SUMMARY 1 - Presentation of the PowerMoller product range Page 3 2 - Presentation of the series Page 4 General characteristics Structure and description Applications General characteristics with IB-P circuit board 3- Technical data depending on speed code with IB-P Page 8 4 - Transfer capacity Page 12 Ribbed belt drive Stopping distance according to the weight and type of load being conveyed 6 - Dimensional characteristics Page 16 Grooved tube - M8 threaded shaft with screw on free end Roller with pulley for ribbed belt - M8 threaded shaft with screw on free end Roller with pulley for round belt - M8 threaded shaft with screw on free end Roller without drive - M8 threaded shaft with screw on free end 7 - Dimensional characteristics - curve Page 24 Conical roller with grooved tube - Ri = 800mm Conical roller with pulley for ribbed belt - Ri = 800mm Conical roller with pulley for round belt - Ri = 800mm Conical roller with grooved tube - Ri = 850mm Conical roller with pulley for ribbed belt - Ri = 850mm Conical roller with pulley for round belt - Ri = 850mm 8 - Dimensional characteristics - miscellaneous Page 30 PVC sleeve Coated in natural rubber, nitrile rubber and polyurethane 9 - Belt conveyor application Page 29 Condition of use and recommendation Structure Transfer capacity Dimensional characteristics and weigth 10 - Mounting on the frames Page 37 11 - Wiring with IB-P Page 39 12 - Accessories Page 40 Ribbed belts Extension cables Rounded belts 24 VDC power supply Round label Square label 2
1 - PRESENTATION OF THE POWER MOLLER PRODUCT RANGE Standard circuit board DC Brushless 90 transfer CB018 CB016 CB016B F-RAT-S HBR-605 CBM-105 CBR-306 CB030 45 transfer CBM-105 External circuit board Integrated circuit board POP-UP CBM-105 CBR-306 ZPA circuit board Ø32 Ø50 HB510 HBK-608 HB510B PM320 HS Ø50 CB018 PM500 ME PM500 XE B&W AS-i 3.0 Wenglor Molex B&W AS-i 3.0 Wenglor Molex Module circuit board PM500 FE PM500 VE CBM-105 HB510 IB-E IB-P PM500 XP PM500 XK B&W AS-i 3.0 Wenglor Molex PEPPERL-FUCHS AS-Interface HBR-605 CBR-306 PM500 FE-B CB016B HB510B PM500 XC PEPPERL-FUCHS AS-Interface Ø60,5 Ø60,5 Network controller PM605 FE CBM-105 HB510 IB-E PM605 XE B&W AS-i 3.0 Wenglor IB-E PM605 VE IB-P PM605 XP B&W AS-i 3.0 Wenglor Molex IB-P PM605 FE-B CB016B HB510B Corresponding circuit board PM605 KT CB030 HBK-608 Compatible module / sensor Max load to be conveyed 3 Mechanical brake version
2 - PRESENTATION OF THE SERIES The motorized roller PM500VE with brushless technology used with IB-P circuit board. It is designed for conveying light and medium loads for order preparation, distribution, and for assembly lines. This circuit board is separated from the gear-motor in order to optimize the performance, durability of the roller and to offer diverse functions such as pulse signals, acceleration/deceleration, optional position holder... General characteristics ELECTROMECANICAL CONTROL Direct current and brushless 24 VDC (+ /- 10 %) ripple ratio < 10 % Isolation class E Continuous 100% Operation at 40 C Intermittent Brake Dynamic braking Cable length and type 300 mm with M8 connector 5 pins snap-in type Protection index IP54 (IP65 or cold room, contact us) Protection Thermal protection (>95 C for circuit board, >110 C for motor) Protection against induced voltage Environment - Vibrations < 0,5 G Sound level Speed code 17 25 60 90 Reduction ratio 1/44,95 1/26,67 1/12,64 1/7,5 Circuit board functions See the characteristics of IB-P (page 7) The PM500VE drive roller is designed exclusively for indoor use. 4
