SECTION 2: Cable Tray Admiralty Pattern Tray Continuous Punch Cable Tray Light Duty Tray > 2:3 > 2:5 > 2:7 CT Heavy Duty Cable Tray Ladder Tray Ladder Tray Accessories > 2:10 > 2:13 > 2:15 Ladder Tray Covers/Trapese Supports Ladder Tray Riser & Tee Ladder Tray Bend & Cross > 2:16 > 2:17 > 2:18 Cable Mesh Tray Mesh Tray Accessories > 2:20 > 2:22 Page 2:1
Admiralty Pattern Tray General Description The Kounis Metal Industries Admiralty Pattern Tray System was developed for use in general applications where installers are looking for an economical option for cable management. Admirality Pattern Tray General Description The fi nished product is constructed from 0.55 base material of which there are two options; Galvabond and post production Hot Dip Galvanised surface treatment. Both of which offer the following features: the need for additional materials ventilation and effi cient use of tray width (made to order) Painted fi nish is available on request. Page 2:2
Admiralty Pattern Tray Admiralty Pattern Tray M6 nut & M6 x 12 Pan Head Screw Fixings included 20 x 8 Slots 14 W 20 2400 Admirality Pattern Tray & Fittings Joggled End Provision for Nylon Fixings Fittings Available on Request 90 Bend Equal Cross 90 External Riser 90 Internal Riser Radius Equal Tee Radius When Ordering Range Type Size Finish KAP T 7 G KAP = Admirality Pattern Tray T = Tray TB = Bend TT = Tee TC = Cross 7 = 75 Ordering example shown Admiralty Pattern tray 75 Galvabond G = Galvabond H = Hot Dip Galv P = Painted Fittings can be site manufactured utilizing the tray. Factory made fi ttings can be manufactured on request. Standard Fittings Page 2:3
Continuous Punch Cable Tray Continuous Punch Tray General Description General Description The Kounis Metal Industries Continuous Punch Cable Tray System was developed for use in Instrumentation and shipbuilding applications where the surrounding environment calls for a low profi le medium durability system that can withstand impact from wind and loose debris. The fi nished product is constructed from a variety of material fi nishes and thicknesses ranging from; Galvabond 0.90, Hot Dip Gavanised 0.90 Stainless Steel 0.90 and Aluminium which offer the following standard features and options: KPC offering multiple options for cable tie off and superior ventilation Custom sizes and painted fi nish available on request Page 2:4
Continuous Punch Cable Tray Cable Tray M6 x 10 Gutter Bolt & Nut Supplied With Splice Plate 26 x 7 Slot Continuous Punch Tray & Tray Fittings Standard Length = 2.4 m Equal Tee 90 Bend 150 W 150 W 150 50 W 150 50 90 External Riser When Ordering W R=300 Range Type Size Finish CP T 7 G CP = Continous T = Tray 7 = 75 G = Galvabond Punch Cable B = Bend H = Hot Dip Galv Tray TT = Tee A = Aluminium C = Cross S = Stainless Steel P = Painted Ordering example shown Continous Punch Tray 75 Galvabond Page 2:5
Light Duty Tray General Description The Kounis Metal Industries Light Duty Tray System was developed for use characteristics from a light series tray system. Light Duty Tray General Description The fi nished product is constructed from a variety of material fi nishes and thicknesses; Galvabond Hot Dip Galvanised Stainless Steel 0.9 thick all sizes, Aluminium features and options: the need for additional materials (splice plates required) Painted fi nish and custom fi ttings available on request Page 2:6
