Compact Gas Springs 2 11936 8 1 f199
Compact Gas Springs for small displacement and high forces Mounting variations 2490.12.00420. Pedestal foot clamp for 2490.12.00420 Clamping flange VDI 3003 for 2480.21./2490.12.00420 Mounting example: 2 12599 8 1 f200
Compact Gas Springs for small displacement 2490.12.00420. and high forces 2490.12.00420. Initial spring force at 150 bar = 420 dan 2490.12.00420. Order No max. l min l 2490.12.00420.006 6 50 56 010 10 60 70 016 16 75 91 025 25 95 120 032 32 108 140 040 40 125 165 050 50 145 195 max. Valve M6x5,5 deep Note: Worn gas springs cannot be repaired, they have to be replaced completely. Pressure medium: Nitrogen N 2 Max. filling pressure: Min. filling pressure: 2490.12.00420. 2490.12.00420. 2 12600 8 2 Working temperature: 150 bar 25 bar 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 50 100 (at 20 C) Max. piston speed: 0.5 m/s F201
Compact Gas Springs for small displacement and high forces Mounting Variations 2490.12.00750. Mounting example: see Note! 2 19685 2005 1 f202
Compact Gas Springs for small displacement 2490.12.00750. and high forces 2490.12.00750. Initial spring force at 150 bar = 750 dan 2490.12.00750. Order No max. l min. l g 2 * 2490.12.00750. 006 6 56,75 63 51 010 10 64,75 75 59 016 16 76,75 93 71 025 25 94,75 120 89 032 32 107,75 140 102 040 40 124,75 165 119 050 50 144,75 195 139 max. M6 Valve g 2 * see mounting example Note: Worn gas springs cannot be repaired, they have to be replaced completely. When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! M6 x 5,5 deep Pressure medium: Nitrogen N 2 Max. filling pressure: Min. filling pressure: Working temperature: 150 bar 25 bar 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 50 100 (at 20 C) Max. piston speed: 0.5 m/s 2490.12.00750. 2490.12.00750. 2 19690 2005 1 View X F203
Compact Gas Springs Mounting Variations 2490.12.01000. Note: 2) Attention: The spring force must be absorbed by the stop surface. Mounting example: with adapter baseplate Mounting example: see Note! with adapter baseplate 2 11937 8 1 f204
Compact Gas Springs for small displacement 2490.12.01000. and high forces 2490.12.01000. Initial spring force at 150 bar = 1000 dan 2490.12.01000. Order No max. l min. l g 2 * 2490.12.01000. 006 6 54,75 61 49 010 10 67,75 78 62 016 16 83,75 100 78 025 25 109,75 135 104 032 32 134,75 167 129 040 40 154,75 195 149 050 50 179,75 230 174 max. M6 Valve g 2 * see mounting example Note: Order No for spare parts kit: 2490.12.01000 When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! Before fitting the adapter base plate remove the valve from the gas spring. If vibration occurs, tighten the fixing screws accordingly. View X M6 x 6,5 deep 2480.00.20.01000 Adapter baseplate with connecting fitting, without valve (only for use with composite connections) Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 100 (at 20 C) Max. piston speed: 0.5 m/s 2490.12.01000. 2490.12.01000. 2 11938 8 1 F205
Compact Gas Springs Mounting Variations 2490.12.01800. Notes: Mounting example: 2) Attention: The spring force must be absorbed by the stop surface. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). with adapter baseplate Mounting example: see Note! with adapter baseplate 2 11939 8 1 f206
Compact Gas Springs for small displacement 2490.12.01800. and high forces 2490.12.01800. Initial spring force at 150 bar = 1800 dan 2490.12.01800. Order No max. l min. l g 2 * 2490.12.01800. 006 6 59,75 66 52 010 10 69,75 80 62 016 16 89,75 106 82 025 25 109,75 135 102 032 32 129,75 162 122 040 40 149,75 190 142 050 50 169,75 220 162 max. g 2 * see mounting example Valve Note: Order No for spare parts kit: 2490.12.01800 When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! Before fitting the adapter base plate remove the valve from the gas spring. If vibration occurs, tighten the fixing screws accordingly. View X deep 2480.00.20.01800 Adapter baseplate with connecting fitting, without valve (only for use with composite connections) Screws M6 x 20 (2x) DIN EN ISO 4762 11 x 6,9 deep (2x) deep Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 100 (at 20 C) Max. piston speed: 0.5 m/s 2490.12.01800. 2490.12.01800. 2 11940 8 1 Connecting fitting, rotating F207
Compact Gas Springs for small displacement and high forces Mounting Variations 2490.12.03000. 2 19695 2005 1 Mounting example: with adapter baseplate Mounting example: see Note! with adapter baseplate f208
