Parts Manual CCW Series Walk-Behind Mower Models: Description: 5900552 Comfort Control DD w/ 48" Side Discharge Mower Deck & Kawasaki Engine (CCWKAV2148) 5900553 Comfort Control DD w/ 52" Side Discharge Mower Deck & Kawasaki Engine (CCWKAV2152) 5900554 Comfort Control DD w/ 61" Side Discharge Mower Deck & Kawasaki Engine (CCWKAV2461) 5900555 Comfort Control DD w/ 52" Side Discharge Mower Deck & Kawasaki Engine (CCWKAV2452) 5900556 Comfort Control DD w/ 52" Rear Discharge Mower Deck & Kawasaki Engine - Export (CCWKAV2452RDCE) 5900557 Comfort Control DD w/ 48" Rear Discharge Mower Deck & Kawasaki Engine - Export (CCWKAV2148RDCE) Briggs and Stratton Power Products Group, LLC. 5375 North Main Street Munnsville, NY 13409 USA 800-933-6175 5103335 Revision F Rev. Date: 11/14/12
Table Of Contents MODEL COMPONENTS PAGE Engine Deck & Frame Group... 4 Handle Bar & Instrument Control Group - S/N: 2013964105 & Above... 8 Fuel Tank & Mount Group... 10 Engine & PTO Group... 12 Engine Service Parts - Kawasaki (FX651V - FX1000V)... 14 Pump Drive Group... 16 Motion Control Group - Lower... 18 Motion Control Group - Upper - S/N: 2013964105 & Above... 20 Hydraulic Group... 24 Parking Brake Group... 26 Deck Lift Group - S/N: 2015444202 & Below... 28 Deck Lift Group - S/N: 2015444203 & Above... 30 Transaxle SERVICE PARTS - Eaton Hydrostatic... 32 Decal Group - Safety & Operation (Domestic)... 36 Decal Group - Brand & Model... 38 Decal Group - Safety & Operation (Export)... 40 Evap Canister Group... 42 48", 52" & 61" Mower Deck - Rollers... 44 48", 52" & 61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge... 46 48" Mower Deck - Belts, Pulleys & Idler Arm... 50 52" & 61" Mower Deck Group - Belts, Pulleys & Idler Arm (S/N: 2015782584 & Below)... 52 48", 52" & 61" Mower Deck - Hanger Chains... 54 48", 52" & 61" Mower Deck - Front Frame... 56 52" & 61" Mower Deck Group - Belts, Pulleys & Idler Arm (S/N: 2015782585 & Above)... 58 48" & 52" Rear Discharge Mower Deck Group - Discharge Chute... 60 48" & 52" Rear Discharge Mower Deck Group - Housing, Covers, Spindles & Blades... 62 Spindle Service Parts - 5061095... 64 Electrical Schematics - FX Engines... 66-69 Torque Specification Chart... Inside Back Cover
Engine Deck & Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4
Engine Deck & Frame Group REF NO PART NO. QTY. DESCRIPTION 1 5443473B 1 WELD, MOUNT, GROUND DRIVE IDLER 2 5025155 7 WASHER, 5/16" SAE 3 5025011X8 6 BOLT, 5/16-18 X 1" GD5 4 5025392 8 NUT, 5/16-18 HEX NYLOCK FLANGE 5 5025126 2 NUT, 1/4-20 HEX SER FLANGE 6 5044700B 1 PLATE, ENGINE DECK BACK 7 5043467B 1 WELD, ENGINE DECK, DDS 8 5025010X6 2 BOLT, 1/4-20 X 3/4" GD5 9 5020480 2 CABLE TIE ANCHOR MOUNT 10 5025331 1 WASHER, LOCK, 1/2 HI-ALLOY YZ 11a 5408831B 1 WELD, ENGINE DECK CCW (S/N: 2015684834 & Above) 11b 5407273B 1 WELD, ENGINE DECK CCW (S/N: 2014601076-2015684834) 11c 5402200B 1 WELD, ENGINE DECK, DDS (S/N: 2014601075 & Below) 12 5025059X6 5 BOLT, 5/16-18 X 3/4" SELF TAP 13 5402669B 1 WELD, ENGINE, CE GUARD RH (Export Models) 14 5020876B 1 BUSHING, BRASS 3/4 X 1 X 1 15 5042134 1 SPACER,.32 X.75 X 1.06 16 5025164 2 WASHER, 5/16" FENDER 17a 5025011X16 1 BOLT, 5/16-18 X 2" GD5 17b 5025011X14 1 BOLT, 5/16-18 X 1-3/4" GD5 (Export Models) 18 5044913 1 WASHER, FRAME RETAINING 19 5025011X10 1 BOLT, 5/16-18 X 1-1/4" GD5 20 5025139 1 NUT, 5/16-18 HEX LG SERR FLG. 21 5020807 1 SPRING, EXTENSION 22 5025158 2 WASHER, 1/2" SAE 23 5020870 1 INSERT, BEARING 24 5021002 2 PULLEY, IDLER 25a 5025018X12 1 BOLT, 1/2-20 X 1-1/2" GRD5 25b 5025018X10 1 BOLT, 1/2-20 X 1-1/4" GRD5 (Export Models) 26 5025293 4 WASHER, 3/8 GR. 9 27 5025198X6 18 BOLT, 1/4-20 X 3/4" GD5 WITH PATCH 28a 5025013X24 4 BOLT, 3/8-16 X 3" GD5 28b 5025013X28 4 BOLT, 3/8-16 X 3-1/2" GD5 (Export Models) 29 5025394 4 NUT, 3/8-16 HEX NYLON FLANGE 30 5025013X8 1 BOLT, 3/8-16 X 1" GD5 31 5025156 1 WASHER 3/8" SAE 32 5025128 1 NUT, 3/8-16 HEX SER FLANGE 33 5022289 1 RIVET, PLASTIC PUSH-IN 34 5025018X18 1 BOLT, 1/2-20 X 2-1/4" GRD5 35 5025098 1 NUT, 1/2-20 HEX NYLON LOCK 36 5021168 1 INSERT, BEARING 1/2" SHOULDER Footnotes 5
Engine Deck & Frame Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6
Engine Deck & Frame Group REF NO PART NO. QTY. DESCRIPTION 37 5025472 1 3/8 PUSHNUT BOLT RETAINER 38 5402663B 1 WELD, ENGINE, CE GUARD LH (Export Models) 39 5021397 1 GROMMET 40 5050840X4 1 BLACK Q-TRIM, 4.00 LONG Footnotes 7
Handle Bar & Instrument Control Group - S/N: 2013964105 & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8
