Skid-Steer Loader L-778

X X Skid-Steer Loader L-778 SERVICE PARTS CATALOG X PARTS X 86978341 11/01

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GENERAL INFORMATION 1. Whenever the terms left and right are used, it should be understood to mean from a position facing in direction of travel. 2. Throughout this manual you find common hardware not illustrated, but listed in the description column. The service part immediately preceding a hardware listing is the part using these particular items for mounting purposes. This hardware is not included with the service part or assembly when ordered as a replacement. 3. New Holland North America, Inc. is continually striving to improve its products. We must, therefore, reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. ALWAYS USE GENUINE NEW HOLLAND PARTS NEW HOLLAND NORTH AMERICA, INC., 500 DILLER AVENUE, NEW HOLLAND, PA 17557

TABLE OF CONTENTS 001 MAIN FRAME, ENGINE SHROUDING GROUP 002 SEAT ASSEMBLY AND SUPPORT GROUP 003 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP 004 SUPPLEMENTARY OIL RESERVOIR 005 BOOM ASSEMBLY 006 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BUCKET CONTROL 007 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BOOM CONTROL 008 BOOM LOCK GROUP 009 PARKING BRAKE GROUP 010 DRIVE CONTROL GROUP 011 CONTROL PEDAL GROUP 012 GEARBOX & TRANSMISSION 013 DOUBLE GEAR PUMP, CESSNA #245600 014 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY 015 HYDROSTATIC TRANSMISSION GROUP, CESSNA BACKPLATE ASSEMBLY 016 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY 017 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS 018 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION 019 OPTIONAL CYLINDER RELIEF KIT 020 CONTROL VALVE 020A BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT 021 ELECTRICAL SCHEMATICS 022 ELECTRICAL GROUP, SCHEMATICS OPTIONAL EQUIPMENT, FOR LIGHTS, WIPER AND HORN 023 ELECTRICAL GROUP, INSTRUMENT PANEL ASSEMBLY 024 ENGINE, GAS & DIESEL 025 ENGINE GROUP, THROTTLE CONTROL ASSEMBLY, GAS 026 ENGINE GROUP, THROTTLE CONTROL ASSEMBLY, DIESEL 027 FUEL TANK ASSEMBLIES AND SUPPORT GROUP, GAS AND DIESEL 028 ENGINE GROUP, BATTERY SUPPORT ASSEMBLY, GAS AND DIESEL 029 PTO DRIVE SHAFT 030 BATTERY HEATER KIT, #205726, OPTIONAL EQUIPMENT 031 BUCKET BUNDLES, OPTIONAL EQUIPMENT 032 UTILITY FORK, OPTIONAL EQUIPMENT 033 DIRT TOOTH, OPTIONAL EQUIPMENT 034 SPILL GUARD, OPTIONAL EQUIPMENT 035 BELLY PAN, OPTIONAL EQUIPMENT 036 PALLET FORK, OPTIONAL EQUIPMENT 037 ALTERNATOR, TOTALLY ENCLOSED, OPTIONAL EQUIPMENT 038 UTILITY FORK GRAPPLE CYLINDER, OPTIONAL EQUIPMENT 039 STARTING FLUID KIT, OPTIONAL EQUIPMENT 040 FRONT BLADE, OPTIONAL EQUIPMENT 041 UTILITY FORK GRAPPLE 042 WIPER BUNDLE, OPTIONAL EQUIPMENT 043 RELIEF VALVE ASSEMBLY, OPTIONAL EQUIPMENT 044 CAB ENCLOSURE, OPTIONAL EQUIPMENT 045 HIGH LIFT PALLET FORK BUNDLE, #202692 046 HYDRAULIC CYLINDER, BUCKET CONTROL 047 HYDRAULIC CYLINDER, BOOM CYLINDER 048 SELF LEVEL KIT, #202694, OPTIONAL EQUIPMENT 049 HYDRAULIC CYLINDER ASSEMBLY, OPTIONAL EQUIPMENT

TABLE OF CONTENTS 050 AUXILIARY HYDRAULIC KIT, OPTIONAL EQUIPMENT 051 AUXILIARY VALVE KIT, OPTIONAL EQUIPMENT 052 CONTROL VALVE, OPTIONAL EQUIPMENT 053 HYDRAULIC MOTOR KIT, OPTIONAL EQUIPMENT 054 BOOM HYDRAULICS KIT, OPTIONAL EQUIPMENT 055 2-SPEED AUXILIARY HYDRAULIC KIT, OPTIONAL EQUIPMENT 056 HYDRAULIC MOTOR ASSEMBLY, OPTIONAL EQUIPMENT 057 AUGER AND TRENCHER DRIVE GROUP 058 CONTROL GROUP 059 BOOM KIT, TRENCHER ATTACHMENT, 2-1/2 AND 3-1/2 FT. 060 BOOM KIT, TRENCHER ATTACHMENT, 4-1/2 AND 5-1/2 FT. 061 CRUMBER ATTACHMENT 062 CRUMBER BLADE BUNDLE 063 CRUMBER SUPPORT KIT 064 AUGER EXTENSION 065 DIGGING WIDTH KIT, OPTIONAL EQUIPMENT 066 BACKHOE MOUNTING KIT 067 MAIN FRAME, DIPPER STICK, BOOM AND BUCKET GROUP 068 HYDRAULIC GROUP, USED ON AND BSN 178041 069 HYDRAULICS, ASN 178042 070 BOOM, CROWN, BUCKET CYLINDER, USED ON AND BETWEEN S/N 178042 & S/N 178146 071 BOOM, CROWN AND BUCKET CYLINDER, USED ON AND BETWEEN S/N 178147 & S/N 192227 072 BOOM, CROWN AND BUCKET CYLINDER, USED ON AND ASN 192228, & S/N 192344 073 BOOM, CROWN AND BUCKET CYLINDER, D-100 BACKHOE ATTACHMENT 074 CONTROL VALVE AND SWING CYLINDER 075 BACKHOE MOUNTING 076 MAIN FRAME, MAST AND STABILIZER GROUP 077 BOOM, DIPPER STICK AND BUCKET GROUP 078 HYDRAULIC GROUP 079 HYDRAULIC STABILIZER AND SWING GROUP 080 CONTROL VALVE ASSEMBLY 081 BUCKET CYLINDER ASSEMBLY 082 SWING CYLINDER ASSEMBLY 083 HYDRAULIC SWING CYLINDER ASSEMBLY 084 HYDRAULIC STABILIZER CYLINDER ASSEMBLY 085 BOOM, CROWD CYLINDER ASSEMBLY 086 BOOM, CROWN CYLINDER, USED ON AND BSN 183636 087 BOOM,CROWN CYLINDER, USED ON AND ASN 183637 088 HYDRAULIC BOOM AND CROWN CYLINDER ASSEMBLY 089 BACKHOE MOUNTING 090 BOOM, DIPPER STICK AND BUCKET GROUP 091 BOOM, BUCKET & CROWD HYDRAULICS 092 STABILIZER AND SWING HYDRAULIC GROUP 093 MAIN FRAME, MAST AND STABILIZER GROUP 094 BUCKET CYLINDER ASSEMBLY 095 SWING CYLINDER ASSEMBLY 096 STABILIZER CYLINDER ASSEMBLY 097 BOOM, CROWN CYLINDER ASSEMBLY, LB-11 098 HYDRAULIC VALVE ASSEMBLY, LB-11

TABLE OF CONTENTS 099 ENGINE ASSEMBLY, INTERNAL, GAS AND DIESEL 100 VALVES AND VALVE OPERATING MECHANISM, GAS AND DIESEL 101 ENGINE ASSEMBLY, EXTERNAL, GAS AND DIESEL 102 MANIFOLDS, 192 DIESEL 103 DIESEL FUEL SYSTEM 104 IGNITION SYSTEM, GAS ENGINES 105 MANIFOLD AND FUEL SYSTEM, GAS ENGINES 106 COOLING SYSTEM 107 STARTER ASSEMBLY Spare Parts 108 INITIAL PARTS STOCK

METRIC AND INCH HARDWARE

CONVERSION CHART

001 p1 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

001 p1 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 606865 1 Frame Weld Assy., Main 1A 245346 1 Filter, fits on modified 1-1/4" coupling welded to reservoir 613890 1 Filter, threaded into 2" fitting on reservoir 2 198934 1 Top Weld Assy. 3 275053 6 Strip, Sealing, 1/8" x 1" x 30"(3.18mm x 25.4mm x 762mm) 4 578407 1 Handle Weld Assy. 87259 1 Screw, Truss Hd, 3/8"-16 x 1" 80702 1 Washer, 3/8" 88902 1 Nut, Lock, GC, 3/8"-16 5 143224 2 Spring 6 1 199852 2 Screen Weld Assy., Side 88832 8 Bolt, Carriage, G5, 1/4"-20 x 3/4" 9707580 12 Screw, Cap, HH, G5, 1/4"-20 x 3/4" 87361 32 Washer, SAE, 1/4" 7770 20 Nut, G5, 1/4"-20 80682 20 Washer, Lock, 1/4" 2 606435 2 Screen, Used w/ref. 30 and 31 7 1 199850 2 Screen Weld Assy., Front 9707580 12 Screw, Cap, HH, G5, 1/4"-20 x 3/4" 87361 24 Washer, SAE, 1/4" 80682 12 Washer, Lock, 1/4" 7770 12 Nut, G5, 1/4"-20 8 199071 2 Cover, Safety 9 284591 1 Plate Weld Assy., Seat 10 47325 3 Clip, Snap 88928 3 Screw, Self-Tapping, Round Hd., #10 x 3/8" 11 263152 1 Cover 9707580 3 Screw, Cap, HH, G5, 1/4"-20 x 3/4" 80701 3 Washer, 1/4" 80682 3 Washer, Lock, 1/4" 12 701301 1 Baffle 280327 5 Bolt, Carriage, G5, 5/16"-18 x 3/4" (1) Used on & BSN 450379 (2) Used on & ASN 450380 L778

