9MPE-DJ-CL20 Powder Feeder HVOF Spraying. Parts List PL EN 06

HVOF Spraying Parts List PL 90265 EN 06 Oerlikon Metco - October 2015

Oerlikon Metco (US) Inc. 1101 Prospect Avenue Westbury NY 11590 +1 516 334 1300 +1 516 338 2414 www.oerlikon.com/metco Spare Parts Categories C = Consumable Parts Parts subjected to major wear during normal operation. These parts require replacement on a regular basis. Recommended in order to avoid downtimes. W = Wear Parts Parts used for maintenance service. These parts are likely and expected to wear out during the life of the product. Wear parts are not subject to warranty. K = Critical Parts Parts recommended in order to guarantee maximum availability of component. This prevents downtime caused by delay in procurement. i Warranty Disclaimer Installing non-oerlikon Metco spare parts on Oerlikon Metco equipment voids the product warranty.

1 List of Recommended Spare Parts, 9MPE-DJ-CL20 50 126 147 76 129 18 18 9mpe-dj-cl20_spares No. Description Qty. Cat Catalog No. Order No. 18 Filter Element 5 C 6MP427 1001335 50 Bulb, 24 volt 6 K PKG50899 1038254 76 Fuse, 4A, 250VAC, Glass, 5 mm x 20 2 K 6CE38882 1016606 126 E Pick-Up Shaft 1 C DJP116 1001898 129 Turbine Vibrator Assembly 1 K 9MP58506 1059221 147 Pinch Valve Assembly 1 W 9MP56415 1001722 171 Powder Feed Hose, Orange, 2.74 m (9 ) 1 K 4MP194 1000896 188 Powderlube 1 C P119 1002137 189 Tubing Sales Package, 3.5 m (12 ) 1 K 9MPDJ57972 1038059 191 Spare Seal Package 1 W 9MP84 1001736 PL 90265 EN 06 3

2 Parts List for 9MPE-DJ-CL20 Powder Feeder 9MPE-DJ-CL20 Powder Feeder 9MPE-DJ-CL20 1038226 9MPE-DJ-CL20 Powder Feeder (5.5 L Hopper) 9MPE-DJ-CL20(5.5L) 1089388 2.1 Cabinet and Hopper Carriage 1 2 22 3 4 21 5 6 20 12 13 9 7 19 10 11 2 3 1 8 4 5 17 18 16 15 14 9 9mpe-dj-cl20_cabinet 4 PL 90265 EN 06

1 Hopper Assembly (See Hopper Assembly on page 14.) 1 9MP159 1001700 2 Ball Bearing 3 RG69 1002359 3 Detent Button 2 9MP11 1032492 4 Spring Plunger 1 9MP13 1032495 5 Guide Wheel 2 9MP12 1036953 6 Bulkhead Fitting 1 9MP58142 1060233 7 O-Ring, 0.208 X 0.070 Polyurethane (pkg. 2) 2 6MP129 1001323 8 Multitube Socket 1 9MP14 1001694 9 Socket Terminal 4 ATC603 1021557 10 Plug Terminal 1 ATC609 1001762 11 O-Ring, 0.170 X 0.048 Ethylene (pkg. 5) 1 DJP13 1001904 12 Filter Assembly (See Filter Assemblies on page 7.) 1 13 Filter Assembly (See Filter Assemblies on page 7.) 2 14 Truck Assembly (includes item 15) 1 9MP67 1005534 15 Swivel Caster (1) 4 9MP20554 1062053 16 DH 9MP KPL (KD485) Interface Assembly (programmed) 1 910350-19 1012655 17 Filter 2 6MP426 1001334 18 Filter Element 2 6MP427 1001335 19 Dump Valve (See Dump Valve Assembly on page 6.) 1 20 Vibration Isolation Pad 1 9MP40915 1005538 21 Load Cell 1 9MP70 1001730 22 Cabinet Door 1 9MP10 1039193 1. Original casters are welded to truck. Remove and replace wheel and axial only. 2.2 Tube Fittings Some of the tube fittings below are used throughout the 9MPE-DJ-CL20. They are not indexed or identified in the parts list. Use the descriptions below to identify them for replacement. 23 24 25 26 27 28 29 30 tube_fittings No. Description Catalog No. Order No. 23 Elbow, 1/4 Tube X 1/4 NPTM 9MPDJ45600 1038054 24 Elbow, 1/4 Tube X 1/8 NPTM 9MPDJ45601 1038055 25 Tube Fitting, 1/4 Tube X 1/8 NPTM PPC45602 1064437 26 Tube Fitting, 1/4 Tube X 1/4 NPTM 9MP45603 1083012 27 Elbow, 3/8 Tube X 1/4 NPTM 9MP45605 1083013 28 Elbow Wye, 1/4 Tube X 1/8 NPTM 9MP49493 1083014 29 Elbow Wye, 1/4 Tube X 1/4 NPTM 9MP49494 1083015 30 Tube Fitting, 1/2 Tube X 1/2 NPTM PPC51488 1064436 PL 90265 EN 06 5

