FIGURE -. TRAVEL STATION SUSPENSION SEATS NO. NO. DESCRIPTION MACHINE 56336. PLATFORM, Operator... 377088. MOUNTING, Dual Foot Switch... 3 78893500. SWITCH, Foot w/packard Connection... 4 77478. CAPSCREW, Hex Head 3/8 x... 5 5 30409. LOCKNUT, Hex 3/8-6... 6 3064458. LOCKWASHER, #0... 4 7 83769. SCREW, Round Head Machine #0 x ½... 4 8 5390043. PEDAL, Air Brake... 9 77453. CAPSCREW, HH 5/6 x... 0 0 30406. LOCKNUT, Hex 5/6-8... 0 78380004. PEDESTAL, Seat... 3797700. GROMMET... 3 306003. WASHER, Wrought, 3/8... 3 4 3064470. LOCKWASHER, 3/8... 3 5 3060467. WASHER, SAE 5/6... 9 6* 5774085. PLATFORM, Operator (Grate-Lock)... 7 69795. VALVE, Air Brake Foot Control... 8*. HARNESS, Footswitch... 9A 68043050. SEAT (KAB Suspension)... -- 6346.. RH Pivoting Arm... -- 6347.. LH Pivoting Arm... -- 753535.. SEATBELT w/retractor... 9B 6804303. SEAT (Seats Inc.)... JAN/03 (965008/45/95) *Not Illustrated 5A--, Rev. A, Page
FIGURE -3-. OPERATOR STATION Curtains MARCH/03(965056/96503) 5F--3-, Page
I H G F E D C B A 7 NO. 975506DWG SHEET NO. / ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. PRE-ASSEMBLED WINDOW UNIT (98500) ITEM NO. 3 PART NUMBER OR MATERIAL 3500009 30097 4046 QTY. REQ. 0 D T L. BILL OF MATERIALS PART NAME FRAME, WINDOW REAR FIXED WINDOW, POLYCARBONATE ANGLE, RETAINING DWG SIZE 7 4 780 0 CAPSCREW, SOCKET HEAD #0-4 x / A 5 6 3064458 6790050 0 FT LOCKWASHER #0 GASKET, RUBBER 6 6 6 6 5 5 4 5 4 4 6 3 3 WINDOW AS VIEWED FROM INSIDE SECTION A-A 3 4 TYPICAL RETAINING ANGLE SHOWN W/HARDWARE 5 I H G F E D C B A A MF - REV NEW ISSUE CHANGE MKS -Sep-0 DRAWN BY: DATE: CHECKED BY: APPROVED BY: DATE: DATE: 60077 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION ± /8.X ±.06.XX ±.03.XXX ±.00 50 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D ASSEMBLY:- /4 NordcoTM TIE PLUGGER (NETP) INSTALL, REAR WINDOWS 975506DWG 964056 THIRD ANGLE PROJECTION SHEET OF -
I H G F E D C B A 7 NO. 975506DWG STEPS: SHEET NO. / ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. WINDOW UNITS INSTALLED ITEM NO. 3 4 PART NUMBER OR MATERIAL 37034 37033 98500 77478 QTY. REQ. 7 8 D T L. BILL OF MATERIALS PART NAME ANGLE, REAR WINDOW MTG x7 ANGLE, REAR WINDOW MTG x WINDOW, PRE-ASSEMBLED CAPSCREW, HEX HEAD 3/8 X DWG SIZE 7 5 3060470 6 WASHER, FLAT 3/8 ALL DIMENSIONS ARE REFERENCE. 6 30400 8 HEX LOCKNUT 3/8-6 UNC ZINC PLATED USE 975505DWG FOR INSTALLATION OF MOUNTING ANGLES (ITEMS, ). 6. Either window may be install first.. Windows are not symmetrical 3 TOP OF BOTH REAR CANOPY POSTS. REFERENCE ONLY. (.3) WINDOW DISTANCE FROM REAR CANOPY POSTS 6 and will only install one way as shown. 3. Do not fully tighten 5 the locknuts until both windows are installed. TYPICAL FASTENER ARRANGEMENT 5 (Small adjustments may be necessary.) (0.5) WINDOW ASSY - TOP (.5) 4 4 6 5 4 5 4 6 (.6) 3 (.87) 3 3 WINDOW ASSY - BOTTOM (0.5) (.5) AS VIEWED FROM REAR OF MACHINE I H G F E D C B A REAR CURTAIN MOUNTING BOTTOM CORNER HOLES MF - REV NEW ISSUE CHANGE MKS 4-Sep-0 DRAWN BY: DATE: CHECKED BY: APPROVED BY: DATE: DATE: 60077 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION ± /8.X ±.06.XX ±.03.XXX ±.00 50 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D ASSEMBLY:- /4 NordcoTM TIE PLUGGER (NETP) INSTALL, REAR WINDOWS 975506DWG 965056 RH SIDE VIEW THIRD ANGLE PROJECTION SHEET OF -
I H G F E D C B A 7 6 5 4 NO. 9755096DWG SHEET NO. /4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. B A ITEM NO. 3 4 5 6 7 8 9 0 3 4 5 6 7 8 9 0 3 4 5 6 7 8 9 30 3 3 33 34 35 36 37 PART NUMBER OR MATERIAL 3500000 350000 87000050 6790050 4046 50705 330846 379495 370405 80090 37963 37963 7645000 5067 96330830 050003 776005 344507 7746 7748 774776 77478 77479 77486 780 3000 3050 3060464 3060470 3060476 3064458 3064464 3064470 307035 330383 4587358 43506 QTY. REQ. 0 4 4 8 50 9 4 4 50 8 3 6 BILL OF MATERIALS PART NAME FRAME, WINDSHIELD, STATIONARY, LH FRAME, WINDSHIELD PIVOTING RH PANE, SAFETY GLASS MOULDING, WINDOW RUBBER CHANNEL ANGLE, RETAINER WINDSHIELD MOUNT, ISOLATOR RUBBER PIECE TAB, VIBRATION MNT BRACKET, VIBRATION MNT. BRACKET, VIBRATION MNT. LATCH, T-HANDLE RUBBER TAB, WINDSHIELD HOLDDOWN TAB, WINDSHIELD HOLDDOWN STRIP, RUBBER SELF-ADHESIVE MOTOR, WIPER WINDSHIELD 4V CCW KIT, WINDSHIELD WIPER SHAFT MTG. ARM, PANTOGRAPH WINDSHIELD WIPER 6" BLADE, WINDSHIELD WIPER 4" FLEX BOX, SWITCH WINDSHIELD WIPER CAPSCREW, HEX HEAD /4 X / CAPSCREW, HEX HEAD /4 X CAPSCREW, HEX HEAD 3/8 X 7/8 CAPSCREW, HEX HEAD 3/8 X CAPSCREW, HEX HEAD 3/8 X -/4 CAPSCREW, HEX HEAD 3/8 X -/4 CAPSCREW, SOCKET HD #0-4 X / LG. HEAVY HEX NUT 3/8-6 UNC HEX NUT, /4-0 UNC WASHER, SAE /4 WASHER, FLAT 3/8 WASHER, SAE / LOCKWASHER, #0 LOCKWASHER, /4 LOCKWASHER, 3/8 COTTER PIN.5 X.00 CLEVIS PIN.50 X.75 CLAMP, WIRE #6 RUBBER LINED HARNESS, WIPER MOTOR, NETP DWG Y/N YES YES NO NO YES NO YES YES YES NO YES YES NO YES YES YES NO YES NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO YES 7 6 5 4 3 3 B A I H G F E D C B A MF A - REV NO CHANGES THIS SHEET NEW ISSUE CHANGE ARADLOFF 4SEP ARADLOFF MAY DRAWN BY: DATE: DVANERT 05JUN CHECKED BY: DATE: APPROVED BY: DATE: NONE 60068 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION /8.X.06.XX.03.XXX.00 50 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D NTS ASSEMBLY:- NordcoTM TIE PLUGGER 9755096DWG THIRD ANGLE PROJECTION INSTALL, WINDSHIELDS & WIPERS 96504 SHEET OF 4 A