motor side : Heat-treated and phosphated steel shaft Zamac (zinc, aluminium and magnesium alloy) endcaps free side : threaded flat metal strip Heat-treated and phosphated steel shaft Zamac (zinc, aluminium and magnesium alloy) flange Set screw Tube : Zinc plated steel Tube in precision cold drawn steel, ST37-2 quality, outer diam. 50 mm Zinc-coated or stainless steel (304L) MECANICHAL Pulleys : Stainless steel Ribbed Ribbed belts,8 teeth, Zamac (zinc, aluminium and magnesium alloy) spring or M8 threaded shaft Grooves : Grooves in different positions from 33 to 300 mm from the edge of the tube Depth 5,8mm Sleeve : Tapered Conical PVC sleeve (PP) for inner radius (Ri) 800 or 850 mm PVC Grey/black PVC sleeve thickness 2 or 3 mm (58 ShA) Lagging : Polyurethane Polymerized polyurethane coating, thickness 3 mm, 90 ShA, grey Natural rubber / nitrile Natural hot vulcanized rubber coating, thickness 3 mm 60~65 ShA 5
Structure and description Shaft at free end Tube Noise aborber Endcaps with double bearing at motor end Shaft at motor end Endcaps with double bearing at free end Planetary gear unit Drive wheel Motor Noise aborber Hall effect sensor Cable and connector M8 Applications STOP STOP Zero pressure accumulation (ZPA) 90 transfer Curve Cold room Gate Acceleration / Deceleration Bifurcation / Merge STOP STOP ON OFF Length measurement Stopping distance controlled by pulsed signal Position holding Jogging (lateral alignment) 6
Characteristics depending on IB-P circuit board E LECTROMECHANICAL C ONTROL CHARACTERISTICS SPEED CODE 17 SPEED CODE 25 SPEED CODE 60 SPEED CODE 90 Motor Direct current and brushless 24 VDC Absorbed power (W) nominal 24-62,7 28,8-61,9 29,3-60 28,8-61,9 start-up 96 Tangential force (N) nominal 101,1-118,9 68,1-80,2 32,3-38 21,8-25,6 start-up 335 226 107 72 Operation Brake Dynamic braking Speed (m/min) no load 2,2-17,4 3,6-29,1 7,7-61,7 13,0-104,0 nominal 2,2-17,4 3,6-29,1 7,7-61,5 13,0-104,0 IP54, 65, cold room version (Contact us for other index) Lenght 285 to 1200 mm 260 to 1200 mm 260 to 1200 mm 230 to 1200 mm 300-1200 mm = 65-15 kg per roller Control signals Start, Stope, Direction of rotation, Motor overcurrent Selection of rotation direction CW / CCW adjustable Speed setting (rotor) Adjustable from 621-6000 turns/min Intensity setting at start-up Adjustable from 0,5-4,0 A Motorized roller synchronization function Error signal output Undervoltage, fuse, motor wiring fault, motor blocking, circuit board overheating, motor overheating, induced voltage, etc... Acceleration / Deceleration Adjustable from 0-2,5s Braking Dynamical braking or Servo brake Servo brake Adjustable holding torque Pulse signal output 89,90 53,34 25,28 15,00 Refer to documentation IB-P01 7
3 - TECHNICAL DATA DEPENDING ON SPEED CODE WITH IB-P SPEED CODE 17 V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Starting Nominal Starting No load Nominal Starting 17.4 17.4 101.1 2,5 0,7 2,8 15.9 15.9 106.4 2,6 0,6 2,7 15.2 15.2 108.9 2,7 0,6 2,7 14.5 14.5 111.7 2,8 0,5 2,7 13.7 13.7 114.2 2,9 0,5 2,7 13.0 13.0 114.5 2,9 0,5 2,6 11.6 11.6 115.2 2,9 0,4 2,4 10.9 10.9 115.5 2,9 0,4 2,3 10.1 10.1 115.5 3,0 0,4 2,2 9.4 9.4 115.8 3,0 0,4 2,1 335 8.4 8.7 8.7 116.1 3,0 0,4 2.0 4,0 8.0 8.0 116.4 3,0 0,3 1,9 7.2 7.2 116.7 3,0 0,3 1,7 6.5 6.5 117.0 3,0 0,3 1,6 5.8 5.8 117.4 3,0 0,3 1,5 5.1 5.1 117.7 3,0 0,3 1,4 4.3 4.3 118.0 3,0 0,3 1,3 3.6 3.6 118.3 3,0 0,2 1,2 2.9 2.9 118.6 3,0 0,2 1,1 2.2 2.2 118.9 3,0 0,2 1,0 Servo brake Torque Absorbed current Number of pulse per rotation 89,8 Reduction ratio 1/44,95 Speed (m/min) Speed vs Tangential force 17.4 m/min Area of continuous operation 13.0 m/min 7,2 m/min Current vs Tangential force Current (A) Current(A) 2.2 m/min Tangential force (N) 8