Handle Bar & Instrument Control Group - S/N: 2013964105 & Above REF NO PART NO. QTY. DESCRIPTION 1 5047629 1 CABLE THROTTLE, 48" 2 5020927 1 SWITCH, IGNITION, 6 POST 3 5022180 1 SWITCH, BLADE ENGAGEMENT 4 5047779 1 CABLE, CHOKE CONTROL, 51" 5 5021518 1 FUSE, BLOCK (SV) 6 5021766 1 RELAY, 12V, 40A 7 5025029 2 NUT, HEX, #10-24 8 5025156 6 WASHER, 3/8" SAE 9 5025010X6 2 BOLT, 1/4-20 X 3/4" GD5 10 5025391 6 NUT, 1/4-20 HEX NYLON FLANGE 11 5025337 2 WASHER, 5/16 USS 12 5025011X8 2 BOLT, 5/16-18 X 1" GD5 13-1 SOCKET, RELAY (SEE ELECTRICAL SCHEMATICS) 14 5406227A 1 PLATE, THROTTLE STOP - BLK (EXPORT MODELS) 15 5022222 1 SWITCH RETAINER RING 16 5022789 1 KEY, Ignition, Molded Set (SV) 17 5022790 1 COVER (SV) 18 5022791 1 PLASTIC NUT (SV) 19 5025179X6 2 SCREW, #10-24 X 3/4" ROUND PHILLIPS 20 5025013X8 6 BOLT, 3/8-16 X 1", GD5 21 5025154 4 WASHER, 1/4" SAE 22 5025126 2 NUT, 1/4-20 SER FLANGE 23 5025010X8 4 BOLT, 1/4-20 X 3/4" GD5 24 5021841 2 GRIP, FOAM,.940 X 5 X.187 25 5600274 1 HANDLE BAR COVER W/ DECALS, CCW 26 5409126B 1 WELD, HANDLE BARS, CCW - RED 27 5403803B 1 PLATE, HYDRO TANK MOUNT - RED 28 5025059X6 4 BOLT, 5/16-18 X 3/4 SELF TAP Footnotes 9
Fuel Tank & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10
Fuel Tank & Mount Group REF NO PART NO. QTY. DESCRIPTION 1 5402139B 2 MOUNT, GAS TANK, FRONT 2 5025270 2 SCREW, #10-24 X 1" 3 5402345B 1 BRACKET, BATTERY BOX 4 5100688 1 BOX, BATTERY 5a 5407262B 1 WELD, TANK MOUNT (S/N: 2014601076 & ABOVE) 5b 5402142B 1 WELD, TANK MOUNT (S/N: 2014601075 & BELOW) 6 5102833 1 TANK, 5 GAL, W DROP TUBE/VENT (INCLUDES REF. NOS. 23 & 24) 7 5103005 1 FUEL CAP, 3-1/2", MANAGED VENT OUT, 12" 8 5025144X6 2 CARRIAGE BOLT 1/4-20 X 3/4 9 5025391 4 NUT, 1/4-20 HEX NYLOCK FLANGE 10 5025155 8 WASHER, 5/16" SAE 11 5025011X6 2 BOLT, 5/16-18 X 3/4" GRD5 12 5025392 4 NUT, 5/16-18 HEX NYLOCK FLANGE 13 5025011X8 6 BOLT, 5/16-18 X 1" GD5 14 5022308 4 BODY CLIP 5/16-18 X 1/2" DEEP 15 5025170 4 WASHER, 5/16" LOCK 16 5021397 1 GROMMET, 1-1/4" 17 5044694B 2 STRAP, FUEL TANK 18 5025010X12 2 BOLT, 1/4-20 X 1-1/2" 19 5025271 2 NUT, #10-24, HEX NYLON LOCK 20 5021670 1 STRAP, RUBBER 21 5100810 2 PAD, RUBBER MOUNT 22 5050831X25 1 HOSE, 1/4 FUEL, 25" LONG 23 5600050 1 KIT, BUSHING FUEL 24 5101018 1 FUEL LINE, TOP DRAW W/ SCREEN (SV) 25 5020835 2 CLAMP, HOSE, EXTERNAL, 1/2" RED Footnotes 11
Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 12
Engine & PTO Group REF NO PART NO. QTY. DESCRIPTION 1 5022234 1 ADAPTER-OIL DRAIN 2 5025011X12 1 BOLT, 5/16-18 X 1-1/2 GD5 YZ 3 5025011X8 2 BOLT, 5/16-18 X 1 GD5 YZ 4 5025084 1 NUT, 3/8-16 HEX JAM 5 5025155 2 WASHER, 5/16 SAE 6 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE 7 5025394 1 NUT, 3/8-16 HEX NYLOCK FLANGE 8 5045376 1 PULLEY, CRANKSHAFT, 1.125 ID X 4.75 OD 9 5050407X5 1 KEY, 1/4 SQ X 5/8 10 5100062 1 SPACER, 1.13 X 1.75 X.32 11 5100084 1 * CLUTCH, 5218-134, WARNER 12 5402318B 1 PLATE, CLUTCH ANCHOR, DDS 13a -- 1 ENGINE, KAWASAKI - FX651V 13b -- 1 ENGINE, KAWASAKI - FX730V 14 5022802 1 FITTING, 3/8NPT ELBOW, M-F 15 5407377B 2 SPACER, ENGINE BLOCK, CCW (S/N: 2015684834 & Below) 16 5102828 1 SPACER, 1.13 X 1.75 X 1.625, CZ 17 5102781 1 HOSE, OIL DRAIN 18 5102864 1 BOLT, CRANKSHAFT,7/16-20X2-1/2, GD8 19 5025544 4 BOLT,HEX FLG,SER GD5 3/8-16X2, PATCH,CZ 20 5102764 1 MANIFOLD, KAWASAKI, VERTICAL, CCW 21 5102763 1 MUFFLER, KAWASAKI, VERTICAL, CCW 22 5022810 1 CLAMP, EXHAUST EXTENSION 23 805448 4 SCREW 24 5407759B 1 WELD, MUFFLER GUARD (Export Models) 25 5407755B 1 PLATE, BRACKET, FRONT - RED (Export Models) 26 5407646B 1 PLATE, UPPER BRACKET, CCW - RED (Export Models) 27 5025010X8 6 BOLT, 1/4-20 X 1, GD5 (Export Models) 28 5025154 6 WASHER, 1/4 SAE (Export Models) 29 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE (Export Models) 30 5022665 4 BODY CLIP, 1/4-20 X 1/2 DEEP (Export Models) 31 5025585 2 BELLEVILLE WASHER 1.1875 X.442 X.089 Footnotes * For models S/N: 2015375705 & Below, when replacing the clutch, the jumper harness (#5403576) is required. 13
Engine Service Parts - Kawasaki (FX651V - FX1000V) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 14
Engine Service Parts - Kawasaki (FX651V - FX1000V) REF NO PART NO. QTY. DESCRIPTION 1 5102126X1 1 AIR FILTER ASSEMBLY,22,24&26HP KAWASAKI (11010-7028) 2 5102126X4 1 AIR FILTER,SECOND,FX651V THRU FX999 ENG (11013-7045) 3 5102126X3 1 AIR FILTER,PRIMARY,FX 651,852, & 999 ENG (11013-7044) 4 5102126X2 1 CASE, AIR FILTER, 22, 24 & 26HP KAWASAKI (11011-7056) 5 5102126X8 1 DUST VALVE,AIR FILTR,22,24&26HP KAWASAKI (11065-7031) 6 5023143 1 CAP, RAIN (11065-7025) 7 5102126X5 1 BRKT,AIR FILTER,22,24&26HP KAV, OUTER (11055-7011-9H) 8 5102126X6 1 BRKT,AIR FILTER,22,24&26HP KAV, INNER (11055-7012-9H) 9 5102126X9 1 BREATHER TUBE, AIR FILTR,22,24&26HP KAWA (92192-7146) 10 5102126X10 1 AIR INLET TUBE,AIR FILTR,22,24&26HP KAWA (92192-7147) 11 5100256 3 CLAMP (92171-7010) 12 5102278X1 1 FILTER,OIL,KAWA FS,FX,FR 603 & 726CC ENG (49065-7007) Footnotes 15
Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 16
