 8 washer lock.375 30 970489 4 bolt hex head.375-16 1.50 gr5 31 5093010 4 clip cushion 1.50 vinyl coated Boom/Hose Carrier Assembly TB65J 0084280 TB65J 0084591 Parts Manual Insert 3
4 Parts Manual Insert TB65J 0084591
0084280 Boom/Hose Carrier Assembly TB65J Page 5
Page 6 Boom/Hose Carrier Assembly TB65J 0084280
Item Part No. Qty. Description Hose Carrier Assembly TB65J 1 0072743 1 weldment hose carrier 2 0072737 1 weldment carrier tube 3 0084282 2 hose -4-4s-4s 739 100r17 4 0084283 2 hose -4-4s-4s 754 100r17 5 3010006 84 ft cable 12ga 8 conductor 6 3010009 84 ft cable 18ga 8 conductor 7 9920014 111 power track link 8 0072934 2 slide pad 1.25 2.50.50 2h 9 0072910 2 bolt plstc trk-3/8-16 x 3/4 hhc 10 972489 2 bolt flskthd.375-16 1.50 11 0100105 4 slide pad 2.00 2.50.375 2h 12 0070029 1 slide pad 2.00 4.00.330 3h 13 0072936 1 slide pad 1.50 5.625 1.50 1h 14 0080284 6 spacer.530id.625od 6.13 stl 15 0110610 1 anchor plate bottom 16 0072935 2 slide pad 1.50 1.50.750 1h 17 5560675 8 bolt flskthd.375-16 1.25 gr5-g 18 5560033 20 nut hex lkg.375-16 19 986299 28 washer flat.375 20 970489 4 bolt hex head.375-16 1.50 gr5-pl 21 972449 7 bolt flskthd.375-16.750 22 5560126 9 thread insert.375-16.375 lkg 23 5560605 6 bolt hex head.375-16 7.00 24 5560606 1 bolt hex head.500-13 7.00 25 986359 2 washer flat.500 26 5560039 1 nut hex lkg.500-13 27 3010005 84 ft cable 18ga 19 conductor Hose Carrier Assembly TB65J 0084279 TB65J 0084591 Parts Manual Insert 7
8 Parts Manual Insert TB65J 0084591
0084279 Hose Carrier Assembly TB65J Page 9
Page 10 Hose Carrier Assembly TB65J 0084279
Item Part No. Qty. Description Boom Assembly TB65J 1 0081782 1 base boom weldment 2 0081720 1 intermediate boom weldment 3 0082099 1 tip boom weldment 4 0081745 1 extend cylinder subassembly 5 0081730 2 wire rope assembly retract 6 0070443 1 pin 7 0081776 2 cable sheave 8 0081749 2 sheave cage 9 0081759 1 pin retract sheave 10 0082149 1 pad plate base boom 11 0081940 1 pad plate intermediate boom 12 0081752 2 cable anchor tip boom 13 0081942 1 slide pad 14 0081941 1 slide pad 15 0072681 2 slide pad mount 16 0072682 1 slide pad 17 0073111 1 spacer slide pad 18 0081975 1 boom switch subassembly 19 0071216 1 guard boom switch 20 0070448 1 pin cable retainer 21 2 cotter pin 1/8 x 1 lg 22 0072751 2 cylinder anchor 23 0070390 2 pin cylinder anchor 24 0070486 6 spacer 25 0080294 2 slide pad 26 0070030 8 shim.030 27 0072567 8 shim.060 28 0090141 4 shim.090 29 0080293 8 slide pad 30 2500046 2 bearing 31 0100422 2 3/8 id hose assembly 32 0070639 2 slide pad 34 0070031 4 slide pad 35 ar.040 dia s.s. safety lockwire 36 0074639 2 slide pad 1.00 3.563 1.00 37 6 bolt.375-16 2.00 skflhd cad plated 38 40 washer flat 3/8 