Light Duty Tray Light Duty Tray Dome Cover To Order Flat Cover To Order Gutter Bolts & Nuts Supplied 25 Height To Order Light Duty Tray & Fittings 26 x 6.5 Slots 'W' Equal Cross Equal Tee When Ordering Range Type Size Finish LD T 7 G LD = Light Duty Cable Tray T = Tray 7 = 75 G = Galvabond TT = Tee H = Hot Dip Galv C = Cross A = Aluminium FC = Flat Cover S = Stainless Steel DC = Dome Cover (Height to order) P = Painted Ordering example shown Light Duty Cable Tray 75 Galvabond Page 2:7
Light Duty Tray KL LIGHT DUTY TRAY 90 External Riser 90 Internal Riser Light Duty Tray Fittings 90 & 45 Bend Straight Reducer Offset Reducer Left W2 W2 W1 W1 When Ordering Range Type Size Finish LD B 7 G LD = Light Duty Cable Tray B = Bend 7 = 75 G = Galvabond H = Hot Dip Galv A = Aluminium S = Stainless Steel P = Painted Ordering example shown Light Duty Cable Tray Bend 75 Galvabond Page 2:8
CT Heavy Duty Cable Tray General Description The Kounis Metal Industries CT Heavy Duty Cable Tray System was developed for use in mining and offshore applications and has been designed for use in demanding locations where additional strength and which there are four options; Mild Steel with post production Hot Dip Galvanised surface treatment, Galvabond Stainless Steel and Aluminium. All of which offer the following features: CT Heavy Duty Cable Tray General Description no sharp edges wise enabling wider cable bandings to be used as well as offering superior ventilation brackets Custom sizes and painted fi nish available on request. Page 2:9
CT Heavy Duty Cable Tray CT Cable Tray Cover complete with U-bolt Hold Down Clamp, Nuts & Washers CT Heavy Duty Cable Tray Divider Strip Part 40 15 Typ W Cover Length 2.4 m 40 8 x 26 Slot M6 Flat Washer M6 Nut Fixing and insulation where dissimilar materials are used M6 x 25 Pan Head Screw When Ordering 40 x 3 Insulating pad Range Type Size Finish CT T 7 G CT = Heavy Duty T = Tray 7 = 75 G = Galvabond Cable Tray FC = Flat Cover H = Hot Dip Galv D = Divider A = Aluminium P = Splice Plate S = Stainless Steel IP = Insulating Pad P = Painted IB = Insulating Bush Ordering example shown Heavy Duty Cable Tray 75 Galvabond Top Hat Insulating bush M6 Washer M6 Spring Washer M6 Nut Page 2:10
CT Heavy Duty Cable Tray Fittings 90 Bend Equal Tee 40 "W" 150 80 80 Equal Cross 150 "W" 150 150 80 80 Vertical Hinged Splice Plate CT Heavy Duty Cable Tray Fittings Fixings Provided Straight Reducer 90 Internal Riser 90 External Riser "W2" 80 "W1" R 300 80 80 R300 Offset Reducer 80 "W2" When Ordering "W1" Range Type Size Finish CT B 7 G CT = Heavy Duty B = Bend 7 = 75 G = Galvabond Cable Tray TT = Tee H = Hot Dip Galv C = Cross A = Aluminium VP = Vertical Hinge S = Stainless Steel P = Painted Ordering example shown Heavy Duty Cable Tray Bend 75 Galvabond Page 2:11
Ladder Tray Ladder Tray General Description General Description The Kounis Metal Industries Ladder Tray System was developed for use in coercial and industrial applications where the installer demands a cost effi cient site adaptable cable management system that can offer enough strength and durability to carry light to medium duty cables whilst maintaining an economical support span. The fi nished product is constructed from 0.75 base material of which there are two fi nish options; Galvabond and Mild Steel with post production Hot Dip Galvanised surface treatment. System options are KT3 Ladder Tray System 50 high sided tray KT5 Ladder Tray System 85 high sided tray All of which offer the following features or options: changes Painted fi nish available on request. Page 2:12
