HVOF Spraying Parts List PL 43354 EN 06 Oerlikon Metco - October 2015
Oerlikon Metco (US) Inc. 1101 Prospect Avenue Westbury NY 11590 +1 516 334 1300 +1 516 338 2414 www.oerlikon.com/metco Spare Parts Categories C = Consumable Parts Parts subjected to major wear during normal operation. These parts require replacement on a regular basis. Recommended in order to avoid downtimes. W = Wear Parts Parts used for maintenance service. These parts are likely and expected to wear out during the life of the product. Wear parts are not subject to warranty. K = Critical Parts Parts recommended in order to guarantee maximum availability of component. This prevents downtime caused by delay in procurement. i Warranty Disclaimer Installing non-oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.
1 List of Recommended Spare Parts, 9MP-DJ 63 134 155 137 102 103 17 17 9mp-dj_spares No. Description Qty. Cat Catalog No. Order No. 17 Filter Element 5 C 6MP427 1001335 63 Neon Bulb 3 K KR414 1002022 102 Fuse (1 amp, 3AG, Slo-Blo) (pkg. 5) 1 K 3M574 1000706 103 Fuse (0.5 amps, 3AG, Slo-Blo) (pkg. 5) 1 K 9MP51 1001719 134 E Pick-Up Shaft 1 C DJP116 1001898 137 Turbine Vibrator Assembly 1 K 9MP58506 1059221 155 Pinch Valve Assembly 1 W 9MP56415 1001722 179 Powder Feed Hose, Orange, 2.74m (9 ) 1 K 4MP194 1000896 196 Powderlube 1 C P119 1002137 197 Tubing Sales Package, 3.5m (12 ) 1 K 9MPDJ57972 1038059 199 Spare Seal Package 1 W 9MP84 1001736 PL 43354 EN 06 3
2 Parts List for 9MP-DJ Powder Feeder 9MP-DJ Powder Feeder 9MP-DJ 1032488 2.1 Cabinet and Hopper Carriage 1 2 21 3 4 20 5 6 19 12 13 9 7 18 10 11 2 3 1 8 4 5 16 17 15 14 9 9mp-dj_cabinet 4 PL 43354 EN 06
1 Hopper Assembly (See Hopper Assembly on page 12.) 1 9MP159 1001700 2 Ball Bearing 3 RG69 1002359 3 Detent Button 2 9MP11 1032492 4 Spring Plunger 1 9MP13 1032495 5 Guide Wheel 2 9MP12 1036953 6 Bulkhead Fitting 1 9MP58142 1060233 7 O-Ring, 0.208 X 0.070 Polyurethane (pkg. 2) 2 6MP129 1001323 8 Multitube Socket 1 9MP14 1001694 9 Socket Terminal 4 ATC603 1021557 10 Plug Terminal 1 ATC609 1001762 11 O-Ring, 0.170 X 0.048 Ethylene (pkg. 4) 1 DJP13 1001904 12 Filter Assembly (See Filter Assemblies on page 7.) 1 13 Filter Assembly (See Filter Assemblies on page 7.) 2 14 Truck Assembly (includes item 15) 1 9MP67 1005534 15 Swivel Caster (1) 4 9MP20554 1062053 16 Filter 3 6MP426 1001334 17 Filter Element 3 6MP427 1001335 18 Dump Valve (See Dump Valve Assembly on page 6.) 