Hydraulic kit and accessories for tractor trucks pag.1
EXAMPLE DIAGRAMS Tipping valve fi tted onto tank with or without return fi lter Tipping valve fi tted onto the chassis with or without return fi lter pag.2
STEP 1 HOW TO SET UP YOUR OWN HYDRAULIC KIT With this booklet it is possible to easily confi gure your own desired hydraulic kit. You can start with selecting a preassembled hydraulic kit (see at page 4)... 089-700-XXXXX Q.ty A 100-001-71101 N-FORCE BLOCK VERSION WITH UP/DOWN 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11201 Gear pump LTMH 120 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50 x 64mm L= 2mts 1 To order separately STEP 2 For accessories see from page 13 To order separately... you can now choose the oil tank among different capacity and material including also accessories, if needed... STEP 3 To order separately For accessories see from page 13... then you select the desired brackets or supports for high pressure hoses... STEP 4 For accessories see from page 13 To order separately... If required, you can also select the high pressure hoses according to different length. For accessories see from pag. 13 PTO A wide range of PTO s is also available to match the different requirements of the most modern applications on trucks. (see page 10). Your hydraulic kit is now ready for installation on the truck. pag.3
PREASSEMBLED HYDRAULIC KITS 089-700-10013 Q.ty A 100-001-71030 N-FORCE CE version with auto PTO KNOCK-OFF 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11201 Gear pump LTMH 120 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-20011 Q.ty A 100-001-71094 N-FORCE BLOCK VERSION WITH MANUAL PTO KNOCK-OFF 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11201 Gear pump LTMH 120 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-30019 Q.ty A 100-001-71110 N-FORCE CE VERSION WITH UP/DOWN 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11201 Gear pump LTMH 120 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-40017 Q.ty A 100-001-71101 N-FORCE BLOCK VERSION WITH UP/DOWN 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11201 Gear pump LTMH 120 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-10022 Q.ty A 100-001-71030 N-FORCE CE version with auto PTO KNOCK-OFF 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11005 Gear pump LTMH 100 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-20020 Q.ty A 100-001-71094 N-FORCE BLOCK VERSION WITH MANUAL PTO KNOCK-OFF 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11005 Gear pump LTMH 100 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-30028 Q.ty A 100-001-71110 N-FORCE CE VERSION WITH UP/DOWN 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11005 Gear pump LTMH 100 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-40026 Q.ty A 100-001-71101 N-FORCE BLOCK VERSION WITH UP/DOWN 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11005 Gear pump LTMH 100 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 pag.4
PREASSEMBLED HYDRAULIC KITS 089-700-50015 Q.ty A 100-001-71003 N-FORCE CE version with auto PTO KNOCK-OFF 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11201 Gear pump LTMH 120 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-50024 Q.ty A 100-001-71003 N-FORCE CE version with auto PTO KNOCK-OFF 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11005 Gear pump LTMH 100 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-60013 Q.ty A 100-001-71218 N-FORCE low block version with UP/DOWN 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11201 Gear pump LTMH 120 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 089-700-60022 Q.ty A 100-001-71218 N-FORCE low block version with UP/DOWN 1 B 100-016-00312 Air fi tting Tee connection T.6x4 G 1/8 1 C 100-980-00057 Roll of 20 mts air pipe PA-12 Black 6x4mm 1 D 105-033-11005 Gear pump LTMH 100 1 E 116-006-00204 Nipple G 1 x G 1-1/4 1 F 116-009-11137 Dowty washer 42,9x52,5x3.4 G 1-1/4 1 G 121-008-00041 Tipping valve Modular 250 CE G 1 direct vlv 1 H 126-005-00080 LP ball valve 1 I 155-100-00501 LP fi tting GOLD 90 G 1-1/4 for 50mm suction hose 1 L 155-100-00592 LP fi tting GOLD 90 G 1-1/2 for 50mm suction hose 1 M 155-111-00160 LP fi tting GOLD G 1-1/2 1 N 155-200-01009 HP pressure fi tting 90 G 1 2 O 155-993-50208 Suction hose SAE 100R4 50x64mm L= 2mts 1 pag.5
PREASSEMBLED HYDRAULIC KITS WHAT THE KIT INCLUDES: * * E D F * C G * N * * I A B * N * O * * H M* L * ITEMS INCLUDED IN THE KIT pag.6
PARTS MOUNTING EXAMPLE DESCRIPTION TANK ASSEMBLY: oil tanks built with the latest technology to ensure the highest reliability e longer lifetime as well as an exterior aspect that can be perfectly integrated on the modern trucks. They are available in 4 different versions: painted with grey epoxy powder (RAL 7021); stainless steel; textured stainless steel and aluminum. They are supplied complete with support brackets, straps and rubber protections, fi ller and breather cap with replaceable air fi lter, oil level gauge and fl ange for fi lter options. PAGE 8 ACCESSORIES PTO-PUMP ASSEMBLY: a wide range of PTO s is available for any European, American and Asian truck with different options to satisfy the multiple hydraulic applications ensuring the highest reliability and fl exibility to our users. HYDRAULIC PUMPS Piston and gear pumps available with ISO, UNI and SAE fl anges in different sizes and pressure rates to facilitate the selection of the most appropriate pump within the hydraulic kit. 10 ACCESSORIES AIR CONTROL The leading air proportional control in the industry thanks to its enhanced features, reliability and ergonomic design. 