001 p2 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

001 p2 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 80681 5 Washer, Lock, 5/16" 9635082 5 Nut, G5, 5/16"-18 13 701302 1 Strip 14 716674 1 Strip, Wear 268289 8 Screw, Self-Tapping, Flat Hd., 1/4"-20 x 1-1/2" 15 572599 1 Shroud Weld Assy., Engine 88989 7 Screw, Cap, HH, G5, 1/4"-28 x 3/4" 80701 4 Washer, 1/4" 80682 7 Washer, Lock, 1/4" 86521425 4 Nut, Speed, 1/4"-20 16 572596 1 Sheet, Side, L.H. 88832 2 Bolt, Carriage, G5, 1/4"-20 x 3/4" 280327 1 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80701 2 Washer, 1/4" 80664 1 Washer, 5/16" 80682 2 Washer, Lock, 1/4" 80681 1 Washer, Lock, 5/16" 7770 2 Nut, G5, 1/4"-20 9635082 1 Nut, G5, 5/16"-18 17 572597 1 Sheet, Side, R.H. 88832 2 Bolt, Carriage, G5, 1/4"-20 x 3/4" 280327 1 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80701 2 Washer, 1/4" 80664 1 Washer, 5/16" 80682 2 Washer, Lock, 1/4" 80681 1 Washer, Lock, 5/16" 7770 2 Nut, G5, 1/4"-20 9635082 1 Nut, G5, 5/16"-18 18 572326 2 Bracket 280327 2 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80664 2 Washer, 5/16" 80681 2 Washer, Lock, 5/16" 9635082 2 Nut, G5, 5/16"-18 19 572386 1 Hood Weld Assy., Gas Engine 573069 1 Hood Weld Assy., Diesel Engine 9635884 6 Screw, Cap, HH, G5, 5/16"-18 x 1" L778

001 p3 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

001 p3 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 80664 6 Washer, 5/16" 80681 6 Washer, Lock, 5/16" 9635082 6 Nut, G5, 5/16"-18 20 572385 2 Hood 21 244457 2 Clamp 84821 4 Screw, Truss Hd, #10-24 x 1/2" 80684 4 Washer, Lock, #10 87304 4 Nut, #10-24 22 572603 1 Shield Weld Assy. 87689 10 Screw, Cap, HH, G5, 1/2"-13 x 1-1/2" 80700 6 Washer, 1/2" 80679 10 Washer, Lock, 1/2" 65319 1 Washer, 33/64" ID x 1" OD x.135" Thick 23 575837 1 Support Assy., Hood 88206 6 Screw, Cap, HH, G5, 3/8"-16 x 1" 80702 6 Washer, 3/8" 80680 6 Washer, Lock, 3/8" 24 198926 1 Door, Rear 80702 2 Washer, 3/8" 80840 2 Nut, Wing, 3/8"-16 25 709158 1 Bracket 9635884 1 Screw, Cap, HH, G5, 5/16"-18 x 1" 80664 1 Washer, 5/16" 80681 1 Washer, Lock, 5/16" 9635082 1 Nut, G5, 5/16"-18 26 847590 1 Bracket, Socket 280327 2 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80681 2 Washer, Lock, 5/16" 9635082 2 Nut, G5, 5/16"-18 27 195035 1 Bracket, Mounting, SMV 84461 2 Screw, Truss Hd, G2, #10-24 x 5/8" 80684 2 Washer, Lock, #10 87304 2 Nut, #10-24 28 86547710 1 Backing, Metal, SMV, w/decal 29 86547711 1 Decal, SMV L778

001 p4 11/01 MAIN FRAME, ENGINE SHROUDING GROUP

001 p4 11/01 MAIN FRAME, ENGINE SHROUDING GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 30 1 134704 AR Molding, Glass Setting, 18 Ft. Length (5486mm), Cut to Length, Not Shown 31 1 134703 AR Strip, Filler, 18 Ft. Length (5486mm), Not Shown 32 611693 1 Cover 88283 1 Screw, Cap, HS, Button Hd, 5/16"-18 x 3/4" 88976 27 Screw, HWH, 5/16"-18 x 3/4" 238823 28 Washer, Sealing 33 263151 AR Gasket 34 570658 AR Kit, Decals (1) Used on & ASN 450380 L778

002 p1 10/01 SEAT ASSEMBLY AND SUPPORT GROUP

002 p1 10/01 SEAT ASSEMBLY AND SUPPORT GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 198644 1 Seat 88574 4 Screw, Cap, HH, G5, 5/16"-18 x 1/2" 2 236177 1 Belt Assy., Seat, w/hardware 238931 1 Belt Assy., Seat, w/hardware, Special 3" Lap, Service Parts Only 81547 2 Washer, Lock, 7/16" 50456 2 Nut, G5, 7/16"-20 3 238067 1 Angle, Seat, R.H. 280428 3 Bolt, Carriage, G5, 5/16"-18 x 1" 80681 3 Washer, Lock, 5/16" 9635082 3 Nut, G5, 5/16"-18 4 1 198961 1 Angle, Seat, L.H. 2 600063 1 Angle, Seat, L.H. 280428 3 Bolt, Carriage, G5, 5/16"-18 x 1" 80681 3 Washer, Lock, 5/16" 9635082 3 Nut, G5, 5/16"-18 5 284591 1 Plate Weld Assy., Seat 6 198137 1 Guide Weld Assy., Seat 7 227901 2 Pin 8 198133 1 Support 9 198142 2 Rod 80702 4 Washer, 3/8" 80756 4 Pin, Split, Cotter, 1/8" x 3/4" (1) Used on & BSN 450379 (2) Used on & ASN 450380 L778

003 p1 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP

003 p1 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 196932 4 Spindle 88725 16 Screw, Cap, HH, G5, 3/4"-10 x 1-3/4" 87340 2 Washer, Lock, 3/4" 280954 2 Nut, G5, 3/4"-10 PL AR Compound, Retaining, Loctite, #242 2 166258 4 Bearing, Cone, Tapered Roller 3 49029 4 Bearing, Cup, 3-13/16" OD 4 196930 4 Sprocket, 45T 9790095 24 Screw, Cap, HH, G8, 1/2"-13 x 1-3/4" 65319 24 Washer, 33/64" ID x 1" OD x.135" Thick PL AR Compound Retaining, Loctite, #242 5 1, 2 196929 4 Gasket 6 227852 4 Retainer, Oil Seal 256873 48 Screw, Cap, Flg Hd, USR, 5/16"-18 x 1/2" 7 196927 4 Seal, Oil 8 196925 4 Hub 9 199955 4 Bearing, Cup, Tapered Roller 10 199954 4 Bearing, Cone, Tapered Roller 11 624004 4 Washer, Special 12 280172 4 Nut, Slotted, G2, 7/8"-14 13 87673 4 Pin, Split (Cotter), 1/8" x 1-3/4" 14 196955 4 Cap, Hub 15 35740 4 Wheel, For 7.00 x 15 and 7.50 x 15 Tire 213612 4 Wheel, For 10 x 16.50 Tire 236183 4 Wheel, For 31 x 15.5, 15 Tire 249829 4 Wheel, For 6.50 x 16 x 5.50 Solid Tire 16 219033 4 Tube, For 7.50 x 15 Tire, Tractor Implement Type, Tires and Tubes Should be Procured Locally 223384 4 Tube, For 10 x 16.50 Tire, Tractor Implement Type, Tires and Tubes Should be Procured Locally {224472} 4 Tube, For 7.00 x 15 Tire, Tractor Implement Type, Tires and Tubes Should be Procured Locally 239302 4 Tube, For 31 x 15.50, 15 Tire, Tractor Implement Type (1) Used on & BSN 450379 (2) These Tires & Tubes should be purchased locally. L778

