SERVICE/OPERATION MANUAL

SERVICE/OPERATION MANUAL Form No. 001-685 MAR0305

Table of Cotets INTRODUCTION Field Stripe + Specificatios 1 Safety Warigs 2 GETTING STARTED Flushig 7 Settig Up 8 Pressure Relief Procedure 9 Daily Maiteace 9 Startig Up 10 Stripig Operatio 12 Stripig Tip Guide 13 PRODUCT DIAGRAMS & PARTS LISTS Gu Mout Assembly 24 Gearbox Assembly 25 Suctio Assembly 25 Swivel Wheel Assembly 26 Frame Assembly 27 REPAIRS/MAINTENANCE INSTRUCTIONS Spray Gu Operatio 14 Spray Gu Troubleshootig 15 Field Troubleshootig 16 Servicig the Fluid Pump 17 Servicig the Pisto Rod 18 Servicig the Suctio Assembly 18 Packig Replacemet 19 Electrical Cotrol Board Replacemet 21 Pressure Calibratio o the Electrical Cotrol Board 21 Clutch Replacemet 22 Troubleshootig Clutch Does Not Egage 23 Maufactured by: AIRLESSCO BY DUROTECH CO. P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave., Moorpark, CA 93021 Tel: 805-523-0211 Fax: 805-523-1063 www.airlessco.com email: techsupport@airlessco.com SUBJECT TO CHANGE WITHOUT NOTICE. Copyright 2005, All rights reserved.

Itroductio Advatages & Features: STRIPES & PAINTS Roll it to stripe straight or release the frot wheel to pait curved lies o athletic fields, & parkig lots. Or use the quick release spray gu ad 50' of hose to pait usig stecils. Portability also makes it great for paitig feces or coverig graffiti. CONSISTENT LINE WIDTH Gu rolls alog o a floatig mout to isure cosistet lie width o ueve surfaces. STABLE Sturdy heavy-duty powder coated chassis, large peumatic tires igore divots ad ruts for smooth stripig o rough surfaces. CONVENIENCE Foot operated parkig brake. Spray directly from a stadard 5-gallo pait cotaier. Gu mouts o either side of uit. Hadlebars ad gu mout easily removable for storage or trasport. PROFESSIONAL RESULTS Log lastig REV-TIP airless stripig tips made of tugste carbide for log life. Sprays crisp, clea, cosistet width lies every time. Sizes available for up to 24 lies. BUILT TO LAST 1 year Limited Warraty. Egie covered by Hoda factory warraty. See warraty certificate for complete details. FIELD STRIPE+ is light o its feet with wide footprit turf tires. Motorcycle style hadlebars add leverage, so it s easy to push across eve thick or soggy turf surfaces. FIELD STRIPE+ Specificatios: Power Hoda 4 HP with oil alert Pressure Max Output Max Tip Size Electroic cotrols adjustable by user from 0-3000 PSI.8 Gal./mi., 3 Liters/mi..029 (with udiluted pait) IMPORTANT WARNING!! HANDLE THIS UNIT AS YOU WOULD A LOADED FIREARM!! High pressure spray ca cause extremely serious ijury. OBSERVE ALL WARNINGS! Before operatig this uit, read ad follow all safety warigs ad istructios related to the usage of this equipmet. READ, LEARN, ad FOLLOW the Pressure Relief Procedure o Page 9 ad uderstad all warigs o pages 2 thru 6. All Service Procedures to be performed by a Authorized Airlessco Service Ceter ONLY. NO MODIFICATIONS or alteratios of ay Airlessco Equipmet or part is allowed.

Safety Warigs TOXIC FLUID HAZARD Hazardous fluid or toxic fumes ca cause serious ijury or death if splashed i eyes or o ski, ihaled or swallowed. Kow the hazards of the fluid you are usig. Store & dispose of hazardous fluids accordig to maufacturer, local, state & atioal guidelies. ALWAYS wear protective eye wear, gloves, clothig ad respirator as recommeded by fluid maufacturer. ALWAYS INSPECT SPRAYING AREA ALWAYS keep sprayig area free from obstructios. ALWAYS make sure area has good vetilatio to safely remove vapors ad mists. NEVER keep flammable material i sprayig area. NEVER spray i viciity of ope flame or other sources of igitio. SPRAY GUN SAFETY ALWAYS set safety lock o the gu i "LOCKED" positio whe ot i use ad before servicig or cleaig. NEVER remove or modify ay part of the gu. ALWAYS REMOVE SPRAY TIP whe cleaig. Flush uit with LOWEST POSSIBLE PRESSURE. ALWAYS check operatio of all gu safety devices before each use. Be very careful whe removig the spray tip or hose from gu. A plugged lie cotais fluid uder pressure. If the tip or lie is plugged, follow the PRESSURE RELIEF PROCEDURE as outlied o page 9. TIP GUARD ALWAYS have the tip guard i place o the spray gu while sprayig. The tip guard alerts you to the ijectio hazard ad helps prevet accidetally placig your figers or ay part of your body close to the spray tip. SPRAY TIP SAFETY Use extreme cautio whe cleaig or chagig spray tips. If the spray tip clogs while sprayig, egage the gu safety latch immediately. ALWAYS follow the PRESSURE RELIEF PROCEDURE ad the remove the spray tip to clea it. NEVER wipe off build up aroud the spray tip. ALWAYS remove tip & tip guard to clea AFTER pump is tured off ad the pressure is relieved by followig the PRESSURE RELIEF PROCEDURE. KEEP CLEAR OF MOVING PARTS Keep clear of movig parts whe startig or operatig the sprayer. Do ot put your figers ito ay opeigs to avoid amputatio by movig parts or burs from hot parts. Precautio is the best isurace agaist a accidet. Whe startig the egie, maitai a safe distace from movig parts of the equipmet. Before adjustig or servicig ay mechaical part of the sprayer, follow the PRESSURE RELIEF PROCEDURE, ad remove the igitio cable from the spark plug to prevet accidetal startig of the sprayer. LABELING Keep all labels o the uit clea ad readable. Replacemet labels are available from the maufacturer. 1

Safety Warigs HIGH PRESSURE SPRAY CAN CAUSE EXTREMELY SERIOUS INJURY. OBSERVE ALL WARNINGS. THIS SPRAYER IS FOR PROFESSIONAL USE ONLY. INJECTION HAZARD Fluids uder high pressure from spray or leaks ca peetrate the ski ad cause extremely serious ijury, icludig the eed for amputatio. NEVER poit the spray gu at ayoe or ay part of the body. NEVER put hads or figers over the spray tip. Do ot use a rag or ay other material over your figers. Pait will peetrate through material ad ito the had. NEVER try to stop or deflect leaks with your had or body. NEVER try to "blow back" pait, this is ot a air spray sprayer. ALWAYS have gu tip guard i place whe sprayig. ALWAYS lock gu trigger whe you stop sprayig. ALWAYS remove tip from the gu to clea it. ALWAYS follow the PRESSURE RELIEF PROCEDURE, as show o page 9, before cleaig or removig the spray tip or servicig ay system equipmet. ALWAYS Be sure equipmet safety devices are operatig properly before each use. ALWAYS tighte all fluid coectios before each use. MEDICAL TREATMENT If ay fluid appears to peetrate your ski, get EMERGENCY CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT. * Go to a emergecy room immediately. * Tell the doctor you suspect a ijectio ijury. * Tell him what kid of material you were sprayig with ad have him read NOTE TO PHYSICIAN. MEDICAL ALERT - Airless Spray Wouds If ay fluid appears to peetrate your ski, get EMERGENCY MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT. Tell the doctor exactly what fluid was ijected. Have him read the followig "NOTE TO PHYSICIAN". NOTE TO PHYSICIAN: Ijectio i the ski is a traumatic ijury. It is importat to treat the ijury surgically as soo as possible. DO NOT DELAY treatmet to research toxicity. Toxicity is a cocer with some exotic coatigs ijected directly ito the bloodstream. Cosultatio with a plastic surgeo or recostructive had surgeo may be advisable. GENERAL PRECAUTIONS NEVER alter equipmet i ay maer. NEVER smoke while i sprayig area. NEVER spray highly flammable materials. NEVER use aroud childre. NEVER allow aother perso to use sprayer uless they are thoroughly istructed o safety use ad give this operators maual to read. ALWAYS wear a spray mask, gloves ad protective eye wear while sprayig. ALWAYS esure fire extiquishig equipmet is readily available ad properly maitaied. NEVER LEAVE SPRAYER UNATTENDED WITH PRESSURE IN THE SYSTEM. FOLLOW PRESSURE RELIEF PROCEDURES ON PAGE 9. 2

