P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 45DV-MQ Full Freelift 4-Stage Opti-Vis Quad Mast FOR PARTS AND SERVICE: TELEPHONE: (888) 946-0 Manual Number: 2698 R 7040 South Highway Westminster, SC 2969 Toll Free (888) 946-0 (864) 647-9 FAX (864) 647-695
About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID number stamped on the left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER XXX-XX-XXXX 45DV-MQ-XYZ XXX-XX-XXX Ordering Parts EXAMPLE MA280.eps Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT-TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, S.C. 2969 TELEPHONE: (888) 946-0 FAX: (864) 647-5406
Contents Cover... Introduction... 2 Safety Decals... Weldments... 0 Lowering Control Valve... 4 Load Backrest... 5 4 Roller Carriages... 6 6 Roller Carriages... 7 Single Opti-Vis IHR... 8 Single Opti-Vis IHR With High Pressure Rear Hose... 20 Double Opti-Vis IHR With High Pressure Rear Hose... 2 Double Opti-Vis IHR... 22 Replacement Parts... 24 Safety Decals 2698 R 08/8/09 Page
Free Lift Cylinder 5 2 22 4 8 6 9 9 2 2 6 0 2 7 20 MA2977.eps 8 5 7 4 Page 4 08/8/09 2698 R
Free Lift Cylinder Cylinder Part Numbers FL-0 OCL MFH Part Number OCL MFH Part Number (in) (in) (in) (in) 67 89 005244 88 264 005265 68 9 005245 89 268 005266 70 20 005247 90 269 005267 7 205 005248 9 27 005268 74 27 00525 92 277 005269 75 22 005252 9 278 005270 76 225 00525 94 282 00527 77 229 005254 95 286 005272 78 2 005255 96 287 00527 80 24 005257 97 29 005274 8 242 005258 98 295 005275 82 246 005259 99 296 005276 8 250 005260 00 00 005277 84 25 00526 0 04 005278 85 255 005262 0 09 005280 86 259 00526 04 00528 87 260 005264 OCL-Outer Channel Length. Common Parts FL- Item # QTY Part # Description Item # QTY Part # Description Back-Up Ring N/A Rod 2 2 Check Valve 4 Rod Seal, 2 Circlip 5 76908 Roll Pin 4 56407 Spring Guide 6 N/A Shell 5 Snap Ring 7 56408 Spring 6 2 Nylon Ring 8 0490 Fuse Piston 7, 2 O-Ring 9 N/A Stand Tube 8 O-Ring 20 2 Washer 9 N/A Piston 2 Wear Ring 0 Piston Seal 22 Wiper 6299 Fitting 2 Pull-In Wire 2 06469 Retainer - Included in Cylinder Service Kit 06465. 2 - Included in Check Valve Kit 56904. - This is a non-serviceable item and cannot be replaced - DO NOT REMOVE. 2698 R 08/8/09 Page 5
Right Hand Main Lift Cylinder 5 9 2 9 2 0 6 25 20 8 2 8 2 22 26 9 4 7 4 24 5 7 6 MA2979.eps Page 6 08/8/09 2698 R
Right Hand Main Lift Cylinder Cylinder Part Numbers ML-4 OCL MFH MAINLIFT OCL MFH MAINLIFT (in) (in) RH (in) (in) RH 67 89 00547 88 264 00568 68 9 00548 89 268 00569 70 20 00550 90 269 00570 7 205 0055 9 27 0057 74 27 00554 92 277 00572 75 22 00555 9 278 0057 76 225 00556 94 282 00574 77 229 00557 95 286 00575 78 2 00558 96 287 00576 80 24 00560 97 29 00577 8 242 0056 98 295 00578 82 246 00562 99 296 00579 8 250 0056 00 00 00580 84 25 00564 0 04 0058 85 255 00565 0 09 0058 86 259 00566 04 00584 87 260 00567 OCL-Outer channel length Common Parts ML-5 Item # QTY Part # Description Item # QTY Part # Description Backup Ring 4 Piston Seal 2 Backup Ring 5 629 Fitting 2 Backup Ring 6 07009 Retainer 4 07909 Check Valve 7 N/A Retaining Ring 5 N/A Cushion Sleeve 8 N/A Rod 6 6289 Fitting 9 N/A Rod End 7 Nylon Ring 20 Rod Seal 8 O-Ring 2 N/A Shell 9 O-Ring 22 N/A Spacer 0 O-Ring 2 N/A Spring N/A O-Ring 24 Wear Ring 2 N/A Pipe 25 Wiper N/A Piston 26 N/A Wire Ring - Included in Cylinder Kit 07200. 2698 R 08/8/09 Page 7