003 p2 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP

003 p2 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 17 {213539} 4 Tire, 6 Ply, Straight Lug, Special Service, 7.50 x 15, Tires and Tubes Should be Procured Locally 213613DS 4 Tire, 6 Ply, Tube Type, Sure Grip Lug, 10 x 16.50, Tires and Tubes Should be Procured Locally {224473} 4 Tire, 6 Ply, Tube Type, Chevron Tread, Steel Cap, 7.00 x 15, Tires and Tubes Should be Procured Locally 239301 4 Tire, 8 Ply, Tube Type, Super Terra Grip, 31 x 15.50, 15 258362 4 Tire, Bead Width, Solid Rubber, 6.00 x 16 x 5.50 249830 4 Tire, Bead Width, Solid Rubber, 6.50 x 16 x 5.50 18 1 13542 24 Bolt, Wheel, 9/16"-18 x 1-1/8" 19 9821757 2 Plug, Breather, 3/4" 20 221521 2 Adjuster, Chain 280374 4 Nut, G5, 5/8"-11 21 578427 2 Gasket, Replaces P/N 221328 22 283049 2 Support 86508757 2 Bolt, Carriage, Short Neck, G5, 5/8"-11 x 1-3/4" 64053 4 Washer, Special, 5/8" 80084057 4 Washer, Lock, 5/8" 280374 4 Nut, G5, 5/8"-11 PL AR Sealant, Adhesive 23 263323 2 Mount Weld Assy., Idler 87872 2 Screw, Cap, HH, G5, 5/16"-18 x 3/4" 80681 2 Washer, Lock, 5/16" 24 196971 2 Shaft, Idler 25 197830 4 Washer, Thrust, Hardened, 1-1/4" 26 197824 2 Bearing, Needle 27 196974 2 Sprocket Weld Assy., Idler, 10T 28 213533 2 Chain Assy., Drive, RC #80-162 Pitches 140774 AR Link, Roller, Roller, RC 80 140776 AR Link, Connecting, Roller, RC 80, Cotter Style 29 222532 2 Gasket 30 263320 2 Gasket 31 263315 1 Plate, L.H. (1) When using sold tires use: 24 262833 Washer, 24 88891 Cap Scrwe, HH, 9/16" x 1-7/8" L778

003 p3 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP

003 p3 11/01 WHEELS, SPINDLES, DRIVE GEARS AND DRIVE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 263314 1 Plate, R.H. 88682 8 Bolt, Carriage, G5, 3/8"-16 x 1" 86508773 2 Bolt, Carriage, G5, 3/8"-16 x 1-1/4" 88323 10 Washer, Lock, External Tooth, 3/8" 9628503 10 Nut, G5, 3/8"-16 32 263329 2 Spindle 280185 12 Bolt, Carriage, G5, 1/2"-13 x 2" 80679 12 Washer, Lock, 1/2" 280431 12 Nut, G5, 1/2"-13 33 67527 2 Bearing, Cone, Tapered, Roller 34 67526 2 Bearing, Cup 35 1 606861 2 Gear and Sprocket, Replaces P/N 213567, Includes P/N 67526 and P/N 605156 36 84349 2 Cup, Bearing, Tapered Roller, 1-7/8" OD 37 63680 2 Bearing, Cone, Tapered Roller 38 87381 2 Washer, SAE, 3/4" 39 88886 2 Nut, Slotted, G2, 3/4"-16 40 80708 2 Pin, Split (Cotter), 1/8" x 1-1/2" 41 2, 3 196980 2 Gasket 42 263321 1 Plate, Cover, L.H. 263322 1 Plate, Cover, R.H., Not Shown 256873 32 Screw, Cap, Flg Hd, USR, 5/16"-18 x 1/2" 43 86539484 2 Plug, Pipe, 1/8"-27 44 196978 2 Guide, Chain 88043 2 Screw, Cap, HH, G5, 1/2"-13 x 3-1/4" 80679 2 Washer, Lock, 1/2" 280431 2 Nut, G5, 1/2"-13 45 263136 2 Plug, Magnetic, 3/4"-14 (1) When replacing old gear P/N 213567 With P/N 606861, a new pinion P/N 600049 must also be ordered. P/N 606861 is identified by a 5-1/2"(139.7mm) Dia. Groove on face of gear. Refer to Fig. 12 (2) Used on & BSN 450379 (3) On later model Loaders, Dow Corning Silastic 732, Silicone Rubber Adhesive Sealant, is used on place of gasket. New Holland P/N 251490 L778

004 p1 11/00 SUPPLEMENTARY OIL RESERVOIR

004 p1 11/00 SUPPLEMENTARY OIL RESERVOIR REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 574516 1 Tank Weld Assy., Includes Ref. 2 and 3 2 634748 1 Gauge, Oil 3 255771 1 Cap and Chain Weld Assy., Includes Ref. 4 4 229988 1 Washer 5 613920 1 Hose, 1-1/4" I.D. x 5-3/4"(146mm) Lg., Replaces P/N 255767 6 82012725 2 Clamp, Hose, #24 7 255766 1 Valve Assy., Relief, Includes Ref. 8 8 E7NN6714FA 1 Cartridge, Filter L778

BOOM ASSEMBLY 005 p1 10/01

005 p1 10/01 BOOM ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 607982 1 Link Weld Assy., Lower, Replaces P/N 570647 87042 2 Screw, Set, Sq Hd, Cup Pt, 1/4"-28 x 1/4" 2 198205 2 Pin 280188 2 Screw, Cap, HH, G8, 3/8"-16 x 2-3/4" 80680 2 Washer, Lock, 3/8" 9628503 2 Nut, G5, 3/8"-16 87414 2 Nipple, Lube, Straight, 1/4"-28 3 198560 2 Pin Weld Assy. 88206 2 Screw, Cap, HH, G5, 3/8"-16 x 1" 80702 2 Washer, 3/8" 80680 2 Washer, Lock, 3/8" 87414 2 Nipple, Lube, Straight, 1/4"-28 4 28384 10 Spacer 5 198500 1 Frame Weld Assy., Includes Ref. 6 and 7 6 198536 2 Bushing, Rear 7 198573 4 Bushing, Front 8 36277 2 Washer, Special 9 198550 1 Link Weld Assy., Top, Includes (4) Ref. 10 87414 2 Nipple, Lube, Straight, 1/4"-28 10 44776 4 Bushing 11 198557 2 Tube Weld Assy. 12 198562 1 Rod Weld Assy. 80299 2 Washer, Plain, 5/8" 88635 1 Nut, Slotted, G2, 5/8"-11 80708 1 Pin, Split (Cotter), 1/8" x 1-1/2" 13 199431 2 Pin 86505972 2 Screw, Cap, HH, G5, 5/16"-18 x 2-1/4" 9635082 2 Nut, G5, 5/16"-18 9626568 2 Nut, Jam, G2, 5/16"-18 87414 2 Nipple, Lube, Straight, 1/4"-28 14 198155 2 Cap Weld Assy., Front 88206 2 Screw, Cap, HH, G5, 3/8"-16 x 1" 80702 2 Washer, 3/8" 80680 2 Washer, Lock, 3/8" 15 611673 2 Cap Weld Assy., Replaces P/N 242073 88206 2 Screw, Cap, HH, G5, 3/8"-16 x 1" L778

BOOM ASSEMBLY 005 p2 10/01

005 p2 10/01 BOOM ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 80702 2 Washer, 3/8" 80680 2 Washer, Lock, 3/8" 16 592772 2 Cylinder Assy., Hydraulic, Refer to Fig. 7, Replaces P/N 245048 17 198529 4 Pin Weld Assy. 88206 4 Screw, Cap, HH, G5, 3/8"-16 x 1" 80702 4 Washer, 3/8" 80680 4 Washer, Lock, 3/8" 87414 4 Nipple, Lube, Straight, 1/4"-28 18 247152 2 Pin Weld Assy. 88011 2 Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" 80702 2 Washer, 3/8" 80680 2 Washer, Lock, 3/8" 9628503 2 Nut, G5, 3/8"-16 19 1 611620 1 Mount Weld Assy., Replaces P/N 263144 20 86509051 2 Cylinder Assy., Hydraulic, Refer to Fig. 6, Replaces P/N 247155 87414 4 Nipple, Lube, Straight, 1/4"-28 21 259629 2 Pin Weld Assy., Cylinder 88044 2 Screw, Cap, HH, G5, 3/8"-16 x 1-1/2" 80702 2 Washer, 3/8" 80680 2 Washer, Lock, 3/8" 9628503 2 Nut, G5, 3/8"-16 22 264620 2 Stud Weld Assy., Pivot 23 600081 2 End, Rod 24 25121 2 Ring, Snap, Ext, 1.000" 25 72811 2 Pin, Clevis, 5/8" x 1-23/32" 26 217571 4 Bushing 86511191 4 Washer, 3/4" 80755 4 Pin, Split (Cotter), 1/8" x 1" 27 NSS 2 Handle Weld Assy. 27A 2 611650 2 Handle Weld Assy. 28 32379 2 Spring (1) New Style Mount Plate, P/N 611620, Also Requires (2) P/N 600081, P/N 72811 & P/N 611650 when replacing Old Style P/N 263144 (2) When Replacing P/N 198201 W/New Style Handle P/N 611650, P/N's 600081 & 143224 are also required. L778

BOOM ASSEMBLY 005 p3 10/01

005 p3 10/01 BOOM ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 143224 2 Spring 29 129365 2 Pin, Cotter, Hair 30 128303 10 Washer, 1-1/8" 31 634195 2 Pin 88444 2 Screw, Cap, HH, G5, 3/8"-16 x 2-3/4" 80680 2 Washer, Lock, 3/8" 9628503 2 Nut, G5, 3/8"-16 87414 2 Nipple, Lube, Straight, 1/4"-28 L778

006 p1 06/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BUCKET CONTROL

006 p1 06/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BUCKET CONTROL REF FN PART NUMBER YR/SN QTY DESCRIPTION 86509051 AR Cylinder Assy., Hydraulic 1 NSS 1 Barrel Assembly 2 592779 1 Rod Assy., Piston 3 280724 1 Nut, Lock, GC, 3/4"-16 4 771700 1 Piston 5 NSS 1 Ring, Wear 6 NSS 1 Seal 7 NSS 1 O-Ring 8 NSS 1 Washer, Back-Up 9 592780 1 Head, Cylinder 10 NSS 1 Ring, Retaining 11 NSS 1 Seal 12 NSS 1 Seal, Wiper 13 592775 1 Nut, Bearing, 2"-16, 4 Notches 14 87414 2 Nipple, Lube, Straight, 1/4"-28 771700 AR Kit, Seal Repair, Includes Ref. 5 thru 8 and 10 thru 12 Cylinder on prior models required a 7/8" nut for the rod. They require the 219505 seal kit. L778