11 ACCESSORIES TIPPING VALVE ASSEMBLY 11 MODULAR 150/250 and MODULTRUCK High Flow Pneumatically operated tipping valve with open centre hydraulic scheme to comply with EC directive. It is suitable for heavy-duty and off-road tipper bodies and semitrailers; if used in combination with our N-FORCE air control can ensure an enhanced proportional control of lowering speed of tipper bodies. ACCESSORIES ACCESSORIES Deep and wide range of accessories to grant the highest fl e- xibility and personalization while setting up the hydraulic kit. 13 HOSES Suction and high pressure hoses according to SAE standards. LP VALVES Low pressure ball and gate valves for hydraulic oil tanks. FITTINGS Wide and deep range of pneumatic, LP & HP hydraulic fi ttings to ensure reliability and fl exibility. SWIVEL JOINTS High Pressure swivel joints G ¾ and G 1 for hydraulic kits on tractor trucks. PRESSURE COUPLING Ball and Screw quick couplings for high pressure systems G 3/4 and G 1. pag.7
DIAMOND TANKS Image Tank + kit Tank Litres Description Notes 135-610-11352 135-910-11359 135 135-610-11503 135-910-11500 150 SIDE MOUNTING 135-610-11709 135-910-11706 170 135-610-12002 135-910-12009 200 STEEL TANKS 135-610-02513 135-910-02510 250 135-610-41356 135-910-41353 135 135-610-41507 135-910-41504 150 SIDE MOUNTING STEEL TANKS 135-610-41705 135-910-41700 170 135-610-42006 135-910-42003 200 AND SIDE RETURN PORTS 135-610-42506 135-910-42503 250 135-610-51354 135-910-51351 135 SIDE MOUNTING STEEL TANKS 135-610-51505 135-910-51502 150 LEFT TIPPING VALVE PLATE 135-610-51701 135-910-51708 170 135-610-52004 135-910-52001 200 - STANDARD - 135-610-61352 135-910-61359 135 SIDE MOUNTING STEEL TANKS 135-610-61503 135-910-61500 150 RIGHT TIPPING VALVE PLATE 135-610-61709 135-910-61706 170 135-610-62002 135-910-62009 200 - OPTIONAL - 135-613-11359 135-913-11356 135 135-613-11500 135-913-11507 150 SIDE MOUNTING 135-613-11706 135-913-11703 170 135-613-12009 135-913-12006 200 ALUMINIUM TANKS 135-613-02510 135-913-02517 250 135-613-41353 135-913-41350 135 135-613-41504 135-913-41501 150 SIDE MOUNTING ALUMINIUM 135-613-41700 135-913-41707 170 135-613-42003 135-913-42000 200 TANKS AND SIDE RETURN PORTS 135-613-42503 135-913-42500 250 135-613-51351 135-913-51358 135 SIDE MOUNTING ALUMINIUM 135-613-51502 135-913-51509 150 TANKS LEFT TIPPING VALVE PLATE 135-613-51708 135-913-51705 170 135-613-52001 135-913-52008 200 - STANDARD - 135-613-61359 135-913-61356 135 SIDE MOUNTING ALUMINIUM 135-613-61500 135-913-61507 150 TANKS RIGHT TIPPING VALVE 135-613-61706 135-913-61703 170 135-613-62009 135-913-62006 200 PLATE - OPTIONAL - 135-617-41706 135-917-41703 170 TURNED SIDE MOUNTING 135-617-42009 135-917-42006 200 ALUMINIUM TANKS AND SIDE RETURN PORTS ACCESSORIES (see page 8-9) FILTER AND MOUNTING FLANGE FOR TIPPING VALVE TANK CAPACITY 135 L 150 L 170 L 200 L 250 L 135 L 150 L 170 L 200 L 250 L VALVE FILTER FM / FP 80 Modular 150 AL 121-994-00182 Modular 150 AL Modular 250 Modular 150 AL Modular 250 VALVE MOUNTING PLATE 118-001-12176 25 μm 118-001-11177 60 μm 118-001-12756 30 μm 118-001-11757 60 μm 121-994-00226 121-994-00217 Submerged fi lters pag.8
FILTER WITHOUT MOUNTING FLANGE FOR TIPPING VALVES Steel 90 μm G 3/4 90 L 118-001-00358 Steel 90 μm G 1 105 L 118-001-00401 Steel 60 μm G 3/4 85 L 118-001-01357 Steel 60 μm G 1 100 L 118-001-01400 Steel 60 μm G 1 145 L 118-001-01437 Steel 60 μm G 1 170 L 118-001-01446 Steel 60 μm G 1 1/4 170 L 118-001-01455 Steel 60 μm G 1 200 L 118-001-01482 Flangible fi lter Tank 135 L 150 L 170 L 200 L Reinforced cellulose 25 μm G 3/4 75 L 118-001-02356 Reinforced cellulose 25 μm G 1 100 L 118-001-02409 Reinforced cellulose 25 μm G 1 160 L 118-001-02436 Reinforced cellulose 25 μm G 1 175 L 118-001-02445 Reinforced cellulose 25 μm G 1 1/4 175 L 118-001-02454 Micro-fi bre glass 25 μm G 3/4 55 L 118-001-04354 Micro-fi bre glass 25 μm G 1 75 L 118-001-04407 Reinforced cellulose 10 μm G 3/4 55 L 118-001-03355 Reinforced cellulose 10 μm G 1 75 L 118-001-03408 Tank 250 L Steel 90 μm G 1 1/4 270 L 118-001-00509 Steel 60 μm G 1 1/4 260 L 118-001-01508 Reinforced cellulose 25 μm G 1 1/4 270 L 118-001-02507 Micro-fi bre glass 25 μm G 1 1/4 220 L 118-001-04505 Reinforced cellulose 10 μm G1-1/4 220 L 118-001-03506 pag.9
Cap without filter cartridge - 1 return port G1 Cod. 135-904-00056 Cap complete with filter cartridge 1 return port G1 Cod. 118-001-20032 (60 μm) 200 lt 118-001-20041 (25 μm) 160 lt Cap complete with filter cartridge 1 return port G1-1/4 Cod. 118-001-20050 (60 μm) 200 lt 118-001-20069 (25 μm) 160 lt 145 330 59 115 G1 G1-1/4 59 59 330 145 115 NO FILTER INSIDE G1 145 330 69 115 Cap complete with filter catridge 1 return port G1 + 2 auxiliary return ports G3/8 and G1/8 Cod. 118-001-20130 (60 μm) 200 lt 118-001-20149 (25 μm) 160 lt Cap complete with filter catridge 1 return port G1-1/4+2 auxiliary return ports G1/2 and G1/8 Cod. 118-001-20158 (60 μm) 200 lt 118-001-20167 (25 μm) 160 lt 145 330 115 G 1/8 G 3/8 G 1 145 330 69 115 G 1/8 G 1/2 G1-1/4 Spare cartridge 118-002-11176 steel (60 μm-200 lt) 118-002-12175 reinforced cellulose (25 μm-160 lt) pag.10