I H G F E D C B A NO. 9755096DWG SHEET NO. /4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 5 5 3 7 6 3 6 9 33 6 6 7 5 C C D D 5 30 34 35 4 SECTION A-A 4 3 3 MOUNTING HARDWARE SUPPLIED WITH ITEM 0 0 5 3 5 3/6 8 9 33 7 6 4 6 9 33 9 3 CANOPY POST 6 4 TYP 3/6 CANOPY POST 3 3 5 3 5 0 MOUNTING HARDWARE SUPPLIED WITH ITEM 0 SECTION C-C SCALE / I H G F E D C B A SECTION D-D SCALE / MF A - REV NO CHANGES THIS SHEET NEW ISSUE CHANGE ARADLOFF 4SEP ARADLOFF MAY DRAWN BY: DATE: DVANERT 05JUN CHECKED BY: DATE: APPROVED BY: DATE: NONE 60068 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION /8.X.06.XX.03.XXX.00 50 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. D NTS ASSEMBLY:- NordcoTM TIE PLUGGER 9755096DWG THIRD ANGLE PROJECTION INSTALL, WINDSHIELDS & WIPERS 96504 SHEET OF 4 A
I NO. 9755096DWG G H SHEET NO. 3/4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. F D E C B LEFT HAND WINDSHIELD ASSEMBLY A RIGHT HAND WINDSHIELD ASSEMBLY 7 7 6 6 6 6 7 0 6 3 36 5 5 7 9 3 36 0 6 3 36 5 0 4 7 8 3 4 4 0 5 9 5 3 5 3 4 7 8 9 3 3 36 36 3 3 9 3 5 36 5 3 8 5 3 5 9 3 8 9 33 CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES A MF I H G F E D REV NO SHEET THIS SHEET ARADLOFF NEW ISSUE ARADLOFF NONE 4SEP DVANERT 05JUN MAY DRAWN BY: DATE: CHANGE C CHECKED BY: DATE: APPROVED BY: DATE: 60068 E.C.O. # FRACTION.X.XX.XXX 50 /8.06.03.00 MACHINE FINISH UNLESS OTHERWISE STATED PLANE ANGLES +/- B THIRD ANGLE PROJECTION Nordco TM PRODUCT: TIE PLUGGER DESCRIPTION: INSTALL, WINDSHIELDS & WIPERS SIZE D SCALE DRAWING CODE NUMBER REV. NTS 9755096DWG A ASSEMBLY:- 96504 SHEET 3 A OF 4
I H G F E D C B A NO. 9755096DWG SHEET NO. 4/4 ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTH CONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTION THEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC. 7 37 37 7 6 6 WHITE GROUND 6 5 86 BROWN SLOW 5 86 GREEN FAST 37 863 YELLOW PARK SECTION B-B 4 4 3 3 8 MACHINE FINISH 50 UNLESS OTHERWISE STATED D NTS 9755096DWG A I H G F E D C B A MF A - REV YELLOW WAS BLACK GREEN WAS RED BROWN WAS GREEN NEW ISSUE CHANGE ARADLOFF 4SEP ARADLOFF MAY DRAWN BY: DATE: DVANERT 05JUN CHECKED BY: DATE: APPROVED BY: DATE: NONE 60068 E.C.O. # CUSTOMARY: ALL DIMENSIONS IN INCHES IMPLIED TOLERANCES FRACTION /8.X.06.XX.03.XXX.00 PLANE ANGLES +/- PRODUCT: DESCRIPTION: SIZE SCALE DRAWING CODE NUMBER REV. ASSEMBLY:- NordcoTM TIE PLUGGER THIRD ANGLE PROJECTION INSTALL, WINDSHIELDS & WIPERS 96504 SHEET 4 OF 4
FIGURE -. AXLE S/N 50008 and Above MARCH/03 (96506) *Not Illustrated 5A--, Rev. A, Page
FIGURE -. AXLE S/N 50008 and Above 45744765. HUB, Wheel... 480355.. STUD, Wheel -/8 6... 6 3 6874607. AXLE 3-Inch... 4 869690. WHEEL, Demountable 6-inch... 5 5398885. BEARING, Pillow Block... 6 860790. WASHER, Wheel... 7 573790. NUT, Axle -/ 8... 4 8 4630054. RING, Insulator... 9 0970. BUSHING, Non-Metallic (spacer)... 0 63445. RING, Retainer... 5486. NUT, Wheel Stud -/8-6... 776. CAPSCREW, Hex Head ¾ x 4... 4 3 3060488. WASHER, SAE 3/4... 4 4 304308. LOCKNUT, Hex 3/4-0 UNC, Heavy Duty... 4 5 307035. PIN, Cotter 3/8 x 4... 6 7634005. STRIP, Non-Metallic... 7 4630054. RING, Insulator w/flat... 8 5535. COLLAR,Split... 9 3350680. KEY... 0 56809. PLATE, Anti-Rotation... 4 * 63905650. SPACER... 6 The following items allow for insulation by-pass: 5 7746. CAPSCREW, Hex Head 3/8 x /... 6 87954. WIRE, Insulation By-Pass... 7 3064464. LOCKWASHER, /4... 8 3060464. WASHER, SAE /4... 4 9 3000. NUT, Hex ¼-0... MARCH/03 (96506) *Not Illustrated 5A--, Rev. A, Page
FIGURE -3-A. CRAWLER ASSEMBLY Crawler Tower Mounting S/N 5005 and Above NO. NO. DESCRIPTION MACHINE 387805 TOWER, Crawler Support... 4 4650. BUSHING... 3 7456660 COVER, Tower... 4 4 7745 CAPSCREW, HH 5/6 x ¾... 5 3064467 LOCKWASHER, 5/6... 6A 776073 CAPSCREW, HH ¾-0 x (GR8)... 6 6B 776084 CAPSCREW, HH ¾-0 x -/ (GR8)... 8 7 3064488 LOCKWASHER ¾... 4 8 855498 CYLINDER, Up/Down... 4 -- 985000. Seal Kit... 9 330985 PIN, Clevis... 8 0 3060085 WASHER, Wrought -/... 8 307063 PIN, Cotter... 5 5643750 PLATE, Key Retainer... 4 --* 4705050 KEY, External... 4 6 3064467 LOCKWASHER 5/6... 8 7 77453 CAPSCREW, 5/6 x... 8 8 3064476 LOCKWASHER /... 4 9 77530 CAPSCREW, HH ½ x -/5... 4 0 5745 SWITCH, Prox (S/N 5005 & Above)... 4 7807 CAPSCREW, SC #0 x... 8 3 3060458 WASHER, SAE 3/6... 8 4* 3040 LOCKNUT, #0-4... 8 See Figure -3-A for Crawler Assembly See next page for Cylinder Lockups. Torque This Item MARCH/03 (965003/965005) *Not Illustrated 5A--3-A, Rev. B, Page
FIGURE -3-A. CRAWLER ASSEMBLY Crawler Tower Mounting S/N 5005 and Above NO. NO. DESCRIPTION MACHINE A 370358 BAR, RH Manual Lockup... B 370359 BAR, LH Manual Lockup... 360590 SPRING, Compression... 4 3 3060037 WASHER, Wrought ½... 8 4 33849 PIN, Spring... 4 5 3307 PIN, Clevis... 4 6 3070003 PIN, Cotter... 4 0 860600 CYLINDER, Air (Lockup)... 4 3307 PIN, Clevis... 8 3070003 PIN, Cotter... 8 3* 3060464 WASHER, SAE ¼... 8 MARCH/03 (965003/965005) *Not Illustrated 5A--3-A, Rev. B, Page
