MDT Alpha Aft ship & Propeller [Optional] subtitle, referent and location, date George Drossos Head of Marine New Sales & Promotion MAN Diesel & Turbo Hellas Ltd < 1 >
Agenda 1 Propeller optimization and FP propeller delivery from China 2 58.500 DWT ECO Supramax Bulker - Lemissoler 3 Innovative new building cases 4 Retrofit study 5 Retrofit reference cases < 2 >
Agenda 1 Propeller optimization and FP propeller delivery from China 2 58.500 DWT ECO Supramax Bulker - Lemissoler 3 Innovative new building cases 4 Retrofit study 5 Retrofit reference cases < 3 >
The Kappel Principle The Kappel principle for ship propellers has been refined over 20 years via extensive R&D Inspired by nature Kappel is today the most efficient propeller design, increasing propulsive efficiency by 2-5%, compared to conventional propellers (by reducing tip losses) Adopted by aviation The Kappel rights was acquired by MDT in 2012 Can be applied on both FPP and CPP Reduces propeller induced pressure impulses. Thus larger propeller diameters can be applied (lower rpm) Now sailing the seven seas < 4 >
Rudder Bulb Design Optimisation procedure Rudder Bulb Optimisation The rudder bulb solution is customized for each individual project MAN Diesel & Turbo uses an in-house developed CFD optimisation routine based on parametric design variables Typically 50-100 different geometries are analysed Rudder bulb gain depends apart from an optimum shape - on thrust loading coefficient and hub/propeller diameter ratio. < 5 >
Design Demonstration Contract No cure no pay Design Demonstration Contract specifying: Scope of design, supply and price Identification of reference conditions Technical basis for Kappel propeller gain Agreed time frames for model test verification MDT s participation in model test Warranted gain(s) Finalization of design for production and class approval < 6 >
Propeller Model Testing / Verification Model test with final propeller oopen water test oself propulsion test ocavitation test No tank test in Korea until valid test procedures have been defined < 7 >
MAN Alpha The supply chain Dalian Marine Propeller (DMPP) Dalian Marine Propeller (DMPP) is a subsidiary company of China Shipbuilding Industry (CSIC) Fixed Pitch Propellers (FPPs) up to 11m Melting capacity in one time is up to 170 tons Finished weight up to 150 tons Production capacity of 15,000 tons annually More than 1,500 references < 8 >
MAN Alpha The supply chain - Tong Zhou Propeller Zhenjiang Tong Zhou Propeller Co. Ltd < 9 >
Agenda 1 Propeller optimization and FP propeller delivery from China 2 58.500 DWT ECO Supramax Bulker - Lemissoler 3 Innovative new building cases 4 Retrofit study 5 Retrofit reference cases < 10 >
8 x 58,500 DWT ECO Supramax Bulk Carriers Lemissoler - MAN B&W 5S60ME-C8.2 + MAN Alpha Kappel FPP < 11 >
8 x 58,500 DWT ECO Supramax Bulk Carriers Lemissoler - MAN B&W 5S60ME-C8.2 + MAN Alpha Kappel FPP < 12 >
8 x 58,500 DWT ECO Supramax Bulk Carriers Comparison of vessel designs Comparison of todays vessels: Daily consumption: 58,500 Dwt ECO vessels : 24.0 tons / day Typical vessel of app. 57,000 Dwt : 29.0 tons / day Solutions for typical vessel of 57,000 Dwt: PMI 2 % : 28.4 tons / day Propeller Boss Cap Fins (PBCF) 2 % : 28.4 tons / day ECOCAM 2 % : 28.4 tons / day Exhaust Gas Bypass (EGB) 3 % : 28.1 tons / day Kappel propeller (for existing engine layout) 5 % : 27.6 tons / day Mewis duct 7 % : 27.0 tons / day Kappel propeller & Mewis duct 13 % : 25.2 tons / day Derating, Kappel propeller & PBCF 14 % : 24.9 tons / day Derating, Kappel propeller, PBCF & Mewis 18 % : 23.8 tons / day < 13 >