SPEED CODE 25 V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Starting Nominal Starting No load Nominal Starting 29.1 29.1 68.1 1.7 0.7 2.8 26.7 26.7 71.7 1.8 0.6 2.7 25.4 25.4 73.4 1.8 0.6 2.7 24.2 24.2 75.3 1.9 0.5 2.7 23.0 23.0 77.0 1.9 0.5 2.7 21.8 21.8 77.2 1.9 0.5 2.6 19.4 19.4 77.6 1.9 0.4 2.4 18.2 18.2 77.8 2.0 0.4 2.3 17.0 17.0 77.8 2.0 0.4 2.2 15.7 15.7 78.1 2.0 0.4 2.1 226 5.7 14.5 14.5 78.3 2.0 0.4 2.0 4.0 13.3 13.3 78.5 2.0 0.3 1.9 12.1 12.1 78.7 2.0 0.3 1.7 10.9 10.9 78.9 2.0 0.3 1.6 9.7 9.7 79.1 2.0 0.3 1.5 8.5 8.5 79.3 2.0 0.3 1.4 7.3 7.3 79.5 2.0 0.3 1.3 6.1 6.1 79.7 2.0 0.2 1.2 4.8 4.8 80.0 2.0 0.2 1.1 3.6 3.6 80.2 2.0 0.2 1.0 Servo brake Torque Absorbed current Number of pulse per rotation 53,3 Reduction ratio 1/26,67 Speed (m/min) Speed vs Tangential force 29.1 m/min Area of continuous operation 21.8 m/min 12.2 m/min Current vs Tangential force Current (A) 3.6 m/min Tangential force (N) 9
SPEED CODE 60 V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Starting Nominal Starting No load Nominal Starting 61.7 61.5 32.3 0.8 0.7 2.8 56.6 56.6 34.0 0.8 0.6 2.7 54.0 54.0 34.8 0.8 0.6 2.7 51.4 51.4 35.7 0.9 0.5 2.7 48.9 48.9 36.5 0.9 0.5 2.7 46.3 46.3 36.6 0.9 0.5 2.6 41.1 41.2 36.8 0.9 0.4 2.4 38.6 38.6 36.9 0.9 0.4 2.3 36.0 36.0 36.9 0.9 0.4 2.2 33.4 33.4 37.0 0.9 0.4 2.1 107 2.7 30.9 30.9 37.1 0.9 0.4 2.0 4.0 28.3 28.3 37.2 0.9 0.3 1.9 25.7 25.7 37.3 0.9 0.3 1.7 23.1 23.1 37.4 0.9 0.3 1.6 20.6 20.6 37.5 0.9 0.3 1.5 18.0 18.0 37.6 0.9 0.3 1.4 15.4 15.4 37.7 0.9 0.3 1.3 12.9 12.9 37.8 0.9 0.2 1.2 10.3 10.3 37.9 0.9 0.2 1.1 7.7 7.7 38.0 0.9 0.2 1.0 Servo brake Torque Absorbed current Number of pulse per rotation 25,2 Reduction ratio 1/12,64 Vitesse (m/min) Speed vs Tangential force 61.7 m/min Area of continuous operation 46.3 m/min 25.7 m/min Current vs Tangential force Current (A) 7.7 m/min Tangential force (N) 10
SPEED CODE 90 V (m/min)+/-3% Tangential force (N) Torque (Nm) Current (A) No load Nominal Nominal Starting Nominal Starting No load Nominal Starting 104.0 104.0 21.8 0.6 0.7 2.8 95.4 95.4 22.9 0.6 0.6 2.7 91.0 91.0 23.5 0.6 0.6 2.7 86.6 86.6 24.1 0.6 0.5 2.7 82.4 82.4 24.6 0.6 0.5 2.7 78.0 78.0 24.7 0.6 0.5 2.6 69.4 69.4 24.8 0.6 0.4 2.4 65.1 65.1 24.9 0.6 0.4 2.3 60.7 60.7 24.9 0.6 0.4 2.2 56.3 56.3 24.9 0.6 0.4 2.1 72 1.8 52.1 52.1 25.0 0.6 0.4 2.0 4.0 47.7 47.7 25.1 0.6 0.3 1.9 43.3 43.3 25.2 0.6 0.3 1.7 38.9 38.9 25.2 0.6 0.3 1.6 34.7 34.7 25.3 0.6 0.3 1.5 30.3 30.3 25.4 0.6 0.3 1.4 26.0 26.0 25.4 0.6 0.3 1.3 21.7 21.7 25.5 0.6 0.2 1.2 17.4 17.4 25.6 0.6 0.2 1.1 13.0 13.0 25.6 0.6 0.2 1.0 Servo brake Torque Absorbed current Number of pulse per rotation 15 Reduction ratio 1/7,5 Vitesse (m/min) Speed vs Tangential force 104.0 m/min Area of continuous operation 78.0 m/min Current vs Tangential force 43.3 m/min Current (A) 13.0 m/min Tangential force (N) 11
4 - TRANSFER CAPACITY Ribbed belt drive WITH IB-P PM500VE 17m/min PM500VE 25m/min Load weight (kg) Load weight (kg) Duty cycle (%) Duty cycle (%) PM500VE 60m/min PM500VE 90m/min Load weight (kg) Duty cycle (%) Load weight (kg) Duty cycle (%) Load to transport 9 slave rollers driven by 1 motorized roller Ambient temperature of 30 C These curves are given as a guide. Transfer capacity depends on the nature and quality of the transported load, the belt tension, the quality of the bearings, the nature of the sleeves, the ambient temperature... 12