Compact Gas Springs for small displacement 2490.12.03000. and high forces 2490.12.03000. Initial spring force at 150 bar = 03000 dan 2490.12.03000. Order No max. l min. l g 2 * 2490.12.03000. 010 10 74,75 85 65 016 16 86,75 103 77 025 25 104,75 130 95 032 32 117,75 150 108 040 40 134,75 175 125 050 50 154,75 205 145 max. Valve g 2 * see mounting example Note: Order No for spare parts kit: 2490.12.03000 When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! Before fitting the adapter base plate remove the valve from the gas spring. If vibration occurs, tighten the fixing screws accordingly. View X M8 x 9 deep Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 100 (at 20 C) Max. piston speed: 0.5 m/s 2490.12.03000. 2490.12.03000. 2 19700 2005 1 2480.00.20.03000 Adapter baseplate with connecting Fitting F209
Compact Gas Springs for small displacement and high forces Mounting Variations 2490.13.04700. 2 11941 8 1 2) Attention: The spring force must be absorbed by the stop surface. Mounting example: with adapter baseplate Mounting example: see Note! with adapter baseplate f210
2490.13.04700. Compact Gas Springs replaces for small displacement 2490.12.04700. and high forces 2490.13.04700. Initial spring force at 150 bar = 4700 dan 2490.13.04700. Order No max. l min. l g 2 * 2490.13.04700. 010 10 69,75 80 60 016 16 89,75 106 80 025 25 109,75 135 100 032 32 134,75 167 125 040 40 159,75 200 150 050 50 189,75 240 180 max. Valve g 2 * see mounting example Note: Order No for spare parts kit: 2490.12.04700 When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! Before fitting the adapter base plate remove the valve from the gas spring. If vibration occurs, tighten the fixing screws accordingly. View X M8 x 9 deep 2480.00.20.04700 Adapter baseplate with connecting Fitting Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 100 (at 20 C) Max. piston speed: 0.5 m/s 2490.13.04700. 2490.13.04700. 2 11942 8 1 Screws M8 x 20 DIN EN ISO 4762 (3x) 15 x 12,5 deep (3x) M8 x 11,5 deep (4x) Connecting fitting, rotating F211
Compact Gas Springs for small displacement and high forces Mounting Variations 2490.13.07500. 2) Attention: The spring force must be absorbed by the stop surface. Mounting example: with adapter baseplate Mounting example: 2 11943 8 1 f212
2490.13.07500. Compact Gas Springs replaces for small displacement 2490.12.07500. and high forces 2490.13.07500. Initial spring force at 150 bar = 7500 dan 2490.13.07500. Order No max. l min. l g 2 * 2490.13.07500. 010 10 79,75 90 68 016 16 99,75 116 88 025 25 119,75 145 108 032 32 149,75 182 138 040 40 169,75 210 158 050 50 204,75 255 193 g 2 * see mounting example Note: Order No for spare parts kit: 2490.12.07500 When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! Before fitting the adapter base plate remove the valve from the gas spring. If vibration occurs, tighten the fixing screws accordingly. 2480.00.20.07500 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 100 (at 20 C) Max. piston speed: 0.5 m/s 2490.13.07500. 2490.13.07500. 2 11944 8 1 F213
Compact Gas Springs for small displacement and high forces Mounting Variations 2490.12.11800. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). with adapter baseplate Mounting example: Mounting example: see Note! with adapter baseplate 2 11945 8 1 f214
Compact Gas Springs for small displacement 2490.12.11800. and high forces 2490.12.11800. Initial spring force at 150 bar = 11800 dan 2490.12.11800. Order No max. l min. l g 2 * 2490.12.11800. 010 10 89,75 100 78 016 16 109,75 126 98 025 25 129,75 155 118 032 32 154,75 187 143 040 40 179,75 220 168 050 50 209,75 260 198 max. Valve g 2 * see mounting example Note: Order No for spare parts kit: 2490.12.11800 When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! Before fitting the adapter base plate remove the valve from the gas spring. If vibration occurs, tighten the fixing screws accordingly. View X M10 x 11 deep 2480.00.20.11800 Adapter baseplate with connecting Fitting 18 x 11 deep (4x) Screws M10 x 20 DIN EN ISO 4762 (4x) M10 x 12,5 deep (4x) Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 100 (at 20 C) Max. piston speed: 0.5 m/s Connecting fitting, rotating 2490.12.11800. 2490.12.11800. 2 11946 8 1 F215
Compact Gas Springs for small displacement and high forces Mounting Variations 2490.12.18300. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). with adapter baseplate Mounting example: Mounting example: see Note! with adapter baseplate 2 11947 8 1 f216
