PM605FE SERIE TECHNICAL DOCUMENTATION
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- Loreen Amice Jennings
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2 SUMMARY 1 - Presentation of the PowerMoller product range Page Presentation of the series Page 4 General characteristics Structure and description Applications Characteristics depending on circuit board 3 - Transfer capacity Page 9 Ribbed belt drive 5 - Dimensional characteristics Page 13 Roller with pulley for ribbed belt- M8 threaded shaft with screw on free end Roller without drive - M8 threaded shaft with screw on free end 6 - Dimensional characteristics - miscellaneous Page 17 Coated in natural rubber, nitrile rubber and polyurethane Crowned machining 7 - Mounting on the frames Page Wiring Page 20 With CBM-105 circuit board With HB510 circuit board 9 - Accessories Page 21 Ribbed belts 24 VDC power supply 24 VDC distribution connector Round label Square label 2
3 1 - PRESENTATION OF THE POWER MOLLER PRODUCT RANGE Standard circuit board DC Brushless 90 transfer CB016 CBM-105 CB016B F-RAT-S HBR-605 CBM-105 CBR-306 CB transfer CB018 CBV-108 External circuit board Ø50 Integrated circuit board Ø50 POP-UP CBM-105 CBR-306 ZPA circuit board PM500 FE CBM-105 HB510 IB-E PM500 XE B&W AS-i 3.0 Wenglor Molex HB510 HB510B PM500 VE IB-P CBV-108 PM500 XP B&W AS-i 3.0 Wenglor Molex HBK-608 PM500 FE-B CB016B HB510B PM500 XK PEPPERL-FUCHS AS-Interface Module circuit board Ø60,5 PM500 XC PEPPERL-FUCHS AS-Interface HBR-605 PM605 FE CBM-105 HB510 IB-E Ø60,5 CBR-306 PM605 VE IB-P CBV-108 PM605 XE B&W AS-i 3.0 Wenglor Network controller PM605 FE-B CB016B HB510B PM605 XP B&W AS-i 3.0 Wenglor Molex IB-E PM605 KT CB030 HBK-608 Corresponding circuit board IB-P Ø32 PM320 HS CB018 Compatible module / sensor Max load to be conveyed Mechanical brake version 3
4 2 - PRESENTATION OF THE SERIES technology 24VDC, used with circuit board CBM- 105 or HB510 is designed for conveying light and medium loads (up to 500kg) or order preparation, distribution, and for assembly lines. This circuit board is separated from the gear-motor in order to optimize the performance, durability of the roller and to offer diverse functions such as pulse signals, acceleration/deceleration, optional position holder... The assembly can be controlled by PLC. General characteristics ELECTROMECANICAL CONTROL Direct current and brushless 24 VDC 24 VDC (+ /- 10 %) ripple ratio < 10 % Isolation class E Continuous 100% Operation at 40 C Intermittent Brake Dynamic braking Protection index Cable length 300 mm with JST connector - 9 pins Protection Thermal protection (>95 C for circuit board, >110 C for motor) Protection against induced voltage Environment Vibrations < 0,5 G Sound level Speed code Reduction ratio 1/44,90 1/26,67 1/12,64 Connector Male 9-pin JST#S9B-XH-A Circuit board functions See the characteristics of CBM-105 (page 7) and HB510 (page 8) The PM605FE motorized roller is designed exclusively for indoor use. 4
5 motor side : Heat-treated and phosphated steel shaft Zamac (zinc, aluminium and magnesium alloy) endcaps free side : Ø15mm Heat-treated and phosphated steel shaft Set screw MECANICHAL Tube : Zinc plated steel Tube in precision cold drawn steel, ST37-2 quality, outer diam. 60,5 mm, thickness 3,25mm Zinc-coated or stainless steel (304L) Stainless steel Pulleys : Ribbed Ribbed belts,8 teeth, Zamac (zinc, aluminium and magnesium alloy) Ribbed Lagging : Polyurethane Polymerized polyurethane coating, thickness 4,75 mm, 90 ShA, grey Natural rubber / nitrile Natural hot vulcanized rubber coating, thickness 4,75mm, 60~65 ShA 5