Left Hand Main Lift Cylinder 20 2 9 5 8 6 4 9 5 2 7 7 6 0 8 4 MA2980.eps Page 8 08/8/09 2698 R
Left Hand Main Lift Cylinder Cylinder Part Number ML-6 OCL MFH MAINLIFT OCL MFH MAINLIFT (in) (in) LH (in) (in) LH 67 88.5 00504 88 26.5 00525 68 92.5 00505 89 267.5 00526 70 200.5 00507 90 268.5 00527 7 204.5 00508 9 272.5 00528 74 26.5 005 92 276.5 00529 75 220.5 0052 9 277.5 0050 76 224.5 005 94 28.5 005 77 228.5 0054 95 285.5 0052 78 22.5 0055 96 286.5 005 79 26.5 0056 97 290.5 0054 80 240.5 0057 98 294.5 0055 8 24.5 0058 99 295.5 0056 82 245.5 0059 00 299.5 0057 8 249.5 00520 0 0.5 0058 84 250.5 0052 02 04.5 0059 85 254.5 00522 0 08.5 00540 86 258.5 0052 04 2.5 0054 87 259.5 00524 OCL-Outer channel length Common Parts ML-7 Item # QTY Part # Description Item # QTY Part # Description Backup Ring 25997 External Fuse 2 2 Check Valve 2 07009 Retainer 2 Circlip Retaining Ring 4 N/A Cushion Sleeve 4 N/A Rod 5 N/A Wire Ring 5 Rod Seal 6 Nylon Ring 6 N/A Shell 7 2 O-Ring 7 2 Washer 8 O-Ring 8 Wear Ring 9 N/A Piston 9 Wiper 0 Piston Seal 20 5 Snap Ring - Included in Cylinder Service Kit 0700. 2 - Inluded in Check Valve kit 56904. 2698 R 08/8/09 Page 9
Page 0 08/8/09 2698 R Weldments 7 6 9 48 4 4 0 5 4 2 5 40 9 8 0 C C B B 55 C C 9 50 49 4 56 57 58 59 2 22 2 20 42 0 4 4 2 7 6 2 2 0 8 9 5 2 29 27 54 6 5 5 24 25 5 26 7 24 25 2 4 5 44 45 46 47 6 28 0 8 52 24 0 28 8 29 B A A A A
Common Parts Group 260 CPG- ITEM # QTY Part # PART DESCRIPTION ITEM # QTY Part # PART DESCRIPTION A - UPRIGHTS 29 4 769572 CAPSCREW M2 X 5 LG B - 2 CYLINDERS 0 2 66786 PAD C - HYDRAULIC COMPONENTS 4 68028 CAPSCREW HEX HEAD 0 66245 ROLLER ASSY 2 20269 SHAFT 2 *2 688 SHIM, ROLLER 2 47 RETAINER CLIP 2 67946 CHAIN ANCHOR 4 5 SNAP RING.25" DIA 4 4 680242 CHAIN ANCHOR 5 20404 WASHER HARDENED 5 2 2049 ROLLER ASSY 6 204 WASHER HARDENED 6 4 6 2088 SHIM 7 2040 WASHER HARDENED 7 2 20494 PLUG 8 267 BAR STOP 8 4 200242 NUT HEX FULL 9 629 FITTING 9 4 200244 NUT HEX JAM 40 2 67944 CHAIN ANCHOR 0 0 658 COTTER PIN 4 6299 FTG. 90 EL 0T X 0 SAE 6 68405 PIN 42 2 20406 CAPSCREW SOCKET HEAD 2 20 6508 COTTER PIN 4 6 6756 SHIM 8 200006 NUT.625-8UNF 44 * 20596 WASHER SHIM 4 8 200007 JAM NUT.625-8 45 * 20597 WASHER SHIM 5 4 67949 PIN 46 * 20598 WASHER SHIM 6 2 6887 CHAIN ANCHOR 47 * 20599 WASHER SHIM 7 2695 SHAFT ASSEMBLY 48 260007 TUBE ASSEMBLY 8 206655 HOSE CLAMP 49 209625 BAND 9 2 657852 SHEAVE 50 2 29596 SOCKET SCREW 20 2069 CROSSHEAD WELDMENT 5 4 25720 PLUG, WEAR 2 SNAP RING 29MM SHAFT 52 2262 CAPSCREW M0 X 20 LG 22 2 66005 SHEAVE ASSY 5 2 26002 SHEAVE 2 2 40 SNAP RING 40MM SHAFT 54 25997 EXT FUSE VALVE-4 GPM 24 6828 LOCKWASHER M0 55 6289 FITTING STR 8T X 0 SAE 25 2 68820 CAPSCREW M0 X 6 LG 56 26028 TUBE ASSEMBLY 26 2085 SHEAVE 57 78798 FLAT WASHER M8 27 2029 BAR STOP 58 2065 LOCKWASHER M8 28 2 60622 DOWEL PIN 59 6895 CAPSCREW M8 X 20 BH * - Quantity will vary. - See WLD- for specific part numbers. 2 - See cylinder charts for specific part numbers. - Contact Lift-Tek for specific part numbers. 