Compact Gas Springs for small displacement 2490.12.18300. and high forces 2490.12.18300. Initial spring force at 150 bar = 18300 dan 2490.12.18300. Order No max. l min. l g 2 * 2490.12.18300. 010 10 99,75 110 89 016 16 119,75 136 109 025 25 139,75 165 129 032 32 164,75 197 154 040 40 194,75 235 184 050 50 219,75 270 209 max. Valve g 2 * see mounting example Note: Order No for spare parts kit: 2490.12.18300 When mounting to floor, contact over the entire floor of the cylinder tube must be ensured! Before fitting the adapter base plate remove the valve from the gas spring. If vibration occurs, tighten the fixing screws accordingly. Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 100 (at 20 C) Max. piston speed: 0.5 m/s View X deep 2480.00.20.18300 Adapter baseplate with connecting Fitting 18 x 11 deep (4x) 2490.12.18300. 2490.12.18300. 2 11948 8 1 Screws M10 x 20 DIN EN ISO 4762 (4x) M10 x 12,5 deep (4x) Connecting fitting, rotating F217
2 11949 8 1 f218
145 135 100 Normal construction heights 2480.12.00250.025 Normal construction heights 2480.12.00500.025 PHASING OUT 80 20 Compact construction heights 2485.71.00250.025 35 100 45 100 Low construction heights 2485.12.00500.025 20 80 Power Line 2487.12.00500.025 PHASING OUT 53 88 57 82 Low construction heights 2485.71.00500.025 PHASING OUT Gas Springs with Low Build Height 88 57 82 53 Power Line 2487.12.00750.025 Construction heights with the same and the same/increased spring force Normal construction heights 2480.13.00750.025 Low construction heights 2485.12.00750.025 Low construction heights 2485.71.00750.025 Power Line 2487.12.01000.025 170 120 108 50 62 110 95 160 50 65 Normal construction heights 2480.12.01500.025 Low construction heights 2485.12.01500.025 Power Line 2487.12.02400.025 PHASING OUT 2 10950 8 2 Normal construction heights 2480.13.03000.025 Low construction heights 2485.12.03000.025 Power Line 2487.12.04200.025 f219
Gas Springs with Low Build Height Mounting Variations 2485.12.00500. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 2 11951 8 1 f220
Gas Springs 2485.12.00500. with Low Build Height 2485.12.00500. Initial spring force at 150 bar = 500 dan 2485.12.00500. Order No max. l min l 2485.12.00500. 006 6 56 62 013 12,7 62,7 75,4 019 19 69,1 88,1 025 25 75 100 038 38,1 88,1 126,2 050 50 100 150 063 63,5 113,5 177 080 80 130 210 100 100 150 250 125 125 175 300 Note: Order No for spare parts kit:: 2485.12.00500 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 50 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 40 to 80 (at 20 C) Max. piston speed: 1.6 m/s 2485.12.00500. 2485.12.00500. 2 11952 2007 2 l F221
Gas Springs with Low Build Height Mounting Variations 2485.12.00750. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 13106 9 2 f222
Gas Springs 2485.12.00750. with Low Build Height 2485.12.00750. Initial spring force at 150 bar = 750 dan 2485.12.00750. Order No max. l min l 2485.12.00750. 006 6 56 62 013 12,7 62,7 75,4 019 19 69,1 88,1 025 25 75 100 038 38,1 88,1 126,2 050 50 100 150 063 63,5 113,5 177 080 80 130 210 100 100 150 250 125 125 175 300 max. Note: Order No for spare parts kit: 2485.12.00750 Gas spring with 2 connections Ordering example: 2485.12.00750..2 Gas spring 2485.12.00750..2 is supplied only with 2 G 1 /8" threads, with 2 blanking plugs and without valve, unpressurised. This gas spring can only be used installed. G 1 / 8 Valve View X M8x12,5 deep (2x) Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s G 1 / 8 M8x12,5 deep (2x) 2485.12.00750. 2485.12.00750. 2 11953 8 1 F223
Gas Springs with Low Build Height Mounting Variations 2485.12.01500. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 11954 8 1 f224
Gas Spring 2485.12.01500. with Low Build Height 2485.12.01500. Initial spring force at 150 bar = 1500 dan Order No max. l min l 2485.12.01500. 025 25 85 110 038 38,1 98,1 136,2 050 50 110 160 063 63,5 123,5 187 080 80 140 220 100 100 160 260 2485.12.01500. max. Note: Order No for spare parts kit: 2485.12.01500 Gas spring with 2 connections Ordering example: 2485.12.01500..2 Gas spring 2485.12.01500..2 is supplied only with 2 G 1 /8" threads, with 2 blanking plugs and without valve, unpressurised. This gas spring can only be used installed. G 1 / 8 Valve View X M8x12,5 deep (4x) Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s G 1 / 8 2485.12.01500. 2485.12.01500. 2 11955 8 1 M8x12,5 deep (4x) F225
F226
Speed Control TM SPC GAS Springs, cushioned APPR O VED 97/2 3/EC 2 21386 2007 1 k f227
Speed Control TM, SPC Gas Springs, cushioned 2486.12. Description FIBRO SPC Gas Springs»Speed Control TM «have been engineered to reduce or eliminate blank holder bounce; commonly associated with increased return speeds form link drive presses. SPC Gas Springs have inbuilt return speed dampening, which decelerates the last 30 mm of piston rod to 0.4 m/s, helping to bring the blank holder to a smooth stop. Benefits of the»speed Control TM «SPC Gas Springs, cushioned: I Eliminates blank holder bounce. I Increases productivity by more increasing part transfer efficiency. I Easily retrofitted to existing dies. I Stroke lengths 125 to 300 mm. I Linkable using hose system. 2 21387 2007 1 k F228