2.2.1 Dump Valve Assembly FRONT VIEW FRONT 19 31 32 41 33 40 34 39 37 36 35 38 9mp-dj_G49337-O 19 Dump Valve (includes item 31) 1 9MP17 1001702 31 Dump Valve Service Kit 1 9MP81904 1063397 32 Nipple 1 3M716 1005537 33 Nipple 1 4MP55 1031797 34 Street Elbow 1 6A6246 1036042 35 Restrictor 1 DJP28 1005863 36 Bushing 1 DJP74 1001934 37 Coupling 1 DJ42290 1077683 38 Gasket (pkg. 10) 2 DJP27 1001909 39 Duckbill Check Valve Assembly 1 9MP74 1001734 40 Tee Fitting 1 DJP73 1033870 41 Hose Fitting 2 DJP34 1005865 6 PL 90265 EN 06

2.2.2 Filter Assemblies FRONT VIEW FRONT 12 13 43 44 45 34 42 17 18 32 46 9mp-dj_filter_assy 12 Filter Assembly (with Bleed Plug) 1 (1) 13 Filter Assembly (without Bleed Plug) 2 (1) 17 Filter 1 (2) 6MP426 1001334 18 Filter Element 1 (2) 6MP427 1001335 32 Nipple 1 (2) 3M716 1005537 34 Street Elbow 1 (2) 6A6246 1036042 42 O-ring, 1.051 x 0.070, Black Viton 1 (2) 3MB171 1000729 43 (3) Bleed Plug 1 (2) 9MP44 1001717 44 (3) Street Tee 1 (2) 5C193 1005193 45 (4) Street Elbow 1 (2) 3M601 1031694 46 Street Elbow 1 (2) DJP76 1040837 1. Field-modified units have a third Filter Assembly (item 13) in place of Filter Assembly (item 12). 2. Quantity per Filter Assembly (except where noted). 3. Used on Filter Assembly (item 12) only. 4. Used on Filter Assembly (item 13) only. PL 90265 EN 06 7

2.3 Upper Panel Assembly 48 47 50 49 oerlikon metco 9MPE-DJ-CL Closed Loop Powder Feed Unit 9mpe-dj-cl20_G57086d 47 Front Panel Assembly (incl. keypad & legends) 1 PKG52259 1035204 48 Display Module 1 9MP18 1001703 49 Restraining Cable 1 9MP16 1061604 50 Bulb, 24 volt 6 PKG50899 1038254 51 Restraining Cable 1 9MP16 1061604 8 PL 90265 EN 06