KT3 Ladder Tray KT3 Ladder Tray Width + 24 ie: 300 Wide + 24 = 324 50 KT3 Ladder Tray LOAD (kg/m) 140 125 110 95 80 65 50 ALLOWABLE LOAD GRAPH 128.8 kg max 57.5 kg max 40 kg max 35 1.5 2 2.5 3 SPAN (m) 38.8 kg max Allowable loads are determined generally in accordance with NEMA requirements and verified by testing. Safety factor = 1.5 over collapse load for single span. LOAD (kg/m) 105 90 75 60 45 30 15 0 DEFLECTION GRAPH 1.5 M Span 2.0 M Span 2.4 M Span 3.0 M Span 0 10 20 30 DEFLECTION () Defelections shown apply to single spans. Defelections for the end span of a continuous run will be significantly less (up to half of the above values depending on actual loading). of Kounis Ladder Tray. All results were determined testing on single spans and include a Safety factor for allowable loading. For a continuous tray installation the loads shown can be factored up for installation guidelines. When Ordering Range Type Size Finish KT 3 15 G KT = Ladder Tray G = Galvabond H = Hot Dip Galv P = Painted Ordering example shown Ladder Tray 50 High Side 150 Wide Galvabond Page 2:13
KT5 Ladder Tray KT5 Ladder Tray Width + 24 ie: 300 Wide + 24 = 324 KT5 Ladder Tray LOAD (kg/m) 85 190 175 160 145 130 115 100 85 70 55 40 ALLOWABLE LOAD GRAPH 180.9 kg max 67.6 kg max 1.5 2 2.5 3 SPAN (m) 47.2 kg max Allowable loads are determined generally in accordance with NEMA requirements and verified by testing. Safety factor = 1.5 over collapse load for single span. LOAD (kg/m) 160 140 120 100 80 60 40 20 0 0 DEFLECTION GRAPH 1.5 M Span 2.4 M Span 3.0 M Span 5 10 15 DEFLECTION () 20 Defelections shown apply to single spans. Defelections for the end span of a continuous run will be significantly less (up to half of the above values depending on actual loading). of Kounis Ladder Tray. All results were determined testing on single spans and include a Safety factor for allowable loading. For a continuous tray installation the loads shown can be factored up for installation guidelines. When Ordering Range Type Size Finish KT 5 15 G KT = Ladder Tray 5 = (85 High Side) G = Galvabond H = Hot Dip Galv P = Painted Ordering example shown Ladder Tray 85 High Side 150 Wide Galvabond Page 2:14
Ladder Tray Accessories Ladder Tray Accessories KT3 Splice Plate KT5 Splice Plate Hold Down Clamp CODE: CODE: KT5SP KT3 Riser Link KT5 Riser Link Barrier Strip CODE: CODE: KT5HDC Ladder Tray Accessories CODE: CODE: KT5LP CODE: CODE: KT5BS TX Bracket Radius Plate Tray Bolt CODE: KTB CODE: CODE: CODE: CODE: Tray Whizz Nut CODE: KTN When Ordering Range Type Size Finish KT 3 SP G KT = Ladder Tray SP = Splice Plate G = Galvabond 5 = (85 High Side) HDC = Hold Down Clamp H = Hot Dip Galv P = Painted BS = Barrier Strip Z = Zinc Plated B = Tray Bolt N = Tray Nut Ordering example shown Ladder Tray 50 High Side Splice Plate Galvabond Page 2:15
Ladder Tray Covers/Trapeze Supports Flat Cover for KT3 & KT5 Tray Peak Cover for KT3 & KT5 Tray 30 Tek Screws 10-16 x 16 Wafertek Ladder Tray Covers/Trapeze Supports 10 10 When Ordering Range Type Size Finish KT FC 15 G KT = Ladder Tray FC = Flat Cover G = Galvabond PC = Peak Cover H = Hot Dip Galv P = Painted Ordering example shown Ladder Tray Flat Cover 150 Wide Galvabond fi nish. Stock Material 0.75 Galvabond all widths Stock material HDG Light Duty Trapeze Support Heavy Duty Trapeze Support Clamp details on When Ordering Range Type Size Finish KT LTS 15 G KT = LTS = Light G = Galvabond Ladder Duty Support H = Hot Dip Galv Tray HTS = Heavy P = Painted Duty Support Ordering example shown Ladder Tray Light Duty Support 150 Galvabond fi nish. Note: Fastenings shown are for Tray Bolts and Nuts and to suit the particular support installation. QTY. OF BENDS FROM 3 m LENGTH RADIUS PLATE WIDTH BEND 90 QTY. OF FITTINGS FROM 3 m TRAY LENGTH WIDTH BEND 90 RISER 90 TEES 5 5 5 5 5 5 5 5 Page 2:16
