The BEKA-MAX central lubrication pump model HP-1 is hydraulic actuated and has up to a maximum of independently operating lubricant outlets. A separate pump unit is required for each outlet. Three pump elements with different flow rates are available, as well as a flow-adjustable pump element (see page 6). This enables the grease quantity to be adapted to the requirement of the individual progressive distributor circuits. These pumps enable the delivery of commercial lubricants up to NLGI-class at a working pressure of maximum 80 bar (pressure relief valve setting). Filling the pump is made by a grease form nipple or as a fast-filling-coupling. The pump is protected by the pressure relief valve at the pump element (up to max. 80 bar). Pressure relief valve Pressure outlet Filling nipple Technical data: Type 1 Ventilation Permissible operating temperature: -15 C - + 80 C Lubricant: Greases up to NLGI-Kl. (excluding solid lubricants) Mineral oils up to 0 mm /s (cst) Number of outlets: max. Delivery rate per outlet: max. 0.1 cm³/stroke Stirrer direction: clockwise Mounting position: Reservoir in vertical position Drive type: Hydraulic motor with worm wheel Displacement: min. 6 l/min. max. 17. l/min. -1 (corresponds 100-000 min ) Ratio of the worm gear: 150:1 Oil inlet pressure P1: min. 0 bar max. 00 bar Oil outlet pressure P: max. 1,5 bar Reservoirs size: Transparent reservoirs: 1,9;,5; ; and 8 kg Steel reservoirs: and kg Order-No.: refer ordering key Throttle unit R /8 Inlet P1 P G /8 Outlet Leak connection G 1/ Attention: pressureless Type P1 G 1/ Throttle valve 0800005 Reduction G/8 to G1/ Double fitting G1/ to G1/ approx. 8. Inlet P Leak connection G 1/ G /8 Attention: pressureless Outlet FU1600091EN X 1 tel. +1 168 71 58 fax +1 168 8 9
Method of Operation 7 1 9 5 6 10 8 Method of Operation A hydraulic motor (10) continually operates over a worm gear the eccentric cam (5) and pressure ring (6). This eccentricity effects the suction and pressure strokes of the delivery piston (7), whereby the integrated non-return valve (8) prevents the delivery media from being sucked back out of the main line. The stirrer () pushes the lubricant out of the supply container (1) through a screen (), which reduces any air bubbles, to the suction area in the pump housing (). Filling of the storage tank (1) is effected via the conical grease nipple. The pressure relief value (9), is pre-set to 80 bar operating pressure, to provide protection for the pump and piping system. Pump element is drawing in: Pump element is delivering: tel. +1 168 71 58 fax +1 168 8 9
Installation dimensions Reservoir models and installation dimensions: The hydraulic pump HP-1 is available with transparent reservoir sizes and with steel reservoir sizes. Transparent reservoir models: 1.9 kg reservoir Dia. 151 Option with screw-on lid.5 kg reservoir Option with screw-on lid kg reservoir Dia. 180 175 07 56 Dia. 9. Dia. 9, Pipe dia. 6 99 Pipe dia. 6 99 15 10 15 10 197.5 17 7 18 106 18.5 17 197.5 7 18 106 197 tel. +1 168 71 58 fax +1 168 8 9
Installation dimensions Transparent reservoir: 8 kg reservoir, 1 part X Dia. 5 View Y 97 1 0 Y Z Dia. 9, Pipe dia. 6 7.5 99 View X View Z 9 197.5 17 7 18 11.5 10 15 Dia. 9.5 9 tel. +1 168 71 58 fax +1 168 8 9
Installation dimensions Steel reservoir models: X Ø150 kg reservoir kg reservoir View X 15 10 18 197.5 17 185 0 Ø9. Pipe dia. 6 7 17.5 99 Lubricants: For the lubrication of hydraulic hammers special lubricant are used. The lubricants mentioned here are released for the use in central lubrication systems for hydraulic hammers. Please note the instructions of the manufacturer of the hydraulic hammer. Name: Manufacturer: EUROL Chisel paste EUROL Mineralöl Handelsgesmbh Name: NILS Chisel paste Manufacturer: Nils Italia S. r. l. Name: Manufacturer: Fuchs Lubritech Chisel paste Fuchs Lubritech GmbH 5 tel. +1 168 71 58 fax +1 168 8 9
Pump elements Pump elements PE-60, PE-10 and PE-170: Technical data: Delivery rate Order-no. (cm / stroke or revolution) (with pressure relief valve) PE-60 0.06 15 99067 0000 PE-10 0.1 15 99061 0000 PE-170 0.17 15 99069 0000 Order-no. Pressure relief valve 15 006 Pump element PE-10: Pressure relief valve set at 80 bar permanently Pump element PE-10 V: Delivery rate: - All pump element are set to full stroke by the manufacturer - max. delivery rate 0.1 cm at full stroke - Reduction 0.01 cm per notch = 1/ revolution M 0 x 1.5 SW Pipe dia. 6 66 Adjusting the delivery rate: - Remove plug screw () withallen key (SW 5). - Turn adjusting screw () with a screwdriver. - Turn clockwise to reduce delivery rate. - Turn counterclockwise to increase delivery rate. - Maximum stroke of adjusting screw is. mm = 6 notches. - 1 turn of adjusting screw is 0.8 mm = notches. - Tighten plug screw () incl. sealing ring. Pump element PE-10 V: Pressure relief valve set at 80 bar permanently SW M 0 x 1.5 Techical data: Delivery rate: 0.0 to 0.1 cm / stroke Regulation of delivery rate: 6 detents