Safety Warigs GROUNDING Groud the sprayer ad other compoets i the system to reduce the risk of static sparkig, fire or explosio which ca result i serious bodily ijury ad property damage. Always groud all of these compoets: Sprayer: Be sure the attached groudig chai is i cotact with the groud. Fluid Hose: use oly grouded hoses. Spray gu or dispesig valve: groudig is obtaied through coectio to a properly grouded fluid hose ad pump. Object beig sprayed: accordig to your local code. All solvet pails used whe flushig should oly be metal pails which are coductive. Oce each week, check electrical resistace of hose (whe usig multiple hose assemblies, check overall resistace of u-pressurized hose must ot exceed 29 megohms (max) for ay coupled legth or combiatio of hose legths. If hose exceeds these limits, replace it immediately. Never exceed 500 Ft. (150 m.) overall combied hose legth to assure electrical cotiuity. AVOID COMPONENT RUPTURE This sprayer operates at 3000 psi (205 bar). Always be sure that all compoets ad accessories have a maximum workig pressure of at least 3000 psi to avoid rupture which ca result i serious bodily ijury icludig ijectio ad property damage. NEVER leave a pressurized sprayer uatteded to avoid accidetal operatio of it which could result i serious bodily ijury. ALWAYS follow the PRESSURE RELIEF PROCEDURE wheever you stop sprayig ad before adjustig, removig or repairig ay part of the sprayer. NEVER alter or modify ay part of the equipmet to avoid possible compoet rupture which could result i serious bodily ijury ad property damage. NEVER use weak, damaged or o-coductive pait hoses. Do ot allow kikig or crushig of hoses or allow it to vibrate agaist rough, sharp or hot surfaces. Before each use, check hoses for damage ad wear ad esure all fluid coectios are secure. REPLACE ay damaged hose. NEVER use tape or ay device to med the hose. NEVER attempt to stop ay leakage i the lie or fittigs with your had or ay part of the body. Tur off the uit ad release pressure by followig PRESSURE RELIEF PROCEDURE o page 9,. ALWAYS use approved high pressure fittigs ad replacemet parts. ALWAYS esure fire extiquishig equipmet is readily available ad properly maitaied. Do ot use halogeated solvets i this system. Most airless gus have alumium parts ad may explode. Cleaig agets, coatigs, paits or adhesives may cotai halogeated hydrocarbo solvets. DON'T TAKE CHANCES! Cosult your material suppliers to be sure. Some of the most commo of these solvets are: Carbotetrachloride, Chlorobezee, Dichloroethae, Dichloroethyl Ether, Ethylbromide, Ethylchloride, Tethrachloethae. Alterate valves & gus are available if you eed to use these solvets. 3

Safety Warigs FLUSHING Reduce risk of ijectio ijury, static sparkig or splashig by followig the specific cleaig procedure below. ALWAYS follow the PRESSURE RELIEF PROCEDURE o page 9. ALWAYS remove the spray tip before flushig. Hold a metal part of the gu firmly to the side of a metal pail ad use the lowest possible fluid pressure durig flushig. NEVER use cleaig solvets with flash poits below 140º F. Some of these are: acetoe, bezee, ether, gasolie ad aphtha. Cosult your supplier to be sure. NEVER smoke i the sprayig/cleaig area. PREVENT STATIC SPARKING FIRE/ EXPLOSIONS ALWAYS be sure all equipmet ad objects beig sprayed are properly grouded. Always groud sprayer, pait bucket ad object beig sprayed. See "groudig" o page 4 for detailed groudig iformatio. Vapors created whe sprayig ca be igited by sparks. To reduce the risk of fire, always locate the sprayer at least 20 feet (6 m.) away from the spray area. Do ot plug i or uplug ay electrical cords i the spray area, this ca create sparks whe there is ay chace of igitig vapors still i the air. Follow the coatig & solvet maufacturers safety warigs ad precautios. Use oly coductive fluid hoses for airless applicatios. Be sure gu is grouded through hose coectios. Check groud cotiuity i hose & equipmet. Overall (ed to ed) resistace of u-pressurized hose must ot exceed 29 megohms for ay coupled legth or combiatio of hose legth. Use oly high pressure airless hoses with static wire approved for 3000 psi. Importat: Uited States Govermet safety stadards have bee adopted uder the Occupatioal Safety & Health Act. These stadards, particularly the Geeral Stadards, Part 1910, & the Costructio Stadards, part 1926 should be cosulted. WHEN SPRAYING & CLEANING WITH FLAMMABLE PAINTS OR PAINT THINNERS: Whe sprayig with flammable liquids, uit must be located a miimum of 25 feet away from sprayig area i a well vetilated area. Vetilatio must be sufficiet eough to prevet the accumulatio of vapors. To elimiate electrostatic discharge, groud the spray uit, pait bucket ad sprayig object. Use oly high pressure airless hoses approved for 3000 psi which is coductive. Remove spray tip before cleaig gu ad hose. Make cotact of gu with bucket ad spray without the tip i a well vetilated area, ito the grouded steel bucket. Never use high pressure i the cleaig process. USE MINIMUM PRESSURE. Do ot smoke i sprayig/cleaig area. GAS ENGINE PRECAUTIONS Gasolie & its vapors are extremely flammable & explosive. Fire or explosio ca cause severe burs or death. WHEN ADDING FUEL Tur egie OFF ad let egie cool at least 2 miutes before removig gas cap. Fill fuel tak outdoors or i well vetilated area. Do ot overfill fuel tak. Fill tak to approximately 11 2 iches below top of eck to allow for fuel expasio. Keep gasolie away from sparks, ope flames, pilot lights, heat ad other igitio sources. Check fuel lies, tak, cap ad fittigs frequetly for cracks or leaks. Replace if ecessary. WHEN STARTING ENGINE Make sure spark plug, muffler, fuel cap ad air cleaer are i place. Do ot crak egie with spark plug removed. If fuel spills, wait util it evaporates before startig egie. If egie floods, set choke to OPEN/RUN positio, place throttle i FAST ad crak util egie starts. WHEN OPERATING EQUIPMENT Do ot tip egie or equipmet at agle which causes gasolie to spill. Do ot choke carburetor to stop egie. WHEN TRANSPORTING EQUIPMENT Trasport with fuel tak EMPTY or with fuel shut-off valve OFF. 4

Safety Warigs WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK Store away from furaces, stoves, water heaters ad other appliaces that have pilot lights or other igitio source. They ca igite gasolie vapors. Startig egie creates sparkig. Sparkig ca igite earby flammable gases. Explosio ad fire could result. Egies give off carbo mooxide, a odorless, colorless, poiso gas. Breathig carbo mooxide ca cause ausea, faitig or death. Start ad ru egie outdoors. Do ot start or ru egie i eclosed area, eve if doors or widows are ope. If there is atural or LP gas leakage i area, do ot start egie. Do ot use pressurized startig fluids because vapors are flammable. Rapid retractio of starter cord (kickback) will pull had ad arm toward egie faster tha you ca let go. Broke boes, fractures, bruises or sprais could result. Whe startig egie, pull cord slowly util resistace is felt, the pull rapidly. Remove all exteral equipmet/egie loads before startig egie. Direct coupled equipmet compoets such as, but ot limited to, blades, impellers, pulleys, sprockets, etc. must be securely attached. Rotatig parts ca cotact or etagle hads, feet, hair, clothig or accessories. Traumatic amputatio or severe laceratio ca result. Operate equipmet with guards i place. Keep hads ad feet away from rotatig parts. Tie up log hair ad remove jewelry. Do ot wear loose fittig clothig, daglig drawstrigs or items that could become caught. Ruig egies produce heat. Egie parts, especially mufflers, become extremely hot. Severe thermal burs ca occur o cotact. Combustible debris, such as leaves, grass, brush, etc. ca catch fire. Allow muffler, egie cylider ad fis to cool before touchig. Remove accumulated combustibles from muffler area ad cylider area. Istall ad maitai i workig order a spark arrester before usig equipmet o forest covered, grass covered ad brush covered uimproved lad. The state of Califoria requires this (Sectio 4442 of the Califoria Public Resources Code). Other states may have similar laws. Federal laws apply o federal lad. Uitetioal sparkig ca result i fire or electric shock. Uitetioal start up ca result i etaglemet, traumatic amputatio, or laceratios. BEFORE PERFORMING ADJUSTMENTS OR REPAIRS Discoect spark plug wire ad keep it away from spark plug. Discoect battery at egative termial (oly egies with electric start). WHEN TESTING FOR SPARK Use approved spark plug tester. Do ot check for spark with spark plug removal. 5