Stopping distance according to the weight and type of load being conveyed S Stopping distance 75 mm pitch, 10 free rollers driven by one PM500VE drive roller - 55 m/min DRIVEN BY ROUND BELTS Ø5MM Stopping distance VE 60m/min - Cardboard box 50m/min 40m/min 30m/min 20m/min 10m/min Kg (Load) Stopping distance VE 60m/min - Plastic box 50m/min 40m/min 30m/min 20m/min 10m/min Kg (Load) DRIVEN BY RIBBED BELTS Stopping distance VE 60m/min - Cardboard box 50m/min 40m/min 30m/min 20m/min 10m/min Kg (Load) Stopping distance VE 60m/min - Plastic box 50m/min 40m/min 30m/min 20m/min 10m/min Kg (Load) The items in this document are indicative. 13
5 - PRESENTATION OF THE DIFFERENT FIXING OPTIONS FREE SIDE FIXING MOTOR SIDE FIXING Ref : A-071-G / A-081-G (optional) Threaded hexagonal shaft M12 Ref : P-0B1 / P-0C1 (obligatory) Screw M8 x 14 (obligatory) Hexagonal plain shaft 11,1mm Ref : A-071-G / A-081-G (optional) Ref : A-071-G / A-081-G (obligatory) Ref : C-071 / C-081 (optional) Threaded hexagonal shaft M12 Ref : P-0B1 / P-0C1 (obligatory) Screw M8 x 14 (obligatory) Hexagonal plain shaft 11,1mm Ref : C-071 / C-081 (optional) Ref : A-071 / A-081 (obligatory) 14
Note : Nut ref. FEY01 should be used with the claw plate ref. P-0B1 or P-0C1. Ref. AM-M12-PB Ref. AM-M12-PC 2 nuts M5 2 nuts M5 2 spring washer M5 2 spring washer M5 Ref. C-071 Ref. C-081 2 nuts M5 2 spring washer M5 2 spring washer M5 2 nuts M5 The plate, screw, nut and washer are made of galvanized steel. 15
6 - DIMENSIONAL CHARACTERISTICS Grooved tube - Hexagonal shaft with spring on free end PM500VE - PM500VE - STEEL TUBE Speed code Dimensions PM500VE Grooves for steel tube Dimension (B) Tube lenght (L) Depth = 5,8mm G0 mini G1 mini G2 mini G1+G2 max 17 25 / 60 90 STAINLESS STEEL TUBE Speed code WEIGHT / STATIC LOAD / AXIAL FORCE Grooves for stainless steel tube* Dimension (B) Tube lenght (L) Depth = 5,2mm G0 mini G1 mini G2 mini G1 + G2 max 17 25 / 60 90! For a single groove G2=0.! *Stainless steel tube : For IP54 version Tube length 300 400 500 600 700 800 900 1000 1100 1200 17 m/min 2,6 2,8 2,9 3,1 3,3 3,4 3,6 3,7 3,9 4,1 Weight 25-60m/min 2,4 2,6 2,7 2,9 3,1 3,2 3,4 3,6 3,7 3,9 (Kg) 90m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 16
Grooved tube - M8 threaded shaft with screw on free end PM500VE Screw M8 * Adjustable ±2mm PM500VE Screw M8 * Adjustable ±2mm STEEL TUBE Speed code STAINLESS STEEL TUBE Dimensions PM500VE Grooves for steel tube Dimension (B) Tube lenght (L) Depth = 5,8mm G0 mini G1 mini G2 mini G1 + G2 max 17 25 / 60 90 Speed code Grooves for stainless steel tube* Dimension (B) Tube lenght (L) Depth = 5,2mm G0 mini G1 mini G2 mini G1 + G2 max 17 25 / 60 90 or Ref. C-071 Ref. C-081! For a single groove G2=0.! *Stainless steel tube : For IP54 version WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 900 1000 1100 1200 15 m/min 2,6 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 Weight 25-60m/min 2,4 2,6 2,7 2,9 3,1 3,2 3,4 3,6 3,7 3,9 (Kg) 90m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 17
Roller with pulley for ribbed belt - Hexagonal shaft with spring on free end PM500VE or Ref. C-071 Ref. C-081 PM500VE or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500VE Tube lenght (L) 17 25 / 60 90 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 900 1000 1100 1200 17 m/min 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 Weight 25 / 60 m/min 2,6 2,7 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,0 (Kg) 90 m/min 2,3 2,4 2,6 2,8 2,9 3,1 3,2 3,4 3,6 3,7 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 18
Roller with pulley for ribbed belt - M8 threaded shaft with screw on free end PM500VE Screw M8 * Adjustable ±2mm PM500VE Screw M8 * Adjustable ±2mm or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500VE Tube lenght (L) 17 25 / 60 90 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 900 1000 1100 1200 17 m/min 2,7 2,8 3,0 3,2 3,3 3,5 3,7 3,8 4,0 4,2 Weight 25 / 60 m/min 2,5 2,7 2,8 3,0 3,2 3,3 3,5 3,7 3,8 4,0 (Kg) 90 m/min 2,2 2,4 2,5 2,7 2,8 3,0 3,2 3,3 3,5 3,7 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 19