007 p1 09/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BOOM CONTROL

007 p1 09/01 BOOM ASSEMBLY, HYDRAULIC CYLINDER, BOOM CONTROL REF FN PART NUMBER YR/SN QTY DESCRIPTION 1, 2 592772 AR Cylinder Assy., Hydraulic 1 NSS 1 Barrel Assembly 2 592949 1 Rod, Piston 3 87414 2 Nipple, Lube, Straight, 1/4"-28 4 592952 1 Cylinder Assy., Hydraulic 514928 1 Ferrule 514925 1 Nut, 3/4" 5 512527 1 Rigid, Connector, Male, 3/4" SAE to 3/4" SAE, Includes Ref. 6 6 128825 1 O-Ring, 90 Duro,.644" ID x.087" Thk 7 280724 1 Nut, Lock, GC, 3/4"-16 8 NSS 1 Ring, Wear 9 NSS 1 Seal 10 592950 1 Piston 11 NSS 1 O-Ring 12 NSS 1 Washer, Back-Up 13 592951 1 Head, Cylinder 14 NSS 1 Seal 15 NSS 1 Ring, Retaining 16 NSS 1 Seal, Oil 17 592945 1 Nut, Bearing, 1-7/8"-16 595714 AR Kit, Seal, Repair, Includes Ref. 8, 9, 11, 12, 14, 15, and 16 (1) Nut threaded onto head to tighten against snap ring (2) For cylinder with head threaded into barrel, refer to figure 047 L778

008 p1 11/01 BOOM LOCK GROUP

008 p1 11/01 BOOM LOCK GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 1 199120 2 Pin Weld Assy. 2 86594154 2 Pin, Weld Assy 2 600052 1 Pivot, Replaces P/N 199110 9706689 1 Bolt, Carriage, 1/2" x 2-1/4" 80700 3 Washer, 1/2" 80679 1 Washer, Lock, 1/2" 280431 1 Nut, G5, 1/2"-13 3 1 15095 2 Bushing, Use w/weldment Only 4 1 86629512 6 Clevis, Adjustable, 5/16"-24 87307 6 Nut, Jam, G2, 5/16"-24 5 1 199128 2 Rod 5A 2 286796 2 Link 9635884 4 Screw, Cap, HH, G5, 5/16"-18 x 1" 280736 4 Nut, Lock, GC, 5/16"-18 6 1 200731 6 Pin, Clevis, 5/16" x 9/16" 280250 6 Pin, Split (Cotter), 3/32" x 3/4" 7 1 199124 1 Rod 7A 2 600058 1 Rod 8 782687 4 Nut, Push, 5/16" 9 600050 1 Crank, Bell, Replaces P/N 199113 280504 1 Bolt, Carriage, G5, 1/2"-13 x 2-1/4" 80700 3 Washer, 1/2" 80679 1 Washer, Lock, 1/2" 280431 1 Nut, G5, 1/2"-13 10 1 42130 1 End, Yoke 87308 1 Nut, Jam, G2, 3/8"-24 11 1 199126 1 Rod 11A 2 600057 1 Rod, Replaces Ref. 11 12 1 172316 1 Joint Assy., Ball 80680 1 Washer, Lock, 3/8" 86509310 1 Nut, G5, 3/8"-24 87308 1 Nut, Jam, G2, 3/8"-24 13 1 510390 1 Pin, Clevis, 3/8" x 1-1/16" 280250 1 Pin, Split (Cotter), 3/32" x 3/4" (1) Used on & BSN 450379 (2) Used on & ASN 450380 L778

008 p2 11/01 BOOM LOCK GROUP

008 p2 11/01 BOOM LOCK GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 14 1 45455 2 Spacer, Use w/weldment 2 80299 2 Washer, Plain, 5/8", Use w/casting 15 199118 2 Spacer 16 199102 1 Spacer 17 1 264513 2 Bushing, Spacer 86508773 1 Bolt, Carriage, G5, 3/8"-16 x 1-1/4" 80702 1 Washer, 3/8" 80680 1 Washer, Lock, 3/8" 9628503 1 Nut, G5, 3/8"-16 18 1 251194 1 Arm Weld Assy. 18A 2 613929 1 Arm Weld Assy. 19 1 46841 1 Spring 20 1 251198 1 Spacer 2 164491 1 Spacer 21 1 574511 1 Handle Weld Assy. 280829 1 Bolt, Carriage, Short Neck, G5, 1/2" x 4-1/2" 80700 1 Washer, 1/2" 88871 1 Nut, Lock, GC, 1/2"-13 21A 2 252757 1 Handle Weld Assy. 88206 2 Screw, Cap, HH, G5, 3/8"-16 x 1" 80680 2 Washer, Lock, 3/8" 22 1 42220 1 Knob 22A 2 703018 1 Grip 23 1 198959 1 Plate, Safety Lock 2 600062 1 Plate, Lock 280428 2 Bolt, Carriage, G5, 5/16"-18 x 1" 80664 2 Washer, 5/16" 80681 2 Washer, Lock, 5/16" 9635082 2 Nut, G5, 5/16"-18 (1) Used on & BSN 450379 (2) Used on & ASN 450380 L778

009 p1 11/01 PARKING BRAKE GROUP

009 p1 11/01 PARKING BRAKE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 185508 1 Lever Assy. 2 238068 1 Bracket 280327 2 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80681 2 Washer, Lock, 5/16" 9635082 2 Nut, G5, 5/16"-18 3 47749 2 Spacer 9636711 2 Screw, Cap, HH, G5, 5/16"-18 x 2" 80681 2 Washer, Lock, 5/16" 9635082 2 Nut, G5, 5/16"-18 4 63688 1 Spring 5 219840 1 Strap 9707580 1 Screw, Cap, HH, G5, 1/4"-20 x 3/4" 80682 1 Washer, Lock, 1/4" 7770 1 Nut, G5, 1/4"-20 6 238060 2 Link, Connecting 7 516579 2 Bushing 8 263331 1 Shaft Weld Assy., Brake 88436 2 Screw, Cap, HH, G5, 3/8"-16 x 2" 87016 AR Washer, SAE, 3/8" 80680 2 Washer, Lock, 3/8" 9628503 2 Nut, G5, 3/8"-16 9 263330 1 Shaft Weld Assy., Cross 10 66297 2 O-Ring,.739" ID x.070" Thk 11 238056 2 Arm Weld Assy. 86508769 2 Bolt, Carriage, G5, 1/4"-20 x 1" 80701 2 Washer, 1/4" 80682 2 Washer, Lock, 1/4" 7770 2 Nut, G5, 1/4"-20 80780 2 Key, Woodruff #8, 5/32" x 3/4" 80755 2 Pin, Split (Cotter), 1/8" x 1" 12 238066 4 Spacer 13 244070 2 Link 88146 2 Screw, Cap, HH, G5, 1/4"-20 x 1" 80701 2 Washer, 1/4" 80682 2 Washer, Lock, 1/4" 7770 2 Nut, G5, 1/4"-20 L778

009 p2 11/01 PARKING BRAKE GROUP

009 p2 11/01 PARKING BRAKE GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 14 263318 2 Support Weld Support, Brake 86508773 4 Bolt, Carriage, G5, 3/8"-16 x 1-1/4" 88323 4 Washer, Lock, External Tooth, 3/8" 9628503 4 Nut, G5, 3/8"-16 15 133095 4 Spacer 16 239749 2 Bracket, Secondary 88086 4 Screw, Cap, HS, 3/8"-16 x 2-1/4" 87016 AR Washer, SAE, 3/8" 88902 4 Nut, Lock, GC, 3/8"-16 17 712304 2 Stator, Replaces P/N 243286 18 243285 2 Stator 19 243284 2 Lever 9707580 2 Screw, Cap, HH, G5, 1/4"-20 x 3/4" 86529539 2 Washer, Lock, Int T, 1/4" 263317 2 Nut, Special 20 1 238101 2 Pinion 2 600049 2 Pinion, Identified by stamped identification #9 21 235126 AR Washer, Special 22 1 263325 2 Disc Weld Assy., Brake 2 618572 2 Disc Weld Assy., Brake, Used only W/Pinion P/N 600049, Refer to Fig. 9 88011 2 Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" 80680 2 Washer, Lock, 3/8" PL AR Compound, Retaining, Loctite, #242 24 32240 1 Clip 25 2 617214 2 Tab, Lock (1) Used on & BSN 450379 (2) Used on & ASN 450380 L778