Flushig IMPORTANT: Read Prior to Usig Your Sprayer 1. New Sprayer Your Airlessco uit was factory tested i a atifreeze solutio which was left i the pump. Before usig oil-base pait, flush with mieral spirits oly. Before usig water-base pait flush with soapy water, the do a clea water flush. 2. Chagig Colors Flush with a compatible solvet such as mieral spirits or water. 3. Chagig from water-base to oil-base pait Flush with soapy water, the mieral spirits. 4. Chagig from oil-base to water-base pait Flush with mieral spirits, followed by soapy water, the do a clea water flush. 5. Storage Oil-base pait: Flush with mieral spirits. Water-base pait: Flush with water, the mieral spirits ad leave the pump, hose ad gu filled with mieral spirits. For loger storage, use mixture of mieral spirits ad motor oil (half & half). Shut off the sprayer, follow Pressure Relief Procedure o page 9 to relieve pressure ad make sure prime valve is left OPEN. 6. Start up after storage Before usig water-base pait, flush with soapy water ad the do a clea water flush. Whe usig oil-base pait, flush out the mieral spirits with the material to be sprayed. 6

Daily Maiteace 1. Keep the displacemet pump packig ut/wet cup lubricated with Airlessco TSO (Throat Seal Oil) at all times. The TSO helps protect the rod ad the packigs. Airlessco Throat Seal Oil 6 ouce bottle Part # 188-187 1 quart bottle Part # 188-392 2. Ispect the packig ut daily. Your pump has Airlessco s pateted Triple Life Packig System. Packig life will be exteded a miimum of three times if the followig "Packig Adjustmet" procedure is followed: If seepage of pait ito the packig ut ad/or movemet of the pisto upward is foud (while ot sprayig), the packig ut should be tighteed eough to stop leakage oly, but ot ay tighter. Overtighteig will damage the packigs ad reduce the packig life. 3. Check suctio ut daily. 8

Pressure Relief Procedure IMPORTANT! To avoid possible serious body ijury, always follow this procedure wheever the sprayer is shut off, whe checkig it, whe istallig, chagig or cleaig tips, wheever you stop sprayig, or whe you are istructed to relieve the pressure. 1. Egage the gu safety latch. Refer to the separate istructio maual provided with your gu o its safety features ad how to egage safety latch. 2. Tur the uit off. 3. Disegage the gu safety latch ad trigger the gu to relieve residual fluid pressure. Hold metal part of the gu i cotact with grouded metal pail. USE MINIMUM PRESSURE! 4. Tur Prime/Pressure Relief Valve (PR Valve) to the ope (primig) positio to relieve residual fluid pressure. There will be a wider gap betwee valve hadle ad cam body whe i ope positio. I the closed positio there is oly a very slight gap.. Note: The valve hadle ca move both clockwise ad couter clockwise ad ca face differet directios. 5. Re-egage gu safety latch ad close Prime/Pressure Relief Valve. If the SPRAY TIP OR HOSE IS CLOGGED, follow Step 1 through 5 above. Expect pait splashig ito the bucket while relievig pressure durig Step 4. If you suspect that pressure has't bee relieved due to damaged Prime/Pressure Relief Valve or other reaso, egage the gu safety latch ad take your uit to a authorized Airlessco Service Ceter. 9

Startig Up 1. Lear the Fuctios of the Cotrols. PRIME/PRESSURE (PR) RELIEF VALVE is used to prime pump ad to relieve pressure from gu, hose ad tip. Prime/Pressure Relief Valve (Prime/PR Valve) Used to relieve pressure from gu, hose & tip ad to prime the uit whe i OPEN positio. (It is i ope positio whe there is a wider gap betwee valve hadle ad cam body) Whe i CLOSED positio, there is oly a very slight gap betwee hadle & body. Whe closed the system is pressurized. Hadle as a loaded firearm! PRESSURE CONTROL KNOB is used to adjust pressure. Tur clockwise (CW) to icrease pressure ad couterclockwise (CCW) to decrease pressure. 4. Adjustig the Pressure a. Tur the Pressure Cotrol Kob Clockwise to icrease pressure ad couterclockwise to decrease pressure. b. Always use the lowest pressure ecessary to completely atomize the material. Note: Operatig the sprayer at higher pressure tha eeded, wastes material, causes early tip wear, ad shortes sprayer life. c. If more coverage is eeded, use a larger tip rather tha icreasig the pressure. d. Check the spray patter. The tip size ad agle determies the patter width ad flow rate. 2. Prepare the Material a. Prepare the material accordig to the material maufacturer's recommedatios. b. Place the suctio tube ito the material cotaier. 3. Startig the Sprayer a. Prime/PR Valve must be "OPEN" i the primig positio. b. Whe you have esured that the gu safety latch is egaged, attach tip ad safety guard. c. Tur the egie ON/OFF switch to the "ON" positio. d. Tur Pressure Cotrol Kob clockwise to prime the pump. e. After the pump is primed, tur Prime/PR Valve to the "Closed" positio. f. Tur Pressure Cotrol Kob to the desired spray pressure. g. Disegage the gu safety latch ad you are ready to spray. 10

Startig Up Follow the "Pressure Relief Procedure". To reduce the risk of ijectio, ever hold your had, body, figers or had i a rag i frot of the spray tip whe cleaig or checkig for a cleared tip. Always poit the gu toward the groud or ito a waste cotaier whe checkig to see if the tip is cleared or whe usig a self-cleaig tip. Avoidig Tip Clogs There is a easy way to keep the outside of the tip clea from material build up: Every time you stop sprayig, for eve a miute, lock the gu ad submerge it ito a small bucket of thier suitable for the material sprayed. Thier will dissolve the buildup of pait o the outside of tip, tip guard ad gu much more effectively if the pait does't have time to dry out completely. Whe you spray ito the pait bucket, always use the lowest spray pressure ad maitai firm metal to metal cotact betwee gu ad cotaier. Be sure to relieve pressure i the pump after fillig with Airlessco Pump Coditioer. 5. Whe Shuttig off the Sprayer To stop the uit i a emergecy, tur the egie off. The relieve the fluid pressure i the pump ad hose as istructed i the Pressure Relief Procedure. a. Wheever you stop sprayig, eve for a short break, follow the "Pressure Relief Procedure". b. Clea the tip & gu as recommeded i the seperate Gu Maual supplied with the gu/ c. Flush the sprayer at the ed of each work day, if the material you are sprayig is water-based, or if it could harde i the sprayer overight. See "Flushig". Use a compatible solvet to flush, the fill the pump ad hoses with a oil based solvet such as mieral spirits. d. For log term shutdow or storage, refer to the "Flushig" sectio of this maual. 11