4 - Included Wear Plug Service Kit P/N 24949. WLD- OCL (in) OUTER UPRIGHT OUTER INTER UPRIGHT INNER INTER UPRIGHT WELDMENTS INNER UPRIGHT 2698 R 08/8/09 Page OCL (in) OUTER UPRIGHT OUTER INTER UPRIGHT INNER INTER UPRIGHT INNER UPRIGHT 67 260895 260929 26096 892 88 26094 260948 260982 725 68 260896 26090 260964 2077 89 26095 260949 26098 7225 70 260897 2609 260965 2276 90 26096 260950 260984 87879 7 260898 26092 260966 84845 9 2697 2668 2689 2690 74 260899 2609 260967 2078 92 26097 26095 260985 208 75 260900 26094 260968 7892 9 26098 260952 260986 25904 76 26090 26095 260969 7874 94 26099 26095 260987 25929 77 260902 26096 260970 26687 95 260920 260954 260988 2472 78 26090 26097 26097 246802 96 26092 260955 260989 788 80 260904 26098 260972 2079 97 260922 260956 260990 90746 8 260905 26099 26097 25689 98 26092 260957 26099 2082 82 260906 260940 260974 220824 99 260924 260958 260992 2898 8 260908 260942 260976 74785 00 260925 260959 26099 8220 84 260909 26094 260977 88992 0 260926 260960 260994 8282 85 26090 260944 260978 24458 0 260927 26096 260995 27597 86 2609 260945 260979 2080 04 260928 260962 260996 208 87 2609 260947 26098 748 OCL = Outer Channel Length
CHN- OCL (in) CHAIN and HOSES FREELIFT CHAIN QTY 2 ITEM INNER CHAIN QTY 2 ITEM 4 OUTER CHAIN QTY 2 ITEM FL HOSE QTY ITEM 4 67 680458 6898 205984 249085 68 680458 6898 205984 249086 70 68960 6840 678804 249088 7 68960 6840 205987 249089 74 68428 68984 205989 249092 75 68976 68895 678805 24909 76 68977 680459 678805 249094 77 68977 680459 205992 249095 78 68978 6787 205992 249096 80 68979 68987 205204 249098 8 68429 68988 205994 249099 82 68980 678796 678806 24900 8 68428 678796 209404 2490 8 68980 678796 209404 2490 84 6898 68990 209404 24902 85 68982 678797 205996 2490 86 68982 678797 205996 24904 86 68979 678797 205996 24904 87 6840 68992 678807 24905 88 678770 684 678807 24906 89 678770 684 209405 24907 90 68984 6899 209405 24908 9 68984 6899 209405 24909 92 68985 68994 205999 2490 9 680459 68995 206000 249 94 67877 678800 678808 2492 95 67877 678800 209406 249 96 68987 678775 209406 2494 97 68988 68998 20600 2495 98 68988 68998 206002 2496 99 678796 68999 678809 2497 00 68990 684000 678809 2498 0 68990 684000 270 2499 Page 2 08/8/09 2698 R
Free Lift Hose Routing 4 SEE CHN- MA254.eps Hoist Chain Routing 2 SEE CHN- MA006.eps 2698 R 08/8/09 Page
Lowering Control Valve Hi-Vis Bracket Standard Bracket 8 7 4 2 4 5 6 5 MA202.eps Parts vary by PID #, Contact Lift Technologies for specific part numbers. LCV Mounting Part Numbers REF QTY PART# DESCRIPTION 688 Standard Mounting Bar 2 6078 Fitting 4 6828 Lockwasher, M0 4 2 684649 M0 Capscrew 5 2 6077 Fitting 6 2 6882 M0 Capscrew 7 26402 Hi Vis Mounting Bar 8 2 7676 M0 Capscrew 2 LCV2port REF QTY PART# DESCRIPTION Lowering Control Valve Valve Assembly *20060 2000 PSI Lowering Control Valve, 8 GPM *68482 2000 PSI Lowering Control Valve, 24 GPM *68480 2600 PSI Lowering Control Valve, 7 GPM Valve Body 2 68452 Valve Body Valve Cartridge 200629 2000 PSI Valve Cartridge, 8 GPM 68454 2000 PSI Valve Cartridge, 24 GPM 68420 2600 PSI Valve Cartridge, 7 GPM * - Valve Assembly consists of - Valve Body and - Valve Cartridge. 2 LCV- REF QTY PART# DESCRIPTION 24794 Lowering Control Valve Assembly7 GPM 2 2479 Valve Body 68420 Valve Cartridge, 7 GPM * - Item includes items 2 and. Page 4 08/8/09 2698 R