Roller with pulley for round belt - Hexagonal shaft with spring on free end PM500VE - or Ref. C-071 Ref. C-081 PM500VE - or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500VE Tube lenght (L) 17 25 / 60 90 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 900 1000 1100 1200 17 m/min 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 Weight 25 / 60 m/min 2,6 2,7 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,0 (Kg) 90 m/min 2,3 2,4 2,6 2,8 2,9 3,1 3,2 3,4 3,6 3,7 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 20
Roller with pulley for round belt - M8 threaded shaft with screw on free end PM500VE - * Adjustable ±2mm PM500VE - * Adjustable ±2mm or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500VE Tube lenght (L) 17 25 / 60 90 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 900 1000 1100 1200 17 m/min 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 4,2 Weight 25 / 60 m/min 2,6 2,7 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,0 (Kg) 90 m/min 2,3 2,4 2,6 2,8 2,9 3,1 3,2 3,4 3,6 3,7 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 21
Roller without drive - Hexagonal shaft with spring on free end PM500VE or Ref. C-071 Ref. C-081 PM500VE or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500VE Tube lenght (L) 17 25 / 60 90 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 900 1000 1100 1200 17 m/min 2,6 2,8 2,9 3,1 3,3 3,4 3,6 3,7 3,9 4,1 Weight 25 / 60 m/min 2,4 2,6 2,7 2,9 3,1 3,2 3,4 3,6 3,7 3,9 (Kg) 90 m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 22
Roller without drive - M8 threaded shaft with screw on free end PM500VE Screw M8 * Adjustable ±2mm PM500VE - Screw M8 * Adjustable ±2mm or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM500VE Tube lenght (L) 17 25 / 60 90 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 900 1000 1100 1200 17 m/min 2,6 2,8 2,9 3,1 3,2 3,4 3,6 3,7 3,9 4,1 Weight 25 / 60 m/min 2,4 2,6 2,7 2,9 3,1 3,2 3,4 3,6 3,7 3,9 (Kg) 90 m/min 2,1 2,3 2,4 2,6 2,8 2,9 3,1 3,3 3,4 3,6 Static load max (Kg) 65 55 45 35 30 25 20 20 15 15 Axial force max (N) 290 23
7 - DIMENSIONAL CHARACTERISTICS - CURVES Conical roller with grooved tube - Ri = 800mm PM500VE - Dimensions PM500VE - Inner radius of curvature (Ri) : 800 mm STEEL TUBE Speed code Dimension (B) Tube lenght (L) 17 25 / 60 90 G0 mini Grooves for steel tube Depth = 5,8mm G1 mini G2 mini G1 + G2 max Tapered sleeve length (l) (l) 200, 300, 400, 500, 600, 700, 800, 900 STAINLESS STEEL TUBE Speed code Dimension (B) Tube lenght (L) 17 25 / 60 90 Grooves for stainless steel tube* Depth = 5,2mm G0 mini G1 mini G2 mini G1 + G2 max Tapered sleeve length (l) (l) 200, 300, 400, 500, 600, 700, 800,900! For a single groove G2=0.! *Stainless steel tube : For IP54 version ADDITIONNAL WEIGHT Sleeve length (mm) 200 300 400 500 600 700 800 900 Additionnal weight (Kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9 Max load to be convoyed (Kg) 50 24
Conical roller with pulley for ribbed belt - Ri = 800mm PM500VE - Sd Dimensions PM500VE - Inner radius of curvature (Ri) : 800 mm Speed code Dimension (B) Tube lenght (L) 17 25 / 60 90 Tapered sleeve length (l) (l) 200, 300, 400, 500, 600, 700, 800,900 ADDITIONNAL WEIGHT Sleeve length 200 300 400 500 600 700 800 900 Additionnal weight (Kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9 Max load to be convoyed (Kg) 50 25