39 18 nut 3/8-16 esna 40 6 bolt hex head.375-16 1.00 gr5 41 40 washer 3/8 medium lock 42 5560015 12 heli coil 43 20 bolt hex head.375-16.75 gr5 44 22 bolt.375-16.625 skflthd cad plated 45 0073340 2 spacer 46 0073342 4 shim.063 47 0073343 4 shim.090 48 4 bolt.375-16 1.00 skflthd cad plated 49 5560126 14 heli coil 50 6 bolt.375-16 1.25 skflthd cad plated 51 2 capscrew 5/16-18 x 1 hex head gr5 52 19 washer 5/16 medium lock 53 10 washer 5/16 flat 54 12 nut 5/16-18 esna 55 10 capscrew 5/16-18 x 1 1/4 hhd gr5 56 4 washer 1/2 flat 57 4 nut 1/2-13 thin drilled esna 58 5560005 4 anchor bolt Continued on next page Boom Assembly TB65J 0084284 TB65J 0084591 Parts Manual Insert 11
Item Part No. Qty. Description Boom Assembly TB65J 59 30 bolt.375-16 1.500 sk hd cad plated 60 12 bolt.375-16.750 sk hd cad plated 61 0072683 1 spacer slide pad 62 0070473 7 capscres drilled head 63 0070033 2 pin lock 64 0070768 2 1/4 id hose assembly 65 0172224 1 level cyinder assembly 66 5034501 2 bulkhead 90 degree elbow -4 67 5074401 2 locknut bulkhead -4 68 0081953 2 slide pad 69 2500047 2 bearing 71 0030214 1 slide pad 72 5560257 4 spherical washer 73 0081774 2 swivel anchor 74 302363 2 bracket 75 3 machine screw #10-24 x 1 truss hd 76 3 washer #10 medium flat 77 3 nut #10-24 hex 78 8 nut 3/4-10 hex jam 79 0112796 1 platform/jib selector valve assembly 80 0112795 1 platform/jib selector valve cover 81 5560603 3 nutsert.250-20 grip.260.390 82 2 washer flat.250 83 2 washer lock.25 84 2 bolt hex head.250-20 x 3.50 Boom Assembly TB65J 0084284 12 Parts Manual Insert TB65J 0084591
0084284 Boom Assembly TB65J Page 13
Page 14 Boom Assembly TB65J 0084284
Item Part No. Qty. Description Boom Electrical Installation TB65J 1 0071800 1 foot switch assembly 2 0084286 1 Upper control box assembly t3 3 0112798 1 jib/platform selector wire assembly 4 5093008 1 clip cushion 1.06 vinyl coated 5 5093024 1 clip cushion 1.25 vinyl coated 6 5093010 3 clip cushion 1.50 vinyl coated 7 5090034 8.5 ft hose sleeve abrasion grd 1.81 8 563536 12 in hose guard spiral 3/4 id 9 3044854 12 terminal r101 12/10 10 3046972 43 terminal fem1881 22/18 11 3040047 1 terminal fem250f1 22/18 12 3044146 1 terminal r101 22/18 13 3044142 1 terminal r61 22/18 14 970049 3 bolt hex head.250-20 1.00 gr5 gra 15 970439 1 bolt hex head.375-16.625 gr5 16 970419 1 bolt hex head.375-16 1.25 17 986019 6 washer flat.250 18 986299 3 washer flat.375 19 987119 1 washer lock.375 20 5560004 3 nut hex lock.250-20 21 5560033 1 nut hex lock.375-16 Boom Electrical Installation TB65J 0084285 TB65J 0084591 Parts Manual Insert 15
16 Parts Manual Insert TB65J 0084591
0084285 Boom Electrical Installation TB65J Page 17
Page 18 Boom Electrical Installation TB65J 0084285