each 1/ revolution Reduction: 0.01 cm per notch Delivery media: Greases from NLGI-Cl. 00/000 to NLGI-Cl. Piston return: forced Order-no. (with pressure relief valve): 15 9906 0000 Order-no. for pressure relief valve of PE-10 V: 15 006 Installation of pump elements in electric pump EP-1: - Only install / remove when pump is off - Install pump unit with piston partially extended () insert at angle in top of housing bore (see diagrama). - When the piston head rests on pressure ring - move pump element into vertical position (see diagram B). - Piston head must run in guide ring groove. - Tighten pump element. - For removal, reserve above sequence. - When removing the pump element, ensure that the piston () is not left behind in the pump housing. Delivery rate (cm³) 0.1 0.11 0.10 0.09 0.08 0.07 0.06 0.05 0.0 0.0 0.0 0.01 0 0 1 5 6 Notches 0 0.5 1 1.5.0.5.0 Revolutions Installation instructions: Diagram A: Diagram B: Pipe dia. 6 6 tel. +1 168 71 58 fax +1 168 8 9
Special accessories grease level controller The hydraulic pump EP-1 can be equipped with an electronic grease level controller to control the minimum grease level. A capacitive proximity switch is built into the pump reservoir for this purpose. This emits a signal as long as there is sufficient grease in the reservoir (standard). If the grease level sinks below a certain level, the proximity switch switches off the signal. The proximity switch can be evaluated by an external control unit or PLC or an integrated control unit. When connecting the grease level control to an intelligent controller (e. g. on-board computer, PLC), it must be taken into account that the grease level signal is only evaluated after a delay of 10 sec., meaning that only if the signal of the capacity proximity switch is missing permanently for over 10 sec., that lubricant reservoir is empty and the pump should be switched off (NO contact - black wire connected). If the white wire is connected (NC contact), the pump may only be switched OFF once the proximity switch issues a permanent signal for more than 10 sec. To ensure wire break monitoring, the NO contact should be used preferentially! for.5 kg reservoirs Capacitive proximity switch for kg reservoirs Capacitive proximity switch min. grease level Technical data: Operating voltage: 10 to 60 V DC Connecting method: PNP-turnkey Maximum current load: 50 ma Protection type: Switch: IP 67 Protection type: Plug: IP 5 Ambient temperature range: -5 C to +70 C Connection: -pole M1x1, plugable for 8 kg reservoir min. grease level Connection diagram: + U brown b Capacitive proximity switch Break contact white Masse Make contact blue black The brown wire (+U b) and the blue one (ground) are used for the voltage supply of the sensor. If the black wire is used as output of the sensor, it works as NO contact and signals +Ub as long as there is still grease in the reservoir (OK signal, no line rupture). If the white wire is connected to +U b, a signal is received when the grease level sinks below a minimum (NC contact) in the reservoir (empty signal). min. grease level 7 tel. +1 168 71 58 fax +1 168 8 9
Cable for connection of the grease level control The connection cable for the grease level control must be ordered separately. Two different cable types are available: To connect the grease level control, connection cables no. 1 with straight socket M1x1 with cable length of m, 5 m and 10 m can be used: Socket M1x1 for connecting to the grease level control Cable length m 5 m 10 m Order-no 1000 91 58 1000 91 17 1000 91 57 Similarly, the connection cable no. with right-angle socket M1x1 and a cable length of 5 m can be used: Socket M1x1, angular, to connect the grease level control Order-no: 1000 91997 8 tel. +1 168 71 58 fax +1 168 8 9
Order key of the pump Construction type. Pump elements Outlet-no. 1 without 0 0 0 PE-60 1 1 1 PE-10 PE-10 V PE-170 No. EDP-No. No. EDP-No. No. EDP-No. No. EDP-No. No. EDP-No. 000 001 00 00 00 010 011 01 01 01 00 01 0 0 0 00 01 0 0 0 00 01 0 0 0 A0 A1 0 A5 B0 B1 B B B 0 C1 C C C D1 D D D E0 E1 E E E Type Throttle unit 100 101 10 10 10 110 111 11 11 11 10 11 1 1 1 10 11 1 1 1 10 11 1 1 1 F0 F1 F F F N0 G1 G G G H0 H1 H H H H5 H6 H7 H8 H9 J0 J1 J J J 00 01 0 0 0 10 11 1 1 1 0 1 0 1 0 1 0.8 mm 1.0 mm 1 01 K1 K K K L0 L1 L L L M0 M1 M M M N0 N1 N 5 N P0 P1 P P P Reservoir size (kg) Transparent reservoir without grease level control Code Throttle valve Special variants 00 1. mm 00 01 0 0 0 10 11 1 1 1 0 1 0 1 0 1 1 Q1 Q Q Q R0 R1 R R R S0 S1 S S S T0 T1 T T T U0 U1 U U U with LM min. plug connection M1x1 in reservoir cover Reservoir size (kg) Steel reservoir without grease level control 1,9 19 1 00 01 0 0 0 10 11 1 1 1 0 1 0 1 0 1,5 0 0 V0 V1 V V V W0 W1 W W W X0 X1 X X X Y0 Y1 Y Y Y Z0 Z1 Z Z Z 1 8 81 8 Order example for pump elements: 1 PE-10 installed in outlet position 1: No. = 00 -> Code = 01 Special variants = 99 16. 01. 0. 1. 00 tel. +1 168 71 58 fax +1 168 8 9 Date of issue: 09.01 X 9