Conical roller with pulley for round belt - Ri = 800mm PM500VE - Dimensions PM500VE - Inner radius of curvature (Ri) : 800 mm Speed code Dimension (B) Tube lenght (L) 17 25 / 60 90 Tapered sleeve length (l) (l) 200, 300, 400, 500, 600, 700, 800, 900 ADDITIONNAL WEIGHT Sleeve length 200 300 400 500 600 700 800 900 Additionnal weight (Kg) 0,1 0,2 0,3 0,4 0,5 0,6 0,8 0,9 Max load to be convoyed (Kg) 50 26
Conical roller with grooved tube - Ri = 850mm PM500VE - STEEL TUBE Speed code Dimensions PM500VE - Inner radius of curvature (Ri) : 850 mm Dimension (B) Tube lenght (L) Grooves for steel tube R=5,8mm Tapered sleeve G0 G1 G2 G1 + G2 length (l) (l) mini mini mini max 17 25 / 60 90 150, 250, 350, 450, 550, 650, 750, 850 STAINLESS STEEL TUBE Speed code Dimension (B) Tube lenght (L) 17 25 / 60 90 Grooves for stainless steel tube* R=5,2mm G0 mini G1 mini G2 mini G1 + G2 max Tapered sleeve length (l) (l) 150, 250, 350, 450, 550, 650, 750,850! For a single groove G2=0.! *Stainless steel tube : For IP54 version ADDITIONNAL WEIGHT Sleeve length 150 250 350 450 550 650 750 850 Additionnal weight (Kg) 0,1 0,2 0,2 0,3 0,5 0,6 0,7 0,9 Max load to be convoyed (Kg) 50 27
Conical roller with pulley for ribbed belt - Ri = 850mm PM500VE - Sd Dimensions PM500VE - Inner radius of curvature (Ri) : 850 mm Speed code Dimension (B) Tube lenght (L) 17 25 / 60 90 Tapered sleeve length (l) 150, 250, 350, 450, 550, 650, 750, 850 ADDITIONNAL WEIGHT Sleeve length 150 250 350 450 550 650 750 850 Additionnal weight (Kg) 0,1 0,2 0,2 0,3 0,5 0,6 0,7 0,9 Max load to be convoyed (Kg) 50 28
Conical roller with pulley for round belt - Ri = 850mm PM500VE - Sd Dimensions PM500VE - Inner radius of curvature (Ri) : 850 mm Speed code Dimension (B) Tube lenght (L) 17 25 / 60 90 Tapered sleeve length (l) 150, 250, 350, 450, 550, 650, 750, 850 ADDITIONNAL WEIGHT Sleeve length 150 250 350 450 550 650 750 850 Additionnal weight (Kg) 0,1 0,2 0,2 0,3 0,5 0,6 0,7 0,9 Max load to be convoyed (Kg) 50 29
8 - DIMENSIONAL CHARACTERISTICS - MISCELLANEOUS PVC sleeve Sleeved by compressed ai Thickness (mm) L (mm) Ø (mm) D (mm) Hardness 2 54 50 3 56 ~58 shore A Cylindrical tube Thickness L (mm) Ø (mm) D (mm) SL (mm) (mm) 2 54 50 10 3 56 Grooves tube Coated in natural rubber, nitrile rubber and polyurethane Material Characteristics Hardness (ShA) It improves the adherence of the products conveyed Natural rubber and reduces noise. Do not use in contact with hydrocarbon, oil or grease. 60~65 Nitrile rubber oil and grease. Polyurethane High resistance to abrasion, tearing and oil. 90 Thickness (mm) 3 L (mm) Ø (mm) D (mm) 50 56 Cylindrical tube L (mm) Ø (mm) D (mm) SL (mm) 50 56 10 Grooved tube 30
9 - BELT CONVEYOR APPLICATION Condition of use and recommendation The PM500VE motorized roller allows to create a conveyor with very small dimensions to convey light loads, Conveying direction Tension system always on the return roller Slider bed Different types of support table Roller table Motorized roller Shaft or holding roller Return roller Mount the motorized roller downstream of the conveying direction and the return roller upstream. Structure To resist to the belt tension, reinforced endcaps, with two precision ball bearings are mounted on the roller. Endcaps on free side Endcaps on motor side 31
Transfer capacity SPEED CODE 17 Weigth Kg 40 Conveyor s length : 500mm Weigth Kg 40 Conveyor s length : 1000mm 35 35 30 30 25 20 15 μ = 0,5 μ = 0,3 μ = 0,2 25 20 15 μ = 0,5 μ = 0,3 μ = 0,2 10 10 5 0 300 400 500 600 700 800 Conveyor s width mm 5 0 300 400 500 600 700 Conveyor s width mm Weigth Kg 40 Conveyor s length : 1500mm Weigth Kg 35 Conveyor s length : 2000mm 35 30 25 20 15 10 5 0 300 400 500 600 μ = 0,5 μ = 0,3 μ = 0,2 Conveyor s width mm 30 25 20 15 10 5 0 300 400 500 μ = 0,5 μ = 0,3 μ = 0,2 Conveyor s width mm These curves are given as a guide. Transfer capacity depends on the nature and quality of the transported load, the belt tension, the quality of the bearings, the nature of the sleeves, the ambient temperature... 32