0084285 Boom Electrical Installation TB65J Page 19
Page 20 Boom Electrical Installation TB65J 0084285
Jib TB65J Jib TB65J 0172220 TB65J 0084591 Parts Manual Insert 21
Jib TB65J Item Part No. Qty. Description 1 0070033 1 PIN LOCK 2 0070473 2 BLT.313-18 0.75 GR5 DRILLED HOLE 3 0151918 1 ORIFICE.035 4 0172199 2 LOWER JIB STRUT WELDMENT 5 0172213 3 PIN, TEARDROP, Ø1.0 X 5.79 GRIP 6 0172214 2 END CAP, 1 IN PIN 7 0172216 2 PIN, TEARDROP, Ø1.0 X 9.43 GRIP 8 0172228 1 PIN 1.50 DIA X 4.94 GRIP 9 0172231 1 COVER, HOSE 5' JIB 10 0172307 1 WLDMT, BASKET MTG BRKT 11 0172462 1 WLDMT, JIB INNER QUADRANT 12 300541 2 SNAP RING 1.25 ID HEAVY DUTY 13 300542 3 SNAP RING 1.00 ID HEAVY DUTY 14 0420114 1 ASSEMBLY, ROTATOR PLATFORM 15 0420124 2 PIN, TEARDROP, Ø1.25 X 5.79 GRIP 16 0420734 1 WLDMT, UPPER ARM 5' JIB 17 970439 12 BLT.375-16.625 18 970449 2 BLT.375-16.750 GR5 19 986299 12 WASHER FLAT.38 20 987109 2 WASHER LOCK.313 21 987119 14 WASHER LOCK.375 22 5065703 2 FTG ADPTR STRTHD-4B-4S STL 23 5560083 18 IN TRIM LOC.125 RUBBER EDGE 24 5560222 8 WASHER HARD FLAT.375 SP 25 5560689 15 BSHG, MCHRY, 1.00 ID 1.5OD 14 GA 26 5560712 6 MACH BSHG 1.25 ID X 1.88 OD X.075 27 5563026 8 BLT 10MM-1.50P 25MM 10.9 28 5569989 1 BLT 24MM-3.00P 280MM 10.9 29 5569990 1 NUT LKG M24-3.OP 30 5569991 2 WASHER HARD FLAT M24 31 6047114 1 CLY, 31.53 LG, 24.45 STROKE 102 0172444 2 HOSE -4-4S-4S 93 100R1 106 0070772 2 HOSE -4-4S-4S 54 100R1 Jib TB65J 22 Parts Manual Insert TB65J 0084591
Item Part No. Qty. Description Upper Control Box TB65J 1 0180842 1 upper control box 2 0180846 1 placard upper control box front 3 0081979 1 placard upper control box top 4 3040068 1 circuit breaker 20 amp 5 3040535 3 CIRCUIT BREAKER 3 AMP 6 0073295 2 wire 16 r6i fem250fi 8 7 3020020 1 switch emergency stop push/pull 8 0070967 1 corrosion inhibitor stick back 9 3020080 1 switch toggle spdt (m/none/on) sealed 10 3020018 4 switch toggle dpdt (on) off (on) 11 0172240 1 diode holder 6 plc 12 3040493 1 controller 13 3040492 1 controller 14 3040057 1 terminal strip 18 circuit 15 3040433 1 terminal strip (12) 16 3044710 1 terminal strip (10) #10 stud 17 0082002 1 rheostat 18 3040348 1 knob rheostat 19 3040411 1 alarm mini siren 6-28vdc 20 0084135 1 wire 16 r6i fem250fi 9 rstr 7.5 21 0073885 1 wire 16 r6i fem250fi 18 22 0072530 1 decal danger electrical hazard 23 7190001 72 in gasket 24 3040188 1 relay spdt 12dc 10amp 26 3040110 5 nut locking.750 hub 27 3040285 1 connector.75.375-.500 28 3040116 3 connector.75.500-.625 29 3040295 1 connector.75.625-.750 30 0073631 3 diode stand off 31 3020090 1 switch anti restart ignition 32 0112797 1 decal diodes 33 10 washer lock #6 mdm 34 10 washer flat #6 35 10 nut hex 6-32 36 1 screw