FIGURE -3-A. CRAWLER ASSEMBLY Crawler and Mounting S/N 50008 and Above NO. NO. DESCRIPTION MACHINE A 79500 CRAWLER, RH (Nachi Drivegear)... B 79500 CRAWLER, LH (Nachi Drivegear)... 05655 BUSHING,... 3 5656005 SPACER... 3 4 5656006 SPACER... 4 5 5656305 WASHER... 6 77607 CAPSCREW, HH ¾ x... 7 3064488 LOCKWASHER, ¾... 8 366840 TOWER, Shaft Support... 9 636700. CAP, Tower... 0 77535. CAPSCREW, HH ½-3 x 3-/... 4 3064476. LOCKWASHER, ½... 4 8586458 TUBE, Remote Greasing... 3 38005 FITTING, Grease... 9 965000 CRAWLER GUARD ASSY (Option)... 0 37005. MOUNTING, Front Sweep... 4 3804650. GUARD, Rubber... 8 6375. MOUNTING, Rear Sweep... 4 3A 38067400. GUARD, RH Track Guard (Front)... 3B 3806740. GUARD, LH Track Guard (Front)... 4A 3806700. GUARD, RH Track Guard (Rear)... 4B 380670. GUARD, LH Track Guard (Rear)... 5 77478. CAPSCREW, HH 3/8 x... 5 6 3060470. WASHER, SAE 3/8... 5 7 3064470. LOCKWASHER, 3/8... 36 See next page for crawler breakdown. APR/006 (965003) *Not Illustrated 5A--3-A, Page
FIGURE -3-A. CRAWLER ASSEMBLY Crawler and Mounting S/N 50008 and Above NO. NO. DESCRIPTION MACHINE A 79500 RH Crawler... REF B 79500 LH Crawler... REF A RH Side Frame... REF B LH Side Frame... REF 3 36870005 Gear Drive... -- 5030 Motor... 4 M0 x 35 Screw... 8 5 M0 Washer... 6 6 75046 Sprocket... 7 M0 x 45 Screw (Apply Loctite Blue 6)... 8 8 965009 Track Roller Unit... 3 -- 30090.. Roller Body... -- 04779.. Bushing, Roller... -- 68000500.. Seals... 9 M x 45 Screw... 0 M Washer... 9650 Idler Unit... Cover... 3 M8 x 6 Screw... 4 96500 Chain with Shoes... See next page for idler breakdown. APR/006 (965003) *Not Illustrated 5A--3-A, Page
FIGURE -3-A. CRAWLER ASSEMBLY Crawler and Mounting S/N 50008 and Above NO. NO. DESCRIPTION MACHINE 9650 Idler Unit... 66390 Idler... 3 7994678 Bushing... 4 87805 Bracket... 5 87806 Shaft... 6 87808 Seal... 7 8050 Spring Pin 0 x 6... 8 0594 O-Ring... 9 58898 Plug... 0 8683 Sliding Block... 87688 Fastener Unit Coupling... 88 Screw... 4 3 05046 Spring Washer... 6 4 35547 Grease Nipple... 5 304 Seal... 6 053 Screw... APR/006 (965003) *Not Illustrated 5A--3-A, Page 3
FIGURE 4-. AIR BRAKES 3480003. FRAME, Floating Axle... 790046. CANNISTER, Brake (See Also Item #5)... 3 5404733. PIN, Brake Lever Pivot... 4 83540. BLOCK, Brake Lever Guide... 5 47848874. LEVER, Brake... 6 800099. HEAD, Cobra Brake... 7 70900075. SHOE, Brake... 8 330875. PIN, Clevis x 3-/... 9 3060500. WASHER, SAE... 0 307063. PIN, Cotter 3/6 x ¾... 77537. CAPSCREW, Hex Head ½ x 4-/... 30405. LOCKNUT, ½-3... 3 38005. FITTING, Grease /8... 4 77484. CAPSCREW, Hex Head 3/8 x 3... 5 30400. LOCKNUT, Hex 3/8-6... 6 3060043. WASHER, Wrought 5/8... 7 3050. NUT, Hex 5/8-8... 8 3070. NUT, Hex Jam 5/8-8... 9 500. BUSHING... 0 546847. PIN, Floating Frame Pivot... 660668. END, Rod... 3064470. LOCKWASHER, 3/8... 3 77478. CAPSCREW, Hex Head 3/8 x... 4 543475. SHAFT, Rod End Pivot... 5* 35685675. GASKET, Brake Cannister... 6* 86050057. WASHER, Bronze Thrust... 7* 3809889. GUARD, Brake... 4 Assemblies per machine, One Floating Axle MARCH/03 (965007/7) *Not Illustrated 5A-4-, Rev. A, Page
FIGURE 5-. PROPULSION Dual Axle Drive A 4544. MOUNTING, Motor (Engine End)... B 4545. MOUNTING, Motor (Operator End)... 750860. SPROCKET, Split Single... 3 335075. KEY, Sq. ¾ x 5-/4... 4 5030093. MOTOR, Hydraulic (CharLynn 6000)... -- 593990.. SENSOR, Speed... -- 680000.. KIT, Rear Seal Repair... -- 680000.. KIT, Shaft Seal Repair... 5 3064476. LOCKWASHER, ½... 8 6 7753. CAPSCREW, Hex Head ½ x... 8 7 94833. SETSCREW, SQ. ¾ x 5... 8 30505. NUT, Hex ¾-0... 4 9 750885. SPROCKET... 0 73038567.. Bushing... 306596.. Spring Lockwasher... 3 775336.. Capscrew ½-3 x -3/4... 3 3 335075. KEY, ½ x -/... 4 6606645. EYE, Rod... 5 54695. PIN, Motor Mounting Pivot... 6 3064467. LOCKWASHER, 5/6... 7 77453. CAPSCREW, Hex Head 5/6 x... 8 38005. FITTING, Grease... 9A* 46700. CHAIN, Propulsion (Engine End)... 9B* 466696. CHAIN, Propulsion (Operator End)... 0* 8666. TUBE, Propulsion Motor (RH)... * 8668. TUBE, Propulsion Motor (LH)... Apply Never Seize to this item. APR/006 (96507) *Not Illustrated 5A-5-, Page
FIGURE 6-. FRAME ACCESSORIES Battery Hinged Box with/prop MARCH/03 (9650005) 5A-06--, Rev. C, Page
FIGURE 6-. CANOPY, LIGHTS & HORNS S/N 5000-50038 439705 CANOPY... 77538 CAPSCREW, Hex Head / x 5... 4 3 3060476 WASHER, SAE /... 4 4 30405 LOCKNUT, Hex /-3... 4 5 590440 GROMMET, Lamp... 4 6 59045 LIGHT, Marker... 4 7A 590007 HORN, Low Tone... 7B 590005 HORN, High Tone... 8A 590063 ALARM, Backup -48V DC... 8B 590 065 ALARM, Backup Smart -48V... 9A 59047 LIGHT, Travel 4 x 6 Halogen... 4 9B 59043 LIGHT, Travel 4 x 6 Halogen (BNSF)... 4 0 698857 VALVE, Pneumatic Solenoid... 590005 HORN, Dual Air Trumpet... 588004 FLASHER, Brake Light... 3 5904 LIGHT, Work... 4 4 590474 LIGHT, Strobe... 5 00.. Bulb... 6* 3300 HARNESS, Canopy... The following kit is available: 975503 Canopy Reinforcement Kit APR/006 (965009/36/47/0) *Not Illustrated 5A-6-, Rev. A, Page
FIGURE 6-A. CANOPY, LIGHTS & HORNS S/N 50039 and Above 4397037 CANOPY... 77538 CAPSCREW, Hex Head / x 5... 4 3 3060476 WASHER, SAE /... 4 4 30405 LOCKNUT, Hex /-3... 4 5 590440 GROMMET, Lamp... 4 6 59045 LIGHT, Marker... 4 7A 590007 HORN, Low Tone... 7B 590005 HORN, High Tone... 8A 590063 ALARM, Backup -48V DC... 8B 590 065 ALARM, Backup Smart -48V... 9A 59047 LIGHT, Travel 4 x 6 Halogen... 4 9B 59043 LIGHT, Travel 4 x 6 Halogen (BNSF)... 4 0 698857 VALVE, Pneumatic Solenoid... 590005 HORN, Dual Air Trumpet... 588004 FLASHER, Brake Light... 3 5904 LIGHT, Work... 4 4 590474 LIGHT, Strobe... 5 00.. Bulb... 6* 3300 HARNESS, Canopy... JAN/0 (965009/36/47/0) *Not Illustrated 5A-6-A, Page