Load Backrest Backrest-2.eps 2 45D MQ LBR- REF QTY PART # DESCRIPTION 684769 *Backrest, " x 6" 684770 *Backrest, " x 48" 68477 *Backrest, " x 60" 226822 *Backrest, 7" x 0" 2406 *Backrest, 7" x " 25009 *Backrest, 7" x 4" 684772 *Backrest, 7" x 6" 24649 *Backrest, 7" x 8" 226827 *Backrest, 7" x 40" 2468 *Backrest, 7" x 4" 68477 *Backrest, 7" x 48" 22685 *Backrest, 7" x 54" 25274 *Backrest, 7" x 55" 684774 *Backrest, 7" x 60" 24697 *Backrest, 7" x 64" 20896 *Backrest, 7" x 72" 20596 *Backrest, 7" x 74" 28567 *Backrest, 4" x 0" 249220 *Backrest, 4" x 2" 684775 *Backrest, 4" x 6" 684776 *Backrest, 4" x 48" 246640 *Backrest, 4" x 54" 684777 *Backrest, 4" x 60" 24508 *Backrest, 47" x 0" 684778 *Backrest, 49" x 6" 684779 *Backrest, 49" x 48" 684780 *Backrest, 49" x 60" 22680 *Backrest, 58" x 48" 68478 *Backrest, 6" x 6" 684782 *Backrest, 6" x 48" 68478 *Backrest, 6" x 60" 24568 *Backrest, 4" x 62" 2 4 2007 Capscrew, M6x2,0x5-8.8 4 684586 Lockwasher, M6 * includes Ref 2 and Class II Load Backrests Other Backrest sizes are available, contact Lift Technologies for details. 2698 R 08/8/09 Page 5
4 Roller Carriages 0 7 9 8 A 2 4 6 MA2096.eps 5 9 2 4CARR 45D MQ 4 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description A 202 7" Cushion Carriage Weldment 4 6508 Cotter Pin 2024 4" Cushion Carriage Weldment 2 2 6887 Chain Anchor 2985 " Pneumatic Carriage Weldment 2 658 Cotter Pin 2025 7" Pneumatic Carriage Weldment 4 2 68405 Pin 26747 8.5" Pneumatic Carriage Weldment 5 2 200007 Nut,.625 2026 4" Pneumatic Carriage Weldment 6 2 200006 Nut Jam 7 4 20674 Capscrew, M2x45 8 4 684660 Lockwasher, M2 9 4 66245 Roller Assembly 0 *6 688 Shim 4 6889 Thrust Roller Assembly 2 29400 Forkstop Kit * Quantity as required Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 6 08/8/09 2698 R
6 Roller Carriages (Standard and Heavy Duty) 2 4 7 2 9 0 A 5 6 8 MA2097.eps Heavy Duty Carriage required in all 6000# truck and Roll Clamp Applications 6CARR 45D MQ 6 Roller Carriages Common Parts REF QTY Part # Description REF QTY Part # Description A Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 2698 R 08/8/09 Page 7 4 2777 5.5" Standard Cushion Carriage Weldment 4 6508 Cotter Pin 209 7" Standard Cushion Carriage Weldment 2 2 6887 Chain Anchor 20469 7" Heavy Duty Cushion Carriage Weldment 2 658 Cotter Pin 2092 4" Standard Cushion Carriage Weldment 4 2 68405 Pin 20470 4" Heavy Duty Cushion Carriage Weldment 5 2 200007 Nut,.625 25000 4" Heavy Duty Cushion Carriage Weldment 6 2 200006 Nut Jam 245079 47" Standard Cushion Carriage Weldment 7 4 20674 Capscrew, M2x45 2047 49" Standard Cushion Carriage Weldment 8 4 684660 Lockwasher, M2 2047 49" Heavy Duty Cushion Carriage Weldment 9 4 6889 Thrust Roller Assembly 2048 6" Standard Cushion Carriage Weldment 0 2 660050 Load Roller 20472 6" Heavy Duty Cushion Carriage Weldment 2 65878 Retainer Plate 24 62" Heavy Duty Cushion Carriage Weldment 2 4 68028 Hex Head, M6x2 long 209 7" Standard Pneumatic Carriage Weldment 4 66245 Load Roller 2047 7" Heavy Duty Pneumatic Carriage Weldment 4 *6 688 Load Roller Shim 2094 4" Standard Pneumatic Carriage Weldment 5 29400 Fork Stop Kit 20474 4" Heavy Duty Pneumatic Carriage Weldment * Quantity as required 2049 49" Standard Pneumatic Carriage Weldment Top Roller Kit P/N 68878. 20475 49" Heavy Duty Pneumatic Carriage Weldment 2208 58" Standard Pneumatic Carriage Weldment 20420 6" Standard Pneumatic Carriage Weldment 20476 6" Heavy Duty Pneumatic Carriage Weldment 5
Single Opti-Vis IHR 2 8 2 0 2 20 22 29 28 4 6 27 2 20 8 7 MA5.eps 0 6 26 9 7 2 4 2 24 9 2 2 8 5 25 25 5 4 Page 8 08/8/09 2698 R