1 1001702 19 Vibration Isolation Pad 1 9MP40915 1005538 20 Load Cell 1 9MP70 1001730 21 Cabinet Door 1 9MP10 1039193 1. Original casters are welded to truck. Remove and replace wheel and axial only. 2.2 Tube Fittings Some of the tube fittings below are used throughout the 9MP-DJ. They are not indexed or identified in the parts list. Use the descriptions below to identify them for replacement. 22 23 24 25 26 27 28 29 tube_fittings No. Description Catalog No. Order No. 22 Elbow, 1/4 Tube X 1/4 NPTM 9MPDJ45600 1038054 23 Elbow, 1/4 Tube X 1/8 NPTM 9MPDJ45601 1038055 24 Tube Fitting, 1/4 Tube X 1/8 NPTM PPC45602 1064437 25 Tube Fitting, 1/4 Tube X 1/4 NPTM 9MP45603 1083012 26 Elbow, 3/8 Tube X 1/4 NPTM 9MP45605 1083013 27 Elbow Wye, 1/4 Tube X 1/8 NPTM 9MP49493 1083014 28 Elbow Wye, 1/4 Tube X 1/4 NPTM 9MP49494 1083015 29 Tube Fitting, 1/2 Tube X 1/2 NPTM PPC51488 1064436 PL 43354 EN 06 5
2.2.1 Dump Valve Assembly FRONT VIEW FRONT 18 30 31 40 32 39 33 38 36 35 34 37 9mp-dj_G49337-O 18 Dump Valve (includes item 30) 1 9MP17 1001702 30 Dump Valve Service Kit 1 9MP81904 1063397 31 Nipple 1 3M716 1005537 32 Nipple 1 4MP55 1031797 33 Street Elbow 1 6A6246 1036042 34 Restrictor 1 DJP28 1005863 35 Bushing 1 DJP74 1001934 36 Coupling 1 DJ42290 1077683 37 Gasket (pkg. 10) 2 DJP27 1001909 38 Duckbill Check Valve Assembly 1 9MP74 1001734 39 Tee Fitting 1 DJP73 1033870 40 Hose Fitting 2 DJP34 1005865 6 PL 43354 EN 06
2.2.2 Filter Assemblies FRONT VIEW FRONT 12 13 42 43 44 33 41 16 17 31 45 9mp-dj_filter_assy 12 Filter Assembly (with Bleed Plug) 1 (1) 13 Filter Assembly (without Bleed Plug) 2 (1) 16 Filter 1 (2) 6MP426 1001334 17 Filter Element 1 (2) 6MP427 1001335 31 Nipple 1 (2) 3M716 1005537 33 Street Elbow 1 (2) 6A6246 1036042 41 O-ring, 1.051 x 0.070, Black Viton 1 (2) 3MB171 1000729 42 (3) Bleed Plug 1 (2) 9MP44 1001717 43 (3) Street Tee 1 (2) 5C193 1005193 44 (4) Street Elbow 1 (2) 3M601 1031694 45 Street Elbow 1 (2) DJP76 1040837 1. Field-modified units have a third Filter Assembly (item 13) in place of Filter Assembly (item 12). 2. Quantity per Filter Assembly (except where noted). 3. Used on Filter Assembly (item 12) only. 4. Used on Filter Assembly (item 13) only. PL 43354 EN 06 7
2.3 Upper Panel Assembly 50 46 47 48 49 51 oerlikon metco 9MP-DJ Closed Loop Powder Feed Unit 62 63 52 61 63 59 60 55 53 58 56 54 57 FRONT VIEW REAR VIEW 9mp-dj_G49337-A 46 Front Panel Assembly (includes keypad) 1 9MP39 1032509 47 Display Module 1 9MP18 1001703 48 Restraining Cable 1 9MP16 1061604 49 Flowmeter, 46 SCFH, 150 PSIG 1 9MP56 1001720 50 Flowmeter Window 1 9MP20 1036019 51 Pressure Gauge, 160 PSI 1 C111 1001766 52 Relief Valve 1 9MP76 1005535 53 Differential Pressure Switch (2PS) 1 9MP46 1005529 54 Restrictor 1 9MP77 