2.4 Upper Component Panel Assembly 52 53 56 54 55 9mpe-dj-cl20_G57087 52 Vibrator Air Pressure Regulator, 0.7-130 psig (2EP) 1 9MP122 1001688 53 Mass Flow Controller, HVOF (1M) 1 9MP58727 1059226 54 Relief Valve Assembly (includes item 55) 1 9MP76 1005535 55 Relief Valve, 1/8NPT, 4-100 psig 1 9MP47 1032512 56 Vibrator Air Pressure Transducer, 0-60 psi (2PT) 1 9MP121 1016505 PL 90265 EN 06 9

2.5 Upper Bulkhead Component Assembly 57 58 59 60 61 62 63 70 64 65 67 66 69 68 9mpe-dj-cl20_G57089-3 67 66 57 Mother Board 9MP Feeder 1 9MP2525 1001706 58 Load Cell Board 1 9MP28 1006214 59 Core Module (CPU) (includes item 60) 1 9MP57255 1034018 60 Compact Flash Card (programmed) 1 9MP57492 1032524 61 Input / Output Board 1 9MP27 1001708 62 Mini-Module Rack 1 63 AC Output Module (Blk) 4 9MP50792 1005531 64 Watchdog Timer (Blu) 1 9MP50793 1032513 65 AC Input Module (Wht) 5 9MP50791 1005530 66 Ribbon Cable (Parallel Port; older versions only) 1 9MP89 1069446 67 Ribbon Cable (Serial Port) 1 9MP88 1069445 68 Ribbon Cable (MB Display) 1 9MP91 1069448 69 Ribbon Cable (Analog/Digital Output) 1 9MP92 1069449 70 Ribbon Cable (MB Battery) 1 9MP90 1069447 10 PL 90265 EN 06

2.6 Connector Panel Assembly 71 72 73 74 75 76 77 78 79 76 9mpe-dj-cl20_57089-2c 71 Bulkhead Fitting 1 4MP64 1036111 72 Hose Fitting 1 2H2 1000495 73 Bulkhead Fitting 1 4MP13 1031767 74 Hose Fitting 1 M46 1028711 75 Pressure Sensor Switch, 30-300 PSI (2PS) 1 7MC110 1001521 76 (1) Fuse, 4A, 250VAC, Glass, 5mm x 20 (1FU, 3FU) 1. For 115V applications, use 6 amp / 120 volt fuse for main power fuse 1FU. 2 6CE38882 1016606 77 Fuse Holder 1 PPC51087 1037827 78 Connector (1RECP) 1 79 Line Filter, 10A RFI 115-250 VAC (1MPS) 1 PKG51155 1035940 PL 90265 EN 06 11

2.7 Lower Panel Component Assembly 80 81 82 84 85 83 94 86 88 87 89 90 91 41 39 36 92 41 39 96 95 93 94 93 9mpe-dj_G51203-C 12 PL 90265 EN 06

36 Bushing 1 DJP74 1001934 39 Duckbill Check Valve Assembly 2 9MP74 1001734 41 Hose Fitting 2 DJP34 1005865 80 Power Supply (1PWR) 1 9MP51176-CC 1090218 81 Relay, DPDT, 300 VAC (1CR, 2CR, 3CR) 3 PKG50969 1018444 82 Regulator (1-50 PSIG) 1 9MP23 1001705 83 Pressure Transducer (1PT) 1 9MP66 1001729 84 Single-Phase Transformer, 100-115 V (T2) 1 910901-10 1012837 85 Transformer, 24 V (T1) 1 PPC50738 1020009 86 Differential Pressure Switch (1PS) 1 9MP59 1001724 87 Restrictor 1 9MP82 1032530 88 Regulator, Electro-Pneumatic, 0-15 PSIG (1EP) 1 9MP38 1065072 89 Restrictor 1 9MP83 1038649 90 Regulator, Non-Restricting 1 9MP72 1001732 91 Regulator Pilot 1 9MP73 1001733 92 Differential Pressure Regulator 1 9MP71 1001731 93 Street Tee 2 5C193 1005193 94 Solenoid Valve, 24 VAC (1SOL, 3SOL) 2 PKG50796 1002191 95 Solenoid Valve, 24 VAC (4SOL) 1 PKG50799 1002193 96 Solenoid Valve, 24 VAC (2SOL) 1 PKG50798 1002192 PL 90265 EN 06 13