Single Opti-Vis IHR COMMON PARTS 2682 SIHRCPG- ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION 6 227855 (2) HOSE CLAMP 8 20846 I.H.R. BRACKET CARRIAGE 2 2 227854 (4) HOSE CLAMP 9 26025 IHR BLOCK 227884 BAR, HOSE CLAMP 20 4 6828 LOCKWASHER M0 4 227885 BAR, HOSE CLAMP 2 68822 LOCKWASHER M2 5 245 BULKHEAD UNION 90 DEG 22 2 2062 LOCKWASHER M6 6 24848 CABLE TIE RESTRAINT 2 268 LOWER IHR BRACKET 7 2 768696 CAPSCREW M0 X 6 LG 24 260042 LOWER IHR BRACKET 8 4 684649 CAPSCREW M0X25 LG 25 2 2645 NUT #6 CAP 9 76844 CAPSCREW M2 X 65 LG 26 SEE SIHR- LOWER GUIDE 0 768557 CAPSCREW M2X50 27 SEE SIHR- UPPER GUIDE 2 2062 CAPSCREW M6 X 6LG 28 269 SHAFT 2 8 762900 CAPSCREW M6X25 LG 29 20962 SHEAVE 275 FITTING BULKHEAD U 0 2 20677 SHEAVE I.H.R. CROSSHEAD 4 2680 FITTING 68895 SNAP RING.00 DIA 5 786882 HEX NUT M0 2 2 768704 SOCKET HEAD CAPSCREW 6 205979 HEX NUT M2 2 207 STUBSHAFT SINGLE FUNCTION 7 2 2074 HOSE GUARD 4 200524 WASHER.5D-.0 ID SIHR- OCL (in) IHR KIT KITS and COMPONENTS COMMON PARTS GROUP RH GUIDE UPPER QTY RH GUIDE LOWER QTY 2698 R 08/8/09 Page 9 REAR HOSE, INSIDE QTY REAR HOSE, OUTSIDE QTY FL HOSE #6 QTY 2 67 2684 2682 26006 260056 27094 27092 26990 68 2685 2682 26006 260056 27096 2709 257 69 2686 2682 26006 260056 2594 27095 2699 70 2687 2682 26006 260056 2700 27097 26992 7 2688 2682 26006 260056 2702 27099 227420 72 2689 2682 26006 260056 270 270 2699 7 26840 2682 26006 260056 2507 20229 26994 74 2684 2682 26006 260056 2508 2704 2574 75 26842 2682 260062 260057 2708 2706 26995 76 2684 2682 260062 260057 2709 2707 2575 77 26844 2682 260062 260057 27 258 26996 78 26845 2682 260062 260057 28480 25944 26997 79 26846 2682 260062 260057 275 272 26998 80 26847 2682 260060 260055 276 27 2520 8 26848 2682 260060 260055 278 2020 26999 82 26849 2682 260060 260055 2509 202 27000 8 26850 2682 260060 260055 272 279 2585 84 2685 2682 26006 260058 2722 2720 2700 85 26852 2682 26006 260058 2209 2848 27002 86 2685 2682 26006 260058 2022 2879 252 87 26854 2682 26006 260058 2024 2724 2576 88 26855 2682 26006 260058 2279 2725 2577 89 26856 2682 26006 260058 252 2726 2578 90 26857 2682 26006 260058 2728 25 2579 9 26858 2682 260099 260059 270 25 2700 92 26859 2682 260099 260059 206254 2729 2522 9 26860 2682 260099 260059 2026 27 2580 94 2686 2682 260099 260059 2692 2025 22288 95 26862 2682 260099 260059 274 272 27004 96 2686 2682 260099 260059 275 27 258 97 26864 2682 260099 260059 276 255 27005 98 26865 2682 260099 260059 277 2499 252 99 26866 2682 260065 260066 2028 22040 27006 00 26867 2682 260065 260066 28482 2028 27007 0 26868 2682 260065 260066 2740 22287 24940 02 26869 2682 260065 260066 274 279 27008 0 26870 2682 260065 260066 274 257 27009 04 2687 2682 260065 260066 2744 206257 2524 OCL = Outer Channel Length
Single Opti-Vis IHR With High Pressure Rear Hose RH Single Function Opti-Vis with High Pressure Rear Hose SIHR-2 CUSHION I.H.R. CPG RH GUIDE RH GUIDE REAR HOSE REAR HOSE FL HOSE (SINGLE) QTY UPPER LOWER INSIDE OUTSIDE #6 OCL (in) KIT QTY QTY QTY QTY QTY 2 67 26479 2682 26006 260056 24695 2469 26990 68 264720 2682 26006 260056 24697 2469 257 69 26472 2682 26006 260056 246200 24696 2699 70 264722 2682 26006 260056 246202 24698 26992 7 26472 2682 26006 260056 246205 24620 227420 72 264724 2682 26006 260056 246207 24620 2699 7 264725 2682 26006 