Pump Drive Group REF NO PART NO. QTY. DESCRIPTION 1 5402144B 2 MOUNT, TRANMISSION 2a 5100769 2 HANDLE, DUMP VALVE (48" Models Use Qty. 1 / RH Side) 2b 5102288 1 HANDLE, DUMP VALVE (48" Models Only / LH Side) 3 5402227B 1 BRACE, TRANSMISSION 4 5022165 2 HUBS, TRANSMISSION 5a 5408347B 1 WELD, DECK TRAVEL STOP - RED (S/N: 2014979703 & Above) 5b 5406266B 1 STOP, DECK TRAVAL - RED (S/N: 2014979702 & Below) 6 5402331B 1 GUARD, OIL FILTER 7 5025155 11 WASHER, 5/16" SAE 8 5025011X8 6 BOLT, 5/16-18 X 1" GD5 9 5025392 5 NUT, 5/16-18 HEX NYLOCK FLANGE 10 5023490 2 BOLT, 5/16-18 X 3/4 12PT FLANGE PATCH 11 5025011X6 3 BOLT, 5/16-18 X 3/4" GRD5 12 5020601 8 NUT, 1/2-20 LUG 13 5025170 6 WASHER, 5/16" LOCK 14 5025189X32 2 EYE BOLT, 1/4 20X4 15 5025126 4 NUT, 1/4-20 HEX SERR. FLANGE 16 5020047 2 SET COLLAR, 5/16" 17 5021839 2 KEY, HI-PRO WOODRUFF 18 5100765 2 PULLEY, TRANSMISSION 19 5022173 1 BELT, PUMP DRIVE 20 5023200 2 FAN, WHITE 21 5025160 2 WASHER, 3/4" SAE 22 5044577 2 WASHER,.265 x 1.50 x.109 23 5025010X14 2 BOLT, 1/4-20 x 1-3/4 24 5025203X10 2 COTTER PIN, 1/8" X 1-1/4" 25 5025273 2 SET SCREW, 5/16-24 X 1/4" PCH. 26 5402634B 1 GUARD, HYDRO HOSES - RED 27 5025169 2 WASHER, 1/4 LOCK 28 5021045S 2 ASSM, REAR TIRE 29 5021205S 2 WHEEL ONLY 30 5021074 2 TIRE ONLY Footnotes 17
Motion Control Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 18
Motion Control Group - Lower REF NO PART NO. QTY. DESCRIPTION 1 5021170 4 BALL JOINT, 5/16-24 FEM, STUD. 2 5043458 2 ROD, TRANSMISSION REVERSE 3 5402400B 2 WELD, STROKE ARM 4 5402026 2 WELD, ROD, TRANSAXLE LINKAGE 5 5101339 2 SPRING, EXTENSION 6 5020807 1 SPRING, EXTENSION 7 5025156 3 WASHER 3/8" SAE 8 5025126 6 NUT, 1/4-20 HEX SERR. FLANGE 9 5022205 2 EYE BOLT, 1/4-20 X 2 10 5100766 2 ROLLER, SPEED CONTROL 11 5100832 2 SLEEVE, CRUISE CONTROL, ROLLER 12 5021124 2 BALL JOINT, 3/8-24 13 5025097 1 NUT, 3/8-24 HEX NYLON LOCK 14 5041600 6 SPACER,.38 X.50 X.562 15 5044577 2 WASHER,.265 X 1.50 X.109, YZ 16 5025269 2 BOLT, 1/4-20 X 1-1/2" ALLEN HEAD, PATCH 17 5025154 3 WASHER, 1/4" SAE 18 5025010X14 2 BOLT, 1/4-20 X 1.3/4" GD5 19 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE 20 5020006 2 SPRING-COMP,.435ID X 4.75LG X.137WR 21 5025033 8 NUT, 5/16-24 HEX 22 5025045 2 NUT 5/16-24 HEX NYLON LOCK 23 5402201B 1 SUPPORT, DDS ENGINE DECK 24 5025392 1 NUT, 5/16-18 HEX NYLOCK FLANGE 25 5025013X8 3 BOLT, 3/8-16 X 1" GD5 26 5025394 2 NUT, 3/8-16 HEX NYLON FLANGE 27 5025010X8 1 BOLT, 1/4-20 X 1" GD5 28 5025013X12 1 BOLT, 3/8-16 X 1-1/2" GD5 29 5025128 2 NUT, 3/8-16 HEX SERRATED FLANGE 30 5044716 1 PLATE, FRICTION 31 5025164 1 WASHER, 5/16" FENDER 32 5021773 1 SPRING-COMP,.438ID X 1.75LG X.137WR 33 5025156 1 WASHER 3/8" SAE 34 5044726 2 PAD, BRAKE 35 5025097 1 NUT, 3/8-24 HEX NYLON LOCK 36 5025155 2 WASHER, 5/16 SAE 37 5025393 2 NUT, 5/16-24 HEX NYLOCK FLANGE Footnotes 19
Motion Control Group - Upper - S/N: 2013964105 & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 20
Motion Control Group - Upper - S/N: 2013964105 & Above REF NO PART NO. QTY. DESCRIPTION 1a 5100763 1 ROD, CCWKAV25 REVERSE, RH (S/N: 2014601076 & ABOVE) 1b 5043461 1 ROD, DDS REVERSE CTRL - RH (S/N: 2014601075 & BELOW) 2 5021171 1 CLEVIS, 3/8-24, PLASTIC 3 5100757 1 ROD, CRUISE CONTROL W/WASHER 4 5020047 2 SET COLLAR, 5/16" 5 5100744 1 BAR, SPEED CONTROL - DUAL DRIVE 6 5025220 4 SHOULDER BOLT, 1/2" X 1-1/2" 7 5025391 6 NUT, 1/4-20 HEX NYLOCK FLANGE 8 5043461 1 ROD, DDS REVERSE CONTROL - LH 9 5025126 2 NUT, 1/4-20 HEX SERRATED FLANGE 10 5010546 3 COLLAR, 3/8" SET 11 5025010X6 6 BOLT, 1/4-20 X 3/4" GD5 12 5025154 2 WASHER, 1/4" SAE 13 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 14 5025128 4 NUT, 3/8-16 HEX LG. SERR FLG 15 5025211 3 PIN, HAIR,.0585 X 1-1/8 16 5025214X9 1 PIN, CLEVIS, 3/8" X 1-1/8" 17 5023323 2 CLEVIS, 5/16-24, STEEL 18 5025011X16 2 BOLT, 5/16-18 X 2 19 5025032 2 NUT, 5/16-18 HEX 20 5025392 6 NUT, 5/16-18 HEX NYLOCK FLANGE 21 5102463 2 SPACER,.33 X.50 X.25, CZ 22 5025058X14 1 BOLT, 3/8-16 X 1-3/4" TFL 23 5102341A 1 FLAP, OPC 24 5443184B 2 WELD, HAND CONTROLS, DDS (INCLUDES REF. NO. 31) 25 5402156B 1 WELD, SPEED CONTROL, DDS 26 5021499 2 BEARING, FLANGE 27 5402293B 1 WELD, THUMB CONTROLS, DDS - LH 28 5402292B 1 WELD, THUMB CONTROLS, DDS - RH 29 5102342A 1 FLAP, OPC 30 5021807 2 BEARING, R6-2RS 31 5025510 4 GRIP, FOAM, 1/4" X 1 32 5041931 2 SPACER,.38 X.50 X 1.25 33 5102292 2 ROD, OPC, LINK 34 5406114B 2 ROD, OPC, FLAP 35 5102300 2 LINK, OPC, CCW 36 5402184B 1 WELD, DDS CONTROL SHAFT 37 5025011X8 4 BOLT, 5/16-18 X 1" GD5 YZ 38 7090095 2 HEX NUT, 1/4F GR5 YZ 39 5025293 2 WASHER, 3/8 GR9 FLAT 40 5021104 2 CLEVIS, 1/4-28 PLASTIC Footnotes 21
Motion Control Group - Upper - S/N: 2013964105 & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 22
Motion Control Group - Upper - S/N: 2013964105 & Above REF NO PART NO. QTY. DESCRIPTION 41 5025212X7 2 PIN, CLEVIS, 1/4 X 7/8 42 5101215 2 SPACER,.26 X.38 X 1.250 YZ 43 5025010X14 2 BOLT, 1/4 X 20 X 1-3/4 GD5 YZ 44 5025154 2 WASHER, 1/4 SAE 45 5025060X2 2 SET SCREW, 1/4-20 X 1/4" 46 5101216 2 SWITCH, PLUNGER, NC, SINGLE POLE, SNAP IN Footnotes 23
Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 24