FIGURE 6-3. PIVOTING STEPS 5774080 Step, Pivoting... 5404668 Pin, Step Pivot... 3 3064467 Lockwasher, 5/6... 4 77454 Capscrew, HH 5/6 x -/4... APR/006 (P/O965007) *Not Illustrated 5A-6-3, Page
FIGURE 6-4. HITCHES 67003 Mitten Style Bolt-On Hitch... 67003 Hole Reinforced Bolt-On Hitch... 3 6 0030 Hole Bolt-On Hitch... 4 77607 HH Capscrew. ¾ x... 8 5 30403 Locknut, ¾-0... 8 6 3060488 SAE ¾ Washer... 8 7* 53647796 D-Handle Hitch Pin (Optional)... 8* 80505 Pin Chain Mounting... APR/006 (965090/9/9) *Not Illustrated 5A-6-4, Page
FIGURE 7. ENGINES Cross Reference List by S/N MARCH/03 This Parts Sheet contains Multiple Pages 5A-7, Page of
FIGURE 7JD-4. JOHN DEERE ENGINE PE4045DF70 Tier Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, reference the ES Code number listed below. Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: ES956 80hp@00 rpm 35 rpm high idle 00 rpm low idle See Next Page for More Detail CONSUMABLES/WEAR ITEMS: 30 389458 Primary Fuel Filter... 3 389459 Final Fuel Filter... 3 3894507 Oil Filter... 33 R346 Serpentine Belt... 35 3894504 Coolant Filter Element... 36 389454 Primary Air Filter... 37 389450 Safety Air Filter... 375056 John Deere 4045 Tier 3... 58683 90 Amp Circuit Breaker... 3 3758009 70 Amp Alternator... 6 Contact Nordco Drive Assembly 805CA... 7 64485 Oil Drain Valve... 8 9749039 Engine Enclosure Harness... 9 435070 Engine Harness... 0 5705 Air Compressor... CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N Primary Fuel RE59643 3977 33977 Filter Final Fuel Filter RE5878 3978 33978 Oil Filter RE504836 7750 57750 Serpentine Belt R50357 N/A N/A Coolant Filter NF088 4088 4088 Primary Air Filter P8063 5 45 Safety Air Filter P9778 6560 46560 This is a Superior Diesel Part Number MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-4, Page of 3
FIGURE 7JD-4. JOHN DEERE ENGINE PE4045DF70 Tier MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-4, Page of 3
FIGURE 7JD-4. JOHN DEERE ENGINE PE4045DF70 Tier MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-4, Page 3 of 3
FIGURE 7JD-6. JOHN DEERE ENGINE PE4045TF80 Tier 3 Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, reference the ES Code number listed below. Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: ES3006 80hp@00 rpm 35 rpm high idle 00 rpm low idle See Next Page for More Detail CONSUMABLES/WEAR ITEMS: 30 389458 Primary Fuel Filter... 3 389459 Final Fuel Filter... 3 3894507 Oil Filter... 33 R346 Serpentine Belt... 35 3894504 Coolant Filter Element... 36 389454 Primary Air Filter... 37 389450 Safety Air Filter... 3750343 John Deere 4045 Tier 3... 58683 90 Amp Circuit Breaker... 3 37580036 90 Amp Alternator... 6 Contact Nordco Drive Assembly 805CA... 7 64485 Oil Drain Valve... 8 Contact Nordco Engine Enclosure Harness... 9 435070 Engine Harness... 0 5705 Air Compressor... CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N Primary Fuel RE59643 3977 33977 Filter Final Fuel Filter RE5878 3978 33978 Oil Filter RE504836 7750 57750 Serpentine Belt R50357 N/A N/A Coolant Filter NF088 4088 4088 Primary Air Filter P8063 5 45 Safety Air Filter P9778 6560 46560 This is a Superior Diesel Part Number MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-6, Page of 3
FIGURE 7JD-6. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-6, Page of 3
FIGURE 7JD-6. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-6, Page 3 of 3
FIGURE 7JD-7. JOHN DEERE ENGINE PE4045TF80 Tier 3 Due to the different configurations available for engines, drawings will not be provided. The following list details this engine only. When calling Superior Diesel for support on this Engine, reference the ES Code number listed below. Have the S/N of the engine available at time of service call. Rated Horsepower: Operating RPM: ES3084 80hp@00 rpm 35 rpm high idle 00 rpm low idle See Next Page for More Detail 3750403 John Deere 4045 Tier 3... 58943 70 Amp Circuit Breaker... 3 37580036 90 Amp Alternator... 6 Contact Nordco Drive Assembly 805CA... 7 64485 Oil Drain Valve... 8 Contact Nordco Engine Enclosure Harness... 9 435070 Engine Harness... 0 5705 Air Compressor... CONSUMABLES/WEAR ITEMS: 3 389467 Final Fuel Filter... 3 3894507 Oil Filter... 33 R346 Serpentine Belt... 35 3894504 Coolant Filter Element... 36 389465 Primary Air Filter... 37 389450 Safety (Secondary) Air Filter... CONSUMABLE X-REF LIST DESCRIPTION OEM P/N NAPA P/N WIX P/N Final Fuel Filter RE5868 FIL3739 33739 Oil Filter RE504836 FIL7750 57750 Serpentine Belt R346 N/A N/A Coolant Filter NF088 4088 4088 Primary Air Filter P7784 FIL676 4676 Safety Air Filter P777639 FIL6766 46766 This is a Superior Diesel Part Number MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-7, Page of 3
FIGURE 7JD-7. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-7, Page of 3
FIGURE 7JD-7. JOHN DEERE ENGINE PE4045TF80 Tier 3 MARCH/03 This Parts Sheet contains Multiple Pages 5A-7JD-7, Page 3 of 3