010 p1 11/01 DRIVE CONTROL GROUP

010 p1 11/01 DRIVE CONTROL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 267474 1 Lever Weld Assy. 2 42220 1 Knob, Used w/ Old Style Ref. No. 1 2A 219838 1 Grip, Hand 3 578412 1 Plate, Locking 280327 2 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80664 2 Washer, 5/16" 4 578409 1 Plate 280327 2 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80664 2 Washer, 5/16" 80681 2 Washer, Lock, 5/16" 9635082 2 Nut, G5, 5/16"-18 5 48590 1 Spacer 88421 1 Bolt, Carriage, 3/8" x 2" 29962 1 Washer, Plain 88902 1 Nut, Lock, GC, 3/8"-16 6 26538 1 Spring 7 221263 1 Clevis Weld Assy., R.H. 88436 1 Screw, Cap, HH, G5, 3/8"-16 x 2" 80680 1 Washer, Lock, 3/8" 9628503 1 Nut, G5, 3/8"-16 80701 AR Washer, 1/4" 269253 1 Disc 87474 1 Key, 3/16" Sq x 1" 8 221262 1 Clevis Weld Assy., L.H. 88436 1 Screw, Cap, HH, G5, 3/8"-16 x 2" 80680 1 Washer, Lock, 3/8" 9628503 1 Nut, G5, 3/8"-16 269253 1 Disc 87474 1 Key, 3/16" Sq x 1" 80701 AR Washer, 1/4" 9 87847 2 Screw, Cap, HH, G5, 1/2"-20 x 1-1/4" 87309 2 Nut, Jam, G2, 1/2"-20 10 267477 4 Bumper 11 221257 1 Cam Weld Assy. 12 122099 2 Spring 13 228500 4 Bushing L778

010 p2 11/01 DRIVE CONTROL GROUP

010 p2 11/01 DRIVE CONTROL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 14 259621 1 Handle Weld Assy., R.H. 87395 1 Pin, Split (Cotter), 1/8" x 1-1/4" 15 185350 2 Grip, Hand 16 259624 1 Handle Weld Assy., L.H. 88775 1 Fitting, Lube, Straight, 1/4" 17 265618 6 Joint 18 11182 1 Collar, Set 19 263714 2 Channel 88609 4 Screw, Self-Tapping, HH, 3/8" x 3/4" 88436 4 Screw, Cap, HH, G5, 3/8"-16 x 2" 213169 4 Washer, Hardened, 3/8" 86509499 8 Nut, Jam, G2, 3/8"-16 20 261306 2 Rod Weld Assy., Includes (2) Ref. 30 88436 4 Screw, Cap, HH, G5, 3/8"-16 x 2" 29962 8 Washer, Special 213169 4 Washer, Hardened, 3/8" 80680 4 Washer, Lock, 3/8" 9628503 4 Nut, G5, 3/8"-16 21 795786 2 Lever Weld Assy., Pintle 88436 2 Screw, Cap, HH, G5, 3/8"-16 x 2" 80680 2 Washer, Lock, 3/8" 9628503 2 Nut, G5, 3/8"-16 87474 2 Key, 3/16" Sq x 1" 22 264147 2 Hub Weld Assy., Includes (2) Ref. 30 88436 2 Screw, Cap, HH, G5, 3/8"-16 x 2" 29962 2 Washer, Special 213169 1 Washer, Hardened, 3/8" 80680 2 Washer, Lock, 3/8" 9628503 2 Nut, G5, 3/8"-16 23 263466 2 Guide Weld Assy. 24 261113 2 Tube Weld Assy. 20355 8 Washer, Lock, Int T, 1/2" 9638005 8 Nut, Jam, G2, 1/2"-13 25 137286 2 Ring, Snap, Ext,.875" 26 261246 4 Washer, Nylon, 7/8" 27 259817 2 Spring L778

010 p3 11/01 DRIVE CONTROL GROUP

010 p3 11/01 DRIVE CONTROL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 28 261119 2 Tube 29 259820 2 Damper, Steering 88436 2 Screw, Cap, HH, G5, 3/8"-16 x 2" 80680 2 Washer, Lock, 3/8" 29962 2 Washer, Special 9628503 2 Nut, G5, 3/8"-16 320177 2 Washer, Lock, 1/2" 43138 2 Screw, Cap, HH, CL 8.8, M10 x 1.5 x 20 L778

011 p1 11/01 CONTROL PEDAL GROUP

011 p1 11/01 CONTROL PEDAL GROUP REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 197891 AR Bracket, Use (2) for Standard Machine, (1) for Deluxe Machine 88434 4 Screw, Cap, HH, G5, 3/8"-16 x 3/4" 80680 4 Washer, Lock, 3/8" 2 197092 2 Bearing, Flange, Side 88434 4 Screw, Cap, HH, G5, 3/8"-16 x 3/4" 80680 4 Washer, Lock, 3/8" 9628503 4 Nut, G5, 3/8"-16 3 197889 1 Pedal Weld Assy., Bucket 4 87398 1 Pin,Split (Cotter), 3/16" x 1-1/4" 5 86511191 2 Washer, 3/4" 6 197890 1 Pedal Weld Assy., Boom 7 197898 1 Arm Weld Assy,. Bucket 87334 1 Pin, Roll, 1/4" x 1-1/4" 8 197894 2 Rod Weld Assy. 280250 2 Pin, Split (Cotter), 3/32" x 3/4" 9 86629512 2 Clevis, Adjustable, 5/16"-24 87307 2 Nut, Jam, G2, 5/16"-24 10 200731 2 Pin, Clevis, 5/16" x 9/16" 280250 2 Pin, Split (Cotter), 3/32" x 3/4" L778

012 p1 10/01 GEARBOX & TRANSMISSION

012 p1 10/01 GEARBOX & TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 244742 1 Housing, Gearbox 2 196945 AR Shim,.002" Thk 196946 AR Shim,.005" Thk 196947 AR Shim,.020" Thk 3 571561 AR Shim,.008" Thk 571562 AR Shim,.010" Thk 571563 AR Shim,.015" Thk 4 624942 1 Transmission, Hydrostatic, R.H., Refer to Fig. 14, Replaces P/N 578415 280420 1 Bolt, Carriage, G5, 1/2"-13 x 1-1/2" 87464 1 Screw, Cap, HS, Flat Hd, 1/2"-13 x 1-1/2" 87670 2 Screw, Cap, HH, G5, 1/2"-13 x 1-1/4" 65319 2 Washer, 33/64" ID x 1" OD x.135" Thick 80679 2 Washer, Lock, 1/2" 280431 2 Nut, G5, 1/2"-13 PL AR Compound, Retaining, Loctite, #242 5 624941 1 Transmission, Hydrostatic, L.H., Refer to Fig. 14, Replaces P/N 578414 280420 1 Bolt, Carriage, G5, 1/2"-13 x 1-1/2" 87464 1 Screw, Cap, HS, Flat Hd, 1/2"-13 x 1-1/2" 87670 2 Screw, Cap, HH, G5, 1/2"-13 x 1-1/4" 65319 2 Washer, 33/64" ID x 1" OD x.135" Thick 80679 2 Washer, Lock, 1/2" 280431 2 Nut, G5, 1/2"-13 PL AR Compound Retaining, Loctite, #242 6 1, 2 238101 2 Pinion 3 600049 2 Pinion 88011 2 Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" 80680 2 Washer, Lock, 3/8" 7 196578 1 Gear, Bevel, Straight 7A 263141 2 Pinion, Bevel, Straight 8 244740 1 Shaft Assy. (1) Used on & BSN 450379 (2) Item P/N 600049 identified by stamped identification #9. Item P/N 238101 to be used W/Item P/N 213567 only. Item P/N 600049 to be used W/Item P/N 606861 only. Refer to Fig. 3 (3) Used on & ASN 450380 L778

012 p2 10/01 GEARBOX & TRANSMISSION

012 p2 10/01 GEARBOX & TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION 9 86516468 1 Bearing, Cone 10 86516467 1 Bearing, Cup 11 196942 AR Shim, Plastic,.022"(.051mm) 196943 AR Shim,.005" Thk 196944 AR Shim,.018" Thk 12 196938 1 Cap, Bearing 88011 4 Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" PL AR Compound, Retaining, Loctitie, #242 13 196949 1 Gasket, Cover 14 1 283066 1 Cover Weld Assy., Gearbox 2 611653 1 Cover Weld Assy., Gearbox 9707580 4 Screw, Cap, HH, G5, 1/4"-20 x 3/4" 80682 4 Washer, Lock, 1/4" 15 135804 1 Seal, Oil 16 46566 1 Vent, Air 17 86539484 1 Plug, Pipe, 1/8"-27 18 132710 1 Cone, Tapered Roller Bearing 19 132709 1 Cup, Tapered Roller Bearing 20 248965 AR Shim,.020" Thk 248966 AR Shim,.005" Thk, 248967 1 Spacer 21 245600 1 Pump Assy., Hydraulic, Refer to Fig. 13 22 264621 2 Washer 23 510137 2 O-Ring, 3.234" ID x.139" Thk 24 9840590 2 O-Ring, 3.734" ID x.139" Thk 25 222484 1 Dipstick Weld Assy. 26 633073 1 Retainer, Lower, Use Existing Hardware 27 633072 1 Retainer, Upper {286412} 2 Screw, Self Tapping 145458 2 Nut, Flg, USR, 5/16"-18 28 718782 1 Spacer (1) Used on & ASN 450380 (2) Used on & BSN 450379 L778