HYDRAULIC PUMPS IMAGINE CODE DESCRIPTION NOTES 105-033-11005 GEAR PUMP LTMH 100cc ISO BI-ROT. Already included in the following preassembled hydraulic kits 089-700-10022 089-700-20020 089-700-30028 089-700-40026 089-700-50024 089-700-60022 105-033-11201 GEAR PUMP LTMH 120cc ISO BI-ROT. 108-016-00807 BENT AXIS PISTON PUMPS MDS 80 RH 108-016-00816 BENT AXIS PISTON PUMPS MDS 80 LH 108-015-06035 BENT AXIS PISTON PUMPS HDS 64 RH 108-015-06044 BENT AXIS PISTON PUMPS HDS 64 LH 108-016-01306 BENT AXIS PISTON PUMPS MDS 130 RH 108-016-01315 BENT AXIS PISTON PUMPS MDS 130 LH 108-013-08400 BENT AXIS PISTON PUMPS HDT 84 RH 108-013-08419 BENT AXIS PISTON PUMPS HDT 84 LH 108-013-09605 BENT AXIS PISTON PUMPS HDT 96 RH 108-013-09614 BENT AXIS PISTON PUMPS HDT 96 LH 108-013-10808 BENT AXIS PISTON PUMPS HDT 108 RH 108-013-10817 BENT AXIS PISTON PUMPS HDT 108 LH Already included in the following preassembled hydraulic kits 089-700-10013 089-700-20011 089-700-30019 089-700-40017 089-700-50015 089-700-60013 ON DEMAND MOUNTING EXAMPLE PTO A wide range of PTO s is available for any European, American and Asian truck with different options to satisfy the multiple hydraulic applications. For more information please visit our web site www.omfb.it or contact our sales department. pag.11
AIR CONTROLS IMAGINE CODE DESCRIPTION NOTES 100-001-71003 N-FORCE CE VERSION WITH AUTO PTO KNOCK-OFF Already included in the following preassembled hydraulic kits: 089-700-50015 089-700-50024 100-001-71094 N-FORCE BLOCK VERSION WITH MANUAL PTO KNOCK-OFF Already included in the following preassembled hydraulic kits: 089-700-20011 089-700-20020 100-001-71209 N-FORCE LOW BLOCK VERSION WITH AUTO PTO KNOCK-OFF ON DEMAND 100-001-71030 N-FORCE CE VERSION WITH AUTO PTO KNOCK-OFF Already included in the following preassembled hydraulic kits: 089-700-10013 089-700-10022 100-001-71067 N-FORCE BLOCK VERSION WITH AUTO PTO KNOCK-OFF ON DEMAND 100-001-71127 N-FORCE LOW BLOCK VERSION WITH MANUAL PTO KNOCK-OFF ON DEMAND 100-001-71110 N-FORCE CE VERSION WITH UP/DOWN Already included in the following preassembled hydraulic kits: 089-700-30019 089-700-30028 100-001-71101 N-FORCE BLOCK VERSION WITH UP/DOWN Already included in the following preassembled hydraulic kits: 089-700-40017 089-700-40026 100-001-71218 N-FORCE LOW BLOCK VERSION WITH UP/DOWN Already included in the following preassembled hydraulic kits: 089-700-60013 089-700-60022 100-001-00462 N-GAGE 3 SINGLE LEVER AIR SWITCH WITH LAMP ON DEMAND TIPPING VALVES IMAGINE CODE DESCRIPTION NOTES 121-008-00041 MODULAR 250 CE G 1 DIRECT VALVE 121-007-00202 MODULAR 250 CE G 1 DOUBLE PRESSURE MECH. ON DEMAND Already included in the following preassembled hydraulic kits: 089-700-10013 / 089-700-20011 / 089-700-30019 / 089-700-40017 / 089-700-10022 / 089-700-20020 / 089-700-30028 / 089-700-40026 / 089-700-50015 / 089-700-50024 / 089-700-60013 / 089-700-60022 121-007-00319 MODULAR 250 CE G 1 DOUBLE INDEPENDENT PRES- SURE ON DEMAND RELIEF VALVES ASSEMBLY IMAGINE CODE DESCRIPTION NOTES 121-080-00016 RELIEF VALVE ASSEMBLY G 1 WITH PILOTED VALVE TO ORDER SEPARATELY 121-080-00025 RELIEF VALVE ASSEMBLY G 1 WITH CARTRIDGE 150 VALVE TO ORDER SEPARATELY 121-080-00034 RELIEF VALVE ASSEMBLY G 1 WITH PILOTED VALVE DOUBLE INEDPEN- DENT PRESSURE TO ORDER SEPARATELY 121-080-00043 RELIEF VALVE ASSEMBLY G 1 WITH PILOTED VALVE TRIPLE PRESSURE PNEUMATIC SELECTION TO ORDER SEPARATELY 121-080-00052 RELIEF VALVE ASSEMBLY G 1 WITH DIRECT VALVE TO ORDER SEPARATELY 124-002-00032 ADJUSTABLE RELIEF VALVE G 3/4 TO ORDER SEPARATELY pag.12
C ACCESSORIES ILLUSTRATED INDEX OF VARIOUS PRODUCT FAMILIES F G D H B E A A B C D - TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS - TIPPING VALVE MOUNTING KIT - BRACKET & SWIVEL JOINTS - KIT FOR OIL TANK MOUNTING page 16 page 19 page 22 page 25 E F G H - ACCESSORIES FOR SUCTION LINE - MOUNTING ACCESSORIES FOR AIR CONTROLS - HIGH PRESSURE HOSES & ACCESSORIES - QUICK COUPLINGS & ACCESSORIES page 26 page 27 page 31 page 36 pag.13
121-994-00735 RETURN PLATE KIT G 1 MODULAR 250 DAF (2 series) CROSS REFERENCE KITS / TRUCKS Area A page 16 Type Tipping valve mounting kit c/w swivel joints Code 121-994-00897 121-994-00904 121-994-00799 121-994-00806 121-994-00815 Description FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 2 SWIVEL JOINTS G1 FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 1 SWIVEL JOINT G1 MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 2 SWIVEL JOINTS G1 MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 1 SWIVEL JOINT G1 MOUNTING KIT ON FIFTH WHEEL FOR G1 RETURN PLATE + 2 SWIVEL JOINTS G1 RETURN PLATE G 1 FOR FIFTH WHEEL 121-994-00851 DAF XF DAF CF IVECO STRALIS MAN TGX-TGS ACTROS OLD ACTROS NEW AXOR RENAULT PREMIUM SCANIA R STANDARD SCANIA R SOFTAIR VOLVO FH X X O X O X O O O X O X X O X O X O O O X O X X X X X X X X X X B Tipping valve mounting kit 121-994-00600 L SHAPED MOUNTING CLUTCH ASSEMBLY FOR MODULAR 250 TIPPING VALVE 121-994-00619 STRAIGHT MOUNTING CLUTCH ASSEMBLY FOR MODULAR 250 TIPPING VALVE 121-994-00628 RETURN PLATE KIT G 1 MODULAR 250 RETURN PLATE KIT G 1 MODULAR 250 DAF 121-994-00726 121-994-00762 STRAIGHT MOUNTING BRACKET FOR TIPPING VALVE MODULTRUCK BRACKET KIT FOR MODULTRUCK DAF (1 series) 121-994-00771 O O O O O O O O page 19 121-994-00780 BRACKET KIT FOR MODULTRUCK DAF (2 series) 122-015-00219 122-015-00255 122-015-10002 SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAI- LERS SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAI- LERS SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 3/4 BRACKET KIT FOR SWIVEL JOINTS G 3/4 DAF 122-015-10011 O O O O O O O O O O O O O O O O C page 22 Bracket & swivel joints 122-015-10020 122-015-10182 122-015-10208 SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 1 SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 3/4 SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 1 122-015-20019 SWIVEL JOINT 90 G 3/4 SUPPORT 122-015-20028 SWIVEL JOINT 90 G 1 SUPPORT 122-015-30026 BRACKET 122-015-30035 DAF BRACKET 122-016-00058 ADDITIONAL POSITION 1 PIPE G 3/4 - OPTIONAL 122-016-00101 ADDITIONAL POSITION 1 PIPE G1 - OPTIONAL 122-015-10039 BRACKET KIT FOR SWIVEL JOINTS G 1 DAF 122-015-10191 BRACKET KIT FOR SWIVEL JOINTS G 3/4 DAF 122-015-10217 BRACKET KIT FOR SWIVEL JOINTS G 1 DAF O O O O O O O O O O O O O O O O O O D page 25 Kit for oil tank mounting 135-901-00157 135-901-00166 135-901-00175 135-901-00184 135-901-00193 135-901-00200 135-901-00219 SPACERS MOUNTING KIT FOR SIDE TANKS 2 H8 SCREWS M14 SPACERS MOUNTING KIT FOR SIDE TANKS 4 H8 SCREWS M14 SPACERS MOUNTING KIT FOR SIDE TANKS 2 H8 SCREWS M16 SPACERS MOUNTING KIT FOR SIDE TANKS 4 H8 SCREWS M16 BENT SPACERS MOUNTING KIT FOR SIDE TANKS 4.5 SCREWS M14 BENT SPACERS MOUNTING KIT FOR SIDE TANKS 4.5 SCREWS M16 BENT SPACERS MOUNTING KIT FOR SIDE TANKS 2.5 SCREWS M14 KIT FOR OIL TANK MOUNTING ON LH SIDE - DAF XF/CF 135-901-00022 UNIVERSAL OIL TANK MOUNTING KIT FOR DAF XF/CF 135-901-00111 O O O O O O O O O O O O O O O O O O O O O pag.14