6 Structure and description Tube Noise and shock aborber Endcaps with double bearing at motor end Shaft at free end Shaft at motor end Power cable Shield with double bearing at free end Drive wheel Planetary gear unit Motor Hall effect sensor Noise and shock aborber Applications STOP STOP Zero pressure accumulation (ZPA) ON 90 transfer Length measurement Cold room OFF STOP Gate Acceleration / Decelaration Stopping distance controlled by pulsed signal (CBM-105) 6
7 Characteristics depending on circuit board WITH CBM-105 E LECTROMECHANIC C ONTROL Motor CHARACTERISTICS SPEED CODE 15 SPEED CODE 25 SPEED CODE 55 Absorbed power (W) Tangential force (N) Operation Brake Direct current and brushless 24 VDC nominal 25-67,2 start-up 96 nominal 110,7-118,9 64,5-71,1 35,4-38,0 start-up 289, ,4 Dynamic braking Speed (m/min) no load 2,7-21,3 4,5-35,5 9,3-74,7 nominal 2,7-16,1 4,5-30,7 9,3-57,2 (Contact us for other classes) Length 290 à 1500 mm 270 à 1500 mm 270 à 1500 mm mm = kg per roller Selection of rotation direction Start / Stop, Direction of rotation By dip switch (CW/CCW) or input signal 20 speeds with a rotating switch Speed setting Acceleration / Deceleration Adjustable with potentiometer from 0 to 2,5s Servo-brake activation Pulse signal output (imp./tour) 89,9 53,34 25,28 Error signal out-put Over-heating, wiring error, under-voltage, over-voltage... Protection Against polarity reversal 0/24V and power backfeed, fuse, integrated thermal protection 7
8 WITH HB510 E LECTROMECHANIC Motor CHARACTERISTICS SPEED CODE 15 SPEED CODE 25 SPEED CODE 55 Absorbed power (W) Tangential force (N) Operation Brake Direct current and brushless 24 VDC nominal 29, ,8-61,9 29,3-60 start-up 96 nominal 98,0-105,0 56,0-62,0 31,3-33,6 start-up 289,1 186,4 92,4 Dynamic braking Nominal speed (m/min) no load 5,2-21,1 8,8-35,5 18,6-74,7 nominal 5,2-16,8 8,8-31,8 18,6-59,8 (Contact us for other classes) Length 290 à 1500 mm 270 à 1500 mm 270 à 1500 mm mm = kg per roller Speed setting Error signal in-put Sensor output signal Protection 10 speeds with a rotating switch Over-heating, wiring error, under-voltage, over-voltage... Recovery sensor state for PLC Against polarity reversal 0/24V and power backfeed, fuse, integrated thermal protection C ONTROL Sensor timer Run holding timer Jam timer Emergency stop Transfer mode Transfer direction and logic Synchronization function Speed control block area Timing sequence of the motorized roller depending on the sensor status of the downstream zone Timing sequence of the motorized roller depending on the sensor status of the zone to be left Jam/blockage detection of the load depending on the sensor status time Selection of train mode or singulation mode by dip switch Synchronization of several motorized rollers in the same zone The forced start enables evacuating the load of the last zone Speed variation simultaneous and synchronized of several motorized rollers Contact us 8
9 3 - TRANSFER CAPACITY Driven by ribbed belts WITH CBM-105 PM605FE 15m/min PM605FE 25m/min Poids Load de weight la charge (kg) (Kg) Load weight (kg) Poids de la charge (Kg) Duty cycle (%) Facteur de marche (%) Duty Facteur cycle de marche (%) (%) Load Poids de weight la charge (kg) (Kg) PM605FE 55m/min Duty Facteur cycle de (%) marche (%) Load to transport 9 slave rollers driven by 1 motorized roller These curves are given as a guide. Transfer capacity depends on the nature and quality of the transported 9