Stripig Operatio 1. Choose hadle locatio The choices are, istallig the hadle opposite of the sigle wheel assembly (stadard set up) or placig the hadle directly over the sigle wheel assembly. The hadle locatio is really a matter of persoal preferece, however havig the hadle away from the sigle wheel assembly allows for easier loadig/uloadig from a va. 2. Choose the gu arm positio There are multiple holes i the frame for moutig the gu arm. I a stadard set up (hadle away from the sigle wheel assembly), the gu arm would be mouted i oe of the two moutig holes ear the sigle wheel. This allows for a easier visual check for straight lie stripig ad for basic arc stripig. The moutig holes uder the hadle are usually used whe the hadle has bee placed over the sigle wheel. Experimet with differet combiatios to fid the set up that you prefer. 3. Settig up the gu a. Esure that a stripig tips is i the gus. b. Pick a tip size for the desired lie width. Example: a 217ST tip for a four ich lie. c. Place gu ito the gu holder, so that the top of the taper o the gu hadle is flush with the edge of the gu holder. d. Set gu height for the desired lie width. Adjust height by looseig the small black hadle o the gu holder assembly ad slide the gu arm to the correct height. Now tighte the hadle. This will require some experimetatio to fid the correct height. It is suggested that tape, or some other method is used to mark the height of commoly used settigs. e. Attach the swivel heads to the gu if paitig curbs or wide stripes. f. Agle the gu slightly forward. This allows the spray pressure from the gu to help blow dirt ad debris out of the path of the ew stripe. 4. Cable Tesio Adjustmet Oce the hadle ad gu arm assemblies are set up to the preferred positio, pressurize the uit ad trigger the gu to esure that they activate ad release correctly. If ot, adjust the cable tesio as follows: a. Locate the adjustmet kobs o the base of the gu trigger, where the cable coects to the gu trigger assembly. b. Loose the lockig ut & move the adjustig screw util the slack has bee removed from the cable. c. Tighte lockig ut ad retest gu triggers for proper fuctio. NOTE: There is additioal cable adjustmet where the cable attaches to the gu holder assembly. Use oly if the gu trigger adjustmet is isufficiet. 5. Miscellaeous Operatios a. CURBS: Adjust gu to desired height ad tur swivel head towards curb. b. WIDE STRIPES: Istall wider fa stripig tips ad raise the gu height to achieve the desired width lie. c. STENCILS: Istall stadard spray tip. Remove gu from the gu holder ad spray out the stecils. d. STANDARD PAINTING: Same as stecils, but use additioal pait hose as required. Isertig REV-TIP & seal ito REV-GUARD 12

Stripig Tip Guide Rev-Tip TM for Stripig STRIPING TIP - ORIFICE SIZE (Iches) Fa Width (6 from surface) i (mm).009.011.013.015.017.019.021.023.025.027.031.035 1-2 25-51 113ST 115ST 117ST 119ST 2-4 51-102 215ST 217ST 219ST 221ST 4-6 102-152 315ST 317ST 319ST 321ST 6-8 152-203 Stripig Pait Oil Base Oil Base Latex Latex Latex Latex Latex Latex Water Flow Rate (gpm).12.18.24.31.38.47.57.67.77 1.03 1.31 1.63 1.80 (lpm).49.69.91 1.17 1.47 1.79 2.15 2.54 2.96 3.90 4.98 6.17 6.81 (water @ 2000psi, 138 bar) Pait Flow Rate (gpm).10.15.21.27.33.40.49.58.66.88 1.12 1.39 1.54 (lpm).38.57.79 1.02 1.25 1.51 1.85 2.20 2.50 3.33 4.24 5.26 5.83 (latex pait @ 2000psi, 138 bar/1.36 spec. gr.) Pump Miimum (gpm).25.25.33.40.50.60.75.88 1.0 1.25 1.5 2.0 2.2 Output * (lpm) 1.0 1.0 1.25 1.5 1.9 2.3 2.8 3.3 3.8 4.7 5.7 7.5 8.2 *Pump will support tip wor to ext larger size. REV-TIPTM for Stripig P.N. 562-xxxST Icludes Rev-Tip TM, Metal Seal & O-Rig Seal. Sample: 560-215 1/2 Fa Width REV-TIP TM Orifice Size REV-GUARD Super Compact P.N. 561-001 11/16-16 F Thread. Fits: Airlessco, ad some ASM, Wager, ad Campbell Hausfeld. P.N. 561-002 7/8-14 G Thread. Fits some: Graco, Wager, Tita, Airlessco. TM Stripig Tips (orage hadle) should ot be used for regular sprayig. They are desiged for a sigle pass applicatio, while spray tips (black hadle) are desiged for the 1/3 overlap techique used for spray paitig. Spray Tip Replacemet: Durig use high pressure will cause the orifice to grow larger ad more roud. This destroys the efficiecy of the patter, wastig your material. It ca also leave tailig or two heavy lies o the outside of the patter. REGULAR PAINTING SPRAY TIP STRIPING TIP LIGHT HEAVY LIGHT UNIFORM PATTERN 13

Spray Gu Operatio SPRAY GUN Attach spray gu to airless uit ad tighte fittigs securely. Set the gu safety latch. (Also may be called gu safety lock, or trigger lock) * The gu safety latch should always be set whe the gu is ot beig triggered. Read all warigs ad safety precautios supplied with the spray gu ad i product maual. MAJOR COMPONENTS OF SPRAY GUN & REVERSIBLE REV-TIP Reversible Spray Tip Tip Guard Trigger Guard Gu Safety Latch or Lock Gu Hadle. Uscrew from gu head to service filter iside. Press up here & pull getly to remove trigger guard SPRAY TIP ASSEMBLY 1. Be sure the pressure relief procedure is followed before assemblig tip ad housig to the gu. 2. Isert REV-TIP cylider ito the REV-GUARD (guard housig assembly). 3. Guide the metal seat ito REV-GUARD (guard housig assembly) through the retaiig ut ad tur util it seats agaist the cylider. 4. Isert the O-Rig gasket oto the metal seat so that it fits ito the grooves. 5. Figer tighte REV-GUARD retaiig ut oto the gu. 6. Tur guard i the desired positio. 7. Completely tighte the retaiig ut. TO REMOVE CLOGS FROM SPRAY TIP 1. Lock gu safety latch. 2. Tur REV-TIP hadle 180 degrees. 3. Disegage trigger lock ad trigger gu ito the pail. 4. If the REV-TIP hadle appears locked (resists turig), loose the retaiig ut. The hadle will ow tur easily. 5. Egage gu safety latch ad retur hadle to the spray positio. Retaiig Nut 14 REV-GUARD Guard Housig Assembly Retaiig Nut REV-TIP Cylider O-Rig Gasket Metal Seat CLEANING SPRAY GUN Immediately after the work is fiished, flush the gu out with a solvet. Brush pis with solvet ad oil them lightly so they will ot collect dried pait. CLEANING FILTER IN GUN HANDLE To clea the filter, use a brush dipped i a appropriate solvet. Chage or clea filters at least oce a day. Some types of latex may require a filter chage after four hours of operatio. Reverse to Uplug Spray Positio Show CLOGGED FLAT TIP Should the spray tip become clogged, relieve pressure from hose by followig the "Pressure Relief Procedure." Secure gu with the safety latch, take off guard, take out the tip, soak i appropriate solvet & clea with a brush. (Do ot use a eedle or sharp poited istrumet to clea the tip. The tugste carbide is brittle ad ca chip.)

Spray Gu Troubleshootig DEFECTS CAUSE CORRECTION Coarse spray Low pressure Icrease the pressure Excessive foggig High pressure Reduce pressure for satisfactory patter (overspray) Material too thi Use less thier Patter too wide Spray agle too large Use smaller spray agle tip Patter too arrow Spray agle too small Use larger spray agle tip. (If coverage is OK, try tip i same ozzle group) Too much material Tip size too large Use ext smaller tip Material too thi Pressure too high Reduce pressure Too little material Tip size too small Use ext larger tip Material too thick Thi distributio i Wor tip Chage for ew tip ceter of patter Wrog tip Use tip with a smaller spray agle "hors" Thick ski o work Material too viscous Thi material Applicatio too heavy Reduce pressure ad/or use smaller tip Coatig fails to Material too viscous Thi material close & smooth over Spray patter irregular, Orifice clogged Clea carefully deflected Tip damaged Replace with ew tip Craters or pock marks Solvet balace Use 1-3% "short" solvets remaider "log" solvets. (This is most likely to happe with material of low viscosity, lacquers etc.) Bubbles o work Cotamiatio or dust Clea surface to be sprayed Clogged screes Extraeous material Clea scree i pait. Coarse pigmets Use coarse scree if orifice size allows Poorly milled pigmets Use coarser scree, larger orifice tips. Obtai ball (pait pigmets glocculate milled pait. If thier was added, test to see if a TEST THE PATTERN cover scree. Icompatible pait mixture & thiers. drop o top of pait mixes or flattes out o o the surface. If ot, try differet thier i fresh batch of pait. 15