SPEED CODE 25 Weigth Kg 25 Conveyor s length : 500mm Weigth Kg 25 Conveyor s length : 1000mm 20 20 15 μ = 0,5 15 μ = 0,5 10 μ = 0,3 μ = 0,2 10 μ = 0,3 μ = 0,2 5 5 0 Conveyor s width 300 400 500 600 700 mm 0 Conveyor s width 300 400 500 600 mm Weigth Kg 25 Conveyor s length : 1500mm Weigth Kg 18 Conveyor s length : 2000mm 16 20 14 15 μ = 0,5 12 10 μ = 0,5 10 μ = 0,3 μ = 0,2 8 6 μ = 0,3 μ = 0,2 5 0 Conveyor s 300 400 500 width mm 4 2 0 Conveyor s 300 400 width mm These curves are given as a guide. Transfer capacity depends on the nature and quality of the transported load, the belt tension, the quality of the bearings, the nature of the sleeves, the ambient temperature... 33
SPEED CODE 60 Weigth Kg 12 10 8 6 4 2 Conveyor s length : 500mm 0 300 400 500 600 700 μ = 0,5 μ = 0,3 μ = 0,2 Conveyor s width mm Weigth Kg 10 9 8 7 6 5 4 3 2 Conveyor s length : 1000mm μ = 0,5 μ = 0,3 μ = 0,2 1 0 Conveyor s width 300 400 500 600 mm Weigth Kg 10 9 8 7 6 5 4 3 2 1 Conveyor s length : 1500mm 0 300 400 500 μ = 0,5 μ = 0,3 μ = 0,2 Conveyor s width mm Weigth Kg 8 7 6 5 4 3 2 1 Conveyor s length : 2000mm μ = 0,5 μ = 0,3 μ = 0,2 Conveyor s 0 width 300 400 mm These curves are given as a guide. Transfer capacity depends on the nature and quality of the transported load, the belt tension, the quality of the bearings, the nature of the sleeves, the ambient temperature... 34
Dimensional characteritics and weigth Hexagonal plain shaft on motor side and hexagonal shaft with spring on free end ou Ref. C-071 Ref. C-081 Speed code Dimension (B) Tube lenght (L) 17 25 / 60 ou Ref. C-071 Ref. C-081 Speed code Dimension (B) Tube lenght (L) 17 25 / 60 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length 300 400 500 600 700 800 17 m/min 2,7 2,9 3,0 3,2 3,4 3,5 Weight 25 m/min 2,5 2,7 2,8 3,0 3,2 3,3 (Kg) 60 m/min 2,5 2,7 2,9 3,0 3,2 3,4 Static load max (Kg) 65 55 45 35 30 25 Axial force max (N) 290 35
Various machining, coating and sleeves are available to insure a proper centering and a good adherence. Tube machined crowned, zinc coated or stainless steel L (mm) C (mm) Ø (mm) d (mm) 60 50 49 120 Tube machined crowned with natural rubber coating / polyurethane, in steel or stainless steel. 3mm Thickness d L (mm) C (mm) Ø (mm) d (mm) D (mm) 60 50 55 56 120 Tube with centering sleeve, zinc coated or stainless steel. l Thickness (mm) L (mm) Ø (mm) D (mm) l (mm) 1 50 52 50 1/4 L 1/4 L 36
10 - MOUNTING ON THE FRAMES Mounting plate for plain 11.1 mm hexagonal shaft - FLAT ON TOP 12,1mm Zinc plated steel Stainless steel Plate reference A-071-G Z-071-D Tightening torque *1-6-10 Nm *2-3.5 Nm *2 *1 Plate reference Zinc plated steel C-071 Mounting plate for plain 11.1 mm hexagonal shaft - ANGLE ON TOP 12,1mm Zinc plated steel Stainless steel Plate reference A-081-G Z-081-D Tightening torque *1-6-10 Nm *2-3.5 Nm Plate reference *2 *1 Zinc plated steel C-081 Stainless steel C-081-D 37
Mounting plate for threaded hexagonal shaft - FLAT ON TOP 12,1mm 49 40 33 Ø12.8 3 11.1 10 22 21,5 1.5 6,82 18,75 Claw plate Nut Reference P-0B1 Mounting plate for threaded hexagonal shaft - ANGLE ON TOP 12,1mm 49 40 33 11.1 3 Ø12.8 10 22 1.5 6,82 18,75 21,5 Claw plate Nut Reference P-0C1 Conveyor with holes ø8,4mm Reference Screw SP-M8-14 38