Speed Control TM, 2486.12. SPC Gas Springs, cushioned Performance: Strokes per minute, depending on length, at max. 150 bar charge pressure* The diagram shows the max. possible number of s per minutes [min-1] of SPC gas springs with a max. filling pressure (150 bar) and max. used lengths before there is a risk of excessive heating. max s per minute (spm) 2486.12.00750. 2486.12.01500. 2486.12.03000. 2486.12.05000. Note! The number of s per minutes can be doubled by halving the initial filling pressure. Caution! SPC gas springs are subject to a higher heating than standard gas springs. For this reason, please ensure adequate ventilation of the SPC gas springs in the tool. Stroke length of SPC in mm *At ambient room temperature with free air flow Function Example Travel of blank holder per unit of time Blank holder without SPC Blank holder with SPC SPC reduces speed to 0.4 m/s Press speed 1.0 m/s Installation 2 21388 2007 1 k Stroke in mm Time in s»speed Control TM «SPC Gas Springs gave a 90% reduction of blank holder bounce. It is important that approx. 25 to 30 mm before the sheet metal retainer has reached its home position, only SPC gas springs are applied. Therefore, for the retrofitting of existing tools with SPC gas springs we recommend the following two options: Option 1 replace all gas springs with SPC gas springs Option 2 corner solution (see below) Dampening length (~ 30 mm) Please note: Springs must be installed with a recess of 25 mm to balance the total length difference (2 x length = 50 mm). Alternatively, the contact surface of the sheet metal retainer can be recessed in order to achieve the same effect. F229
Speed Control TM, SPC Gas Springs, cushioned 2486.12.00750. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 21389 2007 1 k f230
Speed Control TM, 2486.12.00750. SPC Gas Springs, cushioned 2486.12.00750. Initial spring force at 150 bar = 750 dan 2486.12.00750. Order No max. l min l 2486.12.00750. 125 125 235 360 160 160 270 430 200 200 310 510 250 250 360 610 300 300 410 710 Note: Order No for spare parts kit: 2486.12.00750 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar (at 20 C) Min. filling pressure: 25 bar (at 20 C) Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Recommended max. s/min: approx. 16 to 24 (at 20 C) Dampening length: ~ 30 mm Piston rod speed, decelerated: 0.4 m/s 2486.12.00750. 2486.12.00750. 2 21390 2007 1 k F231
Speed Control TM, SPC Gas Springs, cushioned 2486.12.01500. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 21391 2007 1 k f232
Speed Control TM, 2486.12.01500. SPC Gas Springs, cushioned 2486.12.01500. Initial spring force at 150 bar = 1500 dan 2486.12.01500. Order No max. l min l 2486.12.01500. 125 125 245 370 160 160 280 440 200 200 320 520 250 250 370 620 300 300 420 720 Note: Order No for spare parts kit: 2486.12.01500 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar (at 20 C) Min. filling pressure: 25 bar (at 20 C) Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Recommended max. s/min: approx. 14 to 19 (at 20 C) Dampening length: ~ 30 mm Piston rod speed, decelerated: 0.4 m/s 2486.12.01500. 2486.12.01500. 2 21392 2007 1 k F233
Speed Control TM, SPC Gas Springs, cushioned 2486.12.03000. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 21393 2007 1 k f234
Speed Control TM, 2486.12.03000. SPC Gas Springs, cushioned 2486.12.03000. Initial spring force at 150 bar = 3000 dan Order No max. l min l 2486.12.01500. 125 125 265 390 160 160 300 460 200 200 340 540 250 250 390 640 300 300 440 740 2486.12.03000. Note: Order No for spare parts kit: 2486.12.03000 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar (at 20 C) Min. filling pressure: 25 bar (at 20 C) Operating temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Recommended max. s/min: approx. 10 to 13 (at 20 C) Dampening length: ~ 30 mm Piston rod speed, decelerated: 0.4 m/s 2486.12.03000. 2486.12.03000. 2 21394 2007 1 k F235
Speed Control TM SPC Gas Springs, cushioned 2486.12.05000. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 21395 2007 1 k f236