Agenda 1 Propeller optimization and FP propeller delivery from China 2 58.500 DWT ECO Supramax Bulker - Lemissoler 3 Innovative new building cases 4 Retrofit study 5 Retrofit reference cases < 14 >
Höegh Autoliner s - 8500 PCTC Carriers Tank test result of Kappel FPP & Rudder bulb Efficiency (Δ Eta D) Improved 4,8 % and 5,6 % at 16 and 18 Knots Measured pressure pulses impulses less than 2,5 kpa. < 15 >
3 x 36.000 m3 LEG ECO STAR Ethane Carrier Hartmann 7G50ME-B9.5-GI, SMCR 12040 kw @ 100 rpm 3000 kw shaft alternator VBS1550 propeller system w/ AT3000 remote control system 6650 mm, 4-blade, Kappel and rudder bulb design < 16 >
Hartmann ECO STAR Propulsion system < 17 >
Shaft line mounted alternator SMG/CFR Typically used for FPP, but also available with CPP Fitting the shaft alternator poles to the int. shaft Power 100 % 60 % Reduced power Rated power RPM < 18 >
Agenda 1 Propeller optimization and FP propeller delivery from China 2 58.500 DWT ECO Supramax Bulker - Lemissoler 3 Innovative new building cases 4 Retrofit study 5 Retrofit reference cases < 19 >
RETROFIT STUDY Bulk Carrier 53.000 DWT HandyMax < 20 >
Direction of the system optimization? < 21 >
Choosing the right solution Think it trough from the start < 22 >
Agenda 1 Propeller optimization and FP propeller delivery from China 2 58.500 DWT ECO Supramax Bulker - Lemissoler 3 Innovative new building cases 4 Retrofit study 5 Retrofit reference cases < 23 >
Frontline de-rating project Data logging for verification of fuel oil saving < 24 >
Case - Retrofit Market 156,000 DWT Crude Oil Carrier - Kappel and Mewis duct 156,000 DWT crude oil carrier MAN B&W 6S70MC 18,660 kw @ 91 rpm 8.2 m four-bladed fixed pitch propeller Original design: Top speed: app. 16.2 kts Future service profile: Min. top speed : 14.0 kts New optimization speed : 12.5 kts Max. propeller diameter : 9.0 m < 25 >
Case - Retrofit Market 156,000 DWT Crude Oil Carrier - Kappel and Mewis duct Derating of main engine 18,660 kw @ 91 rpm 10,394 kw @ 68 rpm Four-bladed 8.3 m conventional propeller three-bladed 9.0 m fixed pitch Kappel propeller Torsional vibration counter measures change of intermediate shaft Mewis duct from Becker Marine Systems Expected fuel oil saving at 12.5 knots : 17.5% At new top speed of 14.0 knots : 16.0% < 26 >
Case Retrofit Market 156.000 DWT Crude Oil Carrier - Kappel and Mewis duct Kappel gain compared to existing propeller : 5.4% Mewis duct gain : 3.3% Synergies between Kappel & Mewis duct : 3.4% Engine measures : 5.4% Total fuel oil saving at 12.5 knots : 17.5% < 27 >
Frontline de-rating project Delivered to Keppel Shipyard in Singapore < 28 >
Fuel Saving - De-rating and Upgrading Frontline s 6 x 156,840 dwt Suezmax crude oil tankers Performed at Keppel Shipyard as part of the vessels 5-year dockings < 29 >
MAN Alpha HAFNIA SEAWAYS - Result - Real Life SFOC before retrofit = 40 Tons/day SFOC after = 36 37 Tons/day Savings = 7,5-10% = 3-4 Tons/day < 30 >
MAN Alpha Kappel propeller, fairing cone and rudder bulb. Kappel Blades Fairing Cone Rudder bulb < 31 >
Retrofit Rudder bulb hardware For installation on the yard < 32 > < 32>
Clipper Galaxy Rudder bulb space illustration Actual installation < 33 >
Disclaimer All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions. < 34 >
Do you have any questions? < 35 >