260056 24620 246206 26994 74 264726 2682 26006 260056 24622 246208 2574 75 264727 2682 260062 260057 24625 2462 26995 76 264728 2682 260062 260057 24627 2462 2575 77 264729 2682 260062 260057 246220 24626 26996 78 26470 2682 260062 260057 246222 24628 26997 79 2647 2682 260062 260057 246225 24622 26998 80 26472 2682 260060 260055 246227 24622 2520 8 2647 2682 260060 260055 24620 246226 26999 82 26474 2682 260060 260055 24622 246228 27000 8 26475 2682 260060 260055 24625 2462 2585 84 26476 2682 26006 260058 24627 2462 2700 85 26477 2682 26006 260058 246240 24626 27002 86 26478 2682 26006 260058 246242 24628 252 87 26479 2682 26006 260058 246245 24624 2576 88 264740 2682 26006 260058 246247 24624 2577 89 26474 2682 26006 260058 246250 246246 2578 90 264742 2682 26006 260058 246252 246248 2579 9 26474 2682 260099 260059 246255 24625 2700 92 264744 2682 260099 260059 246257 24625 2522 9 264745 2682 260099 260059 246260 246256 2580 94 264746 2682 260099 260059 246262 246258 22288 95 264747 2682 260099 260059 246265 24626 27004 96 264748 2682 260099 260059 246267 24626 258 97 264749 2682 260099 260059 246270 246266 27005 98 264750 2682 260099 260059 246272 246268 252 99 26475 2682 260065 260066 246275 24627 27006 00 264752 2682 260065 260066 246277 24627 27007 0 26475 2682 260065 260066 246280 246276 24940 02 264754 2682 260065 260066 246282 246278 27008 0 264755 2682 260065 260066 246285 24628 27009 04 264756 2682 260065 260066 246287 24628 2524 OCL = Outer Channel Length. Page 20 08/8/09 2698 R
Double Opti-Vis IHR With High Pressure Rear Hose Double Function Opti-Vis with High Pressure Rear Hoses DIHR-2 CUSHION I.H.R. CPG RH GUIDE LH GUIDE RH GUIDE LH GUIDE REAR HOSE REAR HOSE FL HOSE (DOUBLE) QTY UPPER UPPER LOWER LOWER INSIDE OUTSIDE #6 OCL (in) KIT QTY QTY QTY QTY QTY 2 QTY 2 QTY 4 67 264757 2602 26006 260049 260056 260068 24695 2469 26990 68 264758 2602 26006 260049 260056 260068 24697 2469 257 69 264759 2602 26006 260049 260056 260068 246200 24696 2699 70 264760 2602 26006 260049 260056 260068 246202 24698 26992 7 26476 2602 26006 260049 260056 260068 246205 24620 227420 72 264762 2602 26006 260049 260056 260068 246207 24620 2699 7 26476 2602 26006 260049 260056 260068 24620 246206 26994 74 264764 2602 26006 260049 260056 260068 24622 246208 2574 75 264765 2602 260062 260050 260057 260069 24625 2462 26995 76 264766 2602 260062 260050 260057 260069 24627 2462 2575 77 264767 2602 260062 260050 260057 260069 246220 24626 26996 78 264768 2602 260062 260050 260057 260069 246222 24628 26997 79 264769 2602 260062 260050 260057 260069 246225 24622 26998 80 264770 2602 260060 260048 260055 260067 246227 24622 2520 8 26477 2602 260060 260048 260055 260067 24620 246226 26999 82 264772 2602 260060 260048 260055 260067 24622 246228 27000 8 26477 2602 260060 260048 260055 260067 24625 2462 2585 84 264774 2602 26006 26005 260058 260070 24627 2462 2700 85 264775 2602 26006 26005 260058 260070 246240 24626 27002 86 264776 2602 26006 26005 260058 260070 246242 24628 252 87 264777 2602 26006 26005 260058 260070 246245 24624 2576 88 264778 2602 26006 26005 260058 260070 246247 24624 2577 89 264779 2602 26006 26005 260058 260070 246250 246246 2578 90 264780 2602 26006 26005 260058 260070 246252 246248 2579 9 26478 2602 260099 260052 260059 26007 246255 24625 2700 92 264782 