Hydraulic Group REF NO PART NO. QTY. DESCRIPTION 1 5021423X1 4 FITTING, 90 DEG. 2 5050857X29 2 HOSE, 1/2" X 29 PUSH-ON 3 5050860X30P5 1 HOSE, 3/8" X 30.5 PUSH-LOCK 4 5022162 1 TRANSAXLE, 771-101, RIGHT SIDE (Includes Ref. Nos 1 and 13) 5 5022163 1 TRANSAXLE, 771-102, LEFT SIDE (Includes Ref. Nos 1 and 13) 6 5100779 2 FITTING, HYD, HOSE BARB TEE 7 5100778 1 RESERVOIR, TANK W/ CAP 8 5050860X10P5 1 HOSE, 3/8" X 10.5 PUSH-LOCK 9 5021392 10 CLAMP, HOSE 10 5021164 2 CLAMP, #10 HOSE, STAINLESS 11 5050860X16P5 1 HOSE, 3/8" X 16.5 PUSH-LOCK 12 5050860X19P5 1 HOSE, 3/8" X 19.5 PUSH-LOCK 13 5021068X1 2 FILTER, TRANSMISSION OIL 14 5050861X18 2 WIRE LOOM, 5/8 ID 15 5022183 2 HEX SLOTTED NUT (Not Shown) 16 5022184 2 KEY, WOODRUFF (Not Shown) 17 5100778X1 1 RESERVOIR CAP (SV) Footnotes 25
Parking Brake Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 26
Parking Brake Group REF NO PART NO. QTY. DESCRIPTION 1 5021098 6 BEARING, BRONZE FLANGE 3/4" 2 5025013X12 1 BOLT, 3/8-16 X 1-1/2 GD5 YZ 3 5025394 9 NUT, 3/8-16 HEX NYLOCK FLANGE 4 5025128 3 NUT, 3/8-16 HEX LG. SERR FLG 5 5025057 4 NUT 5/16-18 HEX NYLON LOCK 6 5025011X6 4 BOLT, 5/16-18 X 3/4" GRD5 7 5025201X6 2 PIN, COTTER, 3/32" X 3/4" 8 5025155 6 WASHER, 5/16" SAE 9a 5407261B 2 ROD, BRAKE PUSH (S/N: 2014601076 & ABOVE) 9b 5043452B 2 ROD, BRAKE PUSH (S/N: 2014601075 & BELOW) 10 5402167B 1 WELD, BRAKE LEVER 11 5021880 1 GRIP, FOAM 12 5021103 2 SPRING-EXT,.750OD X 7.65LG X.115WR 13 5043470B 1 MOUNT, SWITCH 14 5025154 2 WASHER, 1/4 SAE 15 5025010X6 2 BOLT, 1/4-20 X 3/4 GD5 16 5022438 1 SWITCH, BLACK PLUNGER 17 5025179X4 2 SCREW, #10-24 X 1/2" ROUND PHILLIPS 18 5025029 2 NUT, #10-24 HEX 19 5043349B 1 WELD, BRAKE SHAFT, RH 20 5043435B 1 WELD, BRAKE SHAFT, LH 21 5402496B 1 PLATE, BRAKE STOP 22 5025013X6 2 BOLT, 3/8-16 X 3/4" GD5 23 5025029 2 NUT, HEX, #10-24 24 5025013X8 8 BOLT, 3/8-16 X 1" GD5 25 5021426 2 LINK, #A20/50 CONNECTING 26 5044710B 1 MOUNT, DDS NEUTRAL SWITCH 27 5025179X4 2 SCREW, #10-24 X 1/2" ROUND PHILLIPS 28 5025126 2 NUT, 1/4-20 HEX SERRATED FLANGE 29 5022095 1 SWITCH, GRAY PLUNGER 30 5025156 1 WASHER, 3/8 SAE Footnotes 27
Deck Lift Group - S/N: 2015444202 & Below NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28
Deck Lift Group - S/N: 2015444202 & Below REF NO PART NO. QTY. DESCRIPTION 1 5100514 1 ASSY, CRANK, DECK LIFT 2 5100739 1 ROD, DECK LIFT, REAR 3 5402132B 1 WELD, SHAFT, DECK LIFT, REAR 4 5402127B 1 WELD, MOUNT, DECK LIFT 5 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 6 5025453X12 1 SET SCREW, 1/4-20 X 1-1/2" CONE 7 5023241 1 COLLAR, 1/2" SINGLE SPLIT 8 5025013X6 2 BOLT, 3/8-16 X 3/4" GD5 9 5025156 6 WASHER 3/8" SAE 10 5025126 2 NUT, 1/4-20 HEX SERR. FLANGE 11 5025128 2 NUT, 3/8-16 HEX SERRATED FLANGE 12 5025013X10 4 BOLT, 3/8-16 X1-1/4" GD5 13 5025328X12 2 PIN, CLEVIS, 1/2" X 1-1/2", YZP 14 5025210 2 3/32 X 1-5/8 HAIR PIN CLIP 15 5023174 2 CLEVIS, 1/2-20 STEEL 16 5025089 2 NUT, 1/2-20 HEX JAM 17 5100738 2 ROD, LINK, DECK LIFT, FRONT 18 5020441 2 COLLAR, 5/8" SPLIT 19 5402308B 1 WELD, DECK LIFT LEVER, LH 20 5402309B 1 WELD, DECK LIFT LEVER, RH 21 5021541 6 BUSHING, FLANGE 22 5100548 2 WASHER,.390 X 1.50.109 YZ 23 5025443 1 BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH 24 5100731 2 ROLLER 25 5100732 2 SPACER,.52 X 1.00 X 2.09 26 5025098 2 NUT, 1/2-20 HEX NYLON LOCK 27 5025017X28 2 BOLT, 1/2-13 X 3-1/2" GD5 28 5025150 2 WASHER, 1/2 USS 29 5061010 2 WASHER, FRICTION Footnotes 29
Deck Lift Group - S/N: 2015444203 & Above NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 30
Deck Lift Group - S/N: 2015444203 & Above REF NO PART NO. QTY. DESCRIPTION 1 5409129B 1 WELD, SHAFT, DECK LIFT, REAR - RED 2 5408952B 1 PLATE, DECK HEIGHT - CCW-48 - RED 3 5407229B 1 WELD, DECK LIFT, REAR - RED 4 5402309B 1 WELD, DECK LIFT LEVER, RH - RED (Not Shown) 5 5402308B 1 WELD, DECK LIFT LEVER, LH - RED 6 5103336 1 ROD, DECK LIFT, CCW 7 5102889 1 CLIP, SPRING, SW30 8 5102774A 1 DECK CRANK, SW30 - BLK 9 5102086 1 CAP, VINYL, 1.062 X 1.00 BLK 10 5100738 2 ROD, LINK, DECK LIFT, FRONT 11 5100732 2 SPACER,.52 X 1.00 X 2.09 - SS 12 5100731 2 ROLLER, DECK HEIGHT 13 5100548 2 WASHER,.390 X 1.50 X.109, YZ 14 5061010 2 WASHER, FRICTION 15 5025443 2 BOLT, 3/8-16 X 3/4, GD5, YZ WITH PATCH 16 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 17 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE 18 5025328X12 2 PIN, CLEVIS, 1/2 X 1 1/2, YZP 19 5025292 2 WASHER, 5/16 GD.9 FLAT 20 5025271 1 NUT, #10-24 HEX NYLON LOCK 21 5025210 2 PIN, HAIR,.0915 X 1-7/8 22 5025179X6 1 SCREW, #10-24 X 3/4 ROUND PHILLIPS 23 5025160 1 WASHER, 3/4 SAE 24 5025156 6 WASHER, 3/8 SAE 25 5025150 2 WASHER, 1/2 USS 26 5025128 2 NUT, 3/8-16 HEX SERRATED FLANGE 27 5025098 2 NUT, 1/2-20 HEX NYLON LOCK 28 5025089 2 NUT, 1/2-20 HEX JAM 29 5025018X28 2 BOLT, 1/2-20 X 3-1/2 GD8 YZ 30 5025013X8 2 BOLT, 3/8-16 X 1 GD5 YZ 31 5025017X40 1 BOLT-1/2-13 X 5 GD5 YZ 32 5025013X10 4 BOLT, 3/8-16 X 1-1/4 GD5 33 5025011X8 2 BOLT, 5/16-18 X 1 GD5 YZ 34 5023174 2 CLEVIS, 1/2-20, STEEL, CLEAR ZINC 35 5021733 1 KNOB, PLASTIC, 1/2-13 36 5021541 6 BUSHING, FLANGE 37 5020441 2 COLLAR, 5/8 SPLIT 38 5010477 1 COLLAR, 5/8 SET Footnotes 31