11 - WIRING WITH IB-P 2 motorized rollers can be connected to each IB-P controller. 24VDC power supplies for motor power and control are separate. Do not connect 0V between the power and control supplies. Motorized roller Free roller Sensor Ethernet RJ45 Cat cable I/O I/O Motor supply 24 VDC cable Control supply 24 VDC cable Connectors Connector controller side Connector cable side Motor supply CN1 231-532 / 001-000 (WAGO) 231-302 / 026-000 (WAGO) Control supply CN301 734-163 (WAGO) 734-103 (WAGO) Sensors CN304, CN305 733-364 (WAGO) 733-104 (WAGO) Input / Output (I/O) CN302 733-370 (WAGO) 733-110 (WAGO) Ethernet CN401, CN402 TM11R-5M2-88 RJ45 Motorized rollers CN303, CN304 M8 5P (Male) Refer to the IB-P technical documentation. 39
12 - ACCESSORIES Ribbed belts Pitch Pitch Pitch between the rollers (mm) For pulley Ø43mm Number of teeth 2 3 Load to be conveyed Load to be conveyed 53-56 Ref. 2PJ246-43 Ref. 3PJ246-43 60-63 Ref. 2PJ256-43 Ref. 3PJ256-43 64-65 Ref. 2PJ265-43 Ref. 3PJ265-43 66-67 Ref. 2PJ270-43 Ref. 3PJ270-43 71-72 Ref. 2PJ282-43 Ref. 3PJ282-43 73-75 Ref. 2PJ286-43 Ref. 3PJ286-43 76-78 Ref. 2PJ290-43 Ref. 3PJ290-43 80-84 Ref. 2PJ302-43 Ref. 3PJ302-43 87-91 Ref. 2PJ314-43 Ref. 3PJ314-43 92-95 Ref. 2PJ316-43 Ref. 3PJ316-43 97-101 Ref. 2PJ336-43 Ref. 3PJ336-43 103-107 Ref. 2PJ346-43 Ref. 3PJ346-43 115-118 Ref. 2PJ372-43 Ref. 3PJ372-43 119-121 Ref. 2PJ376-43 Ref. 3PJ376-43 123-128 Ref. 2PJ388-43 Ref. 3PJ388-43 129-134 Ref. 2PJ416-43 Ref. 3PJ416-43 142-147 Ref. 2PJ436-43 Ref. 3PJ436-43 150-156 Ref. 2PJ442-43 Ref. 3PJ442-43 157-161 Ref. 2PJ456-43 Ref. 3PJ456-43 170-176 Ref. 2PJ486-43 Ref. 3PJ486-43 196-202 Ref. 2PJ536-43 Ref. 3PJ536-43 208-215 Ref. 2PJ570-43 Ref. 3PJ570-43 254-258 Ref. 2PJ636-43 Ref. 3PJ636-43 305-310 Ref. 2PJ746-43 Ref. 3PJ746-43 - use a 3 rib belt to ensure stability on the pulley - Projection, oil mist - Projection, fog, water vapor at all times - Abrasive dust such as sand, etc... 40
Extension cables L Lenght (L) 1m 2m Extension cable reference 445030B41M010 445030B41M020 Rounded belts Pitch Pitch Pitch between the rollers 75mm 100mm Belt reference 24 VDC power supply Reference Input Output Power Start-up boost CT-10-241 24V-10A 240W 120% 380~480V QT-20-241 24V-20A 480W 150% 3 ph QT-40-241 24V-40A 960W 150% - Very weak inrush current. 41
ITOH DENKI PM500VE0550800XG0SC001 10/14 1151 IP54 24VDC 55m/mn S1 13 - PRODUCT IDENTIFICATION Round label 1 1 Product reference number 2 2 3 4 Month and year of manufacture Serial number 5 Power supply 3 6 Speed 7 6 5 4 7 Operation Square label 1 2 3 4 5 Product reference number Month and year of manufacture Serial number Power supply 6 7 Nominal current Absorbed power 8 Speed 7 Operation 1 PM500VE 055 0800 X G0SC001 42 Serie Speed code Tube lenght (L) Without brake
ANNEX 1 INCORPORATION DECLARATION IN ACCORDANCE WITH THE EC MACHINERY DIRECTIVE 2006/42/EC, ANNEX II B The manufacturer : ITOH DENKI CO., Ltd 1146-2 Asazuma-Cho, Kasai, Hyogo 679-0180 Japan Distributed in Europe by : ITOH DENKI Europe SAS 490 avenue des Jourdies - ZAE les Jourdies - BP 323 hereby declares that the product series : PM500VE MOTORIZED ROLLER requirements of this Directive. Commissioning is prohibited until the whole machine/system in which it is incorporated is declared to be in compliance with the EC Machinery Directive. ITOH DENKI CO., Ltd Toshiyuki TACHIBANA 1146-2 Asazuma-Cho, Kasai, Hyogo 679-0180 Japan EC Directives applied : Machinery Directive 2006/42/EC European EMC Directive 2014/30/EC European RoHS Directive 2011/65/EU T. AKASHI, Managing Director 43
ITOH DENKI EUROPE S.A.S. 490 Av. des Jourdies Z.A.E. les Jourdies E-mail : info@itoh-denki.com ITOH DENKI BRANCH OFFICE UK Suite 1 Trinity Space Centre Waldorf Way E-mail : info@itoh-denki.com WWW.ITOH-DENKI.COM ITOH DENKI BRANCH OFFICE GERMANY Neumeyerstrabe 48 90411 NÜRNBERG - Deutschland E-mail : info@itoh-denki.de