2602 260099 260052 260059 26007 246257 24625 2522 9 26478 2602 260099 260052 260059 26007 246260 246256 2580 94 264784 2602 260099 260052 260059 26007 246262 246258 22288 95 264785 2602 260099 260052 260059 26007 246265 24626 27004 96 264786 2602 260099 260052 260059 26007 246267 24626 258 97 264787 2602 260099 260052 260059 26007 246270 246266 27005 98 264788 2602 260099 260052 260059 26007 246272 246268 252 99 264789 2602 260065 26005 260066 260054 246275 24627 27006 00 264790 2602 260065 26005 260066 260054 246277 24627 27007 0 26479 2602 260065 26005 260066 260054 246280 246276 24940 02 264792 2602 260065 26005 260066 260054 246282 246278 27008 0 26479 2602 260065 26005 260066 260054 246285 24628 27009 04 264794 2602 260065 26005 260066 260054 246287 24628 2524 OCL = Outer Channel Length. 2698 R 08/8/09 Page 2
Double Opti-Vis IHR 9 2 20 7 8 27 26 28 29 4 9 8 9 MA52.eps 6 0 5 25 24 0 8 4 2 22 7 2 2 2 5 6 4 2 Page 22 08/8/09 2698 R
Double Opti-Vis IHR COMMON PARTS 2602 DIHRCPG- ITEM # QTY PART # DESCRIPTION ITEM # QTY PART # DESCRIPTION 2 227855 (2) HOSE CLAMP 8 8 6828 LOCKWASHER M0 2 2 227854 (4) HOSE CLAMP 9 2 68822 LOCKWASHER M2 6 227884 BAR, HOSE CLAMP 20 4 2062 LOCKWASHER M6 4 227885 BAR, HOSE CLAMP 2 268 LOWER IHR BRACKET 5 2492 BRACKET FORMED 22 260042 LOWER IHR BRACKET 6 4 245 BULKHEAD UNION 90 DEG 2 4 2645 NUT #6 CAP 7 2 24848 CABLE TIE RESTRAINT 24 SEE DIHR- LOWER GUIDE 8 2 768696 CAPSCREW M0 X 6 LG 25 SEE DIHR- LOWER GUIDE 9 8 684649 CAPSCREW M0X25 LG 26 SEE DIHR- UPPER GUIDE 0 684800 CAPSCREW M2X00 LG 27 SEE DIHR- UPPER GUIDE 2 768557 CAPSCREW M2X50 28 2 269 SHAFT 2 4 2062 CAPSCREW M6 X 6LG 29 2 20962 SHEAVE 4 762900 CAPSCREW M6X25 LG 0 2 20670 SHEAVE I.H.R. 4 786882 HEX NUT M0 2 68895 SNAP RING.00 DIA 5 205979 HEX NUT M2 2 2 768704 SOCKET HEAD CAPSCREW 6 2 2074 HOSE GUARD 2 2026 STUBSHAFT 7 2 26025 IHR BLOCK 4 2 200524 WASHER.5D-.0 ID DIHR- OCL (in) IHR KITS COMMON PARTS KITS and COMPONENTS RH GUIDE UPPER QTY LH GUIDE UPPER QTY RH GUIDE LOWER QTY LH GUIDE LOWER QTY REAR HOSE, INSIDE QTY 2 REAR HOSE, OUTSIDE QTY 2 FL HOSE #6 QTY 4 67 26825 2602 26006 260049 260056 260068 27094 27092 26990 68 26826 2602 26006 260049 260056 260068 27096 2709 257 69 26827 2602 26006 260049 260056 260068 2594 27095 2699 70 26828 2602 26006 260049 260056 260068 2700 27097 26992 7 26829 2602 26006 260049 260056 260068 2702 27099 227420 72 2680 2602 26006 260049 260056 260068 270 270 2699 7 268 2602 26006 260049 260056 260068 2507 20229 26994 74 26578 2602 26006 260049 260056 260068 2508 2704 2574 75 260 2602 260062 260050 260057 260069 2708 2706 26995 76 2604 2602 260062 260050 260057 260069 2709 2707 2575 77 2605 2602 260062 260050 260057 260069 27 258 26996 78 2606 2602 260062 260050 260057 260069 28480 25944 26997 79 2607 2602 260062 260050 260057 260069 275 272 26998 80 2608 2602 260060 260048 260055 260067 276 27 2520 8 2609 2602 260060 260048 260055 260067 278 2020 26999 82 26040 2602 260060 260048 260055 260067 2509 202 27000 8 2604 2602 260060 260048 260055 260067 272 279 2585 84 26042 2602 26006 26005 260058 260070 2722 2720 2700 85 2604 2602 26006 26005 260058 260070 2209 2848 27002 86 26044 2602 26006 26005 260058 260070 2022 2879 252 87 26045 2602 26006 26005 260058 260070 2024 2724 2576 88 26046 2602 26006 26005 260058 260070 2279 2725 2577 89 26047 2602 