013 p1 11/01 DOUBLE GEAR PUMP, CESSNA #245600

013 p1 11/01 DOUBLE GEAR PUMP, CESSNA #245600 REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 272263 2 Screw, Cap, 12 Pt Hd, 7/16"-14 x 7-1/2" 2 272262 2 Screw, Cap, 12 Pt Hd, G2, 3/8"-16 x 5-1/2" 3 272251 1 Backplate Assembly 4 272260 4 O-Ring, 90 Duro, 3.489" ID x.070" Thk 5 81845 4 Pin, Dowel, 3/8" x 2" 6 272258 2 Plate, Thrust 7 272254 1 Body 8 272252 2 Gear 9 272256 1 Diaphragm 10 272245 2 Gasket, Back-up 11 272248 2 Gasket, Protector 12 272255 2 Seal, Diaphragm 13 272257 1 Plate Assy., Adpator 14 272253 1 Body 15 272259 1 Key, 3/16" x 1/8" x 35/64" 16 272249 1 Gear Assy., Drive 17 272250 1 Gear Assy., Idler 18 272246 1 Diaphragm 19 63289 1 Spring 20 63290 1 Ball, Steel 21 272247 1 Plate Assy., Front 22 272244 1 Seal, Shaft 23 272261 4 Screw, Cap, 12 Pt Hd, 3/8"-16 x 5-1/4" 24 263136 1 Plug, Magnetic, 3/4"-14 272264 AR Kit, Seal, Includes Ref. 4, 6, 9 thru 12, 18 thru 20 and 22 L778

014 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY

014 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 624942 1 Transmission, Hydrostatic, R.H., Replaces P/N 578415 624941 1 Transmission, Hydrostatic, L.H., Replaces P/N 578414 1 1 66800 1 Ring, Snap, Int, 2.000" 2 1 703639 1 Seal, Shaft, 2" OD x.245" Thk 3 272223 1 Washer, 1.995" O.D. x.083" (50.67mm x 2.11mm) Thick 4 1 38785 2 Ring, Snap, Ext, 1.1250" 5 272202 2 Race, Thrust 6 272201 1 Bearing, Thrust 7 272226 1 Shaft, Drive, Pump 8 272193 1 Bearing 9 2 576435 1 Housing, Pump, Replaces P/N 272192, Includes Ref. (1) 8 and (2) 9A 9A 271687 2 Pin, Roll, 1/4" x 1/2" 10 86512848 2 Bearing, Needle 11 86512847 2 Bearing, Trunnion, Inner, Race 12 1 272218 2 O-Ring, 1.424" ID x.103" Thk 13 272197 1 Cover, Sleeve 14 1 271429 2 Ring, Snap, Int, 1.630" 15 272194 1 Cover, Trunnion 16 2 703633 1 Plate, Cam, Used in Pump Housing, L.H. and Motor Housing, R.H. 2 703634 1 Plate, Cam, Used in Pump Housing R.H. & Motor Housing L.H. 17 1 272830 1 Ring, Quad, 13/16" ID x 3/32" 18 703636 AR Kit, Rotating, Pump, Includes Ref. Nos. 18A thru 21 18A NSS 1 Kit, Piston 19 272203 1 Spider 20 272205 1 Pivot, Sider 21 NSS 1 Block, Piston 22 1 221964 1 O-Ring,.862" ID x.070" Thk (1) Included in Seal Repair Kit (2) When replacing Ref. 16 and Old Cam Plate is blocked or unpolished, you must also order Ref. No. 18. If Cam Plate has a polished surface, you can replace just the Cam Plate. L778

014 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY

014 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA PUMP ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 23 1, 2 272200 1 Stop, 17 (1) Will be depleted thru Sales, Then depleted 23381 (2) New Housing have Cam Stops which are not replaceable; Old Housings have Cam Stops which are replaceable by ordering Ref. 23. L778

015 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA BACKPLATE ASSEMBLY

015 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA BACKPLATE ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 272212 1 Backplate Assy. 1 PL 1 Backplate 2 272213 2 Gasket 3 41295 2 Bearing, Needle 4 272217 2 O-Ring, 90 Duro,.426" ID x.070" Thk 5 272224 2 Washer, Back-Up,.455" ID x.048" Thk 6 272211 2 Valve Assy., Check, Includes (1) each of Ref. 4 and 5 7 272219 1 O-Ring, 1.612" ID x.070" Thk 8 272204 1 Body, Charge Check 9 280182 4 Screw, Cap, HH, G5, 1/4"-28 x 1-1/8" 10 88011 8 Screw, Cap, HH, G5, 3/8"-16 x 1-1/4" 11 56513 2 Plug, Pipe, Hex Socket, 1/8" NPTF 12 PL 2 Shuttle, Spool 13 616015 2 Valve Assy., Relief, Includes Ref. 13 thru 17 14 272220 2 O-Ring, 90 Duro,.862" ID x.103" Thk 15 270120 2 Washer, Back-up,.562" ID x.072" Thk 16 9827059 2 O-Ring,.551" ID x.070" Thk 17 PL 2 Seat, Relief Valve 18 272214 1 Valve Assy., Tow, Includes Ref. 18 thru 23 19 272464 1 Ring, Snap, Ext,.375" 20 PL 1 Plug Assy. 21 167269 1 O-Ring, 90 Duro,.755" ID x.097" Thk 22 NSS 1 Spreader 23 49856 1 O-Ring,.364" ID x.070" Thk 24 PL 2 Stop, Cam 87590 2 Pin, Roll, 3/8" x 1-1/2" 274760 AR Kit, Seal, Repair, Includes Ref. 2, 4, 5, 7, 14 thru 16, 19, 21 and 23 L778

016 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY

016 p1 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 624942 1 Transmission, Hydrostatic, R.H., Replaces P/N 578415 624941 1 Transmission, Hydrostatic, L.H., Replaces P/N 578414 1 1 66800 1 Ring, Snap, Int, 2.000" 2 1 703639 1 Seal, Shaft, 2" OD x.245" Thk 3 272223 1 Washer, 1.995" O.D. x.083" (50.67mm x 2.11mm) Thick 4 1 38785 2 Ring, Snap, Ext, 1.1250" 5 272202 2 Race, Thrust 6 272201 2 Bearing, Thrust 7 272227 1 Shaft, Drive, Motor 8 272193 1 Bearing 9 576436 1 Motor, Housing, Replaces P/N 272191, Includes Ref. (1) 8 and (2) 9A 9A 271687 2 Pin, Roll, 1/4" x 1/2" 10 86512848 2 Bearing, Needle 11 86512847 2 Bearing, Trunnion, Inner, Race 12 1 272218 2 O-Ring, 1.424" ID x.103" Thk 13 272197 1 Cover, Sleeve 14 271429 2 Ring, Snap, Int, 1.630" 15 272194 1 Cover, Trunnion 16 2 703633 1 Plate, Cam, Used in Pump Housing, L.H. and Motor Housing, R.H. 3 703634 1 Plate, Cam, Used in Pump Housing, R.H. & Motor Housing, L.H. 17 1 272830 1 Ring, Quad, 13/16" ID x 3/32" 18 86614321 AR Kit, Rotating, Motor, Includes Ref. 19 thru 21 and 24 thru 25 19 272203 1 Spider 20 272205 1 Pivot, Spider 21 NSS 1 Block, Piston (1) Included in Seal Repair Kit P/N 274760 (2) Will be depleted thru Sales, Then obseleted 23381 (3) When replacing Ref. 16 and Old Cam Plate is blocked or unpolished, you must also order Ref. No. 18. If Cam Plate has a polished surface, you can replace just the Cam Plate. L778

016 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY

016 p2 09/01 HYDROSTATIC TRANSMISSION GROUP, CESSNA MOTOR ASSEMBLY REF FN PART NUMBER YR/SN QTY DESCRIPTION 22 1 221964 1 O-Ring,.862" ID x.070" Thk 23 2, 3 272195 1 Stop, Front Cam 24 272198 1 Washer, Wave 25 NSS 1 Kit, Piston (1) Included in Seal Repair Kit P/N 274760 (2) Will be depleted thru Sales, Then obseleted 23381 (3) New Housing have Cam Stops which are not replaceable; Old Housings have Cam Stops which are replaceable by ordering Ref. 23. L778

017 p1 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS

017 p1 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 128996 1 Union, T, 3/4" UNF, JIC 2 128825 8 O-Ring, 90 Duro,.644" ID x.087" Thk 3 216649 2 Hose Assy., 1/2" I.D., 20-1/2"(5207mm) Lg., Includes (1) Ref. 2 4 217642 3 Strap, Pipe 86508769 2 Bolt, Carriage, G5, 1/4"-20 x 1" 80701 2 Washer, 1/4" 80682 2 Washer, Lock, 1/4" 7770 2 Nut, G5, 1/4"-20 5 229683 1 Hose Assy., 1/2" I.D., 29" (736mm) Lg. 6 229682 1 Hose Assy., 1/2" I.D., 97-1/2" (2477mm) Lg. 7 86513024 1 Branch T, 3/4", Includes (1) Ref. 2 8 216660 1 Hose Assy., 1/2" I.D., 78" (1981mm) Lg. 9 216791 2 Elbow, Male, 90, 3/4" 10 216669 2 Hose Assy., 1/2" I.D., 102" (2591mm) Lg. 11 248973 6 Elbow, Bulkhead, 90, 3/4" 12 76353 10 Nut, Flare 13 248992 2 Elbow, Swivel, 45, 3/4" 14 248993 2 Hose Assy., 1/2" I.D., Includes (1) Ref. 2 15 249001 2 Hose Assy., 1/2" I.D. 16 248974 2 Elbow, 90, 3/4"-16 17 248976 1 Tube Assy., 1/2" O.D., 72" (1829mm) Lg., Includes (3) Ref. 12 17A 1 620641 1 Tube Assy., 1/2" O.D. x 5-1/16" (128.6mm) 17B 1 620642 1 Tube Assy., 1/2" O.D. x 30-1/8" (765mm) 18 1 131048 1 Branch, Male, T 19 87572 1 Bushing, Hex, 1/2" x 3/8" 20 1 716347 1 Valve, Relief, Refer to Fig. 19 21 615558 1 Tube Assy., 1/2" O.D., 21" (533mm) Lg., Replaces P/N 262771, Includes Ref. 12 22 1 621060 1 Hose Assy., 3/8" I.D. x 30" (762mm) Lg. 23 505789 1 Tube Assy., 3/4" O.D., 15" (381mm) Lg., Replaces P/N 262772, Includes Ref. 24 24 144125 2 Nut, 1-1/16" 25 322896 1 Connector (1) Factory Installed Cylinder Relief Kit on Standard & Deluxe Units L778