Transaxle SERVICE PARTS - Eaton Hydrostatic NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 32
Transaxle SERVICE PARTS - Eaton Hydrostatic REF NO PART NO. QTY. DESCRIPTION 2 5021423X3 1 COVER ASSEMBLY (106071) 3 5021425X37 1 RETAINING RING (101680-156) 4 5021423X5 1 INPUT SHAFT W/BRG. (106073) 5 5021425X4 1 SEAL (93955) 6 5021469X3 1 SEAL (93895) 8 5021423X4 1 GASKET (105327) 10 5021425X36 1 DRIVE (104107) 11 5021425X31 1 MOTOR ROTOR BALL ASSY (105228) 12 5021425X45 1 CAM RING (105813) 13 5021068X23 1 INSERT (103621) 14 5021068X22 1 CONTROL SHAFT (104935) 18 5021425X22 1 FILTER (106202) 19 5021425X23 1 GASKET (106200) 20 5021068X5 1 O-RING (8785-010) 21 5021425X24 1 DUMP VALVE NUT (104664) 22 5021068X8 1 GASKET (104392) 23 5021068X7 1 SPRING (104684) 24 5021068X2 1 DUMP VALVE BRACKET (105660) 25 5021068X4 1 O-RING (8761-013) 27 5021425X1 1 GASKET (106129) 28 5021425X32 1 MOTOR ROTOR BALL ASSEMBLY (104551) 29 5021425X7 1 FRICTION PAD (106054) 30 5021425X6 1 REACTION PLATE (106414) 31 5021425X14 1 BACK-UP PLATE (106104) 32 5021425X15 1 GEAR (104338) 33 5021425X16 2 GEAR RING (106027) 34 5021425X17 3 GEAR, 21T PLANET, FIRST (106167) 35 5021425X18 1 CARRIER (106174) 36 5021425X19 1 GEAR (104812) 37 5021425X20 3 GEAR (106169) 38 5021425X40 1 SECONDARY CARRIER (106137) 39 5021469X2 1 AXLE HOUSING ASSEMBLY (107001-001) 41 5021425X5 2 SNAP RING (103983-098) 42 5021068X18 2 THRUST WASHER (103966) 43 5021425X13 1 RETAINING RING (101680-206) 44 5021068X17 1 BEARING (104928) 45 5021068X11 1 AXLE SEAL (103960) 46 5021423X7 1 STRAIGHT AXLE SHAFT (771) 106177-000 49 5021423X1-90 DEGREE FITTING (105636) 50 5021068X1 - OIL FILTER (103144-000) 53 5021425X39 2 PISTON (104294-000) Footnotes * When changing from straight axle to tapered axle, you will need to order a tapered hub, nut and key. 33
Transaxle SERVICE PARTS - Eaton Hydrostatic NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 34
Transaxle SERVICE PARTS - Eaton Hydrostatic REF NO PART NO. QTY. DESCRIPTION 54A 5021425X8 1 QUAD SEAL (106450) 54B 5021425X29 1 PUSH ROD (106079) 54C 5021425X26 4 E-CLIP (106437-000) 54D 5021425X9 1 GASKET (106784) 54E 5021425X25 2 CONICAL SPRING (106078) 54F 5021425X41 1 BRAKE SHAFT ()106216-000 54H 5021425X42 1 RIGHT BRAKE LEVER (106128-001) 54I 5021425X43 1 LEFT BRAKE LEVER (106128-002) 54J 5021425X21 - SHIM KIT (106144-XXX) 54K 5021425X44 1 NUT, HEX LOCK (16188-4) - 5022162X1 1 * TAPERED AXLE SUB ASSY (106215-007) (S/N: 1233 & UP) - 5022162X2 1 * TAPERED AXLE SHAFT ONLY (110448-007) (S/N: 1233 & UP) - 5022183 1 * NUT (S/N: 1233 & UP) - 5022184 1 * KEY (S/N: 1233 & UP) - 5022165 1 * TAPERED HUB (S/N: 1233 & UP) Footnotes * When changing from straight axle to tapered axle, you will need to order a tapered hub, nut and key. 35
Decal Group - Safety & Operation (Domestic) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 36
Decal Group - Safety & Operation (Domestic) REF NO PART NO. QTY. DESCRIPTION 1 5103601 1 DECAL, WARNING, WALKS 2 5103666 1 DECAL, FIRE HARARD, 6.75W X 1.75H 3 7101665 2 DECAL, DANGER DO NOT OPERATE W/O DEFLECT 4 5103619 1 DECAL, MANUAL AVAIL IN SPANISH 5 5103668 1 DECAL, CONROL PANEL, WB 6 5047778 1 DECAL-CUT HEIGHT ADJUST HYDRO CUT 7 5100490 1 DECAL, PEDAL 8 5049320 1 DECAL, HYDRO RELEASE 9 5100811 2 DECAL, FORWARD / REVERSE Footnotes 37
Decal Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 38
Decal Group - Brand & Model REF NO PART NO. QTY. DESCRIPTION 1 5022560 1 DECAL FERRIS TEXT & LOGO 2 5100850 1 DECAL, FERRIS BADGE 3 5100852 1 DECAL, COMFORT CONTROL 4 5022811 1 DECAL, 48" (48" Models) 5 5022812 1 DECAL, 52 (52" Models) 6 5022813 1 DECAL, 61" (61" Models) Footnotes 39
Decal Group - Safety & Operation (Export) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 40
Decal Group - Safety & Operation (Export) REF NO PART NO. QTY. DESCRIPTION 1 5100934 1 DECAL, CCW, CE 2 5061042 2 DECAL, CE DANGER 3 1720389 2 DECAL-DANGER ROTATING BLADE SYMBOLS 4 5103668 1 DECAL, CONROL PANEL, WB 5 5047778 1 DECAL-CUT HEIGHT ADJUST HYDRO CUT 6 5100490 1 DECAL, PEDAL 7 5049320 1 DECAL, HYDRO RELEASE 8 5100811 2 DECAL, FORWARD / REVERSE Footnotes 41
Evap Canister Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 42
Evap Canister Group REF NO PART NO. QTY. DESCRIPTION 1 313036 1 CNSTR, CARB, 6 GAL 2 -- 1 DECAL, EPA CERT, WALKS (Located on frame near Serial Tag) 3 5103055 2 CLAMP, 3" ID, CUSHIONED, STAINLESS 4 5025299X6 2 SCREW, 1/4-20 X 3/4 ALLEN BH 5 5025391 2 NUT, 1/4-20 HEX NYLOCK FLANGE 6 7700552X30 1 HOSE, VAPOR, 5MM ID, 30.00 LG 7 7700552X24 1 HOSE, VAPOR, 5MM ID, 24.00 LG 8 1752800 1 DUST FILTER, CANISTER Footnotes 43