Speed Control TM, 2486.12.05000. SPC Gas Springs, cushioned 2486.12.05000. Initial spring force at 150 bar = 5000 dan 2486.12.05000. Order No max. l min l 2486.12.01500. 125 125 280 405 160 160 315 475 200 200 355 555 250 250 405 655 300 300 455 755 Note: Order No for spare parts kit: 2486.12.05000 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar (at 20 C) Min. filling pressure: 25 bar (at 20 C) Operating temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Recommended max. s/min: approx. 6 to 11 (at 20 C) Dampening length: ~ 30 mm Piston rod speed, decelerated: 0.4 m/s 2486.12.05000. 2486.12.05000. 2 21396 2007 1 k F237
F238
Gas Springs with Fastening to Ford Standard WDX APPR O VED 97/2 3/EC 2 18426 2003 1 Please request your catalogue f239
F240
Gas Springs, threaded 2 11967 8 1 f241
Gas Springs with external thread small dimensions and low forces Mounting Variation 2480.32. Order separately Mounting example: 2 20314 2006 1 f242
Gas Springs with external thread small dimensions 2480.32. and low forces 2480.32.00050. 2480.32.00100. 2480.32.00150. 2480.32.00200. Order No max. l min. l 2480.32..010 10 52 62 013 12,7 54,7 67,4 016 16 58 74 025 25 67 92 038 38,1 80,1 118,2 050 50 92 142 063 63,5 105,5 169 080 80 122 202 100 100 142 242 125 125 167 292 2480.32. max. Order No for spare parts kit: 2480.21.00150 Pressure medium: Max. filling pressure: Min. filling pressure: Working temperature: Nitrogen N2 180 bar 25 bar 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 80 to 100 (at 20 C) Max. piston speed: 1.6 m/s 2480.32. 2480.32. 2 11970 2006 3 M2831,5 Springs Force Colour Markings Initial max. spring pressure Order No dan bar Colour 2480.32.00050 50 45 green 00100. 100 90 blue 00150. 150 135 red 00200. 200 180 yellow 32 2480.3 2480.3 00000.* black A/F 24 M635,5 deep Valve *As required by customer. Can also be supplied unfilled. f243
Gas Springs with external thread Mounting Variations 2480.32.00250. Slotted nut Clamped flange 2480.00.51.01 Box spanner for assembling/disassembling of gas springs Mounting example: 2 20324 2006 1 f244
2480.32.00250. replaces Gas Springs 2480.31.00250. with external thread 2480.32. Initial spring force at 150 bar = 250 dan 2480.32.00250. Order No max. l min. l 2480.32.00250. 013 12,7 62,7 75,4 025 25 75 100 038 38,1 88,1 126,2 050 50 100 150 063 63,5 113,5 177 080 80 130 210 100 100 150 250 Order No for spare parts kit: 2480.12.00250 Pressure medium: Nitrogen N2 Max. filling pressure: 180 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 80 to 100 (at 20 C) Max. piston speed: 1.6 m/s Installation with ring nut(s) 2480.005.00250 can be done with one or two ring nuts. If the hole in the bolster plate is not threaded, two ring nuts are needed. Holes threaded M 38 1,5 require one only ring nut for mounting of the Gas Springs. Mounting with a threaded flange plate has the advantage of a degree of adjustability as far as the flange screws permit, Moreover it is often found easier to make do with a clearance hole in the tool plate. Locking is by way of two lock screws with thrust plugs, provided in the threaded flange. Diameter of through-hole in tool plate = 38 mm plus four tapped holes M 8. 2 11971 2006 2 max. M6 Valve 2480.32.00250. 2480.32.00250. F245
Gas Springs with external thread, low build height Mounting Variations 2485.31.00250. Slotted nut Clamped flange Secured by two special pins with setscrews 2480.00.51.01 Box spanner for assembling/disassembling of gas springs Mounting example: 2 20329 2006 1 f246
Gas Springs with external thread, 2485.31.00250. low build height 2485.31.00250. Initial spring force at 150 bar = 250 dan 2485.31.00250. Order No max. l min. l 2485.31.00250.013 12,7 42,7 55,4 015 15 45 60 025 25 55 80 038 38,1 68,1 106,2 050 50 80 130 063 63,5 93,5 157 080 80 110 190 100 100 130 230 max. M6 Valve Order No for pare parts kit: 2485.71.00250 Pressure medium: Max. filling pressure: Min. filling pressure: Working temperature: Nitrogen N2 180 bar 25 bar 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 80 to 100 (at 20 C) Max. piston speed: 1.6 m/s 2485.31.00250. 2 12537 2006 3 2485.31.00250. F247
Gas Springs with external thread, low build height Mounting Variations 2485.31.00500. Slotted nut 2480.00.51.03 Box spanner for assembling/disassembling of gas springs Mounting example: 2 20334 2006 1 f248
Gas Springs with external thread, 2485.31.00500. low build height 2485.31.00500. Initial spring force at 150 bar = 500 dan 2485.31.00500. Order No max. l min. l 2485.31.00500.013 12,7 44,7 57,4 019 19 51,1 70,1 025 25 57 82 038 38,1 70,1 108,2 050 50 82 132 063 63,5 95,5 159 080 80 112 192 100 100 132 232 125 125 157 282 max. M6 Valve Pressure medium: Max. filling pressure: Min. filling pressure: Working temperature: Nitrogen N2 150 bar 50 bar 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 40 to 80 (at 20 C) Max. piston speed: 1.6 m/s 2485.31.00500. 2485.31.00500. 2 12538 2006 2 Order No for spare parts kit: 2485.12.00500 F249