2.8 Hopper Assembly NOTE: Some items are rotated from their normal positions for illustration. 109 110 111 112 97 98 99 100 133 134 113 114 NOTE: Open side of Cup Seal oriented downward. 101 102 103 115 104 105 107 106 116 38 (2) 108 117 38 124 125 127 128 132 126 118 119 128 127 120 121 123 122 129 131 10 11 130 3 1 2 9 135 136 5 4 9mp-dj_hopper_assy 11 10 14 PL 90265 EN 06

1 Hopper Assembly 1 9MP159 1001700 9 Socket Terminal 1 ATC603 1021557 10 Plug Terminal 4 ATC609 1001762 11 O-Ring, 0.170 X 0.048 Ethylene (pkg. 5) 4 DJP13 1001904 38 Gasket (pkg. 10) 3 DJP27 1001909 97 Hopper Cover 1 9MP40895 1064440 98 Handle 1 9MP40906 1064439 99 Screw, 10-32 X 5/8 2 9MP01156 1064442 100 O-Ring, 3.487 X 0.103 Buna-N 2 DJP58 1005867 101 Hopper Window 1 DJP57 1022231 102 Cup Packing (pkg. 2) 1 6MP140 1001324 103 Filter Assembly (includes items 104-108) 1 MVP631 1002117 104 Duckbill Check Valve Assembly (includes item 105) 9MP152 1018702 1 Duckbill Check Valve Assembly (includes items 105&106) DJP127 1001902 105 Duckbill Check Valve (not shown) 9MP139 1001693 1 Duckbill Check Valve (not shown; includes insert) DJP83 1001940 106 Short Coupling (not shown) 1 DJ42290 1077683 107 Nut, 1/4-20 1 9MP158 1021118 108 Filter (pkg. 3; incl. item 38) 1 DJP128 1001903 109 Plug (pkg. 4) 4 9MP136 1001691 110 Screw 4 9MPDJ42254 1038041 111 Shoulder Bushing 4 DJP107 1001894 112 Screw, 8-32 X 1/2 4 113 Button Slide 4 DJP102 1022211 114 Hopper Collar 1 MVP91 1058435 115 O-Ring, 6.734 X 0.139 Buna-N 1 DJP96 1001943 116 Coupling, V-Retainer 1 DJP97 1001944 117 Hopper Spinning 1 DJP694 1001928 118 Coupling, V-Retainer 1 DJP135 1020442 119 O-Ring, 2.859 X 0.139 Buna-N 1 DJP112 1001897 120 Hopper Base Assembly (See Hopper Base Assembly on page 18.) 1 DJP111 1001896 121 Hopper Outlet Shutoff Valve Assembly (See Hopper Outlet Shutoff Valve Assembly on page 16.) 1 9MP56379 1001721 122 Screw 2 9MPDJ49561 1038057 123 Lock Washer (pkg. 6) 2 6MP317 1001329 124 O-Ring, 0.301X 0.07 Ethylene 1 4MP154 1000885 125 Insert 1 DJP125 1001901 126 E Pick-Up Shaft (includes item 127) 1 DJP116 1001898 127 Ferrule (pkg. 2) 2 DJP117 1005857 128 Hex Nut, Stainless Steel 2 DJP118 1001899 129 Turbine Vibrator Assembly 1 9MP58506 1059221 130 Screw, 1/4-20 X 2.0 1 9MPDJ42263 1071014 131 Lock Washer (pkg. 4) 1 CU473 1005812 132 Duckbill Valve Assembly (See Hopper Base Assembly on page 18.) 1 9MP138 1001692 133 Flanged Insert 1 DJP98 1022250 134 O-Ring, 0.864 X 0.070 Buna-N (pkg. 3) 1 10E46 1000100 135 Multitube Plug (includes item 136) 1 ATC608 1001761 136 Multiplug Locking Nut 1 9MP108514 1076884 PL 90265 EN 06 15