Area E page 26 Type Accessories for suction line Code Description 155-990-00283 G 1-1/2 SUCTION KIT FOR 50mm HOSES ON SIDE MOUNTED OIL TANKS O O O O O O O O O O O 155-993-50208 SPEZZONE TUBO SAE100 R4 50 x 64 L=2 MT O O O O O O O O O O O 135-901-00255 L=300 BRACKET PIPE KIT 135-901-00273 L=300+400 BRACKET PIPE KIT 135-901-00308 HOSE BRACKET Ø 32mm 135-901-00317 HOSE BRACKET Ø 40mm 155-100-00412 90 GOLD SUCTION FITTINGS G 1 x T.50 (60-63) 155-100-00501 90 GOLD SUCTION FITTINGS G 1-1/4 x T.50 (60-63) 155-100-00592 90 GOLD SUCTION FITTINGS G 1-1/2 x T.50 (60-63) DAF XF DAF CF IVECO STRALIS MAN TGX-TGS ACTROS OLD ACTROS NEW AXOR RENAULT PREMIUM SCANIA R STANDARD SCANIA R SOFTAIR VOLVO FH F page 27 G page 31 Mounting accessories for air controls High pressure hoses & accessories 100-002-40016 BRACKET KIT FOR SANDWICH AIR SWITCH FOR DAF XF 105 CABIN 100-002-40025 BRACKET KIT FOR SANDWICH CONTROL SWITCH DAF XF (2012) 100-002-70029 BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL * H=80 + G 1/8 PIPE 6 FITTING O 100-002-70038 BRACKET H=50 100-002-70047 BRACKET H=80 100-002-70065 BRACKET O O O O 100-002-70056 FIXING N-FORCE KIT TO CABIN HANDLE D.25 100-002-70181 FIXING N-FORCE KIT TO CABIN HANDLE D.22 100-002-70172 BRACKET KIT FOR N-FORCE - DAF XF SEAT 100-002-70243 BRACKET KIT FOR N-FORCE - DAF XF SEAT (2012) 100-002-70252 BRACKET KIT FOR N-FORCE - VOLVO FH * 100-002-70261 BRACKET KIT FOR N-FORCE - SCANIA R 100-002-70225 BRACKET KIT FOR N-FORCE / KIP-AIR FOR DAF CF 85 100-002-70234 BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL FOR MAN TGX-TGS CABINS 100-980-00057 PACKAGE MT.20 "PA-12" 6x4 BLACK O O O O O O O O O O O 100-980-00502 PACKAGE MT.8 x 4 PIPES 4 COLORS D.6 O O O O O O O O O O O 156-020-00015 KIT PVC 30 x 35 PROTECTING SPIRAL FOR G 1 HOSE 155-200-00340 90 HIGH PRESSURE FITTINGS G 3/4 155-200-01009 90 HIGH PRESSURE FITTINGS G 1 155-200-10348 90 HIGH PRESSURE FITTINGS G1 x G 3/4 155-200-34100 90 HIGH PRESSURE FITTINGS G 3/4 x G1 155-201-00349 45 HIGH PRESSURE FITTINGS G 3/4 155-201-01008 45 HIGH PRESSURE FITTINGS G 1 155-201-34107 45 HIGH PRESSURE FITTINGS G 3/4 x G1 116-006-00204 NIPPLES G1 x G1-1/4 540-002-00165 PLUG G 1-1/4 116-009-11137 WASHER 42,9x52,5x3,4 G 1-1/4 * H page 36 Quick couplings & accessories 119-004-00040 TV series QUICK RELEASE COUPLING G 3/4 119-004-00059 TV series QUICK RELEASE COUPLING G 1 119-014-00048 N series STANDARDISED QUICK RELEASE COUPLING G 3/4 119-014-00057 IN series STANDARDISED QUICK RELEASE COUPLING G 1 119-016-00091 WINGS series QUICK RELEASE COUPLING G 3/4 COMPLETE 119-016-00108 WINGS series QUICK RELEASE COUPLING G 1 COMPLETE 121-994-00708 QUICK RELEASE COUPLING BRACKET KIT G 1 121-994-00717 QUICK RELEASE COUPLING BRACKET KIT G 1 121-994-00842 BY-PASS FOR QUICK RELEASING COUPLING G 1 119-003-... DUST CAPS only for new bracket driver s seat of DAF XF truck (production after 06/2012 approx.).. K E Y S I M B O L S O Suitable for Especially designed X Use not possible Empty space = generic use pag.15
TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 2 SWIVEL JOINTS G1 Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 2-HOSES HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hoses.. Code: 121-994-00897 FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 1 SWIVEL JOINT G1 Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 1-HOSE HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hose. Code: 121-994-00904 pag.16
TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 2 SWIVEL JOINTS G1 - LONGITUDINAL CROSS Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 2-HOSES HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hoses. Code: 121-994-00860 FIFTH WHEEL MOUNTING KIT FOR TIPPING VALVE MODULTRUCK WITH 1 SWIVEL JOINT G1 - LONGITUDINAL CROSS Mounting kit specifi cally DESIGNED to mount the Modultruck valve in front of FIFTH WHEEL of truck tractors to MAKE 1-HOSE HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints G1 COMPLETE WITH their extension pipes to swivel the semitrailer hose. Code: 121-994-00940 pag.17
TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 2 SWIVEL JOINTS G1 This assembly has been specially developed for tractor trucks with 2-hose hydraulic system with MODULAR 250 tipping valve fi tted in front of fi fth wheel anchored to the mounting foot of the same. The assembly is composed of an extra-return plate and to mounting brackets the allow to change the mounting height with regards to the fi fth wheel surface according to the requirements. The kit is completed with 2 swivel joints G1 and related 450mm extensions to facilitate the hose rotation while the truck is on the move without any interference with the chassis. Raised mounting 90 135 125 160 Standard mounting Code: 121-994-00799 MOUNTING KIT FOR MODULAR 250 TIPPING VALVE ONTO FIFTH WHEEL WITH 1 SWIVEL JOINT G1 This assembly has been specially developed for tractor trucks with 1-hose hydraulic system with MODULAR 250 tipping valve fi tted in front of fi fth wheel anchored to the mounting foot of the same. The assembly is composed of mounting brackets the allow to change the mounting height with regards to the fifth wheel surface according to the requirements. The kit is completed with 1 swivel joint G1 and related 450mm extensions to facilitate the hose rotation while the truck is on the move without any interference with the chassis. Raised mounting Standard mounting Code: 121-994-00806 pag.18