Gas Springs with external thread, low build height Mounting Variations 2485.31.00750. Slotted nut Clamping flange 2480.00.51.04 Box spanner for assembling/disassembling of gas springs Mounting example: 2 20339 2006 1 f250
Gas Springs with external thread, 2485.31.00750. low build height 2485.31.00750. Initial spring force at 150 bar = 500 dan 2485.31.00750. Order No Stroke max. l min. l 2485.31.00750.013 12,7 50,7 63,4 019 19 57,1 76,1 025 25 63 88 038 38,1 76,1 114,2 050 50 88 138 063 63,5 101,5 165 080 80 118 198 100 100 138 238 125 125 163 288 max. M6 Valve Order No for spare parts kit: 2485.12.00750 Pressure medium: Nitrogen N2 Max. filling pressure: 150 bar Min. filling pressure: 25 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s 2485.31.00750. 2485.31.00750. 2 12539 2006 3 F251
Gas Springs Mounting Variations 2480.82.00250. 2480.00.51.01 Box spanner for assembling/disassembling of gas springs Mounting example: 2 20344 2006 1 f252
2480.82.00250. Gas Springs replaces with male fixing thread 2480.81.00250. small dimensions 2480.82.00250. Initial spring force at 150 bar = 250 dan Order No max. l min. l 2480.82.00250.013 12,7 62,7 75,4 025 25 75 100 038 38,1 88,1 126,2 050 50 100 150 063 63,5 113,5 177 080 80 130 210 100 100 150 250 2480.82.00250. max. Order No for spare parts kit: 2480.12.00250 Valve M6 Pressure medium: Max. filling pressure: Min. filling pressure: Working temperature: Nitrogen N2 150 bar 25 bar 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 80 to 100 (at 20 C) Max. piston speed: 1.6 m/s 2480.82.00250. 2 9420 2006 6 2480.82.00250. F253
Gas Springs Mounting Variations 2487.82.01000. 2480.00.51.05 Box spanner for assembling/disassembling of gas springs Mounting example: 2 20349 2006 1 f254
POWER LINE Gas Springs with male fixing thread 2487.82.01000. and increased spring force 2487.82.01000. Initial spring force at 150 bar = 920 dan Order No max. l min. l 2487.82.01000. 013 13 51 64 016 16 54 70 019 19 57 76 025 25 63 88 032 32 70 102 038 38 76 114 050 50 88 138 063 63 101 164 075 75 113 188 080 80 118 198 100 100 138 238 125 125 163 288 2487.82.01000. max. Order No for spare parts kit: 2487.12.01000 Valvel M6 Pressure medium: Max. filling pressure: Min. filling pressure: Working temperature: Nitrogen N2 150 bar 25 bar 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 50 to 100 (at 20 C) Max. piston speed: 1.6 m/s 2487.82.01000. 2 18415 2006 1 2487.82.01000. F255
Gas Springs with hexagonal flange (Stabiliser) 2480.33. 2480.33. 2480.33. 00015.125 00050.125 00100.125 00150.125 00200.125 Order No l min l 2480.33..125 125 167 292 Pressure medium: Nitrogen N2 Max. filling pressure: 180 bar Min. filling pressure: 13 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per min.: approx. 80 to 100 (at 20 C) Max. piston speed: 1.6 m/s Springs Force Colour Markings Initial max. spring force pressure Order No dan bar Colour 2480.33. 00015. 13 15 Black 00050. 45 50 Green 00100. 90 100 Blue 00150. 135 150 Redt 00200. 180 200 Yellow Ordering code (example): A/F 32 Gas spring = 2480.33.00050.125 Force 50 dan = 2480.33.00050.125 Stroke 125 mm = 2480.33.00050.125 Order No = 2480.33.00050.125 M6 Valve M6x5,5 deep Description: The gas springs are colour-coded according to the spring force rating ranges 15-50-100-150-200 dan All springs, regardless of their spring force ratings, are of the same design The differing force ratings result exclusively from the differing charge pressures. Do take into consideration the colour-coded pressure rating during repair work and recharging. Note: Other lengths available on request! See Gas Springs 2480.32. Order No for spare parts kit: 2480.21.00150 2480.33. 2480.33. 2 11968 2006 2 F256
Gas Springs for working temperatures up to 180 C 2 11977 8 1 f257
Gas springs up to180 C Mounting Variations 2483.12.00250. 2 16566 2001 1 Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. f258
ISO 11901/CNOMO E.24.54.815.N/~VDI 3003 2483.12.00250. Gas Springs up to 180 C 2483.12.00250. Initial spring force at 120 bar / 20 C = 210 dan 2483.12.00250. Order No max. l min l 2483.12.00250. 010 10 60 70 013 12,7 62,7 75,4 016 16 66 82 025 25 75 100 038 38,1 88,1 126,2 050 50 100 150 063 63,5 113,5 177 080 80 130 210 100 100 150 250 125 125 175 300 Note: Order No for spare parts kit: 2483.12.00250 Pressure medium: Nitrogen N 2 Max. filling pressure: 120 bar Min. filling pressure: 50 bar Working temperature: +20 C to +180 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 60 (at 20 C) Max. piston speed: 1.6 m/s 2483.12.00250. 2483.12.00250. 2 16571 2001 1 F259