Field Troubleshootig PROBLEM CAUSE SOLUTION Uit does't prime Airleak due to: Loose Suctio Nut Tighte Suctio Nut Wor O-Rigs Replace O-Rig (106-011) o suctio seat, & O-Rig (106-020) below suctio seat Hole i Suctio Hose Replace Suctio Hose (331-290) Stuck or Fouled Balls Service outlet valve suctio assembly Uit primes but has o or poor pressure Pressure set too low Tur up pressure Filter(s) are clogged Clea or replace gu filter, ilet filter ad/or maifold filter Outlet Valve fouled/wor Prime/Pressure Relief valve bypassig Packigs ad/or pisto wor Service outlet valve Clea or replace prime valve Tighte packig ut Repack uit Uit does ot maitai good sprayig pressure Blow spray tip Replace spray tip Packigs ad/or pisto wor Repack uit Upper Seat wor Replace upper seat 16

Servicig the Fluid Pump Fluid Pump Discoect Fluid Pump Reistall Refer to Figure 1 1. Follow the Pressure Relief Procedure o page 9. 2. Flush the material you are sprayig out of the machie. 3. Remove the coectig rod shield (331-111). 4. Move the pisto rod (331-093) to its lowest positio by cyclig pump slowly. 5. Discoect the sesor (331-294-99) by holdig it i place with a 11/16 wrech ad uscrewig the hose coector (115-019) with a 9/16 wrech. DO NOT TURN THE SENSOR. 6. Remove the retaiig rig (331-062) from the coectig rod (331-038) ad slide the sleeve (331-117) dow revealig the coectig rod pi (331-065). 7. Remove the suctio tube assembly from the fluid pump (331-209) by uscrewig the suctio ut (331-034) with the packig adjustmet tool. 8. Usig a 1/2 wrech uscrew the two bolts (100-318) from the cover assembly (331-234). The fluid pump (331-209) will be hagig loosely at this poit. 9. Remove the coectig rod pi (331-065) out of the coectig rod (331-038), allowig the removal of the fluid pump (331-209) from the machie. FIGURE 1 Refer to Figure 1 & 4 1. Loose the packig ut ad esure that the pisto rod (331-093) is i its upper positio i the fluid pump body (331-011). Slip the sleeve (331-117) & the retaiig rig (331-062) over the pisto rod. 2. Push the pisto rod up ito the coectig rod (331-038) & alig the holes. Isert the coectig rod pi (331-065) through the coectig rod & pisto. Slip the sleeve up over the coectig rod pi ad isert the retaiig rig ito the groove o the coectig rod. 3. Push the two bolts (100-318) through the tube spacers (331-074) & screw them ito the cover assembly (331-234). Usig a 1/2 wrech, tighte the two bolts evely (alteratig betwee them) util you reach 20 ft-lbs. 4. Reassemble lower suctio valve assembly by placig the suctio seat (331-409), O-rig (106-011), suctio ball (331-030) & suctio ball guide (331-029) i the suctio ut (331-034) & screw oto fluid pump body. 5. Recoect the sesor (331-294-99) to the fluid pump body. Hold the sesor with a 11/16 wrech while tighteig the hose coector (115-019) with a 9/16 wrech. DO NOT TURN THE SENSOR. 6. Start the machie ad operate slowly to check the pisto rod for bidig. Adjust the two bolts, holdig the fluid pump body to the cover assembly, if ecessary. This will elimiate ay bidig. 7. Tighte the packig ut clockwise util resistace is felt agaist the Belleville Sprigs, the go 3/4 of a tur more. Put five drops of Airlessco Throat Seal Oil ito the packig ut. 8. Ru the machie at full pressure for several miutes. Release the pressure by followig the Pressure Relief Procedure & readjust the packig ut per step 7 above. 9. Istall the coectig rod shield (331-111) so that the small hole is i the upper right had corer. Hose Coector 115-019 Swivel 100-152 17

Servicig the Pisto Rod - Outlet Valve DISASSEMBLY OF THE OUTLET VALVE REFER TO FIGURE 3 1. Discoect the Fluid Pump followig istructios o page 17. 2. Place pisto holder (331-195) i a vise. Slide pisto ito the holder & lock i place with a 3/8 dowel (331-196). 3. Use a 1/4 alle wrech to uscrew the outlet seat retaier (331-026) from the pisto. 331-196 4. Remove the outlet seat (331-026), O-rig (331-100) ad outlet ball (331-027). 5. Ispect outlet ball & seat for wear. Replace as ecessary. 6. While pisto is still locked i the holder, istall parts back ito the pisto i the followig order: ball, outlet seat ad O-rig Before reistallig the outlet seat support, apply two drops of Loctite No. 242 (blue) o the threads & torque to 20 ft-lbs. Pisto 331-195 FIGURE 3 NOTE: Airlessco LP pump tool kit 188-197 is suggested for this task. Kit icludes: Tighteig Bar (189-211), Packig Removal Tool (331-465), Pisto Holder (331-195), 3/8 dowel (331-196). Servicig the Suctio Assembly REFER TO FIGURE 4 1. U-thread ad remove suctio ut from the fluid pump body. 2. Remove suctio seat (331-409), O-rig (106-011), suctio ball (331-030) ad suctio retaier (331-029). 3. Clea all parts ad ispect them for wear or damage, replacig parts as eeded. 4. Clea iside of the fluid pump body. 5. Reassemble lower suctio valve assembly by placig the suctio seat (331-409), O-rig (106-011), suctio ball (331-030) & suctio ball guide (331-029) i the suctio ut (331-034) & screw oto fluid pump body. FIGURE 4 18

Packig Replacemet Procedures Replacemet Istructios: Fluid Pump Removal - Refer to Figure 1 1. Follow the Pressure Relief Procedure o page 9. 2. Flush material you are sprayig out of the machie. 3. Remove the coectig rod shield (331-111). 4. Move the pisto rod (331-093) to its lowest positio by cyclig pump slowly. 5. Discoect the sesor (331-294-99) by holdig it i place with a 11/16 wrech & uscrewig the hose coector (115-019) with a 9/16 wrech. DO NOT TURN THE SENSOR. 6. Remove the retaiig rig (331-062) from the coectig rod (331-038) ad slide the sleeve (331-117) dow revealig the coectig rod pi (331-065). 7. Remove the suctio tube assembly from the fluid pump (331-209) by uscrewig the suctio ut (331-034) with the packig adjustmet tool. 8. Usig a 1/2 wrech uscrew the two bolts (100-318) from the cover assembly (331-234). The fluid pump (331-209) will be hagig loosely at this poit. 9. Remove the coectig rod pi (331-065) out of the coectig rod (331-038), allowig the removal of the fluid pump (331-209) from the machie. Disassembly of the Fluid Pump - Figure 6 1. Uscrew & remove the packig ut (331-037). 2. Push the pisto rod (331-708) dow through the packigs & out of the pump. 3. Now push the packig removal tool (331-465) up through the pump & remove from the top brigig packigs, spacer & sprigs alog with it, leavig fluid body (331-011) empty. *Make sure all old packigs & glads have bee removed from fluid pump. 4. Clea iside of fluid body (331-011). 5. Disassemble all parts & clea for reassembly. Discard ay old packigs. 6. Lubricate leather packig i lightweight oil for 10 miutes prior to reassembly. Disassembly of the Outlet Valve - Figure 3 1. Place pisto holder (331-195) i a vise. Slide pisto ito the holder & lock i place with a 3/8 dowel. 2. Use a 1/4 alle wrech to uscrew the outlet seat retaier (331-026) from the pisto. 3. Remove the outlet seat (331-026), O-rig (331-100) ad outlet ball (331-027). 4. Ispect outlet ball & seat for wear. Replace as ecessary. 5. While pisto is still locked i the holder, istall parts back ito the pisto i the followig order: ball, outlet seat ad O-rig Before reistallig the outlet seat support, apply two drops of Loctite No. 242 (blue) o the threads & torque to 20 ft-lbs. REASSEMBLY - Figure 5 & 6 1. Take lower male glad (331-014) & place it dow o the flat side. 2. Take three of the lower polyethylee packigs (331-016) & two of the leather packigs (331-306) & place oto the male glad i the followig order with the iverted side dow : Polyethylee, leather, polyethylee, leather, polyethylee. 3. Take the female adaptor (331-305), which is iverted o both sides, & place it o top of your assembled lower packigs. 4. Follow step 2 above with your packigs iverted side up. 5. Take the secod lower male glad ad place it o top of your assembled packigs with the rouded side dow. 6. Take assembled glads & packigs (13 pieces) & slide o to the lower half of the pisto. 7. Take the spacer (331-018) & slide over the top of the pisto (it does t matter which directio it sits), fallig oto lower packigs. 8. Take three Belleville Sprigs (331-025) & slide over the top of the pisto i the followig order: * First sprig, curve facig dow * Secod sprig, curve facig up * Third sprig, curve facig dow 9. Take the upper male glad (331-022) & place it rouded side up. 10. Take three upper polyethylee packigs (331-023) & two leather packigs (331-307) & assemble with iverted side dow, o to the male glad i the followig order: polyethylee, leather, polyethylee, leather, polyethylee. 11. Take upper female glad (331-021) & place o top of the assembled upper packigs with the iverted side dow. 12. Take assembled upper glads & packigs (7 pieces) & slide o over the top of the pisto, makig sure iverted sides are dow. 13. Take the packig holder (331-019) & replace the white O-rig (106-009) & the black O-rig (106-010) with ew oes from the packig kit. 14. Slide the packig holder over the top of the upper packigs so they fit iside. 15. Lubricate iside of the fluid pump body & the outside of the packigs with a light weight oil. 16. Slide completed assembly ito fluid pump body (331-011). * To keep packigs secured i correct positio, hold the pump body upside dow & push the completed assembly upwards ito the pump body. Oce placed iside, tilt pump body back up to keep all pieces i. 17. Tighte packig ut (331-037) oto the top of the fluid pump body & tighte util you feel slight resistace agaist the Belleville Sprigs (331-025). Usig the Packig Adjustmet Tool (189-211), tighte aother 3/4 of a tur. Fluid Pump Reistallatio - Figure 1 & 4 1. Loose packig ut & esure that the pisto rod (331-093) is i its upper positio i the fluid pump body (331-011). Slip the sleeve (331-117) & the retaiig rig (331-062) over the pisto rod. 2. Push pisto rod up ito the coectig rod (331-038) & alig the holes. Isert the coectig rod pi (331-065) through the coectig rod & pisto. Slip the sleeve up over the coectig rod pi & isert retaiig rig ito the groove o the coectig rod. 19 ( ( (