FIGURE 7--. ENGINE PUMP DRIVE JOHN DEERE ENGINE 03773 ADAPTER, Engine... 038 ADAPTER, Pump... 3 96437 ASSY, Shaft and Hub... 4 408589 PLATE, Drive... 5 3073048 O-Ring... 6* 4003685 BOLT, Adapter... 4 MARCH/03 *Not Illustrated 5A-7--, Page
FIGURE 7-3A. GENERATOR 0 kw 0 Volt Serial # 50036-50037 37586985. GENERATOR (0kW)... 5939430. PULLEY, 8-/ Double V-Belt... 3 73043900. BUSHING... 4 3064470. LOCKWASHER, 3/8... 3 5 77479. CAPSCREW, Hex Head 3/8 x -/4... 3 6 7555078. BELT, Type 5V x 75... 7 38068530. GUARD, Generator Belt... 8 3064470. LOCKWASHER, 3/8... 9 77477. CAPSCREW, Hex Head 3/8 x ¾... 0 6606580. END, Rod... 77584. CAPSCREW, Hex Head 5/8 x 3... 3060043. WASHER, Wrought 5/8... 6 3 306448. LOCKWASHER, 5/8... 6 4 30004. NUT, Heavy Duty 5/8-... 4 5* 77583. CAPSCREW, Hex Head 5/8 x -/... 6 306004. Washer, WRT 5/8... 7 306448. Washer, Lock 5/8... 8 3050. NUT, Hex 5/8-8... Note: kw Generator no longer available. MAR/0 (965000) *Not Illustrated 5A-7-3A, Page
FIGURE 7-3B. GENERATOR 0 kw 0 Volt Serial # 50038 & Above MAY/0 5A-7-3B, Page
FIGURE 7-4-. PUMP 45 GPM DUAL AXLE DRIVE 594 79. PUMP, Hydraulic 45 Gpm (Sauer Series 45)... -- 54 8493.. VALVE, Destroke... -- 553 4036... COIL, Destroke Valve (4V)... 70 00. VALVE, Check Inline... 3 993 69. ADAPTER... 4 35 003. FLANGE... 5 3064 470. LOCKWASHER, 3/8... 4 6 774 858. CAPSCREW, HH 3/8 x 3-3/4 Grade 8... 4 7 990 83. NIPPLE... 8 35 0038. FLANGE KIT... 9 3064 476. LOCKWASHER, ½... 4 0 775 30. CAPSCREW, Hex Head ½ x -/... 4. HOSE, Suction x 3... 454 930. CLAMP, Hose... 3 99 009. NIPPLE, Combination... 4 540 580. ELBOW... 5 504 366. BUSHING, Hex Reducing... 6 365 3900. FLANGE, -/ THD (3000 Psi)... 7 076 40. ADAPTER... 8* 3060 476. WASHER, SAE ½... 9* 3060 05. WASHER, Wrought ¼... 0* 3064 464. LOCKWASHER, ¼... * 958 04. TEE, Swivel... APR/006 (9650003/03/099) *Not Illustrated 5A-7-4-, Page
FIGURE 8-. HYDRAULIC TANK 60 Gallon S/N 5000-50038 MAR/0 (965004) *Not Illustrated 5A-8- Rev B, Page
FIGURE 8-. HYDRAULIC TANK 60 Gallon S/N 5000-50038 794 405. TANK, Hydraulic Oil... 77 55.. COVER... --* 558 643.. PLUG, Pipe ½ NPT Square Head... 4 3 558 645.. PLUG, Pipe NPT Square Head... --* 558 644.. PLUG, Pipe ¾ NPT Square Head... 4 3064 470.. LOCKWASHER, 3/8... 5 774 78.. CAPSCREW, HH 3/8 x... 6 465 004. PAD, Vibration Isolator... 4 7 3060 037. WASHER, Wrought ½... 4 8 775 3. CAPSCREW, Hex Head ½ x... 4 9 304 05. LOCKNUT, Hex ½-3... 4 0 3879 55. STRAINER, Suction (Locking)... 389455.. ELEMENT... 3555965.. GASKET... 3 68000.. KIT, O-Ring Locking Device... 4 680003.. KIT, Suction Strainer Seal... 5 365 3900. FLANGE, -/ THD (3000 Psi)... 6 3060 034. WASHER, Wrought 7/6... 6 7 3064 473. LOCKWASHER, 7/6... 6 8 775 04. CAPSCREW, Hex Head 7/6 x -/4... 6 9 3880 33. FILTER, Return... 0* 3880 89.. ELEMENT, 7 Micron... 593975.. SWITCH, Pressure... ALFT503.. GASKET... 3 3060 08. WASHER, Wrought 5/6... 4 4 3064 467. LOCKWASHER, 5/6... 4 5 774 54. CAPSCREW, Hex Head 5/6 x -/4... 4 6 7030 87. GAUGE, Liquid Level w/thermometer... 7 84 000. FILLER/BREATHER... 8A 88009. BREATHER, Spin-On (Red)(Opt)... 8B 6795. BREATHER W/Relief Valve (White)(Opt)... 9 7434689. COVER, Filler Hole... 30 3568860. GASKET, Filler Hold Cover... 3 575034. TEE, Pipe ¾... 3 553384. NIPPLE, ¾ x... 33 504333. BUSHING, Hex... 34 5570. NIPPLE, Hex... 35 606986. VALVE, Ball... 36 980740. ADAPTER... 37 95540. ELBOW, Swivel... 38 540 577. ELBOW... 39 5458009. PIPE... 40 970 075. U-BOLT... 4 3064 464. LOCKWASHER, ¼... 4 305 0. NUT, Hex ¼-0... 43 08 64. DISCONNECT, Quick... 44 36 44. CAP, Dust... 45 837 65. SCREW, Rd Hd Machine #0-4 x 5/8... 6 The following are not illstrustrated but are part of the remote drain assy, at the bottom of the tank: 50 980 767. ADAPTER... 5 See Piping. HOSE... 5 980 765. ADAPTER... 53 504 336. BUSHING x ¾... 54 575 035. TEE, Pipe... 55 550 035. NIPPLE... 56 37 003. BRACKET, Remote Drain... 57 3060 470. WASHER, SAE 3/8... 58 3064 470. LOCKWASHER, 3/8... 59 774 76. CAPSCREW, Hex Head 3/8 x ½... MAR/0 (965004) *Not Illustrated 5A-8- Rev B, Page
FIGURE 8-A. HYDRAULIC TANK 60 Gallon S/N 50039 and Above MAR/0 (96503) *Not Illustrated 5A-8-A, Page
FIGURE 8-A. HYDRAULIC TANK 60 Gallon S/N 50039 and Above 794406. TANK, Hydraulic Oil... 7755.. COVER... --* 558643.. PLUG, Pipe ½ NPT Square Head... 4 3 558645.. PLUG, Pipe NPT Square Head... --* 558644.. PLUG, Pipe ¾ NPT Square Head... 4 3064470.. LOCKWASHER, 3/8... 5 77478.. CAPSCREW, HH 3/8 x... 6 465004. PAD, Vibration Isolator... 4 7 3060037. WASHER, Wrought ½... 4 8 7753. CAPSCREW, Hex Head ½ x... 4 9 30405. LOCKNUT, Hex ½-3... 4 0 387955. STRAINER, Suction (Locking)... 389455.. ELEMENT... 3555965.. GASKET... 3 68000.. KIT, O-Ring Locking Device... 4 680003.. KIT, Suction Strainer Seal... 5 3653900. FLANGE, -/ THD (3000 Psi)... 6 3060034. WASHER, Wrought 7/6... 6 7 3064473. LOCKWASHER, 7/6... 6 8 77504. CAPSCREW, Hex Head 7/6 x -/4... 6 9 388033. FILTER, Return... 0* 388089.. ELEMENT, 7 Micron... 593975.. SWITCH, Pressure... ALFT503.. GASKET... 3 306008. WASHER, Wrought 5/6... 4 4 3064467. LOCKWASHER, 5/6... 4 5 77454. CAPSCREW, Hex Head 5/6 x -/4... 4 6 703087. GAUGE, Liquid Level w/thermometer... 7 84000. FILLER/BREATHER... 8A 88009. BREATHER, Spin-On (Red)(Opt)... 8B 6795. BREATHER W/Relief Valve (White)(Opt)... 