Gas springs up to 180 C Mounting Variations 2483.13.00750. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 13547 9 1 f260
2483.13.00750. replaces 2483.12.00750. Gas Springs up to 180 C 2483.13.00750. Initial spring force at 120 bar/20ºc = 600 dan 2483.13.00750. Order No max. lmin l 2483.13.00750.013 12,7 107,7 120,4 025 25 120 145 038 38,1 133,1 171,2 050 50 145 195 063 63,5 158,5 222 080 80 175 255 100 100 195 295 125 125 220 345 160 160 255 415 l ±0,25 max. 17,5 12 I min. ø25 M8 R2 3min. 16,4 Note: Order No for spare parts kit: 2483.13.00750 10 X ø43 ø50,2 ±0,1 Pressure medium: Nitrogen N 2 Max. filling pressure: 120 bar Min. filling pressure: 50 bar Working temperature: +20 C to +180 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s 2483.13.00750. 2483.13.00750. 2 11981 8 1 7 8 View X G 1 / 8 Valve M8 x 12,5 deep 20 (2x) F261
F262
LCF gas springs, damped 2 17565 2002 1 f263
LCF gas springs, damped 2484.13. Description The LCF series represents a whole new generation of nitrogen-filled gas springs developed to meet the needs of the machine tool and press-making industries. Negative factors such as I high impact stresses I excessive noise I extreme bounce off the pad are all minimised by LCF springs. Characteristics such as I dimensions I fixing methods I filling with gas and purging I working in interconnected systems are identical to those for standard ISO or type 2480.13 gas springs. The springs from the LCF series reduce impact stresses by 50% compared to conventional gas springs. The force builds up gradually and acceleration is uniform, reducing wear on both tool and press. As a result, less maintenance is required. LCF springs are at least 20% quieter than standard gas springs. The reduced noise level is due to the lower impact force, making these springs a cost-effective alternative to soundproofing panels. They are thus more economical and environmentally-friendly. The LCF springs reduce the extreme bounce off the pad during the return, thus lessening vibration on the workpiece and allowing the workpiece to be transported more effectively. Since the spring travel is damped, the pad motion is more uniform, so in many cases the press rate and thus productivity can be increased. * LCF Force Manager is a trade mark of Associated Spring 2 14574 2000 1 F264
LCF gas springs, 2484.13. damped Force diagram for gas springs Standard Gas spring With the springs from the LCF series, the force builds up gradually and acceleration is uniform. Spring force LCF- Gas spring F lcf Damped spring travel S 1 Spring travel Measured dynamic piston force Spring travel Standard gas spring Spring travel LCF gas spring Measured values for the 5000th series Comparative press load diagram Noise reduction The springs from the LCF series are quieter due to the reduced impact force. Press load piston force piston force STANDARD LCF 2 14575 2000 1 STANDARD LCF F265
LCF gas springs, damped 2484.13. Force diagram for gas springs Spring travel Force Maximum filling pressure Minimum filling pressure at minimum filling pressure Spring travel max. Note: Maximum pressure for LCF gas springs: 150 bar. Observe minimum filling pressure. Guidelines for the use of LCF gas springs 1. After the damped spring travel (S 1 ) the LCF gas spring achieves the same initial spring force (F 1 ) and pressure build up as the standard gas spring (to ISO). 2. The spring force (F lcf ) should exceed the weight (e.g. the pad) by at least 15% so that it is held in the correct position (this does not apply in the case of minimum filling pressure). Spring size F lcf at 150 bar Damped spring travel Minimum filling in dan S 1 pressure in bar 2484.13.00750. 470 3,1 70 2484.12.01500. 700 4,6 105 2484.13.03000. 1600 3,8 69 2484.13.05000. 2500 7,7 76 2 14578 2003 2 2484.13.07500. 3000 10,4 90 F266
subjet to alterations F267
Gas Springs Mounting Variations 2484.13.00750. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 18471 2003 1 f268
LCF gas springs, 2484.13.00750. damped 2484.13.00750. Initial spring force F lcf at 150 bar = 470 dan Full spring force after 3.1 mm damped spring travel Order No max. l min l 2484.13.00750. 013 12,7 107,7 120,4 025 25 120 145 038 38,1 133,1 171,2 050 50 145 195 063 63,5 158,5 222 080 80 175 255 100 100 195 295 125 125 220 345 160 160 255 415 200 200 295 495 250 250 345 595 300 300 395 695 2484.13.00750. max. Note: Order No for spare parts kit: 2484.13.00750 Gas spring with two connections Ordering-code (example) 2484.13.00750..2 Gas spring 2484.13.00750..2 is supplied only with 2 G 1 /8" threads, with 2 blanking plugs and without valve, unpressurised. This gas spring can only be used installed. Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 70 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s G 1 / 8 Valve View X Gas spring M8 x 13 deep (2x) View X Gas spring with 2 connections M8 x 13 deep (2x) 2484.13.00750. 2484.13.00750. 2 18476 2003 1 F269