TIPPING VALVE MOUNTING KIT C/W SWIVEL JOINTS FIFTH WHEEL MOUNTING KIT FOR RETUN PLATE G 1 WITH 2 SWIVEL JOINTS G 1 Mounting kit specifi cally DESIGNED to mount the return plate with relief valve 121-080- serie, in front of FIFTH WHEEL of truck tractors to MAKE 2-HOSES HYDRAULIC KIT ON SEMITRAILERS. Support brackets are MADE in galvanised steel and allow a quick valve mounting with different positions available. The kit includes the mounting nuts and bolts and two revolving joints COMPLETE WITH their extension pipes to swivel the semitrailer hoses. Code: 121-994-00815 RETURN PLATE G 1 FOR FIFTH WHEEL Code: 121-994-00851 pag.19
B TIPPING VALVE MOUNTING KIT L SHAPED MOUNTING BRACKET ASSEMBLY FOR MODULAR 250 TIPPING VALVE Code: 121-994-00600 STRAIGHT MOUNTING BRACKET ASSEMBLY FOR MODULAR 250 TIPPING VALVE Code: 121-994-00619 EXTRA RETUN PLATE FOR MODULAR 250 Code: 121-994-00628 STRAIGHT MOUNTING BRACKET FOR TIPPING VALVE MODULTRUCK Mounting kit realized to fi x the Modultruck valve on truck tractors chassis. The layout is studied to allow an easy matching with original chassis drilling on European vehicles and to grant several valve mounting positions.the kit includes a 8mm galvanized steel bracket and mounting nuts and bolts Code: 121-994-00762 pag.20
B TIPPING VALVE MOUNTING KIT KIT RETURN PLATE G 1 MODULAR 250 DAF XF-CF The kit is composed of a shaped bracket to fi t the Modular tipping valve and an aluminium plate to make the return piping easier. The bracket allows to mount the modular in various positions. Code: 121-994-00726 KIT RETURN PLATE G 1 MODULAR 250 DAF XF-CF he kit is composed of a shaped bracket to fi t the Modular tipping valve and an aluminium plate to make the return piping easier. The bracket allows to mount the modular in various positions. Code: 121-994-00735 pag.21
B TIPPING VALVE MOUNTING KIT BRACKET KIT FOR MODULTRUCK Code: 121-994-00771 BRACKET KIT FOR MODULTRUCK Code: 121-994-00780 pag.22
C BRACKETS & SWIVEL JOINTS SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAILERS Swivel arm to be applied on the rear side of the Tractor Unit. It allows the hoses to follow the semitrailer s movements, without the necessity of using additional fi ttings. Painted with black epoxy dust, it has a complete steel structure and it comes complete with greaser for helping the maintenance operations. Code: 122-015-00219 SWIVEL ARM FOR PIPES CONNECTION ON SEMITRAILERS Swivel arm to be applied on the rear side of the Tractor Unit. It allows the hoses to follow the semitrailer s movements, without the necessity of using additional fittings. Painted with grey RAL 7021 epoxy dust, it has a complete steel structure and it comes complete with greaser for helping the maintenance operations.. Mounting example KIT 122-016-00209 - to be order separately Code: 122-015-00255 BRACKET KIT FOR SWIVEL JOINTS G 1 - G 3/4 Easy to install on the rear of tractor trucks for semitrailer to facilitate the movements of hysdraulic pipes. It is supplied with 2 swivel joints of G 1 or G 3/4, extension steel pipes, brackets and bolts. Swivel joints can be placed in 3 different positions and it is also possible to add and extra one into central position. The main bracket is powder painted with colour RAL 7021 and accessories are cold zinc treated. Bracket kit G1 code 122-015-10039 Bracket kit G3/4 code 122-015-10011 pag.23
C BRACKETS & SWIVEL JOINTS BRACKET KIT FOR SWIVEL JOINTS G 1 - G 3/4 Easy to install on the rear of tractor trucks for semitrailer to facilitate the movements of hysdraulic pipes. It is supplied with 1 swivel joint of G 1 or G 3/4, extension steel pipes, brackets and bolts. Swivel joints can be placed in 3 different positions and it is also possible to add and extra one into central position. The main bracket and accessories are cold zinc treated. Bracket kit G 1 code 122-015-10217 Bracket kit G 3/4 code 122-015-10191 Valves mounting example Additional position 1 pipe OPTIONAL code 122-016-00101 (G 1) code 122-016-00058 (G 3/4) Bracket code 122-015-30035 SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 1 - G 3/4 It is mounted on the rear of truck tractors to facilitate the operation of oleodynamic pipes. It is provided with 2 revolving joints of G 1 or G 3/4, steel extensions pipes, plates, nuts and bolts for mounting. The joints can be positioned on 5 different mounting positions and other ones can be ordered separately and added. All components are made of cold-galvanized steel. Support crossboard G 1 code 122-015-10020 Support crossboard G 3/4 code 122-015-10002 pag.24
C BRACKETS & SWIVEL JOINTS SUPPORT CROSSBOARD FOR REVOLVING JOINTS G 1 - G 3/4 It is mounted on the rear of truck tractors to facilitate the operation of oleodynamic pipes. It is provided with 1 revolving joint of G 1 or G 3/4, steel extensions pipes, plates, nuts and bolts for mounting. The joints can be positioned on 5 different mounting positions and other ones can be ordered separately and added. All components are made of cold-galvanized steel. Support crossboard G 1 code 122-015-10208 Support crossboard G 3/4 code 122-015-10182 BRACKET Code: 122-015-30026 SWIVEL JOINT 90 G 1 AND G 3/4 SUPPORT Code: 122-015-20019 G 3/4 Code: 122-015-20028 G 1 pag.25