1061606 55 Precision Regulator, 3-150 PSI 1 9MP43 1001716 56 Regulator, 1-50 PSIG 1 9MP24 1020729 57 Pressure Gauge, 60 PSI 1 CPU475 1020800 58 Capacitor (.01 uf, 1000 V) (1CAP, 2CAP, 3CAP) 3 7MC216 1005302 59 Rocker Switch (1LT / 1S) 1 9MP41 1036062 60 Power Switch Boot 1 9MP42 1061605 61 Light (Amber) (1NLT, 2NLT) 2 7MC54 1001534 62 Light (Red) (3NLT) 1 7MC53 1006229 63 Neon Bulb 3 KR414 1002022 8 PL 43354 EN 06
2.4 Upper Bulkhead Component Assembly 64 65 66 67 68 69 70 79 71 72 75 76 78 73 74 77 9mp-dj_G49337-3 76 75 64 Mother Board 9MP Feeder 1 9MP2525 1001706 65 Load Cell Board 1 9MP28 1006214 66 Core Module (CPU) (includes item 67) 1 9MP2057 1005527 67 Compact Flash Card (programmed) 1 9MP56433 1032519 68 Input / Output Board 1 9MP27 1001708 69 Mini-Module Rack 1 9MP29 1032505 70 AC Output Module (Blk) 4 9MP31 1001709 71 Watchdog Timer (Blu) 1 9MP33 1001712 72 AC Input Module (Yel) 4 9MP32 1001710 73 DC Input Module (Wht) 1 ATC3020 1021545 74 Transformer (1T) 1 9MP35 1016510 75 Ribbon Cable (Parallel Port; older versions only) 1 9MP89 1069446 76 Ribbon Cable (Serial Port) 1 9MP88 1069445 77 Ribbon Cable (MB Display) 1 9MP91 1069448 78 Ribbon Cable (Analog/Digital Output) 1 9MP92 1069449 79 Ribbon Cable (MB Battery) 1 9MP90 1069447 PL 43354 EN 06 9
2.5 Lower Panel Components Assembly 80 81 82 83 85 86 84 87 40 38 35 96 88 91 90 89 91 83 95 94 35 93 92 38 40 9mp-dj_G49337-C 35 Bushing 1 DJP74 1001934 38 Duckbill Check Valve Assembly 2 9MP74 1001734 40 Hose Fitting 1 DJP34 1005865 80 Power Supply (1PW) 1 9MP37 1016511 81 Line Filter (1FL) 1 4MP843 1031813 82 Solid State Relay 24-140VAC 10A (3CR) 1 DJP1104 1022212 83 Solenoid Valve (1SOL, 3SOL) 2 4MP98 1000943 84 Differential Pressure Switch (1PS) 1 9MP59 1001724 85 Regulator (1-50 PSIG) 1 9MP23 1001705 86 Pressure Transducer (1PT) 1 9MP66 1001729 (Continued on next page.) 10 PL 43354 EN 06
(Continued from preceding page.) 87 Regulator Pilot 1 9MP73 1001733 88 Differential Pressure Regulator 1 9MP71 1001731 89 Regulator, Non-Restricting 1 9MP72 1001732 90 Restrictor 1 9MP83 1038649 91 Street Tee 2 5C193 1005193 92 Restrictor 1 9MP82 1032530 93 Regulator, Electro-Pneumatic, 0-15 PSIG (1EP) 1 9MP38 1065072 94 Solenoid Valve 110/120VAC (4SOL) 1 9MP320 1001711 95 Solenoid Valve 110/120VAC (2SOL) 1 9MP86 1001737 96 Relay 2P2T (120VAC) (1CR, 2CR) 2 CNR31 1005800 2.6 Connector Panel Assembly 97 98 99 102 104 103 100 104 101 9mp-dj_G49337-F 97 Bulkhead Fitting 1 4MP64 1036111 98 Hose Fitting 1 2H2 1000495 99 Receptacle - 5 Terminal - Female 1 5CO26 1031875 100 Bulkhead Fitting 1 4MP13 1031767 101 Hose Fitting 1 M46 1028711 102 Fuse (1 amp, 3AG, Slo-Blo) (1FU) (pkg. 5) 1 3M574 1000706 103 Fuse (0.5 amps, 3AG, Slo-Blo) (2FU) (pkg. 5) 1 9MP51 1001719 104 Fuse Holder 2 6MP361 1001332 PL 43354 EN 06 11