Gas Springs Mounting Variations 2484.12.01500. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 18481 2003 1 f270
LCF gas springs, 2484.12.01500. damped 2484.12.01500. Initial spring force F lcf at 150 bar = 700 dan Full spring force after 4.6 mm damped spring travel Order No max. l min l 2484.12.01500.025 25 135 160 038 38,1 148,1 186,2 050 50 160 210 063 63,5 173,5 237 080 80 190 270 100 100 210 310 125 125 235 360 160 160 270 430 200 200 310 510 250 250 360 610 300 300 410 710 2484.12.01500. max. Note: Order No for spare parts kit: 2484.12.01500 Gas spring with two connections Ordering-code (example) 2484.12.01500..2 Gas spring 2484.12.01500..2 is supplied only with 2 G 1 /8" threads, with 2 blanking plugs and without valve, unpressurised. This gas spring can only be used installed. Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 105 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s G 1 / 8 Valve View X Gas spring M8 x 13 deep (2x) View X Gas spring with 2 connections 2484.12.01500. 2484.12.01500. 2 18486 2003 1 M8 x 13 deep (2x) F271
Gas Springs Mounting Variations 2484.13.03000. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 17999 8 1 f272
LCF gas springs, 2484.13.03000. damped 2484.13.03000. Initial spring force F lcf at 150 bar = 1600 dan Full spring force after 3.8 mm damped spring travel 2484.13.03000. Order No max. l min l2484.13.03000.025 25 145 170 038 38,1 158,1 196,2 050 50 170 220 063 63,5 183,5 247 080 80 200 280 100 100 220 320 125 125 245 370 160 160 280 440 200 200 320 520 250 250 370 620 300 300 420 720 Note: Order No for spare parts kit: 2484.13.03000. Gas spring with 2 connections Ordering example: 2484.13.03000..2 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 68 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s 2484.13.03000. 2484.13.03000. 2 14577 2003 2 F273
Gas Springs Mounting Variations 2484.13.05000. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 11897 8 1 f274
LCF gas springs, 2484.13.05000. damped 2484.13.05000. Initial spring force F lcf at 150 bar = 2500 dan Full spring force after 7.7 mm damped spring travel 2484.13.05000. Order No max. l min l 2484.13.05000.025 25 165 190 038 38,1 178,1 216,2 050 50 190 240 063 63,5 203,5 267 080 80 220 300 100 100 240 340 125 125 265 390 160 160 300 460 200 200 340 540 250 250 390 640 300 300 440 740 Note: Order No for spare parts kit: 2484.13.05000 Gas spring with 2 connections Ordering example: 2484.13.05000..2 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 75 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s 2484.13.05000. 2484.13.05000. 2 14578 2003 2 F275
Gas Springs Mounting Variations 2484.13.07500. Notes: 2) Attention: The spring force must be absorbed by the stop surface. 3) Not for use with composite connection. 4) Square collar flange, nonrotating, fixing for composite connection. 5) Machine screws with hexagonal socket (compact head recommended). 2 11897 8 1 f276
LCF gas springs, 2484.13.07500. damped 2484.13.07500. Initial spring force F lcf at 150 bar = 3000 dan Full spring force after 10.4 mm damped spring travel 2484.13.07500. Order No max. l min l 2484.13.07500.025 25 180 205 038 38,1 193,1 231,2 050 50 205 255 063 63,5 218,5 282 080 80 235 315 100 100 255 355 125 125 280 405 160 160 315 475 200 200 355 555 250 250 405 655 300 300 455 755 Note: Order No for spare parts kit: 2484.13.07500 Gas spring with 2 connections Ordering example: 2484.13.07500..2 Pressure medium: Nitrogen N 2 Max. filling pressure: 150 bar Min. filling pressure: 89 bar Working temperature: 0 C to +80 C Temperature related force increase: ±0.3%/ C Max. recommended extensions per minute: approx. 15 to 40 (at 20 C) Max. piston speed: 1.6 m/s 2484.13.07500. 2484.13.07500. 2 14579 2003 2 F277
Controllable Gas Springs Patented Please request your catalogue 2 15306 2000 1 F278
Air Springs to VW Standard Please request your catalogue F279
Manifold-systems PED 97/23/EC approved Ready to be installed and completely mounted Lower pressure and force increase to max. 10% Easy filling and controlling of the system in built-in position Easy to install and deinstall Low space requirement A P P R O V E D Please request your catalogue 9 7 / 2 3 / E C 2 19494 2004 1 F280