D KIT FOR OIL TANK MOUNTING KIT FOR OIL TANK MOUNTING ON LH SIDE - DAF XF/CF Brackets and spacer kits especially designed to facilitate the mounting of side oil tanks on DAF XF/CF trucks, close to the LH rear wheel of the truck. Code: 135-901-00022 UNIVERSAL OIL TANK MOUNTING KIT FOR DAF XF/CF Brackets and spacer kits especially designed to facilitate the mounting of side oil tanks on DAF trucks. Code: 135-901-00111 SPACERS MOUNTING KIT FOR SIDE TANKS Spacer kits created to make side tanks mounting on truck tractors easier, they have a universal drilling suitable for hole pattern on all European vehicles. The fl at version is 8mm high and is useful to compensate the thickness of fi xing angles on thrust ring. The bent version is useful to bring into alignment the support brackets on tank when they are mounted on the front part of chassis. The version with 2,5 angle is specifi cally created for Scania vehicles while the version with 4,5 is suitable for all other brands. They are made of galvanized steel and supplied complete with special high resistance screws. 135-901-00157 2 SPACERS H=8 SCREWS M14 135-901-00166 4 SPACERS H=8 SCREWS M14 135-901-00175 2 SPACERS H=8 SCREWS M16 135-901-00184 4 SPACERS H=8 SCREWS M16 135-901-00193 SPACER BENT 4.5 SCREWS M14 135-901-00200 SPACER BENT 4.5 SCREWS M16 135-901-00219 SPACER BENT 2.5 SCREWS M14 pag.26
E ACCESSORIES SUCTION LINE G 1-1/2 SUCTION KIT FOR 50mm HOSES ON SIDE MOUNTED OIL TANKS Suction kit c/w ball valve suitable for side mounting tanks with G 1-1/2 port. It includes a swivel nipple with double O-ring sealing, which allows an easy and leakage-free orientation of the ball valve and a GOLD adjustable 90 fi tting for 50mm ID suction hose.. Code: 155-990-00283 L=300 BRACKET PIPE KIT L=300+400 BRACKET PIPE KIT The kit includes a pre-drilled zinc steel plate to shape it according to your needs, a PVC gasket to protect the hose and a fi xing collar. It is especially designed to support the suction hose and to avoid interference with any moving aggregates or parts that might damage it. The kit includes a pre-drilled zinc steel plate to shape it according to your needs plus an extra longer bracket, a PVC gasket to protect the hose and a fixing collar. It is especially designed to support the suction hose and to avoid interference with any moving aggregates or parts that might damage it. HOSE BRACKET Bracket made of zinc coated steel with rubber protection for the hose. Very easy to use and to fi x through one screw only. Working temperature: -20 C / +120 C. Code: 135-901-00255 Code: 135-901-00273 Screw M8 Code: 135-901-00308 (TUBO Ø32) 135-901-00317 (TUBO Ø40) 90 GOLD SUCTION FITTINGS Solid brass made 90 suction fi ttings, particularly suitable for pumps, oil tanks and gate valves mounting and easy to orientate thanks to a steel tightening nut. Saw-tooth machining and pump-clamping bands are used to prevent accidental separation on the pipe end, while an O-ring ensure a perfect seal on the pump end. Two sizes of clamps are available for each fi tting in order to adapt to every kind of pipe. Oil resistant synthetic rubber tube; reinforcement with high tensile textile cords and embedded steel helix wires; abrasion, ozone and hydrocarbon resistant synthetic rubber cover; working temperature -40 +120. L=2MT HOSE SAE 100 R4 Code 155-100-00412 GOLD 90 - G1 x T.50 (60-63) Code 155-100-00501 GOLD 90 - G1-1/4 x T.50 (60-63) Code 155-100-00592 GOLD 90 - G1-1/2 x T.50 (60-63) Code: 155-993-50208 pag.27
F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET KIT FOR SANDWICH AIR SWITCH FOR DAF XF 105 CABIN Kit especially designed for fi xing air controls series sandwich to bracket for driver s seat of DAX XF105 cabin. BRACKET FOR SANDWICH CONTROL SWITCH - DAF XF (2012) Assembly kit especially designed to mount air controls series on the new bracket driver s seat of DAF XF truck (production after 06/2012 approx.) Code: 100-002-40016 BRACKET H=50mm Code: 100-002-40025 BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL H=80 + G 1/8 PIPE 6 FITTINGS Code: 100-002-70038 Code: 100-002-70029 BRACKET VERTICALE H=80mm Code: 100-002-70047 pag.28
F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET Bracket external mounting (OPTIONAL). With this kit you can also fi t a pneumatic switch OPTIONAL) to control other auxiliary applications. Code: 100-002-70065 FIXING N-FORCE KIT TO CABIN HANDLE Code: 100-002-70056 (Ø 25mm) Code: 100-002-70181 (Ø 22mm) BRACKET KIT FOR N-FORCE FOR DAF XF SEAT Kit especially designed to mount air controls type N-FORCE on driver s seat of DAF XF. Code: 100-002-70172 pag.29
F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET KIT FOR N-FORCE / KIP-AIR FOR DAF CF 85 Kit especially designed to mount air controls type -FORCE/KIP-AIR on driver s seat of DAF CF 85. Code: 100-002-70225 BRACKET KIT FOR N-FORCE/KIP-AIR CONTROL FOR MAN TGX-TGS CABINS Kit especially designed for mounting the air controls series N_FORCE and KIP-AIR next to driver s seat for MAX TGX and TGS trucks. Code: 100-002-70234 pag.30
F MOUNTING ACCESSORIES FOR AIR CONTROLS BRACKET KIT FOR N-FORCE - DAF XF SEAT (2012) Assembly kit especially designed to mount air controls series N-FORCE on the new bracket driver s seat of DAF XF truck (production after 06/2012 approx.). Code: 100-002-70243 BRACKET KIT FOR N-FORCE - VOLVO FH Assembly kit especially designed to mount air controls series N- FORCE on the bracket driver s seat of VOLVO FH. BRACKET KIT FOR N-FORCE - SCANIA R Assembly kit especially designed to mount air controls series N-FORCE on the bracket driver s seat of SCANIA R. Code: 100-002-70252 Code: 100-002-70261 Package of 8mts each colour air pipe 6x4mm - it contains 4 different colours with sheath protection, particularly suitable for wet kits on tractor trucks. Pacakge of 20 mts PA-12 high resistant air pipe 6x4. It is particularly suitable for wet kits on tractor trucks Code: 100-980-00502 Code: 100-980-00057 pag.31