trhd 10-24.75 gr5 37 10 nut locking 10-24 38 14 nut locking 10-32 39 6 screw rhd 6-32.50 gr5 40 2 bolt hex head.250-20 1.00 gr5 sems 41 5 nut locking.250-20 42 0180886 1 decal terminal strip 10 term 43 0180887 1 decal terminal strip 13 term 44 0180888 1 decal terminal strip 16 term 45 0180850 1 upper control box wire harness 46 0082007 1 wire assembly control box 47 0172236 3 wire 16.188fi dio 16 48 0060373 2 jumper sw term strap 49 0070747 6 wire 16 r6i r6i 3 50 0172237 1 wire 16.250ffi dio 16 51 0070730 3 wire 16 r6i r6i 5.5 52 0070711 1 wire 12 r10i r10i 3 53 0070712 3 wire 12 r10i r10i 5 54 0172238 2 wire 16 r6i dio 30 55 0240483 1 wire 16 r6i r10i 8 56 0181074 1 wire 16 57 0182061 1 wire 16 r6i fem188i 42 58 0071534 1 wire 10 r101 fem188i 21 Continued on next page Upper Control Box TB65J 0084286 TB65J 0084591 Parts Manual Insert 23
Item Part No. Qty. Description Upper Control Box TB65J 59 0110835 1 wire 16 r10i fem 188i 24 60 0073728 1 wire 16 r10i.188fi 18 61 0181028 2 wire 16 r6 fem188 10.5 62 0071511 1 wire 18 fem1881 fem1881 11 63 0151816 1 wire 16 r10i r10i 7.5 64 0070713 1 wire 18 r10i fem188i 10 66 3020013 2 switch toggle spst on off sealed 67 2 washer flat #10 68 0181029 1 wire 12 r6 r10 19.5 69 0101298 1 wire 18 r6i r6i 23.5 70 0111477 3 wire 16 r6i r6i 10 dio 71 0070746 2 wire 16 r6i r6i 9 72 0070753 1 wire 16 r6i r6i 12 73 3040082 1 terminal.250 mfi 16/14 74 1 washer star.250 75 3 washer flat.250 76 3 bolt hex head.250-20.75 gr5 77 5569711 1 grommet.438id.938od.125 78 480652 1 alarm 97dba dual tone 12/24v 79 0181030 4 wire 16 fem188 fem250fi 15 80 3040046 1 terminal male250fi 22/18 81 3044161 1 terminal r10i 16/14 84 3 washer star #10 85 0151910 1 wire 16 r6 r10 14 86 4 screw rhd 6-32 1.25 gr5 87 1 screw trhd 10-24 1.00 gr5 88 0073884 1 wire 16 r6i fem250fi 24 89 8 screw trhd 10-24.500 gr5 90 1 washer star #6 91 0071557 1 wire 18 r8i male250fi 7 93 3040469 2 relay spdt 12v 30amp 97 0110468 1 wire 16 fem188i fem188i 4 103 3040070 1 locknut.50 hub 104 3040187 1 connector.50.188-.313 105 0151205 1 wire 16 fem188i fem250fi 7 Upper Control Box TB65J 0084286 24 Parts Manual Insert TB65J 0084591
0084286 Upper Control Box TB65J Page 25
Page 26 Upper Control Box TB65J 0084286
A08147A Hydraulic Schematic Turntable and Booms TB65J Page 27
Page 28 Electrical Schematic Cummins Engine TB65J A08150B
A08151A Electrical Schematic Deutz Engine TB65J Page 29
Page 30 Electrical Schematic Deutz Engine TB65J A08151A
Local Distributor: Lokaler Vertiebshändler: Distributeur local: El Distribuidor local: ll Distributore locale: USA Phone: 1 (785) 989 3000 Toll Free: 1 (800) 255 0317 Fax: 1 (785) 989 3070 Europe Phone: +44 (0) 845 1550 057 Fax: +44 (0) 845 1557 756