9 7434689. COVER, Filler Hole... 30 3568860. GASKET, Filler Hold Cover... 3 575034. TEE, Pipe ¾... 3 553384. NIPPLE, ¾ x... 33 504333. BUSHING, Hex... 34 5570. NIPPLE, Hex... 35 606986. VALVE, Ball... 36 980740. ADAPTER... 37 95540. ELBOW, Swivel... 38 540577. ELBOW... 39 5458009. PIPE... 40 970075. U-BOLT... 4 3064464. LOCKWASHER, ¼... 4 3050. NUT, Hex ¼-0... 43 0864. DISCONNECT, Quick... 44 3644. CAP, Dust... 45 83765. SCREW, Rd Hd Machine #0-4 x 5/8... 6 The following are not illstrustrated but are part of the remote drain assy, at the bottom of the tank: 50 980767. ADAPTER... 5 See Piping. HOSE... 5 980765. ADAPTER... 53 504336. BUSHING x ¾... 54 575035. TEE, Pipe... 55 550035. NIPPLE... 56 37003. BRACKET, Remote Drain... 57 3060470. WASHER, SAE 3/8... 58 3064470. LOCKWASHER, 3/8... 59 77476. CAPSCREW, Hex Head 3/8 x ½... MAR/0 (96503) *Not Illustrated 5A-8-A, Page
FIGURE 0-A. FUEL TANK 3 Gallon S/N 50006-50037 MAR/0 (965003) *Not Illustrated 5A-0-A, Rev. A, Page
FIGURE 0-A. FUEL TANK 3 Gallon S/N 50006-50037 7943407. TANK, Fuel... 097750. BRACKET, Fuel Filler Guide... 3 HE48003XXXX3HXX. HOSE,.5 ID X 3 LG... 4A 8645. TUBE, Fuel Filler (S/N 50006-5009)... 5A 840038.. NECK, Fuel Filler... 4B 86455. TUBE, Fuel Filler (S/N 50030 & Above)... 5B 840038.. NECK, Fuel Filler... 6B 558648.. PLUG, Square Hd.... 7 609078. STRAINER, Fuel... 8 3036. SCREW, Sheet Metal #6 x ½... 3 9 840030. CAP, Fuel Filler... 0 4543630. CLAMP, Hose Tee-Bolt.86-3.... 3060037. WASHER, Wrought.500... 3064476. WASHER, Lock.500... 6 3 7758. CPSCR, HX.5 X... 4 7759. CPSCR, HX.5 X.5... 4 5 594975. SENDER, Fuel Level Gauge... 6 77663. CPSCR, HX X 5... 7 985. ELBOW,.750-6 X ½ MP... 8 9846. ELBOW, 90 DEG.56-8 X 3/8 MP... 9 HE808JCJC3EBX. HOSE,/ x 8... 0 HE608JCJC3EBX. HOSE, 3/8 x 8... 979349. ADAPTER,.750-6... 979339. ADAPTER,.56-8... 3 863770. TUBE, Assy Fuel ½ OD 3 LG... 4 863430. TUBE, Assy Fuel 3/8 OD 3 LG... 5 983550. ELBOW, 90 DEG 8 Flare/-8 Flare... 6 983540. ELBOW, 90.56-8... 7 9970. REDUCER, 37 DEG Flare -8-6... 8 99705. REDUCER, 37 DEG Flare -6-4... 9 4709008. CLAMP, Double Stack Tube... 4 30 84063. SCREW, Rd Hd Machine #0-3 x ¾... 5 3 4543630. CLAMP, Hose Tee-Bolt 3.5-3.56... MAR/0 (965003) *Not Illustrated 5A-0-A, Rev. A, Page
FIGURE 0-B. FUEL TANK 30 Gallon S/N 50038 & Above MAR/0 (965003) *Not Illustrated 5B-0-, Page
FIGURE 0-B. FUEL TANK 30 Gallon S/N 50038 & Above 7943407. TANK, Fuel... 097750. BRACKET, Fuel Filler Guide... 3 HE48003XXXX3HXX. HOSE,.5 ID X 3 LG... 4 86455. TUBE, Fuel Filler... 5 609078 STRAINER, Fuel... 6 30449. SCREW, Sheet Metal #6 x ½... 3 7 840030 CAP, Fuel Filler... 8 4543650. CLAMP, Hose Tee-Bolt.86-3... 3 9 3060037 WASHER, Wrought.500... 0 3064476. WASHER, Lock.500... 7758. CPSCR, HX.5 X... 7759 CPSCR, HX.5 X.5... 4 3 3064476 WASHER, Lock.500... 4 4 594975. SENDER, Fuel Level Gauge... 5 77663. CPSCR, HX X 3-/... 6 985. ELBOW,.750-6 X ½ MP... 7 9846. ELBOW, 90 DEG.56-8 X 3/8 MP... 8 HE608JCJC3EBX. HOSE, 3/8 x 8... 9 HE808JCJC3EBX HOSE,/ x 8... 0 979349 ADAPTER,.750-6... 979339. ADAPTER,.56-8... 863770. TUBE, Assy Fuel ½ OD 3 LG... 3 863430. TUBE, Assy Fuel 3/8 OD 3 LG... 4 983550. ELBOW, 90 DEG 8 Flare/-8 Flare... 5 983540. ELBOW, 90.56-8... 6 9970. REDUCER, 37 DEG Flare -8-6... 7 99705 REDUCER, 37 DEG Flare -6-4... 8 84063. SCREW, Rd Hd Machine #0-3 x ¾... 4 9 4543650. CLAMP, Hose Tee-Bolt 3.5-3.56.... MAR/0 (965003) *Not Illustrated 5B-0-, Page
FIGURE -. GUIDE WHEELS Left and Right A 38779 SUPPORT, RH Guide Wheel... B 387793 SUPPORT, LH Guide Wheel... 3700.. BUSHING... 3 8550066 CYLINDER, Guide Wheel... -- 9850003.. Seal Kit... 4 33067 PIN, Clevis.75 x.75... 5 3060488 WASHER, SAE 3/4... 6 307037 PIN, Cotter.5 x.5... 7 686705 SHAFT, Guide Wheel Mounting... 8 86054780 WASHER, -/4 ID Thrust... 9 668355 WHEEL, Guide... 0 6606645 ROD EYE... 5463940 SHAFT, Guide Wheel Axle... 3064467 LOCKWASHER, 5/6... 3 7745 CAPSCREW, Hex Head 5/6 x 3/4... 4 38005 GREASE FITTING... 3 5 306048 WASHER, SAE 5/8... 6 306448 LOCKWASHER, 5/8... 6 7 7758 CAPSCREW, Hex Head 5/8 x... 6 380090 GREASE FITTING... 3 53940 BEARING, Needle... 4 330658 PIN, Clevis.75 x.50... 5 3800 GREASE FITTING... See next page for cylinder lockups Torque This Item MARCH/03 (965004/55) *Not Illustrated 5A--, Rev. A, Page
FIGURE -. GUIDE WHEELS Left and Right NO. NO. DESCRIPTION MACHINE 370359 BAR, LH Manual Lockup... 360590 SPRING, Compression... 4 3 3060037 WASHER, Wrought ½... 8 4 33849 PIN, Spring... 4 5 3307 PIN, Clevis... 4 6 3070003 PIN, Cotter... 4 0 86065 CYLINDER, Air (Lockup)... 4 3307 PIN, Clevis... 8 3070003 PIN, Cotter... 8 3* 3060464 WASHER, SAE ¼... 8 MARCH/03 (965004/55) *Not Illustrated 5A--, Rev. A, Page
FIGURE 3-. GUN BOOM TELESCOPING (Option) APR/006 (965009) *Not Illustrated 5A-3-, Page