G HIGH PRESSURE HOSES & ACCESSORIES KIT PVC 30 x 35 PROTECTING SPIRAL FOR G 1 HOSE 5mts-piece of high resistant and fi re-extinguisher PVC spiral to protect G 1 hose against wear. It is recommended as useful accessory for wet kits on tractor trucks. F Code: 156-020-00015 90 HIGH PRESSURE FITTINGS Galvanized steel made 90 high pressure fi ttings, suitable for connecting and orientating the pressure hose on evry type of pump or tipping valve. The sealing is guaranteed by a dowty washer. F1 F F1 F x F1 ISO 228 CODE G 1/2 X G 1/2 155-200-00126 G 3/4 X G 3/4 155-200-00340 G 1 X G 1 155-200-01009 G 3/4 X G 1 155-200-34100 G 1 X G 3/4 155-200-10348 45 HIGH PRESSURE FITTINGS Galvanized steel made 45 high pressure fi ttings, suitable for connecting and orientating the pressure hose on Bent-Axis piston pumps. The sealing is guaranteed by a dowty washer F1 F F x F1 ISO 228 CODE G 3/4 X G 3/4 155-201-00349 G 3/4 X G 1 155-201-34107 G 1 X G 1 155-201-01008 NIPPLES WASHER STEEL+RUBBER Code: 116-006-00204 G 1x1-1/4 Code: 116-009-11137 G 1-1/4 PLUG Code: 540-002-00165 G 1x1/4 pag.32
G HIGH PRESSURE HOSES & ACCESSORIES TECHNICAL FEATURES Hose type SAE 100 R2AT SAE 100 T4 R9R Dimension G 3/4 G 1 G 1 Internal diameter mm 19-0 25-0 25,4 +0,4 External diameter mm 29 +0,3 36,7 +0,3 38,8 +0,4 Working pressure bar 215 165 320 Burst pressure bar 850 650 1280 Minimum bend radius mm 240 300 340 SAE 100 T2 R2AT - G 3/4 L Code cm 65 156-100-00652 156-100-10650 70 156-100-00705 156-100-10703 156-100-20701 156-100-30709 75 156-100-00750 156-100-10758 156-100-20756 156-100-30754 80 156-100-00803 156-100-10801 156-100-20809 156-100-30807 85 156-100-00858 156-100-10856 156-100-20854 156-100-30852 90 156-100-00901 156-100-10909 156-100-20907 156-100-30905 95 156-100-00956 156-100-10954 156-100-20952 156-100-30950 100 156-100-01008 156-100-11006 156-100-21004 156-100-31002 105 156-100-01053 156-100-11051 156-100-21059 156-100-31057 110 156-100-01106 156-100-11104 156-100-21102 156-100-31100 115 156-100-01151 156-100-11159 156-100-21157 156-100-31155 120 156-100-01204 156-100-11202 156-100-21200 156-100-31208 125 156-100-01259 156-100-11257 156-100-21255 156-100-31253 130 156-100-01302 156-100-11300 156-100-21308 156-100-31306 135 156-100-01357 156-100-11355 156-100-21353 156-100-31351 140 156-100-01400 156-100-11408 156-100-21406 156-100-31404 145 156-100-01455 156-100-11453 156-100-21451 156-100-31459 150 156-100-01508 156-100-11506 156-100-21504 156-100-31502 155 156-100-01553 156-100-11551 156-100-21559 156-100-31557 160 156-100-01606 156-100-11604 156-100-21602 156-100-31600 165 156-100-01651 156-100-11659 156-100-21657 156-100-31655 170 156-100-01704 156-100-11702 156-100-21700 156-100-31708 175 156-100-01759 180 156-100-01802 156-100-11800 156-100-21808 156-100-31806 190 156-100-01900 156-100-11908 156-100-21906 156-100-31904 200 156-100-02007 156-100-12005 156-100-22003 156-100-32001 210 156-100-02105 156-100-12103 156-100-22101 156-100-32109 220 156-100-02203 156-100-12201 156-100-22209 156-100-32207 230 156-100-02301 156-100-12309 156-100-22307 156-100-32305 250 156-100-02507 300 156-100-03006 400 156-100-04005 pag.33
G HIGH PRESSURE HOSES & ACCESSORIES SAE 100 T2 R2AT - G 1 L Code cm 65 70 156-101-00704 156-101-10702 156-101-20700 156-101-30708 75 156-101-00759 156-101-10757 156-101-20755 156-101-30753 80 156-101-00802 156-101-10800 156-101-20808 156-101-30806 85 156-101-00857 156-101-10855 156-101-20853 156-101-30851 90 156-101-00900 156-101-10908 156-101-20906 156-101-30904 95 156-101-00955 156-101-10953 156-101-20951 156-101-30959 100 156-101-01007 156-101-11005 156-101-21003 156-101-31001 105 156-101-01052 156-101-11050 156-101-21058 156-101-31056 110 156-101-01105 156-101-11103 156-101-21101 156-101-31109 115 156-101-01150 156-101-11158 156-101-21156 156-101-31154 120 156-101-01203 156-101-11201 156-101-21209 156-101-31207 125 156-101-01258 156-101-11256 156-101-21254 156-101-31252 130 156-101-01301 156-101-11309 156-101-21307 156-101-31305 135 156-101-01356 156-101-11354 156-101-21352 156-101-31350 140 156-101-01409 156-101-11407 156-101-21405 156-101-31403 145 156-101-01454 156-101-11452 156-101-21450 156-101-31458 150 156-101-01507 156-101-11505 156-101-21503 156-101-31501 155 156-101-01552 156-101-11550 156-101-21558 156-101-31556 160 156-101-01605 156-101-11603 156-101-21601 156-101-31609 165 156-101-01650 156-101-11658 156-101-21656 156-101-31654 170 156-101-01703 156-101-11701 156-101-21709 156-101-31707 175 156-101-31752 180 156-101-01801 156-101-11809 156-101-21807 156-101-31805 190 156-101-01909 156-101-11907 156-101-21905 156-101-31903 200 156-101-02006 156-101-12004 156-101-22002 156-101-32000 210 156-101-02104 156-101-12102 156-101-22100 156-101-32108 220 156-101-02202 156-101-12200 156-101-22208 156-101-32206 230 156-101-02300 156-101-12308 156-101-22306 156-101-32304 250 156-101-02506 300 156-101-03005 400 156-101-04004 pag.34