Packig Replacemet Procedures 3. Push the two bolts (100-318) through the tube spacers (331-074) & screw ito the cover assembly (331-234). Usig a 1/2 wrech, tighte the two bolts evely (alteratig betwee them) util you reach 20 ft-lbs. 4. Reassemble lower suctio valve assembly by placig the suctio seat (331-409) O-rig (106-011), suctio ball (331-030) ad suctio ball guide (331-029) i the suctio ut (331-034) & screw oto the fluid pump body. 5. Recoect the sesor (331-294-99) to the fluid pump body. Hold sesor with a 11/16 wrech while tighteig the hose coector (115-019) with a 9/16 wrech. DO NOT TURN THE SENSOR. 6. Start the machie & operate slowly to check the pisto rod for bidig. Adjust the bolts, holdig the fluid pump body to the cover assembly, if ecessary. This will elimiate ay bidig. 7. Tighte packig ut clockwise util resistace is felt agaist the Belleville Sprigs, the go 3/4 of a tur more. Put five drops of Airlessco Throat Seal Oil ito the packig ut. 8. Ru the machie at full pressure for several miutes. Release the pressure by followig the Pressure Relief Procedure & readjust the packig ut per step 7 above. 9. Istall the coectig rod shield (331-111) so that the small hole is i the upper right had corer. FIGURE 5 FIGURE 6 20

Electrical Cotrol Board Replacemet 1. Remove electrical cover. 2. Discoect sesor lead from Electrical Board. 3. Discoect two clutch leads o Electrical Board from leads o clutch. 4. Usig a 1/16" alle, loose set screw i Pressure Cotrol Kob ad remove kob. 5. Usig a 1/2" utdriver or 1/2" deep socket, remove ut from pressure cotrol shaft. This will allow removal of electrical cotrol board from frame. 6. Replace Electrical Board Assembly i reverse order. Adjust pressure as per procedure below, "Pressure Calibratio o the Electrical Cotrol Board". Pressure Calibratio o the Electrical Cotrol Board 1. Tur "Pressure Calibratio" Trimpot adjustmet o electrical cotrol board i the couter clockwise directio at least 15 revolutios. 2. Coect 5000 psi glycerie pressure guage o output of pump betwee fluid pump & airless hose to moitor Fluid Pump Pressure. 3. Tur Prime/Pressure Relief Valve to the ope (Prime) positio. Start egie ad ru at maximum RPM. Tur Pressure Cotrol Kob to maximum positio (fully clockwise). 4. Usig a isulated screwdriver, adjust "Pressure Calibratio" Trimpot by turig clockwise util the clutch egages. Whe the clutch egages the pump will commece Primig. Whe pump is primed, tur the Prime/Pressure Relief Valve to the Closed (Pres sure) Positio The pump will begi to pressurize ad the clutch will disegage at a low pressure. Cotiue turig the Trimpot clockwise to icrease pressure to 3000 psi. 5. Trigger gu. The pressure should drop approximately 350-400 psi (whe usig a 3/8" hose), the clutch will egage ad build pressure to 3000 psi ad disegage. Trigger gu several times to esure proper pressure settig. 6. Tur Pressure Cotrol Kob to miimum positio. The clutch should disegage ad pump stop movig. 7. Secure leads with tie strap. 8. Replace cover o uit. Esure the leads are ot piched or damaged i the process of replacig covers. 21

Clutch Replacemet REMOVE CLUTCH AS FOLLOWS: 1. Remove clutch ad electrical box cover. 2. Discoect the power lead comig from the egie to the electrical box ad feed it through the back of the electrical box. 3. Usig a 1/2 wrech alog with a 1/2 socket remove the four bolts attachig the egie to the frame. 4. Remove the egie from the frame ad set it o your work bech so the clutch face is facig you. 5. Usig a small Phillips head screwdriver remove the three screws holdig the clutch face to the clutch mout. 6. Discoect two clutch leads from electrical board leads. Carefully cut the small Zip-tie holdig the clutch wires to the gear housig. 7. Usig a #2 Phillips screwdriver, remove the two Phillips head screws holdig the clutch field to the gear housig. 8. Pull the clutch field off of the piio gear. INSTALL NEW CLUTCH AS FOLLOWS: 1. Apply Ati-seize lubricat to the piio shaft comig out of the gearbox. 2. Slide ew clutch field over piio shaft liig up holes for the Phillips head screws located at the top (idicated by a square tab) ad bottom of the field. 3. Feed the black clutch wires ito electrical box & plug ito matchig wires from the cotrol board. 4. Istall the ew zip-tie (comes with the clutch replacemet kit) to the wire mout, keepig the wires from the path of the clutch. 5. Apply blue Lock-tite to the screws ad reistall ito the gearbox. 6. Mout the clutch face to the clutch mout. Use a Phillips head screwdriver to tighte the three screws used for moutig the clutch face. Oce the screws come to a positive stop, hold them i place with the screwdriver ad thread the lock uts oto the portio of the screws protrudig from the rear of the clutch mout. Tighte the lock uts util they are flush with the clutch mout. 7. Set the egie back o the frame ad tighte the uts ad bolts so that you still ca move the egie back ad forth fairly easily. 8. Usig a feeler gauge slide the motor forward util you reach a spacig of.010 betwee the clutch face ad the field. Oce you reach this poit, fiish tighteig the egie bolts, alteratig to keep the air gap the same o all sides of the clutch. Replace the clutch cover. 22