FIGURE 3-. GUN BOOM TELESCOPING (Option) 77340009 SUPPORT, Boom... 4455 BRACKET, Bolt-On Hose Support... 4 3 37000 MOUNTING, LH Bulkhead... 4 3700 MOUNTING, RH Bulkhead... 5 7747 CAPSCREW, HH /4 x 3/4... 0 6 3064464 LOCKWASHER, ¼... 7 33043 PIN, Clevis.5 x 3-/... 8 307035 PIN, Cotter... 4 9 9840094 BOOM, Telescoping... 0 33053 PIN, Clevis.375 x.5... 3060470 WASHER, SAE 3/8... 807670 ROLLER, Crowned Track... 8 3 30406 LOCKNUT, Hex 5/6-8... 8+4 4 4750005 PIN, Latch... 5 33935 PIN, Coil Spring.5x.65... 6 3603770 SPRING, Compression... 7 86033380 WASHER... 8 564990 PLATE, Spring Retainer... 9 7749 CAPSCREW, Hex Head /4 x -/4... 4 0 3064464 LOCKWASHER, /4... 4 4747000 LANYARD, Boom... + 6446550 RING, Split... +8 3 3066598 LOCKWASHER, Internal Tooth 3/4... 4 97850 ADAPTER, Bulkhead... 5 807675 TROLLEY, 4-Wheel... 4 6 30403 LOCKNUT, Hex /4-0... 8 8 4404830 HOOK, S-.50 x.0... 30 00050 BRACKET, Troller Spacer Bar... 3 86970004 BALANCER, Gun... 3 493455 CHAIN, Storage... 33 498000 LINK, Threaded Connecting... 34 805840 SNAP, Spring... 35* 360-396 CABLE, Microfast... 36* 360-34 CABLE, Microfast... 37 3384495 PIN, Spring 3/6 x -/... 38 3608990 SPRING, Compression... 39 5364503 PIN, Hitch... 40 6567960 BRACKET, Boom Pin... 4 77456 CAPSCREW, HH 5/6 x -3/4...4 4 3060467 WASHER, SAE 5/6...8 APR/006 (965009) *Not Illustrated 5A-3-, Page
FIGURE 3-3. DISPENSING GUN -- 965009 DISPENSING GUN ASSEMBLY... 8638300. ARM... 4598985. GRIP... 3 9650079. VALVE ASSEMBLY (See 3-3-)... 4 508000. NUT... 5 8740770. TUBE, Mixing... 6 98530. ELBOW... 7 6070. VALVE, Ball... 8 55605. NIPPLE, Hex... 9 8340350. VALVE, Check... 0 7804. CAPSCREW, Socket Head... 546540. TEE, Swivel... 50040. SWIVEL... 3 See Note. MOUNT, Valve... 4 See Note. TUBE... 5 See Note. TUBE... 6* 9650034. BOX, Gun Electrical... 7* 3030. BAR, Electrical Box Support... Note : Contact Nordco Parts Sales for part number information. APR/006 (965009) *Not Illustrated 5A-3-3, Page
FIGURE 3-3-. DISPENSING GUN VALVE APR/006 (965009) *Not Illustrated 5A-3-3-, Page
FIGURE 3-3-. DISPENSING GUN VALVE 880003 CAP, Air End... 4430005 HOUSING, Piston... 3 5495000 PISTON, Air... 4 656300 SHAFT, Fluid... 5 5700300 BODY, Rear Seal... 6 864605 BODY, Inlet... 7 5700305 BODY, Front Seal... 8 570030 BODY, Flush... 9 508000 CAP, Liquid End... 0 08700 ADAPTER, Hose Barb... 3570435 O-RING... 3570875 O-RING... 0 3 6358050 SEAL, Urethane U-Cup... 4 4 35700980 O-RING... 5 8340350 VALVE, Check... 6 993600 UNION... 7 508000 NUT, Mixing Tube... 8 360436 CYLINDER, Spring Air... 9 7805 CAPSCREW, Soc Head #0-4 x -/"... 4 0 7807 CAPSCREW, Soc Head #0-3 x 5/8"... 7800 CAPSCREW, Soc Head #6-3 x 3/6"... 780 CAPSCREW, Soc Head #0-4 x 3/4"... 3 7804 CAPSCREW, Soc Head #0-4 x -/4"... 4 3306038 PIN, Dowel /8 x 3/8"... 5* 338465 PIN, Roll (Inserts into #6)... APR/006 (965009) *Not Illustrated 5A-3-3-, Page
FIGURE 5-. CHEMICAL PUMPS 00008 BRACKET, Pump Mounting... 306005 WASHER, Wrought /4...4 3 3064464 LOCKWASHER, /4...4 4 77466 CAPSCREW, Hex Head /4 x 5/8...4 5 3060034 WASHER, Wrought 7/6...4 6 3064473 LOCKWASHER 7/6...4 7 7750 CAPSCREW, Hex Head 7/6 x 3/4...4 8 594880 PUMP, Iso/Resin...3 -- 806004.. COVER, Pump Oil Cup... -- 503880.. MOTOR, Hydraulic Power... -- 5948805.. PUMP, Lower End... -- 54000,, RETAINER, ¾ Shaft... -- 98500.. REPAIR KIT, Pump... -- 9850004.. REPAIR KIT, Lower End Pump... 9 77486 CAPSCREW, Hex Head 3/8 x -/4...3 0 3060470 WASHER, SAE 3/8...3 3064470 LOCKWASHER, 3/8...3 3000 NUT, Hex 3/8-6...3 3 35687557 COVER, Chemical Pump Oil Reservoir... 4 980743 ADAPTER, 9/6-8 x /...3 5 95540 ELBOW, Swivel 9/6... 6 504336 BUSHING... 7 986 ELBOW... 8 95406 SWIVEL ADAPTER, Female... 9 388070 STRAINER, Y-Type... 0 98074 ADAPTER... 55703 NIPPLE, Hex... 60586 VALVE, High Pressure Ball... -- 405756.. HANDLE, Locking... 3 03 000-00 ADAPTER, MXF... 4 686 000-00 COUPLER, FXF... APR/006 (9650038) *Not Illustrated 5A-5-, Page
FIGURE 5-A. CHEMICAL HEATER 50078570 MANIFOLD, Two Station... 3060464 WASHER, SAE /4... 3 3064464 LOCKWASHER, /4... 4 77436 CAPSCREW, Hex Head /4 x -/4... 5 098746 PLUG... 6 098750 PLUG... 7 43800006 HEATER, ISO/RESIN...3 8 35405. ELEMENT, Thermocouple... 9 997. THERMOSTAT, Heater... 0 6675-. ELEMENT, Heater... 98075 ADAPTER...6 HOSE... 3 95550 ELBOW, Swivel... 4 95405 ADAPTER, Swivel 3/4-6...3 5 60586 VALVE, High Pressure Ball...3 6 40756. HANDLE, Locking... 7 980750 ADAPTER, 3/4-6 x 3/8...3 8 HOSE... 0 9850085 KIT, Rain Guard... 737480. COVER, Rain Guard... 77435.. CAPSCREW, HH ¼-0 x 3-/... 3 30403.. LOCKNUT, ¼-0... 4 77453. CAPSCREW, HH 5/6 x... 5 3064 467. LOCKWASHER, 5/6... APR/006 (9650037) *Not Illustrated 5A-5-, Page
FIGURE 5-3. FLUSH PUMP AND TANK 7840068 BRACKET, FlushTank... 594905 PUMP, Water... -- 98500.. KIT, Air Motor Service... -- 985003.. KIT, Lower Pump Service... -- 985004.. KIT, Lower Ball Check... 3 35688590 COVER, Flush Pump Oil Reservoir... 4 505043 BUSHING... 5 980764 ADAPTER 9/6-8 x 3/4... 6 95540 ELBOW... 7 55704 NIPPLE, Hex... 8 6000 REGULATOR, Air... 9 55864 PIPE PLUG... 0 700890 GAUGE, Pressure (0-60 psi)... 50435 BUSHING... * 9830 ELBOW, /8 NPT... 3 3064470 LOCKWASHER, SAE 3/8... 3 4 77479 CAPSCREW, Hex Head 3/8 x -/4... 3 5 3000 NUT, Hex 3/8-6... 3 6 7945686 TANK, Flush (Purge)... 7 77476 CAPSCREW, HH ¼ x 7/8... 4 8 3060464 WASHER, SAE ¼... 4 9 3064464 LOCKWASHER, ¼... 4 The rectangular tank is no longer available for purchase. Modifications need to be made to item if your bracket does not include the hole at A as shown. Purchase the following kit, which includes the tank and instructions for modifying the bracket. 0 9850083 KIT, Purge Tank Replacement... APR/006 (9650040) *Not Illustrated 5A-5-3, Page