48", 52" & 61" Mower Deck - Rollers NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 44
48", 52" & 61" Mower Deck - Rollers REF NO PART NO. QTY. DESCRIPTION 1 5025013X28 2 BOLT, 3/8-16 X 3-1/2" GD5 YZ 2 5025156 2 WASHER, 3/8" SAE 3 5047027 2 SPACER,.51 X.75 X.56 4 5041931 4 SPACER,.38 X.50 X 1.25 5 1714760 2 WHEEL- 2.00 WIDE 3.92 DIA 0.531ID POLY 6 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 7 5025156 4 WASHER, 3/8" SAE 8a 5047027 4 SPACER,.51 X.75 X.56 8b 5047027 3 SPACER,.51 X.75.56 9a 5041931 8 SPACER,.38 X.50 X 1.25 9b 5041931 6 SPACER,.38 X.50 X 1.25 10 5025013X28 4 BOLT, 3/8-16 X 3-1/2" GD5 YZ 11a 1714760 4 WHEEL- 2.00 WIDE 3.92 DIA 0.531ID POLY 11b 1714760 5 WHEEL- 2.00 WIDE 3.92 DIA 0.531ID POLY 12 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 13 5046586 1 SPACER,.38 X.50 X 5.06 14 5025158 2 WASHER, 1/2" SAE 15 5025013X48 1 BOLT, 3/8-16 X 6" GD5 YZ Footnotes 45
48", 52" & 61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 46
48", 52" & 61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge REF NO PART NO. QTY. DESCRIPTION 1 5600222 1 DECK SHELL W/DECALS, 48, CCW (48" Models) 2 5025320X14 3 BOLT, 5/8-11 X 1-3/4 GR8 3 5025477 3 WASHER, 5/8" GRADE 8 4 5101986S 1 BLADE, 16.25" (SET OF 3) (48" Models) 5 5025392 16 NUT, 5/16-18 HEX NYLOCK FLANGE 6 5023156 12 BOLT, 5/16-18 X 1-1/4" FLANGE 7 5061095 3 ASSM, SPINDLE, LOW PROFILE (Includes Ref. Nos 30-38.) 8 5401344A 1 PLATE, DEFLECTOR - BLK (61" Models) 9 5025145X6 2 CARRIAGE BOLT, 5/16-18 X 3/4 10 5401271A 1 WELD, DISCHARGE BAFFLE, 48" - BLK (48" Models) 11 5025155 7 WASHER, 5/16" SAE 12 5042555 1 ROD, BRAKE LINKAGE (48" & 52" Models) 13 5402361B 1 WELD, FRAME,CHUTE, 44/48/52 -RED (48" & 52" Models) 14 5402404 1 CHUTE, DISCHARGE, BEND RUBBER, 44/48/52 (48" & 52" Models) 15 5402362A 1 SUPPORT, DISCHARGE CHUTE, 44/48/52 - BLK (48" & 52" Models) 16 5025013X12 2 BOLT, 3/8-16 X 1-1/2" GD5 17 5025394 2 NUT, 3/8-16 HEX NYLOCK FLANGE 18 5025045 2 NUT 5/16-24 HEX NYLON LOCK 19 5025011X6 1 BOLT, 5/16-18 X 3/4" GRD5 20 5402327B 1 GUARD, DECK, 48" DDS - LH - RED (48" Models) 21 5402328B 1 GUARD, DECK, 48" / 52" DDS - RH - RED (48" & 52" Models) 22 5021227S 1 BLADE, 18" (SET OF THREE)(SV) (52" Models) 23 5600088 1 KIT, DISCHARGE CHUTE, 44/48/52(SV) (Includes Ref. Nos 13-17) 24 5402249B 1 GUARD, DECK, 52" DDS - LH - RED (52" Models) 25 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE (61" Models) 26 5600223 1 DECK SHELL W/DECALS, 52, CCW (52" Models - S/N: 2012608637 & Below) 27 5401254B 1 WELD, DISCHARGE BAFFLE (52" Models - S/N: 2012608637 & Below) 28 5025011X8 4 BOLT, 5/16-18 X 1" GRD5 (61" Models) 29 5022308 4 BODY CLIP, 5/16-18 X 1/2" DEEP (61" Models) 30 5402261B 1 GUARD, DECK 61" CCW - LH - RED (61" Models) 31 5402262B 1 GUARD, DECK 61" CCW - RH - RED (61" Models) 32 5600086 1 KIT, DISCHARGE CHUTE, 61/72(SV) (Ref. Nos 41-43 / 61" SD Model Only) 33 5061300 1 ROD MOUNT, CHUTE, 61" (61" Models) 34 5025145X6 2 BOLT, 5/16-18 X 3/4, CARRIAGE (61" Models) 35 5403548A 1 PLATE, DEFLECTOR, 52 - BLK (52" Models - S/N: 2012608638 & Above) 36 5600224 1 DECK SHELL W/ DECALS (52" Models - S/N: 2012608638 & Above) 37 5600429 1 DECK SHELL W/ DECALS (CE 52" Models - S/N: 2012608637 & Below) 38 5600430 1 DECK SHELL W/ DECALS (CE 52" Models - S/N: 2012608638 & Above) 39 5600221 1 DECK SHELL W/DECALS, CCW (61" Models) 40a 5020842S 3 BLADE, 21" (SET OF 3) (61" Models - S/N: 2015251378 & Below) 40b 5101755S 1 BLADE, 21" (SET OF 3) (61" Models - S/N: 2015251379 & Above) Footnotes 47
48", 52" & 61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 48
48", 52" & 61" Mower Deck - Housing, Covers, Spindles & Blades - Side Discharge REF NO PART NO. QTY. DESCRIPTION 41 5061293B 1 WELD, FRAME, CHUTE, 61" - RED (61" Models) 42 5402403 1 CHUTE, DISCHARGE RUBBER, 61/72 (61" Models) Footnotes 49
48" Mower Deck - Belts, Pulleys & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 50
48" Mower Deck - Belts, Pulleys & Idler Arm REF NO PART NO. QTY. DESCRIPTION 1 5100814 1 BELT, BP-SEC, 145.4EL, ARAMID, WRPD 2 5102831 2 PULLEY, IDLER 6-3/4 3 5061305B 1 WELD, IDLER ARM 4 5020095 1 GREASE FITTING, 1/4-28 STRAIGHT 5 5021541 2 BUSHING, FLANGE 6 5061339 1 SPACER,.52 X 1.00 X 3.42 7 5050407X10 3 KEY, 1/4 SQ X 1-1/4 8 5025150 2 WASHER, 1/2 USS 9 5025017X44 1 BOLT, 1/2-13 X 5-1/2 GD5 YZ 10 5025396 4 NUT, 1/2-13 HEX NYLOCK FLANGE 11 5025405 3 NUT, 3/4-16 HEX 12 5023340 1 SPRING-EXTENSION, SWIVEL END 13 5025158 2 WASHER, 1/2 SAE 14 5025017X24 1 BOLT, 1/2-13 X 3 GD5 YZ 15 5025034 1 NUT, 3/8-16 HEX 16 5025406 3 WASHER, 3/4 BELLEVILLE 17 5025394 1 NUT, 3/8-16 HEX NYLOCK FLANGE 18 5101103 3 SHIELD, PULLEY BEARING 19 5102350 2 SPACER,.52 X 1.88 X 1.72 SHLDR, CZ 20 5101312 1 PULLEY, IDLER, 5.00 WIDE W/.51 BORE 21 5045178 1 SPACER,.52 X 1.00 X.75, CZ 22 5406226B 1 BELT TENSION ANCHOR BRACKET - RED 23 5102349 3 PULLEY, 5.72, 48 CCW, TALL 24 5025017X28 2 BOLT, 1/2-13 X 3-1/2 GD5 YZ 25 5044609 1 SPACER,.52 X 1.00 X.38, CZ 26 5046916 1 SPACER,.51 X 1.75 X.75 27 5021812 1 EYE BOLT, 3/8-16 X 6, 3.0 THREAD 28 5025011X8 2 BOLT, 5/16-18 X 1 GD5 YZ 29 5025155 2 WASHER, 5/16 SAE 30 5025392 2 NUT, 5/16-18 HEX NYLOCK FLANGE Footnotes 51