2.8.1 Hopper Outlet Shutoff Valve Assembly 137 138 146 148 154 153 152 147 149 150 146 123 151 145 144 7 143 142 138 141 140 139 9mp-dj_shutoff_valve 16 PL 90265 EN 06

121 Hopper Outlet Shutoff Valve Assembly 1 9MP56379 1001721 7 O-Ring, 0.208 X 0.070 Polyurethane (pkg. 2) 1 6MP129 1001323 123 Lock Washer (pkg. 6) 2 6MP317 1001329 137 Screw 2 9MPDJ543 1038058 138 Cylinder-Piston Assembly (includes items 139-145) 2 9MP56423 1032516 139 Nut (qty. per assy.) 1 140 Compression Spring (qty. per assy.) 1 9MP56392 1015305 141 Piston (qty. per assy.) 1 142 O-Ring, 0.426 X 0.070 Buna-N (qty. per assy.; pkg. 6) 1 2M199 1000521 143 O-Ring, 0.145 X 0.070 Buna-N (qty. per assy.) 1 2-007N 1017522 144 Cylinder (qty. per assy.) 1 145 O-Ring, 0.236 X 0.039 Buna-N (qty. per assy.) 1 DJP432 1001914 146 O-Ring, 0.489 X 0.070 Black Viton 2 2-014V 1000359 147 Pinch Valve Assembly (includes items 148 & 149) 1 9MP56415 1001722 148 O-Ring, 0.301 X 0.070 Black Viton 1 3MB191 1000737 149 O-Ring, 0.426 X 0.070 (pkg. 6) 3 7M51 1001493 150 Outlet Fitting 1 9MP130 1001689 151 Screw 2 9MPDJ42242 1038056 152 Body 1 9MP56412 1032515 153 Inlet Fitting 1 9MP146 1001696 154 O-Ring, 0.551 X 0.070 Buna-N (pkg. 6) 1 11E49 1000175 PL 90265 EN 06 17

2.8.2 Hopper Base Assembly 162 151 123 163 164 165 120 166 132 154 155 161 158 156 160 159 157 NOTE: Open side of Cup Seal oriented inward toward Hopper Base. 9mp-dj_hopper_base 120 Hopper Base Assembly (includes items 155-161) 1 DJP111 1001896 123 Lock Washer (pkg. 6) 2 6MP317 1001329 151 Screw 2 9MPDJ42242 1038056 155 O-Ring, 1.364 X 0.070 Buna-N 2 CU351 1001789 156 Drain Plug Housing 1 157 Cup Packing ID 7/8 1 DJP198 1001907 158 Drain Plug 1 DJP436 1001916 159 Drain Plug Nut 1 DJP438 1001918 160 Retaining Ring DJP437 1001917 161 Set Screw, ¼ - 20 X 5/8 Hex Socket Head 1 DJP439 1022230 132 Valve Assembly, Duckbill (includes 154 & 162-166) 1 9MP138 1001692 154 O-Ring, 0.551 X 0.070 Buna-N (pkg. 6) 1 11E49 1000175 162 Valve Body 1 9MP49437 1065761 163 Insert 1 9MP133 1001690 164 Duckbill Valve 1 9MP139 1001693 165 Holder 1 9MP49442 1065762 166 O-Ring, 0.364 X 0.070 Buna-N (pkg. 3) 1 K137 1006359 18 PL 90265 EN 06