017 p2 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS

017 p2 10/01 HYDRUALIC SCHEMATIC, CYLINDER, CONTROL VALVE & PUMP HYDRAULICS REF FN PART NUMBER YR/SN QTY DESCRIPTION 26 167266 AR O-Ring, 90 Duro,.924" ID x.116" Thk 27 167268 1 O-Ring, 90 Duro, 1.171" ID x.116" Thk 28 262769 1 Elbow, Includes (1) Ref. 27 29 86050202 1 Clamp, Hose, 1-9/16" ID 30 176081 1 Connector, 37 FL to O-Ring, 1/2" - 3/4" Tube, W/O-Ring, Includes Ref. 26 31 128818 4 Connector, 3/4" 32 144124 1 Connector, 7/8", Includes Ref. 33 33 167269 1 O-Ring, 90 Duro,.755" ID x.097" Thk 34 248975 1 Tube Assy., 1/2" O.D., 42" (1067mm) Lg., Includes (2) Ref. 12 35 248991 1 Tube Assy., 1/2" O.D., Includes (3) Ref. 12 36 9845063 1 Valve Assy., Control, Refer to Fig. 20 88959 3 Screw, Cap, HH, G5, 3/8"-16 x 3-1/2" 80702 3 Washer, 3/8" 80680 3 Washer, Lock, 3/8" 9628503 3 Nut, G5, 3/8"-16 37 248977 1 Tube Assy., 1/2" O.D. x 23" (584mm) Lg., Includes (2) Ref. 12 38 262773 1 Hose, Suction, 1-1/4" I.D., Includes (1) Ref. 29 L778

018 p1 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION

018 p1 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 247531 1 Hose Assy. 2 262773 1 Hose, Suction, 1-1/4" I.D. 3 128830 2 Elbow, 90, w/o-ring, Includes (1) Ref. 4 4 128825 2 O-Ring, 90 Duro,.644" ID x.087" Thk 5 9617873 2 O-Ring, 90 Duro,.468" ID x.078" Thk 6 76350 2 Connector, 9/16" 7 247527 2 Hose Assy., 3/8" I.D. x 10-1/2" (267mm) Lg. 8 1 621060 1 Hose Assy., 3/8" I.D. x 30" (762mm) Lg. 9 1 132341 1 Connector, Male 10 2 262001 1 Switch, Pressure 3 86534287 1 Switch, Pressure NSS 3 Screw, Machine, Round Hd., #8 x 1-1/4" 11 509947 1 Elbow, Outlet, Side 12 263146 1 Elbow, Male, 90 13 9706732 1 Clamp, 3/4" x 5/16" Bolt 60451 1 Screw, Cap, HH, G5, 5/16"-24 x 2" 32785 1 Spacer 80681 1 Washer, Lock, 5/16" 9635082 1 Nut, G5, 5/16"-18 14 572377 1 Hose Assy., 1/2" I.D. x 77-1/2" (1968.5mm) Lg. 15 572379 1 Hose Assy., 3/4" I.D. x 78-1/2" (1993.9mm) Lg. 16 248994 4 Elbow, Street, 3/4" 17 263154 1 Cooler, Oil 84891 2 Bushing, Hex, 1" x 3/4" 513364 1 Plug 18 572375 1 Hose Assy., 3/4" I.D. x 11-1/4" (285.75mm) 19 131051 3 Connector, Male 20 322894 2 Elbow, 90, 1-1/16"-12 Flare x 1-1/16"-12 O-Ring, Includes: Ref. 21 21 167266 AR O-Ring, 90 Duro,.924" ID x.116" Thk 22 578418 1 Filter Assy., Includes (1) Ref. 23 23 634958 1 Cartridge, Filter, Spin-on Type, Not Shown (1) Factory Installed Cylinder Relief Kit on Standard & Deluxe Units (2) Used on & BSN 245406 & Between S/N 245451 & S/N 450225 (3) Used on & ASN 450226 & Between S/N 245407 & S/N 245450 L778

018 p2 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION

018 p2 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION 24 176081 1 Connector, 37 FL to O-Ring, 1/2" - 3/4" Tube, W/O-Ring, Includes (1) Ref. 21 25 263268 2 Hose Assy., 3/4" I.D. x 24" (609mm) Lg. 26 509968 2 Service T, 3/4" 27 176171 2 Valve, Check, 65 PSI 28 241890 1 Clamp 87887 1 Screw, Self-Tapping, HH, 5/16" x 3/4" 80681 1 Washer, Lock, 5/16" 29 570024 2 90, Male, 1-1/16"-12 Flare x 1-5/16"-12 O-Ring, Includes: P/N 167268 30 617116 1 Base, Filter, Replaces P/N 265311, Does Not Include Ref. 31 Filter 88206 3 Screw, Cap, HH, G5, 3/8"-16 x 1" 80702 3 Washer, 3/8" 80680 3 Washer, Lock, 3/8" 31 86542664 1 Cartridge, Filter, Not Shown, Fits P/N 265311 32 572378 1 Hose Assy., 3/4" I.D. x 28-1/2" (724mm) 33 265986 1 Hose Assy., 3/4" I.D. x 28-1/2" (847mm) 34 528466 1 Valve, Check 35 164913 1 Branch T, Male, 3/4" 36 144125 2 Nut, 1-1/16" 37 1 128805 1 Service T, 1" 2 611659 1 Pipe T 38 84891 2 Bushing, Hex, 1" to 3/4" 39 1 262161 1 Reducer, 1-1/4" to 1" 40 263136 1 Plug, Magnetic, 3/4"-14 41 509937 1 T, 3/4" 42 684776 1 Reducer, 3/4" to 1/2" 43 247528 1 Hose Assy., 1/2" I.D. x 21" (533mm) 44 265673 1 Hose Assy., 3/4" I.D. x 19" (483mm) 45 265989 1 Tube Assy., 3/4" O.D., Includes (2) Ref. 36 46 86513024 1 Branch T, 3/4", Includes (1) Ref. 4 47 266315 1 Union T 48 219606 1 Cap, 1-1/16" (1) Used on & BSN 450379 (2) Used on & ASN 450380 L778

018 p3 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION

018 p3 10/01 HYDRUALIC SCHEMATIC, COOLER, FILTER, RESERVOIR, TRANSMISSION REF FN PART NUMBER YR/SN QTY DESCRIPTION 49 615558 1 Tube Assy., Replaces P/N 262771, Includes (2) Ref. 50 50 76353 2 Nut, Flare L778

019 p1 10/01 OPTIONAL CYLINDER RELIEF KIT

019 p1 10/01 OPTIONAL CYLINDER RELIEF KIT REF FN PART NUMBER YR/SN QTY DESCRIPTION 600068 1 Kit, Cylinder Relief, Includes: Ref. 1 thru 8 1 215934 1 Tee, Run, Male 514928 2 Ferrule 514925 2 Nut 2 716347 1 Valve Assy., Relief, Includes Ref. 9 thru 17 3 512024 1 Hose Assy. 4 88791 1 Elbow, Street, 3/8" 5 131076 1 Bushing, Hex, 3/4" x 3/8" 6 509968 1 Tee, Service, 3/4" 7 248994 1 Elbow, Street, 3/4", Early Machines Only 8 263117 2 Cable Tie, 3/32" x 11-1/2" L 9 517563 1 Cap 10 517568 1 Body and Poppet 11 NSS 1 Housing 12 527281 1 Spring 13 {9672929} 1 O-Ring 14 517569 1 Ring 15 517567 AR Shim,.010" (0.25mm) Thick 517566 AR Shim,.030" (.762mm) 517565 AR Shim,.040" (1.02mm) 16 129740 1 O-Ring, 1.051" ID x.070" Thk 17 167269 1 O-Ring, 90 Duro,.755" ID x.097" Thk L778

