Meccanica s.r.l. COMPANY OVERVIEW
Contents About us Products lines Engineering services Machining capabilities Organization structure Main clients Products Contacts Meccanica 2
History Company has been established in 1969 and oriented to satisfy the local demand of turning and milling coming from automitive sector It remained a craft business up to 1985 when it has been inserted in the vendor list of oil&gas valves supplier from North Italy (Ring-O valves) In 1994 the plant has been expanded on the current area 2500 m2 and started to serve the main valves manufacturers of North Italy In 2001 the number of employees increased to 12 people and new milling and turning machines have been bought to extend size diameters up to 20 Up to now the company is composed by manufacturing center with 15 people and an engineering support composed by 4 people all of them exeni Meccanica 3
Mission and Values The company management aims to consolidate the relation with the clients in order to satisfy their requirements in terms of delivery, price and quality The new target is to expand the market looking trough upstream machining dedicated for margin field and marginal areas, supplying equipments on demand and service where is requested after installation Expanding activity with sustainble growth and focused to maintain a financial strength Increasing the relations with the university in order to secure the innovative behavior of engineering side and to propose to the market new solutions and revamping of expired patents Maximize flexibility and availability to client needs Meccanica 4
Product lines Upstream machining & threading well completion ancillary equipments well service surface equipments SAS (self aligning sub) Midstream & Downstream surface adjustable and positive choke Design as per API 6A Manufacturing & service Ball valves machining up to 20" Power trasmission machining Subsea (as ISO 13628) Hydraulic stabplate manufacturing Subsea choke machining Fully electric subsea choke module R&D project Cooperation with POLIMI for engineering Meccanica 5
Engineering service Upstream Engineering Subsea Well completion design and service Flow assurance CAD / CAM / CAE FEM Global riser analysis Installation operations support CFD 2 phases steady condition 3 phases steady /unsetady condition Meccanica 6
Machining capabilities CNC turning center Nr. 2 Doosan Puma 300 Max turning diameter 370 mm Max turning lenght 630 mm Nr. 3 Doosan Puma 400 Max turning diameter 560 mm Max turning lenght 3150 mm CNC vertical working center Nr. 3 Sigma Zenit 3P Max plank size 350 x 510 mm Nr. 2 Doosan NHP 5500 Max plank 550 x 550 mm Toolstore / Toolroom Manned by a skilled workforce this section provides special tooling of the most complex types to suit customers various needs. Toolroom Machinery Nr. 2 Forte band saw Jones & Shipman Surface Grinder Colchester Triumph Lathe 2 Off Mitutoyo Presetter which is linked to the Tool Management System is a new addition to the toolroom Meccanica 7
Horizontal machining centers Doosan NHP 5500 Technical specifications Spindle Taper toolholders ISO 50 Speed rotation rpm 10000 Power AC motor (cont./30min.) kw 25/30 Strokes X Axis mm 800 Y Axis mm 750 Z Axis mm 850 B Axis gradi +/- 360 Plank Plank dimension mm 500 x 500 Pallet change Type of pallet change Rotante 180 Nr. Pallet nr. 2 Tool change Nr. tools (opt.) nr. 60 (90~376) Dimension ØxL mm 125x530 Control: Fanuc 31i-B Meccanica 8
CNC Turning horizontal center Doosan Puma 400 Technical specifications Capacity Rolling diameter on the desk mm 770 Max. turning diameter mm 560 Max. turning lenght mm 3150 [3114] [3095] Max turning diameter form rod mm 90 [117] [165.5] Spindle [Subspindle] Junction ASA A2-8 [A2-11] [A1-15] Speed rotation rpm 3000 [2000] [1500] Power AC motor (cont./30min.) kw 22/26 [30/37] [30/37] Turret Nr. tools (motorized) nr. 12 (12) Motorized power kw/30min. 7,5 Control: Doosan-Fanuc i-series Meccanica 9
CNC turning horizontal center Doosan PUMA 300 Technical specifications Capacity Rolling diameter on the desk mm 570 Max. turning diameter mm 370 Max. turning lenght mm 630 Max turning diameter form rod mm 102 Spindle [Subspindle] Junction ASA 11 Speed rotation rpm 2800 Power AC motor (cont./30min.) kw 22/26 Turret Nr. tools nr. 10 Control: Fanuc 21i-TB Meccanica 10
CNC vertical working center Zenit 3P Technical specifications Spindle Taper toolholders ISO 40 Speed rotation (opt.) rpm 15000 Power AC motor (cont./30min.) kw 7,5/11 Strokes X Axis mm 650 Y Axis mm 510 Z Axis mm 510 Plank Plank dimension mm 750x510 Tool change Nr. tools (opt.) nr. 24 Dimension ØxL mm 80x250 Control: Fanuc 0i-MD Meccanica 11
Organization structure and Personnel Machining Engineering Finance Foreman Technical Mgr Finance Milling Turning Machining QA/QC Completion Snr operator x 2 Snr operator x 2 Prod. Optimizaton Jnr Operator x 2 Jnr Operator x 2 Artificial lift Helpers x 6 Subsea CFD Meccanica 12
Main clients Meccanica 13
Valves machining Valves machining up to 20" Machining capacity any alloy for any equipments Single piece or series: same flexibility and quality Customer time driven orientation Competitive prices benchmarked Meccanica 14
Surface positive and adjustable chokes Surface positive and adjustable choke manufacturing Design, manufacturing and test as per API 6 Dedicated trim design based on customer needs 3 phases CFD analysis, with different sand particle sizes and different flow Tailor made also for dual effective design: producer wells and injectors Flanged connection as per API 6A / ISO 14313 Tests based on customer needs Meccanica 15
Subsea equipments (as per ISO 13628) Hydraulic stabplate Tailor made design based on customer request Possibility to retrofit existing hdraulic stabplate and relocate new hole and hydraulic coupling Hydraulic couplings qualified suppliers (Hunting, unitech) Aftermarket service Support main client for redressing system Flexibility based on client needs Possibility to re-dress in country based on relation with other machine shop worldwide Meccanica 16
Contacts Position Meccanica Via PIO X, 12 22066 Mariano Comense (CO) Tel. (0039) 031 747 544 Fax. (0039) 031 355 0564 Web site: www.meccanicadivincenzo.it Mails sales@meccanicadivincenzo.it stefano@meccanicadivincenzo.it Taking SS36 (direction LECCO) Exit VERANO BRIANZA Following MARIANO COMENSE (4 km far from exit) Meccanica 17