2.7 Hopper Assembly NOTE: Some items are rotated from their normal positions for illustration. 117 118 119 120 105 106 107 108 141 142 121 122 NOTE: Open side of Cup Seal oriented downward. 109 110 111 123 112 113 115 114 124 37 (2) 116 125 37 132 133 135 136 140 134 126 127 136 135 128 129 131 130 137 139 10 11 138 3 1 2 9 143 144 5 4 9mp-dj_hopper_assy 11 10 12 PL 43354 EN 06
1 Hopper Assembly 1 9MP159 1001700 9 Socket Terminal 1 ATC603 1021557 10 Plug Terminal 4 ATC609 1001762 11 O-Ring, 0.170 X 0.048 Ethylene (pkg. 5) 4 DJP13 1001904 37 Gasket (pkg. 10) 3 DJP27 1001909 105 Hopper Cover 1 9MP40895 1064440 106 Handle 1 9MP40906 1064439 107 Screw, 10-32 X 5/8 2 9MP01156 1064442 108 O-Ring, 3.487 X 0.103 Buna-N 2 DJP58 1005867 109 Hopper Window 1 DJP57 1022231 110 Cup Packing (pkg. 2) 1 6MP140 1001324 111 Filter Assembly (includes items 112-116) 1 MVP631 1002117 112 Duckbill Check Valve Assembly (includes item 113) 9MP152 1018702 1 Duckbill Check Valve Assembly (includes items 113&114) DJP127 1001902 113 Duckbill Check Valve (not shown) 9MP139 1001693 1 Duckbill Check Valve (not shown; includes insert) DJP83 1001940 114 Short Coupling (not shown) 1 DJ42290 1077683 115 Nut, 1/4-20 1 9MP158 1021118 116 Filter (pkg. 3; incl. item 37) 1 DJP128 1001903 117 Plug (pkg. 4) 4 9MP136 1001691 118 Screw 4 9MPDJ42254 1038041 119 Shoulder Bushing 4 DJP107 1001894 120 Screw, 8-32 X 1/2 4 121 Button Slide 4 DJP102 1022211 122 Hopper Collar 1 MVP91 1058435 123 O-Ring, 6.734 X 0.139 Buna-N 1 DJP96 1001943 124 Coupling, V-Retainer 1 DJP97 1001944 125 Hopper Spinning 1 DJP694 1001928 126 Coupling, V-Retainer 1 DJP135 1020442 127 O-Ring, 2.859 X 0.139 Buna-N 1 DJP112 1001897 128 Hopper Base Assembly (See Hopper Base Assembly on page 16.) 1 DJP111 1001896 129 Hopper Outlet Shutoff Valve Assembly (See Hopper Outlet Shutoff Valve Assembly on page 14.) 1 9MP56379 1001721 130 Screw 2 9MPDJ49561 1038057 131 Lock Washer (pkg. 6) 2 6MP317 1001329 132 O-Ring, 0.301X 0.07 Ethylene 1 4MP154 1000885 133 Insert 1 DJP125 1001901 134 E Pick-Up Shaft (includes item 135) 1 DJP116 1001898 135 Ferrule (pkg. 2) 2 DJP117 1005857 136 Hex Nut, Stainless Steel 2 DJP118 1001899 137 Turbine Vibrator Assembly 1 9MP58506 1059221 138 Screw, 1/4-20 X 2.0 1 9MPDJ42263 1071014 139 Lock Washer (pkg. 4) 1 CU473 1005812 140 Duckbill Valve Assembly (See Hopper Base Assembly on page 16.) 1 9MP138 1001692 141 Flanged Insert 1 DJP98 1022250 142 O-Ring, 0.864 X 0.070 Buna-N (pkg. 3) 1 10E46 1000100 143 Multitube Plug (includes item 144) 1 ATC608 1001761 144 Multiplug Locking Nut 1 9MP108514 1076884 PL 43354 EN 06 13