CONTROL VALVE 020 p1 09/01

020 p1 09/01 CONTROL VALVE REF FN PART NUMBER YR/SN QTY DESCRIPTION 9845063 AR Valve Assy., Control 1 217106 1 Plug Assy., Includes Ref. 2 2 218774 1 O-Ring, 90 Duro, 1.174" ID x.103" Thk 3 NSS 1 Body 4 217116 2 Plug Assy., Includes Ref. 5 5 236535 2 O-Ring, 90 Duro,.362" ID x.103" Thk 6 217103 2 Plunger, Lift Check 7 511682 2 Spring, Lift fcheck 8 217104 2 Plug Assy., Lift Check, Includes Ref. 9 9 2 O-Ring,.612" ID x.103" 10 164380 1 O-Ring,.924" ID x.103" Thk 11 217114 1 Washer, Back-Up,.948" ID x.043" Thk 12 9848787 1 Valve Assy., Relief, Includes Ref. 13 13 48106 1 O-Ring, 0.862" ID x 0.103" Thk 14 217113 4 O-Ring,.737" ID x.103" Thk 15 217110 2 Retainer 16 271911 1 Screw, Spool Detent 17 217105 3 Washer, Spool 18 271910 1 Washer, Shallow 19 217108 2 Spring, Spool Centering 20 217117 1 Cap Assy., Detent 21 217107 1 Screw, Spool 22 217109 1 Cap Assy. 23 217115 4 Screw, Cap, 12 Pt Hd, G2, 1/4"-28 x 7/8" 24 271913 1 O-Ring, 90 Duro,.924" ID x.103" Thk 25 271912 1 Extension, Body, Block 81962 2 Screw, Cap, HS, 1/4"-28 x 1" 26 217101 2 Washer 27 217102 2 Retainer 88210 2 Screw, Fillister Hd, G2, 1/4"-28 x 7/16" 28 217111 2 Seal, Dust 272183 AR Kit, Seal Repair, Includes Ref. 2, 5, 9 thru 11, 13, 14 and 24 L778

020A p1 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT

020A p1 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 698559 AR Kit, Boom Lock Valve, Used to Add Seat Switch & Solenoid Valve 1 695341 1 Support Weld Assy., Seat 2 695338 1 Support, Seat 9635884 4 Screw, Cap, HH, G5, 5/16"-18 x 1" 80664 4 Washer, 5/16" 145458 4 Nut, Flg, USR, 5/16"-18 3 184324 1 Spring, Compression 4 698358 4 Bushing 5 699030 1 Angle, Seat Switch 84821 2 Screw, Truss Hd, #10-24 x 1/2" 80684 2 Washer, Lock, #10 87304 2 Nut, #10-24 6 676288 1 Switch, Seat 281045 2 Screw, Pan Hd, #6-32 x 1" 87276 2 Washer, Lock, #6 88458 2 Nut, #6-32 7 640877 1 Harness, Wire 8 637845 1 Connector, Wire 9635884 1 Screw, Cap, HH, G5, 5/16"-18 x 1" 80664 1 Washer, 5/16" 145458 1 Nut, Flg, USR, 5/16"-18 9 264513 1 Spacer 10 698561 1 Harness, Wire 11 238168 1 Grommet 12 263117 3 Cable Tie, 3/32" x 11-1/2" L 13 2 235161 1 Wire, 16 Gauge x 6" (152mm) Lg. 14 128996 1 Tee, Union 15 3 698183 1 Tube Assy., 1/2" O.D. x 11-11/16" (297mm) Lg., To be used on Units which have Factory Installed Boom Cylinder Releif Valves (1) Used on & BSN 527904 (2) Procure Locally (3) P/N 514925 Nut & P/N 514928 Ferrule available to be used on Tubes when cut to fit on units W/Field Installed Boom Cylinder Relief Valves L778

020A p2 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT

020A p2 10/01 BOOM LOCK VALVE KIT, ATTACHMENTS & OPTIONAL EQUIPMENT REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 698185 1 Tube Assy., 1/2" O.D. x 20-1/4" (514mm) Lg., To be used on Units which do not have a Boom Cylinder Relief Valve 16 698182 1 Tube Assy., 1/2" O.D. x Approx. 4-13/16" (112mm) Lg. 17 128830 1 Elbow Assy., 90, Includes: Ref. 19 18 128818 2 Connector Assy., Straight Thread, Includes: Ref. 19 19 128825 3 O-Ring, 90 Duro,.644" ID x.087" Thk 20 698186 1 Tube Assy., 1/2" O.D. x Approx. 40" (1016mm) Lg. 21 698187 1 Tube Assy., 1/2" O.D. x Approx. 31-3/8" (797mm) Lg. 22 608550 1 Valve Assy., Solenoid, Refer to Fig. 33 87404 2 Screw, Cap, HH, G5, 1/4"-20 x 2" 523282 2 Nut, Flg, USR, 1/4"-20 23 86593328 1 Strip 24 615550 1 Angle, Solenoid Mounting 87667 1 Screw, Self-Tapping, HH, 1/4" x 1/2" 80701 1 Washer, 1/4" 25 45468 1 Spacer, Split 26 765468 1 Strip Weld Assy. (1) P/N 514925 Nut & P/N 514928 Ferrule available to be used on Tubes when cut to fit on units W/Field Installed Boom Cylinder Relief Valves L778

021 p1 10/01 ELECTRICAL SCHEMATICS

021 p1 10/01 ELECTRICAL SCHEMATICS REF FN PART NUMBER YR/SN QTY DESCRIPTION 1 1 571082 1 Harness, Wire, Engine 2 718212 1 Harness, Wire, Engine 9706732 3 Clamp, 3/4" x 5/16" Bolt 87887 3 Screw, Self-Tapping, HH, 5/16" x 3/4" 280327 3 Bolt, Carriage, G5, 5/16"-18 x 3/4" 80664 3 Washer, 5/16" 80681 3 Washer, Lock, 5/16" 9635082 3 Nut, G5, 5/16"-18 2 1 263294 1 Tube, Harness, Wire, Not Shown 3 263117 2 Tie, Cable, 3/32" x 11-1/2" L, Not Shown 4 1 262001 1 Switch, Pressure 2 86534287 1 Switch, Pressure, Hydraulic Oil 86511910 3 Screw, Pan Hd, G2, #8-32 x 1/4" 5 213549 1 Unit, Sending, Fuel Tank 6 3 NSS 1 Wire, 23" (584mm) Lg., 16 Ga., Sending Unit to Ground 7 265617 1 Switch, Temperature, Hydraulic Oil 8 217456 1 Switch, Pressure, Engine Oil 9 1 130401 1 Sender, Temperature, Engine Water 2 232480 1 Sender, Temperature, Engine Water 10 86520116 1 Alternator Assy., Refer to Fig. 37 11 574135 1 Wire Assy., 12-1/2" (317.5mm) Length, 10 Gauge, Alternator to Ground 12 501707 1 Starter Assy., Gas Engine 501697 1 Starter Assy., Diesel Engine 13 510431 1 Cable, Gas Only, Starter to Solenoid 259043 1 Cable, Diesel Only, Starter to Solenoid 14 76919 1 Solenoid 9707580 1 Screw, Cap, HH, G5, 1/4"-20 x 3/4" 88946 1 Screw, Self-Tapping, HH, 1/4" x 3/4" 87361 2 Washer, SAE, 1/4" 80682 2 Washer, Lock, 1/4" 7770 1 Nut, G5, 1/4"-20 (1) Used on & BSN 245406 & Between S/N 245451 & S/N 450225 (2) Used on & ASN 450226 & Between S/N 245407 & S/N 245450 (3) Procure Locally L778

021 p2 10/01 ELECTRICAL SCHEMATICS

021 p2 10/01 ELECTRICAL SCHEMATICS REF FN PART NUMBER YR/SN QTY DESCRIPTION 15 NSS 1 Battery, 12 Volt, Gas Engine Only NSS 2 Battery, 12 Volt, Diesel Engine Only 16 510433 2 Cables, Battery, Gas Only 1 132549 1 Cover, Terminal 17 268154 1 Cable, Battery, L.H. Battery to Solenoid, Diesel Only 604900 2 Clamp 280164 1 Screw, Cap, HH, G5, 1/4"-20 x 1-3/4" 87405 1 Screw, Cap, HH, G5, 1/4"-20 x 2-1/4" 7770 2 Nut, G5, 1/4"-20 80701 3 Washer, 1/4" 80682 2 Washer, Lock, 1/4" 18 219220 3 Cable, Battery, Diesel Only 19 512306 1 Cable, Battery Ground, Not Shown 87887 1 Screw, Self-Tapping, HH, 5/16" x 3/4" 80664 1 Washer, 5/16" 20 D5TE12029AB 1 Coil, Gas Only, Refer to Fig. 103 21 C0AF12043A 1 Strap, Mounting, Coil, Gas Only 87872 1 Screw, Cap, HH, G5, 5/16"-18 x 3/4" 80681 1 Washer, Lock, 5/16" 9635082 1 Nut, G5, 5/16"-18 22 501933 1 Resister, Coil, Gas Only 23 NSS 1 Wire Assembly, Gas Only, Coil to Resister 24 500965 1 Distributor Assy., Gas Only 25 FAA12298A 1 Wire Assy., Gas Only, Distribution to Coil 26 262932 1 Gauge, Fuel 27 675457 1 Hourmeter 28 718114 1 Harness, Wire, Fuel Gauge and Hourmeter to Ground 29 284865 1 Switch, Ignition, Includes Ref. 30 30 167334 1 Keys, Set of 2, Not Shown 31 768115 1 Breaker, Circuit 88986 2 Screw, Round Hd, G2, #10-32 x 1/2" 80684 2 Washer, Lock, #10 87825 2 Nut, G2, #10-32 (1) Used on & BSN 245406 & Between S/N 245451 & S/N 450225 L778