Troubleshootig - Clutch Does Not Egage STEP 1: Esure that the pressure cotrol kob (POT) is i the maximum (CW) positio. STEP 2: Remove the clutch ad electrical box covers. STEP 3: Check all electrical coectios betwee the egie mageto, sesor, cotrol board ad clutch for loose coectios or damaged leads. STEP 4: Discoect the two leads from the cotrol board (blue) ad the clutch assembly (black). Usig a multimeter, with the egie at maximum RPM, pressure cotrol kob i the maximum positio ad the prime valve ope (primig) positio, test the DC voltage across the boards leads (blue). This voltage must be 13-14 VDC. If the readigs are correct, the board, sesor ad mageto are okay ad the problem is the clutch assembly. If this is the case, proceed to Step 5. If the voltage is outside this rage go to Step 7. STEP 5: Check the spacig betwee the clutch field ad plate. The gap should be.010 to.014. If the gap is greater tha.028 the gap is too wide. If this gap is too wide, replace the clutch assembly. STEP 6: Whe the DC voltage from the board is ot 13-14 VDC, discoect the cotrol board lead (black) from the egie mageto lead (pik), located o the side of the egie. With the egie at maximum RPM (3600), pressure cotrol kob i maximum (CW) positio ad prime valve ope (primig), read the AC voltage from the mageto lead to the sprayer frame. This readig should be 19-24 VAC. If outside this rage, cotact your local Hoda repair facility for mageto replacemet. If the mageto is producig the proper AC voltage, cotiue to Step 7. STEP 7: Test the sesor by readig the resistace betwee the red ad black wires. The resistace rus betwee 1.5-3K ohms. A defective sesor usually shows o resistace (ope). If the readig is outside stadards, replace the sesor. A alterative method to test the sesor, is to plug a ew sesor ito the board ad see if the clutch will egage. Cautio! Whe usig this method, esure prime/ pressure valve is i the prime positio. This is importat because the sesor plugged ito the board is ot measurig pressure i the fluid sectio. STEP 8: Whe Steps 6 & 7 have bee completed ad the mageto ad sesor check good, the electrical cotrol board is the oly item left, replace the board. 23

Gu Holder Assembly - Part No. 305-150 Part Number Descriptio 100-321 Screw 100-342 Shoulder Screw 113-027 Lock Washer (2) 116-100 Sprig 136-019P Swivel Clamp Assembly 140-045 Jam ut (2) 143-027 Ball Guide 169-050 Screw 188-125 Screw (2) 305-077-99 Cable Assembly 305-079 Wire Swivel Assembly 305-089 Cable Isert Part Number Descriptio 305-141 Cable Adjuster 305-142 Lever Assembly 305-151 Clamp - ier 305-152 Clamp - outer 305-153 Tube - Gu Holder 305-154 Bracket 305-155 Lever 305-156 Thrust Washer (2) 305-157 Kob (3) 305-158 Shoulder Screw 305-159 Sleeve Bearig (2) 305-161 Spacer (2) 24

Gear Box Assembly Part No. 305-310 Part Number Descriptio 100-180 Prime Valve 100-226 45 degree Elbow 100-318 HXHD Screw 100-380 Screw 100-381 Screw 100-398 Retaiig Rig 112-068 Ball Bearig 115-019 Hose Coector 117-008 Ball Bearig Part Number Descriptio 305-198 Piio Shaft 305-287 Machied Ed Bell 331-038 Crosshead Assy 331-046 Ball Bearig 331-047 Ball Bearig 331-061 Sleeve Bearig 331-062 Retaiig Rig 331-074 Spacer 331-103 Flat Washer Part Number Descriptio 331-111 Frot Shield 331-117 Sleeve 331-197 FLPHHD Screw 331-294 Pressure Sesor 331-408 Crak Assy 331-410 Pait Pump Assy 331-537 Machied Cover * Not show: 331-132 Grease Suctio Assembly Part No. 331-238 Part Number Descriptio 106-020 O-Rig PTFE 111-016 Nylo Tie 331-034 Suctio Nut 331-035 Suctio Elbow 331-090R Fittig 331-135 Sprig Clip 331-217 Ilet Straier 331-231 Bypass Hose Ass y 331-290 Suctio Hose Ass y (Ic. straier) 331-425 Bypass Hose 25

Swivel Wheel Part No. 305-288 Part No. Descriptio Qty. 100-223 Grease Fittig 1 100-318 HXHD Screw 2 100-393 SCHD Screw 1 100-397 SCHD Screw 2 111-036 Sprig Clip 1 112-008 Flaged Bearig 2 112-019 SCHD Screw 1 113-021 Cotter Pi 1 113-023 Lockwasher 4 117-072 Screw 2 119-035 Hex Nut 3 Part No. Descriptio Qty. 136-163 Eye & Eye Turbuckle 1 136-223 Sprig 1 136-230 Axel 1 139-044 Hex Nut 1 139-045 Hex Nut 1 139-337A Wheel 1 140-035 Flat Washer 1 140-053 Flat Washer 2 140-055 Feder Washer 2 143-028 Flat Washer 4 143-029 Set Collar 2 Part No. Descriptio Qty. 260-029 Hex Nut 1 305-092 Cable Ass y 75 1 305-253 Swivel Clamp 1 305-327 Swivel Frame 1 305-257 Swivel Lock Pi 1 305-258 Swivel Lock 1 305-259 Lock Ed Lug 1 305-261 Cable Holder 2 * Not Show 136-023 Cable Ed 1 305-105 Lever 1 26

Frame Assembly Part No. 305-295 301-533 Pait Bucket Lid Part Number Descriptio Qty. 100-369 Wave Washer 2 100-370 Hex Cap Screw 2 100-373 Pa HD Screw 4 100-621 Cap 2 111-044 Screw 5/16-18 x.75 4 113-030 Spacer 2 116-103 Sprig Clip 2 119-026 Screw Hex Head 4 136-131 Sash Chai 1 136-133 Key Rig 1 139-053 Striper Hadle 1 139-327 Rivut 4 139-339 Frame 1 139-353 Short Arm 1 Part Number Descriptio Qty. 140-029 Flat Washer 4 143-027 Ball Guide 1 143-029 Set Collar 2 188-042 Hex Nut 4 301-165 Wheel 2 301-170 Axel 1 305-044 Adjustable Hadle 1 305-051M Clamp 3 305-058 Rubber Grip 2 305-108 Clamp Plate 3 305-144 Bucket Holder 2 305-185 Clamp (Brake) 1 305-269 Egie Mout 1 305-288 Swivel Ass y 1 27