2.7.1 Hopper Outlet Shutoff Valve Assembly 145 146 154 156 162 161 160 155 157 158 154 131 159 153 152 7 151 150 146 149 148 147 9mp-dj_shutoff_valve 14 PL 43354 EN 06
129 Hopper Outlet Shutoff Valve Assembly 1 9MP56379 1001721 7 O-Ring, 0.208 X 0.070 Polyurethane (pkg. 2) 1 6MP129 1001323 131 Lock Washer (pkg. 6) 2 6MP317 1001329 145 Screw 2 9MPDJ543 1038058 146 Cylinder-Piston Assembly (includes items 147-153) 2 9MP56423 1032516 147 Nut (qty. per assy.) 1 148 Compression Spring (qty. per assy.) 1 9MP56392 1015305 149 Piston (qty. per assy.) 1 150 O-Ring, 0.426 X 0.070 Buna-N (qty. per assy.; pkg. 6) 1 2M199 1000521 151 O-Ring, 0.145 X 0.070 Buna-N (qty. per assy.) 1 2-007N 1017522 152 Cylinder (qty. per assy.) 1 153 O-Ring, 0.236 X 0.039 Buna-N (qty. per assy.) 1 DJP432 1001914 154 O-Ring, 0.489 X 0.070 Black Viton 2 2-014V 1000359 155 Pinch Valve Assembly (includes items 156 & 157) 1 9MP56415 1001722 156 O-Ring, 0.301 X 0.070 Black Viton 1 3MB191 1000737 157 O-Ring, 0.426 X 0.070 (pkg. 6) 3 7M51 1001493 158 Outlet Fitting 1 9MP130 1001689 159 Screw 2 9MPDJ42242 1038056 160 Body 1 9MP56412 1032515 161 Inlet Fitting 1 9MP146 1001696 162 O-Ring, 0.551 X 0.070 Buna-N (pkg. 6) 1 11E49 1000175 PL 43354 EN 06 15
2.7.2 Hopper Base Assembly 170 159 131 171 172 173 174 128 140 162 163 169 166 164 168 167 165 NOTE: Open side of Cup Seal oriented inward toward Hopper Base. 9mp-dj_hopper_base 131 Lock Washer (pkg. 6) 2 6MP317 1001329 159 Screw 2 9MPDJ42242 1038056 128 Hopper Base Assembly (includes items 163-169) 1 DJP111 1001896 163 O-Ring, 1.364 X 0.070 Buna-N 2 CU351 1001789 164 Drain Plug Housing 1 DJP42471 1085211 165 Cup Packing ID 7/8 1 DJP198 1001907 166 Drain Plug 1 DJP436 1001916 167 Drain Plug Nut 1 DJP438 1001918 168 Retaining Ring DJP437 1001917 169 Set Screw, ¼ - 20 X 5/8 Hex Socket Head 1 DJP439 1022230 140 Valve Assembly, Duckbill (includes 162 & 170-174) 1 9MP138 1001692 162 O-Ring, 0.551 X 0.070 Buna-N (pkg. 6) 1 11E49 1000175 170 Valve Body 1 9MP49437 1065761 171 Insert 1 9MP133 1001690 172 Duckbill Valve 1 9MP139 1001693 173 Holder 1 9MP49442 1065762 174 O-RIng, 0.364 X 0.070 Buna-N (pkg. 3) 1 K137 1006359 16 PL 43354 EN 06