FIGURE 5-4. SPLASH GUARD Option NO. NO. DESCRIPTION MACHINE 8964 ANGLE, Guard Mtg (5.8 )... 89643 ANGLE, Guard Mtg. (53 )... 3 38873 FLAT, Bolting... 4 38873 FLAT, Bolting (5-/ )... 5 7639900 GUARD, Splash... 6 7748 CAPSCREW, HH 3/8-6 x -3/4...3 7 77480 CAPSCREW, HH 3/8-6 x... 8 3060470 WASHER, SAE 3/8...5 9 30400 LOCKNUT, 3/8-6...5 APR/006 (9850033) *Not Illustrated 5A-5-4, Page
FIGURE -A. TURNTABLE S/N 50030 and Above 34490030 TURNTABLE, Rail to Rail... 8553977 CYLINDER, Turntable... -- 680003.. Seal Kit... 3 530045 BRACKET, Turntable Locator... 4 57383 SWITCH, Proximity (Strokemaster)... 5 77605 CAPSCREW, HH 3/4-0 x 3-/ (G8)... 4 6 3064488 LOCKWASHER, 3/4... 4 7 30403 LOCKNUT, Hex 3/4-0... 4 8 783894 CAPSCREW, Socket Head.63 x 5.50... 9 30408 LOCKNUT, 5/8-... 0* 360-3 CABLE, Prox... 50078955 MANIFOLD, Turntable (Dual Valve)... 56406..PLAQUE, Turntable... 3 330560..SCREW, Drive #6 x.5... 4 4 5364436.. PIN, Snap Safety... 5 66930.. LANYARD, Locking Pin... 6 3080985.. BAR, Lockpin Storage... 7 5008003.. BLOCK, Manifold (No valves)... 8 69795.. VALVE, Directional Control (Manual Pull)... -- 680009... KIT, Seal... 9 60594.. VALVE, Pilot Check... -- 680007... KIT, Seal... 0 696770.. VALVE, Directional... -- 680008... KIT, Seal... * 605404.. PLUG, Orifice... * 77453 CAPSCREW, HH 5/6 x... 4 3* 3064467 LOCKWASHER, 5/6... 4 4* 088608 COUPLING, Male to Female... APR/006 (965096) *Not Illustrated 5A--A, Page
FIGURE 3-. AWNING JAN/03 (96500) *Not Illustrated 5A-3-, Rev. A, Page
FIGURE 3-. AWNING 367680 Bracket, Mounting Awning RH... 367679 Bracket, Mounting Awning LH... 3 464 Bracket, Mounting Awning RH... 4 4643 Bracket, Mounting Awning LH... 5 86556 Tube, Support Awning Lower... 6 86557 Tube, Support Awning Upper... 7 439703 Canopy, Awning Retractable... 8 439703.. Hood, Protective Awning... 9 4397033.. Hood, Protective Awning (Side)... 0 4543.. Bracket, Protective Hood... 45433.. Bracket, Wall Mount... 865 58.. Tube, Installation Awning... 3 570466.. End Cap, Take-Up Roll... 4 6609485.. Roll, Take-Up Awning... 5 0905.. Arm, Guide Extension Awning... 6 45434.. Bracket, Guide Arm/Install Tube... 7 800007.. Transmission, Manual Crank... 8 766560.. Crank Arm, Manual... 9 87868.. Channel, Front Awning... 0 570466.. End Cap, Front Channel Awning... 45435.. Bracket, Front Channel/Guide Arm... 45436.. Bracket, Take-Up Roll/Install Tube... 3 669300 Lanyard, Lockpin... 4 5364450 Lockpin 3/8 x 3... 5 3306 Clevis Pin 3/8 x -5/8... 4 6 30703 Cotter /8 x ¾... 4 7* 308473 Bar, Awing Mtg (Pivot Arms Hole Flat)... 8* 703 Channel, Mtg (Pivot Arms)... Note: Items 8 through include mounting hardware. JAN/03 (96500) *Not Illustrated 5A-3-, Rev. A, Page
FIGURE 4-. BUMPERS 76387550 Bumper, Dock...4 775336 Capscrew, HH ½ x -3/4...6 3 3060476 Washer, SAE ½...40 4 3064476 Lockwasher, ½...6 The following items are for machines equipped with optional 6-ft tow bar: 5 30405 Locknut, ½-3...6 6 67005 Mounting, Towbar Bumper (Horizontal)... 7 77586 Capscrew, HH ½ x -/4...6 8 670053 Mounting, Towbar Bumper (Vertical)... 6 53647793 Pin, Locking (with Lanyard)... APR/006 (965096) *Not Illustrated 5A-4-, Page
FIGURE 4-. BUMPER BARS 530060 BRACKET, Stop... 330863 PIN, Clevis x.5... 3 306006 WASHER, Wrought... 4 307063 PIN, Cotter,.88 x.750... 5 574 SWITCH, Proximity... 6 38005 FITTING, Grease... 7 339388 PIN, Coil Spring /8 x.50... 4 8 750000 SPRING, Extension... 9* 3066598 LOCKWASHER, Internal Tooth 3/4... APR/006 (P/O 965007) *Not Illustrated 5A-4-, Page
FIGURE 4-3. JACKSTANDS 75540005 Jackstand... 3 8655440 Tube, Removable Jackstand... 3 75540006 Base, Removable Jackstand... 4 53647789 Pin, Locking (with Hairpin Cotter)... 3 5 30740. Cotter, Hairpin... 6 330599 Pin, Clevis... 7 3074 4 Cotter, Hairpin... 8 53647793 Pin, Locking (with Lanyard)... The removable jackstand should be stored in the Operator s station when not in use. Lock the stand In place with item 8. APR/006 (9650069) *Not Illustrated 5A-4-3, Page
FIGURE 5-. CURTAINS Tracks and Brackets NO. NO. DESCRIPTION MACHINE 00046 BRACKET, Curtain Track...6 77453 CAPSCREW, HH 5/6 x... 3 3064467 WASHER, SAE 5/6... 4 30406 LOCKNUT, 5/6-8... 5 383 PLATE, Track Mounting... 6 77478 CAPSCREW, HH 3/8 x...4 7 30400 LOCKNUT, Hex 3/8-6...4 8 89450 TRACK, Curtain Roller... 9 894508 TRACK, Curtain Roller 8... 0 8945038 TRACK, Curtain Roller 90 Curved... 8945048 TRACK, Curtain Roller 48... 8945060 TRACK, Curtain Roller 60... 3 00047 BRACKET, Curtain Track...8 4 77453 CAPSCREW, HH 5/6 x...6 5 3064467 WASHER, SAE 5/6...6 6 6603005 HOOK, Curtain...3 APR/006 (965043/8/93) *Not Illustrated 5A-5-, Page
FIGURE 5-. CURTAINS Sides and Rear NO. NO. DESCRIPTION MACHINE 8750 CURTAIN, Left Side/Rear... 87503. WINDOW, Replaceable Rear... 3 80505. Velcro...AR 4 805030. Velcro...AR 5 8750 CURTAIN, Right Side/Rear... 6 87503. WINDOW, Replaceable Rear... 7 80505. Velcro...AR 8 805030. Velcro...AR APR/006 (965043/8/93) *Not Illustrated 5A-5-, Page
FIGURE 5-3. CURTAINS Front NO. NO. DESCRIPTION MACHINE 87504 CURTAIN, Front Sliding... 805030. Velcro...AR 3 87505 CURTAIN, Front Fixed... 4 805030. Velcro...AR 5 8853 MOUNTING, Fixed Curtain... 6 77478 CAPSCREW, HH 3/8 x... 7 30400 LOCKNUT, 3/8-6... APR/006 (965043/8/93) *Not Illustrated 5A-5-3, Page