REV-TIP For sizes ot show, call factory for availability. TM SPRAY TIP SIZE CHART Part Number 560-xxx TIP IDENTIFICATION: 1st 3-digits idetifies it as a REV-TIP for airless pait sprayig (P.N. TM 560-xxx) or a REV-TIP for airless lie stripig (P.N. 562-xxxST). TM 4th digit is the fa width - the umber is half the fa width, e.g., 5 meas a 10 fa. Exceptio are the W prefix tips which idicate a wide spray patter. 5th ad 6th digits are for the orifice size ad is measured i thousadths of a ich, e.g., 17 = 0.017 ich - The higher the umber, the larger the tip. Rev-Tip for Paitig TM SPRAY TIP - ORIFICE SIZE (Iches) Fa Width (12 from surface).029 i. (mm).009.011.013.015.017.019.021.023.025.027.031.035.039.041 4-6 102-152 209 211 213 215 217 219 221 223 225 227 229 6-8 152-203 309 311 313 315 317 319 321 323 325 327 335 8-10 203-254 409 411 413 415 417 419 421 423 425 427 431 10-12 254-305 511 513 515 517 519 521 523 525 527 531 535 12-14 305-356 613 615 617 619 621 623 625 627 631 635 639 641 14-16 356-406 715 717 721 739 741 16-18 406-457 815 819 821 831 20-24 508-610 W21 W23 W25 Gu Filter C= Coarse - 60 mesh F F F,C C C C C REMOVE FILTER F= Fie - 100 mesh Fie Fiish Tips Below! Wood Lacquer, Varish Iterior Stai, Sealer Eamel Wood Exterior Stai Exterior Viyl, Acrylic, Latex Masory Viyl, Oil Base Alkyd Latex, Acrylic Block Filler Elastomer Ceilig Hi Build, Mil White Structural Steel Heavy Coatigs Water Flow Rate (gpm).12.18.24.31.38.47.57.67.77 1.03 1.31 1.63 1.80 (water @ 2000psi, 138 bar) (lpm).49.69.91 1.17 1.47 1.79 2.15 2.54 2.96 3.90 4.98 6.17 6.81 Pait Flow Rate (gpm).10.15.21.27.33.40.49.58.66.88 1.12 1.39 1.54 (lpm).38.57.79 1.02 1.25 1.51 1.85 2.20 2.50 3.33 4.24 5.26 5.83 (latex pait @ 2000psi, 138 bar/1.36 spec. gr.) Pump Miimum (gpm).25.25.33.40.50.60.75.88 1.0 1.25 1.5 2.0 2.2 Output * (lpm) 1.0 1.0 1.25 1.5 1.9 2.3 2.8 3.3 3.8 4.7 5.7 7.5 8.2 *Pump will support tip wor to ext larger size. Sample: REV-TIP For Pait Sprayig Strog yet flexible, suitable for use with airless spray equipmet up to 3300 PSI Part No: 100-012 3/16 x 4 Whip Hose 100-011 1/4 Hose, 50 Ft. 100-023 3/8 Hose, 50 Ft. 100-037 1/2 Hose, 50 Ft 100-219 Hose Cover Roll 100-010 1/4" Hose Coector 100-009 3/8" Hose Coector TM P.N. 560-xxx Icludes Rev-Tip TM, Metal Seal & O-Rig Seal. 560-517 1/2 Fa Width REV-TIP TM Orifice Size HIGH PRESSURE HOSE NEW! Fie Fiish REV-TIP Part # 571-xxx Double orifice desig for lower pressure sprayig whe you eed a smoother fiish o iterior trim, cabietry, shutters, ad doors. Fa Width Orifice Size Iches (mm).010.012.014 4-6 102-152 210 212 214 6-8 152-203 310 312 314 8-10 203-254 410 412 414 REV-GUARD Part # 561-002 7/8-14 G thread. Some: Graco, Wager, Tita, Airlessco. For a complete listig of Airlessco Airless Accessories, see catalog # 001-357. TM Aerodyamics elimiates drips Super compact Part # 561-001 11/16-16 F Thread. Fits: Airlessco, ad some ASM, Wager, ad Campbell Hausfeld. TM XTEND-A-POLE SYSTEM Tip Extesios - Complete with Pateted SPRAY CLEAN REV-GUARD Stadard Tip Extesio Swivel Extesio Bare Pole TIP EXTENSIONS, G-THREAD 032-170 6 Log 032-172 18 log 032-171 12 Log 032-173 24 Log SWIVEL & EXTENSION, G-THREAD 032-035 Swivel oly 032-184 Swivel with 36 Pole EXTENSIONS (BARE POLES) Add Tip Extesio or Swivel Extesio to create desired legth 032-053 24 Log 032-054 36 Log

Copyright 2004 Airlessco by Durotech Co. All rights reserved. Product specificatios subject to chage witout otice. Part # 560-xxx REV-TIP for Spray Paitig 562-xxxST REV-TIP for Stripig POSI-LOC SYSTEM Sap i ceterig of tip. No leaks, splashback or mess. SEAL LOCATING HANDLE Tip hadle simplifies istallig & aligig the seal. EASIEST ASSEMBLY Fewer parts - Less complicated takes oly secods! Each tip idividually tested! INTERCHANGEABLE Ca be used with most tip guards. HIGHEST QUALITY CARBIDE Micro-groud for extra log life, cosistet tip size & patter. STRINGER HOLE Hag tip from hole for cleaig SINGLE-SEAL Metal seal - o leaks - sprays all coatigs. Easy to istall & alig! PRODUCT FEATURE Aerodyamic No Drip Guard Figer Tight Nut Requires Had Tight Nut Sap Tight Tip Lock Low Profile Guard Seal Orietatio Slot Tip Hadle Hole for Striger No Seal Blow-By Whe Tip is Not i Cetered Positio (1) Seal Orietatio Tool o Tip Hadle No Pi Diffuser (2) Hardeed Cylider Log Life Metal Seal Short Fluid Path (3) Tips Fit Graco Bases Seal Istaller o Tip 7/8 & 11/16 Gu Thread Workig Pressure Ratig Reversible REV-TIP AIRLESSCO REV-TIP 5000 PSI COMPETITOR A 4050 PSI REV-GUARD COMPETITOR B (1) Ucotrolled Spray Back Toward User (2) No Patter Distortio From Pi (3) No Spittig 5000 PSI COMPETITOR C Workig Pressure Ukow Airfoil shape for a clea, o-drip applicatio Figer-tight ut, o tools required More compact size to use Order # i tight areas 561-002 REV-GUARD with 561-001 REV-GUARD with 7/8-14 (G) Thread with 11/16-16 (F) Thread NEW! Quick Flush Cuts Cleaig Time & Saves Pait! Part # 170-005 Part # 170-005 Simple to Use...Fast to Fiish! Coect adapter to ay F or G thread airless spray gu & to a garde hose. Lock trigger ope, tur o water flow to backflush pait ito the origial bucket for reuse while cleaig gu, hose, ad pump. Spray Gu & Hose Spray Packs Part No: 002-013 Spray Pack icludes: 120-504 ProLight Covertible 4/2-Figer Gu 100-011 50 x 1/4 Hi-Flex Airless Hose Part No: 002-025 Spray Pack icludes: 120-502 ProLight 502 Flat Hadle Gu 100-011 50 x 1/4 HI-Flex Airless Hose Part No: 002-015 Spray Pack icludes: 120-554 008 Silver 4-Figer Gu 100-011 50 x 1/4 Hi-Flex Airless Hose See Airlessco REV-TIP Brochure (Form 001-449) for curret listigs of available tip sizes icludig W wide ad FINE FINISH tips for Sprayig, & Stripig tips.

PUMP CONDITIONER Should be used o pisto pumps betwee uses to prevet pait from dryig o the pisto & causig packig wear. to STAY CLEAN Spray protectat for your machie to prevet pait from stickig to it. 114-030 20 oz. ca 010-001 Display of 48-1 oz. bottles 010-009 1 quart bottle 010-019 1 Gallo bottle Case order quatity: 12 o quarts, 4 o gallos PAINT STRAINERS Prefilter your pait usig straier bags. Oe doze per pack. 100-064 Used to cover suctio filter 100-065 5 Gallo straier THROAT SEAL OIL Used i the wet cup of a pisto pump to prevet pait from dryig o the pisto & causig damage to the upper packig. Use with all pisto pumps. ACCESSORIES AIRLESSCO SPRAY TIP ADAPTER 032-012 "F to G" gu adapter to attach Graco tips to Airlessco 007 Spray Gus. Flat Tip Washers 120-008 Flat Tip Washer 120-090 Flat Tip Washers 25 Pack GUN FILTERS 120-090CX Coarse 120-090FX Fie 120-088 Filter Sprig HOSE COVER 4 mil orage poly protects your airless hose from pait ad abrasio damage. Comes i 1000' roll with perforatios each 50'. 100-219 Hose Cover Roll 100-426 Case of 6 Rolls HIGH PRESSURE HOSE Strog yet flexible, suitable for airless equipmet up to 3300 PSI Part No: 100-012 3/16 Whip Hose, 4 Ft. 100-011 1/4 Hose, 50 Ft. 100-023 3/8 Hose, 50 Ft. 100-037 1/2 Hose, 50 Ft. 100-010 1/4" Hose Coector 100-009 3/8" Hose Coector For a complete listig of all available accessories see the Airlessco Accessories Catalog, Part # 001-357. XTEND-A-POLE SYSTEM Tip Extesios - Complete with Pateted SPRAY CLEAN REV-GUARD Swivel Extesio TIP EXTENSIONS, G THREAD 032-170 6 Log 032-171 12 Log 032-172 18 Log 032-173 24 Log SWIVEL EXTENSION, G THREAD 032-184 36 Log EXTENSIONS (BARE POLES) Add Tip Extesio or Swivel Extesio to create desired legth 032-053 24 Log 032-054 36 Log ADAPTERS 188-187 6 oz. Bottle 188-392 1 qt. Bottle Stadard Tip Extesio Swivel Extesio Bare Pole SWIVEL G THREAD 032-035 7/8" - 14 Swivel 90 Pole to Gu Adapter 032-042 Gu Nut F Thread 11/16-16 032-010 Gu Nut G Thread 032-011