3 Additional Equipment 3.1 Hoses and Cables No. Description Qty. (1) 1. s with no quantity are optional. Carrier Gas Hoses Catalog No. Order No. 167 Carrier Gas Hose 4.6m (15 ) 1 AJ10 1001746 168 Carrier Gas Hose 9.8m (32 ) 9MP220 1000726 Air Vibrator Hoses 169 Air Vibrator Hose 4.6m (15 ) 1 PB30 1002188 170 Air Vibrator Hose 9.1m (30 ) 3M815 1000725 Powder Feed Hoses (Powder Feeder to Spray Gun) 171 Orange, 2.74m (9 ) 1 4MP194 1000896 172 Orange, 4.57m (15 ) DJP335 1001910 173 Orange, 9.14m (30 ) DJP200 1001908 174 Orange, 15.15m (50 ) DJ601 1001843 175 Orange, (Length made to order; max. 30 m (100 )) PFHORGCTO 1034385 176 Blue, 2.74m (9 ) DJP710-10 1001931 177 Blue, 4.57m (15 ) DJP710-15 1001932 178 Blue, 9.14m (30 ) DJP710-30 1001933 179 Blue, (Length made to order; max. 30 m (100 )) PFHBLUCTO 1034386 Strain Relief Hoses (Hopper to Bulkhead Fitting) 180 Braided Hose, 0.46 m (18 ) L, 3.2 mm (1/8 ) ID 1 9MP819 1001735 181 Braided Hose, Blue, 0.46 m (18 ) L, 2.4 mm (3/32 ) ID DJP705 1001929 Cables 182 AC Input Line Cord 1 183 Serial Interface Cable (25 ) 9MP968 1032533 3.2 Tools and Spares No. Description Qty. (1) Catalog No. Order No. 184 Spanner Wrench 4MP167 1000891 185 Gas Calibration Adapter 9MP970 1001739 186 Calibration Weight Set 9MP966 1005536 187 Service Plug 9MP971 1032534 188 Powderlube 1 P119 1002137 189 Tubing Polyurethane, 3.5m (12 ) 9MPDJ57972 1038059 190 Service Plug 9MP971 1032534 PL 90265 EN 06 19

No. Description Qty. (1) Catalog No. Order No. 191 Spare Seal Package (contains the following items) 1 9MP84 1001736 7 O-Ring, 0.208 X 0.070 Polyurethane 3 6MP129 1001323 11 O-Ring, 0.170 X 0.048 Ethylene 5 DJP13 1001904 100 O-Ring, 3.487 X 0.103 Buna-N 2 DJP58 1005867 102 Cup Packing 1 6MP140 1001324 115 O-Ring, 6.734 X 0.139 Buna-N 1 DJP96 1001943 119 O-Ring, 2.859 X 0.139 Buna-N 1 DJP112 1001897 124 O-Ring, 0.301X 0.07 Ethylene 1 4MP154 1000885 134 O-Ring, 0.864 X 0.070 Buna-N 1 10E46 1000100 142 O-Ring, 0.426 X 0.070 Buna-N 3 2M199 1000521 143 O-Ring, 0.145 X 0.070 Buna-N 4 2-007N 1017522 145 O-Ring, 0.236 X 0.039 Buna-N 4 DJP432 1001914 146 O-Ring, 0.489 X 0.070 Black Viton 2 2-014V 1000359 148 O-Ring, 0.301 X 0.070 Black Viton 3 3MB191 1000737 149 O-Ring, 0.426 X 0.070 3 7M51 1001493 154 O-Ring, 0.551 X 0.070 Buna-N 2 11E49 1000175 155 O-Ring, 1.364 X 0.070 Buna-N 2 CU351 1001789 157 Cup Packing ID 7/8 1 DJP198 1001907 166 O-RIng, 0.364 X 0.070 Buna-N 6 K137 1006359 1. s with no quantity are optional. 3.3 Accessories (Optional) 193 194 192 9mpe-dj_options 192 (1) 5.5 Liter Hopper Assembly (Refer to AI 128367.) 9MP-DJ58402 1033985 193 Remote Control PKG58423 1050357 194 MPHE Gun Handle Assembly MPHE 1049830 1. Supplied standard with 9MPE-DJ-CL20 Powder Feeder (5.5 L Hopper) (1089388). 20 PL 90265 EN 06