3 Additional Equipment 3.1 Hoses and Cables No. Description Qty. (1) 1. s with no quantity are optional. Carrier Gas Hoses Catalog No. Order No. 175 Carrier Gas Hose 4.6m (15 ) 1 AJ10 1001746 176 Carrier Gas Hose 9.8m (32 ) 9MP220 1000726 Air Vibrator Hoses 177 Air Vibrator Hose 4.6m (15 ) 1 PB30 1002188 178 Air Vibrator Hose 9.1m (30 ) 3M815 1000725 Powder Feed Hoses (Powder Feeder to Spray Gun) 179 Orange, 2.74m (9 ) 1 4MP194 1000896 180 Orange, 4.57m (15 ) DJP335 1001910 181 Orange, 9.14m (30 ) DJP200 1001908 182 Orange, 15.15m (50 ) DJ601 1001843 183 Orange, (Length made to order; max. 30 m (100 )) PFHORGCTO 1034385 184 Blue, 2.74m (9 ) DJP710-10 1001931 185 Blue, 4.57m (15 ) DJP710-15 1001932 186 Blue, 9.14m (30 ) DJP710-30 1001933 187 Blue, (Length made to order; max. 30 m (100 )) PFHBLUCTO 1034386 Strain Relief Hoses (Hopper to Bulkhead Fitting) 188 Braided Hose, 0.46 m (18 ) L, 3.2 mm (1/8 ) ID 1 9MP819 1001735 189 Braided Hose, Blue, 0.46 m (18 ) L, 2.4 mm (3/32 ) ID DJP705 1001929 Cables 190 Power Adapter Cable 1 9MP21 1032501 191 Feeder to Controller Cable 1 9MP80 1016512 192 Serial Interface Cable (25 ) 9MP968 1032533 3.2 Tools and Spares No. Description Qty. (1) Catalog No. Order No. 193 Spanner Wrench 4MP167 1000891 194 Gas Calibration Adapter 9MP970 1001739 195 Calibration Weight Set 9MP966 1005536 196 Powderlube 1 P119 1002137 197 Tubing Polyurethane, 3.5m (12 ) 9MPDJ57972 1038059 198 Service Plug 9MP971 1032534 199 Spare Seal Package (contains the following items) 1 9MP84 1001736 7 O-Ring, 0.208 X 0.070 Polyurethane 3 6MP129 1001323 11 O-Ring, 0.170 X 0.048 Ethylene 5 DJP13 1001904 108 O-Ring, 3.487 X 0.103 Buna-N 2 DJP58 1005867 PL 43354 EN 06 17
No. Description Qty. (1) Catalog No. Order No. 110 Cup Packing 1 6MP140 1001324 123 O-Ring, 6.734 X 0.139 Buna-N 1 DJP96 1001943 127 O-Ring, 2.859 X 0.139 Buna-N 1 DJP112 1001897 132 O-Ring, 0.301X 0.07 Ethylene 1 4MP154 1000885 142 O-Ring, 0.864 X 0.070 Buna-N 1 10E46 1000100 150 O-Ring, 0.426 X 0.070 Buna-N 3 2M199 1000521 151 O-Ring, 0.145 X 0.070 Buna-N 4 2-007N 1017522 153 O-Ring, 0.236 X 0.039 Buna-N 4 DJP432 1001914 154 O-Ring, 0.489 X 0.070 Black Viton 2 2-014V 1000359 156 O-Ring, 0.301 X 0.070 Black Viton 3 3MB191 1000737 157 O-Ring, 0.426 X 0.070 3 7M51 1001493 162 O-Ring, 0.551 X 0.070 Buna-N 2 11E49 1000175 163 O-Ring, 1.364 X 0.070 Buna-N 2 CU351 1001789 165 Cup Packing ID 7/8 1 DJP198 1001907 174 O-RIng, 0.364 X 0.070 Buna-N 6 K137 1006359 1. s with no quantity are optional. 3.3 Accessories (Optional) 200 201 202 203 9mp_options 200 5.5 Liter Hopper Assembly (Refer ti AI 128367.) 9MP-DJ58402 1033985 201 Remote Control Assembly, 9MP(-CL, -DJ) PKG54915 1050160 202 Gun Handle DJ125 1001800 203 Step-Down Transformer (200/220/240 VAC to 115 VAC) 9MC420 1038025 18 PL 43354 EN 06