10 WITH HB510 PM605FE 15m/min PM605FE 25m/min Load weight (kg) Poids de la charge (Kg) Load Poids weight de la charge (kg) (Kg) Duty Facteur cycle de marche (%) (%) PM605FE 55m/min Duty cycle (%) Facteur de marche (%) Load weight (kg) Poids de la charge (Kg) Duty Facteur cycle de (%) marche (%) Load to transport 9 slave rollers driven by 1 motorized roller These curves are given as a guide. Transfer capacity depends on the nature and quality of the transported 10
11 4 - PRESENTATION OF THE DIFFERENT FIXING OPTIONS FREE SIDE FIXING MOTOR SIDE FIXING Ref : A-071-G / A-081-G (optional) Ref : P-0B1 / P-0C1 Screw M8 x 14 Ref : P-0B1 / P-0C1 Ref : A-071-G / A-081-G Ref : A-071-G / A-081-G (optional) Ref : A-071-G / A-081-G Ref : C-071 / C-081 (optional) Ref : P-0B1 / P-0C1 Ref : P-0B1 / P-0C1 Screw M8 x 14 Ref : C-071 / C-081 (optional) Ref : C-071 / C-081 (optional) Ref : C-071 / C-081 (optional) 11
12 Note : Nut ref. FEY01 should plate ref. P-0B1 or P-0C1. 2 nuts M5 2 nuts M5 2 spring washer M5 2 spring washer M5 Ref. C-071 Ref. C nuts M5 2 spring washer M5 2 spring washer M5 2 nuts M5 12
13 5 - DIMENSIONAL CHARACTERISTICS Roller with pulley for ribbed belt - Hexagonal shaft with spring on free end PM605FE or Ref. C-071 Ref. C-081 PM605FE or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM605FE Tube length (L) / 55 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 3,8 3,9 4,3 4,7 5,1 5,5 5,9 6,3 6,7 7,1 7,8 8,2 8,6 Weight 25 m/min 3,6 3,7 4,1 4,5 4,9 5,3 5,7 6,1 6,5 6,9 7,6 8,0 8,4 (Kg) 55 m/min 3,6 3,7 4,1 4,5 4,9 5,3 5,7 6,1 6,5 6,9 7,6 8,0 8,4 Static load max (kg) Axial force max (N)
14 Roller with pulley for ribbed belt - M8 threaded shaft with screw on free end PM605FE PM605FE or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM605FE Tube length (L) / 55 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 3,7 4,1 4,5 4,9 5,3 5,7 6,1 6,5 6,9 7,3 7,7 8,1 8,5 Weight 25 m/min 3,5 3,9 4,3 4,7 5,1 5,5 5,9 6,3 6,7 7,1 7,5 7,9 8,3 (Kg) 55 m/min 3,5 3,9 4,3 4,7 5,1 5,5 5,9 6,3 6,7 7,1 7,5 7,9 8,3 Static load max (kg) Axial force max (N)
15 Roller without drive - Hexagonal shaft with spring on free end PM605FE or Ref. C-071 Ref. C-081 PM605FE or Ref. C-071 Ref. C-081 or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM605FE Tube length (L) / 55 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 3,5 3,9 4,3 4,7 5,1 5,5 5,9 6,3 6,7 7,1 7,5 7,9 8,3 Weight 25 m/min 3,3 3,7 4,1 4,5 4,9 5,3 5,7 6,1 6,5 6,9 7,3 7,7 8,1 (Kg) 55 m/min 3,3 3,7 4,1 4,5 4,9 5,3 5,7 6,1 6,5 6,9 7,3 7,7 8,1 Static load max (kg) Axial force max (N)
16 Roller without drive - M8 threaded shaft with screw on free end PM605FE PM605FE or Ref. C-071 Ref. C-081 Speed code Dimension (B) Dimensions PM605FE Tube length (L) / 55 WEIGHT / STATIC LOAD / AXIAL FORCE Tube length m/min 3,5 4,2 4,6 5,0 5,4 5,8 6,2 6,6 7,0 7,4 7,5 7,9 8,3 Weight 25 m/min 3,3 4,0 4,4 4,8 5,2 5,6 6,0 6,4 6,8 7,2 7,3 7,7 8,1 (Kg) 55 m/min 3,3 4,0 4,4 4,8 5,2 5,6 6,0 6,4 6,8 7,2 7,3 7,7 8,1 Static load max (kg) Axial force max (N)
17 6 - DIMENSIONAL CHARACTERISTICS - MISCELLANEOUS Coated in natural rubber, nitrile rubber and polyurethane Material Characteristics Hardness (ShA) Natural rubber and reduces noise. Do not use in contact with hydrocarbon, oil or grease. 60~65 Nitrile rubber oil and grease. Polyurethane High resistance to abrasion, tearing and oil. 90 Thickness (mm) 4,75 L (mm) Ø (mm) D (mm) 60,5 70 Cylindrical tube Crowned machining L (mm) C (mm) Ø (mm) d (mm) , Tube in zinc-coated or stainless steel d L (mm) C (mm) Ø (mm) d (mm) D (mm) 60 60, Tube with natural rubber/polyurethane coating - thickness 4,75 mm 17