G HIGH PRESSURE HOSES & ACCESSORIES SAE 100 T4 R9R - G 1 L Code cm 65 70 156-111-00702 156-111-10700 156-111-20708 156-111-30706 75 156-111-00757 156-111-10755 156-111-20753 156-111-30751 80 156-111-00800 156-111-10808 156-111-20806 156-111-30804 85 156-111-00855 156-111-10853 156-111-20851 156-111-30859 90 156-111-00908 156-111-10906 156-111-20904 156-111-30902 95 156-111-00953 156-111-10951 156-111-20959 156-111-30957 100 156-111-01005 156-111-11003 156-111-21001 156-111-31009 105 156-111-01050 156-111-11058 156-111-21056 156-111-31054 110 156-111-01103 156-111-11101 156-111-21109 156-111-31107 115 156-111-01158 156-111-11156 156-111-21154 156-111-31152 120 156-111-01201 156-111-11209 156-111-21207 156-111-31205 125 156-111-01256 156-111-11254 156-111-21252 156-111-31250 130 156-111-01309 156-111-11307 156-111-21305 156-111-31303 135 156-111-01354 156-111-11352 156-111-21350 156-111-31358 140 156-111-01407 156-111-11405 156-111-21403 156-111-31401 145 156-111-01452 156-111-11450 156-111-21458 156-111-31456 150 156-111-01505 156-111-11503 156-111-21501 156-111-31509 155 156-111-01550 156-111-11558 156-111-21556 156-111-31554 160 156-111-01603 156-111-11601 156-111-21609 156-111-31607 165 156-111-01658 156-111-11656 156-111-21654 156-111-31652 170 156-111-01701 156-111-11709 156-111-21707 156-111-31705 180 156-111-01809 156-111-11807 156-111-21805 156-111-31803 190 156-111-01907 156-111-11905 156-111-21903 156-111-31901 200 156-111-02004 156-111-12002 156-111-22000 156-111-32008 210 156-111-02102 156-111-12100 156-111-22108 156-111-32106 220 156-111-02200 156-111-12208 156-111-22206 156-111-32204 230 156-111-02308 156-111-12306 156-111-22304 156-111-32302 250 156-11102504 300 156-111-03003 400 156-111-04002 450 156-111-04502 pag.35
H QUICK COUPLINGS & ACCESSORIES TV series QUICK RELEASE COUPLING COMPLETE MALE FEMALE BALL TYPE G 3/4 119-004-00040 119-005-00076 119-005-00085 G 1 119-004-00059 119-005-00094 119-005-00101 COMPLETE N series STANDARDISED QUICK RELEASE COUPLING MALE FEMALE BALL TYPE G 3/4 119-014-00048 119-015-00074 119-015-00083 G 1 119-014-00057 119-015-00092 119-015-00109 WINGS series QUICK RELEASE COUPLING COMPLETE FIXED PIECE LOOSE WINGS PIECE G 3/4 119-016-00091 119-017-00072 119-017-00081 WINGS TYPE G 1 119-016-00108 119-017-00090 119-017-00107 DUST CAPS MALE FEMALE MALE FEMALE G 3/4 119-003-00649 119-003-00658 SCREW TYPE G 1 119-003-00685 119-003-00694 G 3/4 119-003-02076 119-003-02085 For wings coupling suitable for LOOSE WINGS piece For wings coupling suitable for FIXED piece G 1 119-003-02094 119-003-02101 FLAT FACE QUICK RELEASE COUPLING COMPLETE Weight FEMALE Weight MALE kg kg kg Weight G 3/4 119-018-00044 0,8 G 3/4 119-019-00089 0,45 G 3/4 119-019-00070 0,28 G 1 119-018-00053 1.3 G 1 119-019-00105 0,79 G 1 119-019-00098 0,43 CH.36 F=G 3/4 F=G 1 84 74,5 141,2 pag.36 Technical data Standard: ISO 16028 Occlusion: flat face Locking: radial balls Material: steel Finishing: Zn-Fe (Cr III) Standard seals: NBR Working temperature: -25 C +100 C Working pressure: 250-300 bar Connection under pressure: not allowed
BRACKET KIT FOR QUICK RELEASE COUPLING N SERIES BRACKET KIT FOR QUICK RELEASE COUPLING TV SERIES Code: 121-994-00708 Code: 121-994-00717 USE WITH N SERIES COMPLETE MALE FEMALE 119-014-00057 119-015-00092 119-015-00109 USE WITH TV SERIES COMPLETE MALE FEMALE 119-004-00059 119-005-00094 119-005-00101 BY-PASS FOR QUICK RELEASING COUPLING G 1 Code: 121-994-00842 BRACKET KIT FOR WINGS QUICK RELEASE COUPLING BRACKET KIT FOR SINGLE QUICK RELEASE COUPLING G 1 Code: 121-994-00824 Code: 121-994-00833 pag.37
TROUBLESHOOTING GUIDE TROUBLE POSSIBLE REASON SOLUTION No oil flow from pump Pump will not build/hold pressure No oil flow from valve to service port No oil in reservoir. Ball valve of oil tank closed Suction hose closed Pump is wrong rotation for application. Hoses are reversed. PTO not engaged. Pump worn or damaged. Pump worn or damaged. Relief valve of distributor valve set not correctly. Relief valve stuck open. Spool is not moving Air control not activated Air in system Fill reservoir with appropriate fl uid. See pump manufacturer s specifi cations Open valve. Verify suction hose Replace or alter direction of rotation of pump to correct rotation. Change inlet and pressure hose locations. Engage the PTO Repair or replace pump Repair or replace pump. Adjust relief valve Remove, clean, and re-set the releif valve Check air connection is provided; Make sure fi xing bolts of the valve body are not too tight. Tighten bolts as per torque specifi cations. See valve manufacturer s specifi cations Check air pipes to detect any possible leakage. Replace air pipes. Spool stuck because of dirt or piece of welding.clean the spool or replace the valve. Check the status of air control Check right connections of the air pipes at the valve See Oil foaming. Pump is noisy Cavitation (Cavitation is caused by excessive vacuum at the pump inlet) Increase size of suctiuon hose; re-mount suction hose; Check for kinks or leakeages In the suction hose; Check for clogged reservoir or breather or strainer; Inlet hose should be SAE type 100R4 hose only. Pump leaks at shaft oil-seal Pump leaks at body section Dirt under seal. Damaged seal or pump body. Improperly fi tted seal. Damaged o ring or body. Loose bolts. Loose fi tting. Damaged fi tting. Replace seal. Examine pump shaft if damaged. Replace seal or body section. Replace seal. Replace o ring or body section. Tighten bolts as per torque to specifi cation. Tighten fi tting. Replace fi tting. At pump port Damaged pump body. Replace body section. Pump is hot (Oil temperature should not exceed 60º/70 C) Oil foaming Low oil level. Oil tank too small. Dirty oil. Relief valve stuck open. Relief valve improperly set. Pump too large for application. Undersized system component. Improper type of oil. Low oil level. Loose inlet fi tting. Damaged pump shaft oil-seal. Leak in suction hose. Fill oil tank. Increase oil tank size. Replace oil and fi lter. Remove, clean, and re-set. Adjust relief valve to specifi cations Review application. Replace with correct size of pump Review application. Replace with correct oil. Fill tank. Tighten fi tting. Replace seal. Replace hose. pag.38