26006 26005 260058 260070 252 2726 2578 90 26048 2602 26006 26005 260058 260070 2728 25 2579 9 26049 2602 260099 260052 260059 26007 270 25 2700 92 26050 2602 260099 260052 260059 26007 206254 2729 2522 9 2605 2602 260099 260052 260059 26007 2026 27 2580 94 26052 2602 260099 260052 260059 26007 2692 2025 22288 95 2605 2602 260099 260052 260059 26007 274 272 27004 96 26054 2602 260099 260052 260059 26007 275 27 258 97 26055 2602 260099 260052 260059 26007 276 255 27005 98 26056 2602 260099 260052 260059 26007 277 2499 252 99 26057 2602 260065 26005 260066 260054 2028 22040 27006 00 26058 2602 260065 26005 260066 260054 28482 2028 27007 0 26059 2602 260065 26005 260066 260054 2740 22287 24940 02 26060 2602 260065 26005 260066 260054 274 279 27008 0 2606 2602 260065 26005 260066 260054 274 257 27009 04 26062 2602 260065 26005 260066 260054 2744 206257 2524 OCL = Outer Channel Length 2698 R 08/8/09 Page 2
RPL- PART # -5 6-9 20-50 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly (See Cylinder Pages) 0 0 n Seal Kit (See Cylinder Pages) 2 4 8 n Check Valve Kit (See Cylinder Pages) 2 4 8 FREE LIFT CYLINDERS n Free Lift Cylinder Assembly (See Cylinder Pages) 0 2 n Seal Kit (See Cylinder Pages) 2 4 8 n Check Valve Kit (See Cylinder Pages) 2 4 8 UPRIGHTS 6508 Cotter Pin 20 20 40 67946 Chain Anchor 2 4 8 67944 Chain Anchor 2 4 8 67949 Chain Anchor Pin 4 8 6 680242 Chain Anchor 6 2 24 68405 Chain Anchor Pin 2 4 8 200007 Jam Nut 6 2 24 200006 Nut 6 2 24 658 Cotter Pin 0 0 20 688 Shim,.0 in. 6 2 64 66245 Load Roller 0 20 40 2049 Load Roller outer 2 4 8 20767 Wear Plug Service Kit 4 8 6 n Free Lift Chains (See Weldment Pages) 2 4 8 n Main Lift Chains (See Weldment Pages) 2 4 8 CROSSHEAD 66005 Chain Sheave 4 8 6 Snap Ring 4 8 6 40 Snap Ring 2 4 8 CARRIAGE 6889 Carriage Side Thrust Roller 4 6 2 660050 Load Roller 4 8 6 66245 Load Roller 8 6 2 6887 Chain Anchor 2 4 8 658 Cotter Pin 4 8 6 68405 Chain Pin 8 8 6 6508 Cotter Pin 8 6 2 200007 Jam Nut 2 8 6 200006 Nut 2 8 6 INTERNAL REEVING n Hose R.H. and L. H. (See IHR Pages) 2 4 8 245 Fitting 2 4 2075 Crosshead IHR Sheave, Single IHR 2 4 2072 Crosshead IHR Sheave, Double IHR 2 4 8 20456 STD IHR - Sheave, Single IHR 2 4 8 20456 STD IHR - Sheave, Double IHR 4 8 6 25772 Hi-Vis - Sheave, Single IHR 2 4 8 25772 Hi-Vis - Sheave, Double IHR 4 8 6 n - See specific pages for part numbers. Replacement Parts 45DV MQ Opti-Vis Quad Mast DESCRIPTION MASTS SERVICED Page 24 08/8/09 2698 R
PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # DATE PART # CUSTOMER PART # DESCRIPTION PRICE 2698 R 08/8/09 Page 25
Manual Changes R0-2/2/08 Release. R - 08/8/09 Revise P/N of item 59 on page - was 209742. Revise FL Hose P/Ns on page 2. Revise CGP and Guide P/Ns on page 9. Add pages 20 and 2. Revise P/N of 74 IHR Kit on page 22. Page 26 08/8/09 2698 R
Do you have any questions that need to be answered right now? Lift Technologies, Inc. 7040 South Highway Westminster, SC 2969 USA Tel: (864) 647-9 Fax: (864) 647-5406 Toll Free: (888) 946-0 - North America Only Website: www.lift-tekelecar.com Parts and Service Toll Free: (877) 40-602 Direct: (864) 647-602 Fax: (864) 647-702 Email: parts@lift-tekelecar.com Other Lift Technologies Locations Lift -Tek Elecar Srl 2905 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc. 0-2009 www.lift-tekelecar.com