52" & 61" Mower Deck Group - Belts, Pulleys & Idler Arm (S/N: 2015782584 & Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 52
52" & 61" Mower Deck Group - Belts, Pulleys & Idler Arm (S/N: 2015782584 & Below) REF NO PART NO. QTY. DESCRIPTION 1 5100700 3 PULLEY, 6.93 EOD X 25MM, SPLIT (61" Models) 2 5022435 1 BELT, # 7-6196 (52" Models) 3 5600184 3 KIT, PULLEY & SHIELD (Includes Part Nos 5021976 & 5101103) 4 5023178 3 PULLEY, 6.122 OD X.98 BORE (52" Models) 5 5061305B 1 WELD, IDLER ARM - RED 6 5020095 1 GREASE FITTING, 1/4-28 STRAIGHT 7 5021541 2 BUSHING, FLANGE 8 5061339 1 SPACER,.52 X 1.00 X 3.42 9 5047142 2 SPACER,.52 X 1.25 X.70 (52" Models) 10 5050407X10 3 KEY, 1/4" SQ. X 1-1/4 11 5025150 2 WASHER, 1/2" USS 12 5025017X36 1 BOLT, 1/2-13 X 4-1/2" GD5 13 5025396 5 NUT, 1/2-13 HEX NYLOCK FLANGE 14 5025405 3 NUT, 3/4-16 HEX 15 5023340 1 SPRING, EXTENSION, SWIVEL END 16 5025158 3 WASHER, 1/2" SAE 17 5025017X22 3 BOLT, 1/2-13 X 2-3/4 GD5 (52" Models) 18 5045023 2 SPACER,.52 X 1.00 X.44 (52" Models) 19 5101103 3 SHIELD, PULLEY BEARING 20 5025038 1 NUT, 1/2-13 HEX 21 5025017X32 1 BOLT, 1/2-16 X 4" GD5 YZ (52" Models) 22 5050857X2P5 1 HOSE, 1/2" PUSH-LOCK, 2.50" 23 5025406 3 WASHER, 3/4" BELLEVILLE 24 5103430 2 WELD, MOUNT, IDLER (61" Models) 25 5100014 1 BELT, 1793.9 #7-8774 (61" Models) 26 5025017X28 1 BOLT, 1/2-13 X 3-1/2" GD5 (61" Models) 27 5044609 1 SPACER,.52 X 1.00 X.38 (61" Models) 28 5049777 1 SPACER,.52 X 1.00 X 1.00 (61" Models) Footnotes 53
48", 52" & 61" Mower Deck - Hanger Chains NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 54
48", 52" & 61" Mower Deck - Hanger Chains REF NO PART NO. QTY. DESCRIPTION 1 5025128 8 NUT, 3/8-16 HEX LG. SERR FLG 2 5025156 8 WASHER 3/8" SAE 3 5025013X14 4 BOLT, 3/8-16 X 1-3/4" GD5 4 5050878X3 2 CHAIN, 5/16" GD30, 3 LINKS 5 5050878X5 2 CHAIN, 5/16" GD30, 5 LINKS 6 5100375 4 CLEVIS, 5/16-18, 3/8" PIN HOLE 7 5025214X9 4 PIN, CLEVIS, 3/8" X 1-1/8" 8 5025203X10 4 PIN, COTTER, 1/8" X 1-1/4 9 5025055X16 4 BOLT, 5/16-18 X 2" GD5 TFL 10 5025388 4 NUT, 5/16-18 HEX JAM 11 5025013X16 4 BOLT, 3/8-16 X 2" GD5 YZ 12 5025084 4 NUT, 3/8-16 HEX JAM 13 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE Footnotes 55
48", 52" & 61" Mower Deck - Front Frame NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 56
48", 52" & 61" Mower Deck - Front Frame REF NO PART NO. QTY. DESCRIPTION 1 5041657 2 AXLE, CASTER WHEEL 2 5025396 2 NUT, 1/2-13 HEX NYLOCK FLANGE 3 5407307B 2 WELD, CASTER YOKE, DDS 4 5402243B 1 GUARD, DECK, DDS 5 5102929 2 CAP, LOW PROFILE, STEEL 6 5020884 4 BEARING, TAPPERD ROLLER, 1" 7 5025170 4 WASHER, 5/16" LOCK 8 5025155 4 WASHER, 5/16" SAE 9 5025449 4 BELLEVILLE WASHER 1.500 X.755 10 5020883 4 BEARING CUP (SV) 11 5021072 2 SEAL, GREASE 12 5100790 2 FLAT FREE TIRE ASSY, 9.00 X 3.50-4.00 13 5025156 4 WASHER 3/8" SAE 14 5025013X10 4 BOLT, 3/8-16 X 1-1/4" GD5 15 5025448 2 NUT, 3/4-16 HEX JAM NYLON LOCK 16 5025158 10 WASHER, 1/2" SAE 17 5402087B 1 WELD, Front Frame, 48" & 52" (48" & 52" Models) 18 5025018X12 8 BOLT, 1/2-20 X 1-1/2" GRD5 19 5025098 10 NUT, 1/2-20 HEX NYLON LOCK 20 5025457 2 BOLT, 1/4-28 X 1/2, GD5 YZ 21 5022308 4 BODY CLIP, 5/16-18-7GA MATERIAL 22 5025011X8 4 BOLT, 5/16-18 X 1 " GD5 23 5020095 2 GREASE FITTING, 1/4-28 STRAIGHT 24 5402437B 1 WELD, Front Frame - 61 CCW - RED (61" Models) 25 5025394 4 NUT, 3/8-16 HEX NYLOCK FLANGE 26 5025017X44 2 BOLT, 1/2-13 X 5-1/2" GD5 YZ 27 5021182 1 BEARING, Roller (1 Per Tire) 28 5021043 4 RETAINER, Bearing (2 Per Tire) Footnotes 57
52" & 61" Mower Deck Group - Belts, Pulleys & Idler Arm (S/N: 2015782585 & Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 58
52" & 61" Mower Deck Group - Belts, Pulleys & Idler Arm (S/N: 2015782585 & Above) REF NO PART NO. QTY. DESCRIPTION 1 5100014 1 BELT, BP-SEC, 173.90EL, ARAMID, WRPD (61" Mower Deck) 2 5022435 1 BELT, BP-SEC, 156.906EL, LRG ARAMID, WRPD (52" Mower Deck) 3 5061305B 1 WELD, IDLER ARM 4 5020095 1 GREASE FITTING, 1/4-28 STR 5 5021541 2 BUSHING, FLANGE 6 5061339 1 SPACER,.52 X 1.00 X 3.42 7 5023340 1 SPRING-EXT, 1.04ODX10.54LGX.148WR, BLK 8 5044609 1 SPACER,.52 X 1.00 X.38, CZ (61" Mower Deck) 9 5049777 1 SPACER,.52 X 1.00 X 1.00 (61" Mower Deck) 10 5102831 3 PULLEY, IDLER 6-3/4" 11 5103430 2 WELD, MOUNT, IDLER (61" Mower Deck) 12 5100700 3 PULLEY, 6.93 EOD X 25MM, SPLIT (61" Mower Deck) 13 5101103 3 SHIELD, PULLEY BEARING 14 5102118 1 *EYE BOLT, 3/8-16 X 6-7/8, 1" EYE ZP 15 5025150 2 WASHER, 1/2" USS 16 5025017X36 1 BOLT, 1/2-13 X 4-1/2 GD5 YZ 17 5025017X28 1 BOLT, 1/2-13 X 3-1/2 GD5 YZ (61" Mower Deck) 18 5025017X22 2 BOLT, 1/2-13 X 2-3/4 GD5 YZ (52" Mower Deck - QTY: 3) 