18 7 - MOUNTING ON THE FRAMES Mounting plate for plain 11.1 mm hexagonal shaft - FLAT ON TOP Conveyor with hole Ø12,1mm Reference Plate A-071-G Plate Reference C-071 Mounting plate for plain 11.1 mm hexagonal shaft - ANGLE ON TOP Conveyor with hole Ø12,1mm Reference Plate A-081-G Plate Reference C
19 Mounting plate for threaded hexagonal shaft - FLAT ON TOP Conveyor with hole Ø12,1mm Claw plate Nut Reference P-0B1 Mounting plate for threaded hexagonal shaft - ANGLE ON TOP Conveyor with hole Ø12,1mm Claw plate Nut Reference P-0C1 Conveyor with holes ø8,4mm Reference Bolt SP-M
20 8 - WIRING With CBM-105 circuit board The circuit board controls and protects the brushless motorized roller. With HB510 circuit board Towards another HB510 motor control Towards another HB510 circuit board The circuit board controls the motorized roller and manages the zones to ensure ZPA (zero pressure accumulation) 20
21 9 - ACCESSORIES Ribbed belt Pitch Pitch Pitch between the rollers (mm) For pulley Ø43mm Number of teeth Load to be conveyed Load to be conveyed Load to be conveyed Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ Ref. 2PJ Ref. 3PJ Ref. 4PJ
![Extension cables Longueur Length 10mm [0.39"] 30mm [1.18"] 37mm [1.](/docs-images/83/88512898/images/22-0.jpg "46\"] 9 Pin Male M-F-EXT-9 PIN-LENGTH (MM) 9 Pin Female 60mm [2.")
![36"] Length 1200mm 2700mm Part number of the extension cable ACE-CBM-B1200 ACE-CBM-B2700 24 VDC power supply](/docs-images/83/88512898/images/22-1.jpg "Reference Input Output Power Start-up boost CT-10-241 24V-10A 240W 120% 380~480V QT-20-241 24V-20A 480W 150% 3 ph")
22 Extension cables Longueur Length 10mm [0.39"] 30mm [1.18"] 37mm [1.46"] 9 Pin Male M-F-EXT-9 PIN-LENGTH (MM) 9 Pin Female 60mm [2.36"] Length 1200mm 2700mm Part number of the extension cable ACE-CBM-B1200 ACE-CBM-B VDC power supply Reference Input Output Power Start-up boost CT V-10A 240W 120% 380~480V QT V-20A 480W 150% 3 ph QT V-40A 960W 150% - Very weak inrush current. 24 VDC distribution connector poles with markings«24v / OV» - 4 connectors per pole - Cable mm (AWG...) Reference Connector PD-2P Circuit board Zone power cable Mains power supply 24VDC Ref. PD-2P Distribution connector 24VDC Power cable between zones 22
23 10 - PRODUCT IDENTIFICATION Round label 1 1 Product reference number Month and year of manufacture Serial number TOH DENK PM605 E X00SC001 10/ P54 24VDC 55m/mn S1 5 Power supply 3 6 Speed Operation Square label Product reference number Month and year of manufacture Serial number Power supply Nominal intensity Absorbed power Speed Operation 1 23 Serie Speed code Tube length (L) Without brake
24 ANNEX 1 INCORPORATION DECLARATION in accordance with the EC Machinery Directive 2006/42/EC, Annex II B The manufacturer: Asazuma-Cho, Kasai, Hyogo Japan Distributed in Europe by : 490 avenue des Jourdies - ZAE les Jourdies - BP 323 hereby declares that the product series : PM605FE MOTORIZED ROLLER requirements of this Directive. Commissioning is prohibited until the whole machine/system in which it is incorporated is declared to be in compliance with the EC Machinery Directive Asazuma-Cho, Kasai, Hyogo Japan CLERC Damien EC Directives applied : Machinery Directive 2006/42/EC European EMC Directive 2014/30/EC authorities, the relevant information concerning the quasi-machine. 24
25 ITOH DENKI EUROPE S.A.S. 490 Av. des Jourdies Z.A.E. les Jourdies info@itoh-denki.com ITOH DENKI UK BRANCH OFFICE Suite 1 Trinity Space Centre Waldorf Way info@itoh-denki.com ITOH DENKI GERMANY BRANCH OFFICE Neumeyerstraße NÜRNBERG - Deutschland info@itoh-denki.de Updated le
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