19 5025396 4 NUT, 1/2-13 HEX NYLOCK FLANGE 20 5025158 1 WASHER, 1/2" SAE 21 5409592B 1 *BRACKET, ANCHOR, BELT TENSION, 52/61-RED 22 5025034 1 *NUT, 3/8-16 HEX 23 5025394 1 *NUT, 3/8-16 HEX NYLOCK FLANGE 24 5050407X10 3 KEY, 1/4 SQ X 1-1/4 25 5025406 3 WASHER, 3/4" BELLEVILLE 26 5025045 3 NUT 5/16-24 HEX NYLON LOCK 27 5025011X8 2 *BOLT, 5/16-18 X 1 GD5 YZ 28 5025155 2 *WASHER, 5/16 SAE 29 5025392 2 *NUT, 5/16-18 HEX NYLOCK FLANGE 30 5047142 2 SPACER,.52 X 1.25 X.70, CZ (52" Mower Deck) 31 5045023 2 SPACER,.52 X 1.00 X.44, CZ (52" Mower Deck) 32 5023178 3 PULLEY-6.122 OD. X.98 BORE (52" Mower Deck) 33 5410580B 1 **WELD, SPRING ANCHOR, CCW-61 - RED 34 5025394 2 **NUT, 3/8-16 HEX NYLOCK FLANGE 35 5025396 1 **NUT, 1/2-13 HEX NYLOCK FLANGE 36 5025034 1 **NUT, 3/8-16 HEX 37 5021812 1 **EYE BOLT, 3/8-16 X 6, 3.0 THREAD 38 5025017X10 1 **BOLT, 1/2-13 X 1-1/4 GD5 YZ 39 5025013X10 1 **BOLT, 3/8-16 X 1-1/4 GD5 Footnotes *(52" Mower Deck - All; 61" Mower Deck - S/N: 2016203069 & Below) **(61" Mower Deck - S/N: 2016203070 & Above) 59
48" & 52" Rear Discharge Mower Deck Group - Discharge Chute NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 60
48" & 52" Rear Discharge Mower Deck Group - Discharge Chute REF NO PART NO. QTY. DESCRIPTION 1 5025392 5 NUT, 5/16-18 HEX NYLOCK FLANGE 2 5025164 5 WASHER, 5/16" FENDER 3 5402612 1 FLAP, CCW RD 4 5025011X8 5 BOLT, 5/16-18 X 1" GRD5 Footnotes 61
48" & 52" Rear Discharge Mower Deck Group - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 62
48" & 52" Rear Discharge Mower Deck Group - Housing, Covers, Spindles & Blades REF NO PART NO. QTY. DESCRIPTION 1a 5600227 1 DECK SHELL W/DECALS (48" Models) 1b 5600225 1 DECK SHELL W/DECALS (52" Models) 2 5025320X14 3 BOLT, 5/8-11 X 1-3/4 GD8 3 5025477 3 WASHER, 5/8 GRADE 8, YZ 4a 5020843S 1 BLADE, 16.25 (3) SET (48" Models) 4b 5021227S 1 BLADE, 18 (3) SET (52" Models) 5 5025392 22 NUT, 5/16-18 HEX NYLOCK FLANGE 6 5023156 12 BOLT, 5/16-18 X 1 1/4 FLANGE 7 5061095 3 ASSM, SPINDLE, LOW PROFILE 8a 5402627B 1 BAFFLE, FRONT DISCHARGE, LH (48" Models) 8b 5402629B 1 BAFFLE, FRONT DISCHARGE, LH (52" Models) 9a 5402628B 1 BAFFLE, FRONT DISCHARGE, RH (48" Models) 9b 5402630B 1 BAFFLE, FRONT DISCHARGE, RH (52" Models) 10 5025155 10 WASHER, 5/16 SAE 11a 5402327B 1 GUARD, DECK, LH (48" Models) 11b 5402249B 1 GUARD, DECK, LH (52" Models) 12 5402328B 1 GUARD, DECK, RH 13 5025011X8 4 BOLT, 5/16-18 X 1 GD5 YZ 14 5022308 4 BODY CLIP, 5/16-18-7GA MATERIAL 15 5101352 6 SPACER,.33 X.50 X.75 (48" Models) 16a 5025011X12 6 BOLT, 5/16-18 X 1-1/2 GD5 YZ (48" Models) 16b 5025011X8 6 BOLT, 5/16-18 X 3/4 GD5 17a 5408909B 1 WELD, REAR BAFFLE (48" Models - S/N: 2015620609 & Above) 17b 5408916B 1 WELD, REAR BAFFLE (52" Models - S/N: 2015620609 & Above) 18 5025145X10 4 BOLT, 5/16-18 X 1-1/4, CARRIAGE YZ Footnotes 63
Spindle Service Parts - 5061095 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 64
Spindle Service Parts - 5061095 REF NO PART NO. QTY. DESCRIPTION 1 5061095 3 ASSM, SPINDLE, LOW PROFILE (Includes Ref No. 2-10) 2 5023329 3 FITTING 3 5025405 3 NUT, 3/4-16 HEX 4 5025406 3 WASHER, 3/4 BELLEVILLE 5 5049793 6 SHIELD, TRASH 6 5023330 6 BEARING,.98 X 2.44 X.67 7 5023296 3 FITTING, RELIEF, 1-5 PSI 8 5061097 3 HOUSING, SPINDLE 9 5061099 3 SPACER 10 5061098 3 SHAFT, SPINDLE Footnotes 65
Electrical Schematic - Charging Circuit - FX Engines 5407366C 66
Electrical Schematic - Cranking Circuit - FX Engines 5407366R 67
Electrical Schematic - Ignition Grounding Circuit/Operator Presence - FX Engines 5407366I 68
Electrical Schematic - PTO Clutch Circuit - FX Engines 5407366P 69
Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as 1/2, this is the Nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as 1/2-16 x 2, this means the Nominal size, or body diameter is 1/2 inch; the second number represents the threads per inch (16 in this example, and the final number is the body length of the bolt or screw (in this example 2 inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 1/4 1/2 3/4 1 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 Screw, 1/2 x 2 Body Diameter Body Length Nut, 1/2 Inside Diameter Hardware Grade No Marks SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68 7.7 1/4-20 66 7.6 8 10.9 12 16.3 1/4-28 76 8.6 10 13.6 14 19.0 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide 1/4 5/16 3/8 7/16 DIA. 1/2 DIA. 1/4 Bolt or Nut Wrench 7/16 5/16 Bolt or Nut Wrench 1/2 3/8 Bolt or Nut Wrench 9/16 7/16 Bolt or Nut Wrench (Bolt) 5/8 Wrench (Nut) 11/16 1/2 Bolt or Nut Wrench 3/4
Parts Manual CCW Series Walk-Behind Mower IT IS THE POLICY OF BRIGGS STRATTON TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED Briggs and Stratton Power Products Group, LLC. 5375 North Main Street Munnsville, NY 13409 USA 800-933-6175 www.ferrisindustries.com Copyright 2012 Briggs and Stratton Corporation All Rights Reserved. Printed In USA.