Ladder Tray Assembly Instructions Internal Riser External Riser Bolt LadderTray Riser & Tee Assembly Nut Tee Page 2:17
Ladder Tray Assembly Instructions Cross Ladder Tray Bend & Cross Assembly KTBZ TX Bracket KTNZ Bend Plate NOTE: KTKT5 plates and brackets are not interchangeable. Page 2:18
Cable Mesh General Description The Kounis Metal Industries Cable Mesh System was developed for use in coercial and industrial applications where the installer demands a cost effi cient site adaptable cable management system that can offer enough strength and durability to carry light to medium duty cables whilst maintaining an economical support span. fi nish options; Zinc Plated and Hot Dip Galvanised. System options are KM54 Cable Mesh System KT104 Cable Mesh System Cable Mesh Tray General Description All of which offer the following features or options: changes damage is made to the cable when they are being installed likelihood of vermin infestation need for multiple tools making for a cost effi cient install Painted fi nish available on request. Page 2:19
Cable Mesh 54 100 Cable Mesh Tray 54 54 50 W 3 m When Ordering Range Type Size Finish KM 54 10 Z KM = Cable Mesh Z = Zinc Plated H = Hot Dip Galv P = Painted 50 = 500 Ordering example shown Cable Mesh 54 High Side 100 Wide Zinc Plated DEPTH: 50 inside LOAD (kg/m) 140 120 100 80 60 40 20 0 W4 W3 W2 W1 ALLOWABLE LOAD GRAPH 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 SUPPORT SPAN (m) W4 400-600 W3 300 W2 150 W1 100 KM 54 Tray Support Span to the range Kounis Cable Mesh. tray selection only and can vary with positioning of connectors or site. Page 2:20
Cable Mesh 104 100 104 Cable Mesh Tray 104 50 W 3 m When Ordering Range Type Size Finish KM 104 10 Z KM = Cable Mesh Z = Zinc Plated H = Hot Dip Galv P = Painted Ordering example shown Cable Mesh 104 High Side 100 Wide Zinc Plated LOAD (kg/m) 160 140 120 100 80 60 40 20 0 ALLOWABLE LOAD GRAPH W3 W2 W1 SUPPORT SPAN (m) W3 400-600 W2 300 W1 150 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 KM 14 Tray Support Span to the range Kounis Cable Mesh. tray selection only and can vary with positioning of connectors or site. Page 2:21
Cable Mesh Tray Accessories & Connectors Base Connector Wall Bracket / Box Mounting Cable Mesh Tray Accessories & Connectors CODE: Connector & Bend Assembly CODE: Tab Loc Connector Tool required for installation CODE: KMTOOL CODE: CODE: Splice Bar Joiner Available Finish Description H Hot Dip Galv Z Zinc Plated When Ordering to end of product code CODE: Page 2:22
Cable Mesh Tray Accessories & Connectors Tee Bar Joiner Available Finish Description H Hot Dip Galv Z Zinc Plated When Ordering to end of product code Cable Mesh Tray Accessories & Connectors CODE: KML05A Overhead Hanger Clip Slotted Wall Bracket 100-600 Wide CODE: CODE KMA0950 SIZE 500 Trapeze Bracket 100-600 Wide CODE: KMA09 Horizontal Adjustment Hold Down Plate CODE SIZE 500 CODE: CODE: KMLDA Page 2:23
Cable Mesh Tray Accessories & Connectors Cable Drop Out Metal Or Plastic Cable Mesh Tray Accessories & Connectors Available Finish Description H Hot Dip Galv Z Zinc Plated When Ordering to end of product code CODE METAL: CODE PLASTIC: 90 Long Radius Bend OPTION 1 OPTION 2 CODE: KMLOSA CODE: Page 2:24
Cable Mesh Tray Assembly Instruction 90 Short Radius Bend Available Finish Description H Hot Dip Galv Z Zinc Plated When Ordering to end of product code Cable Mesh Tray Assembly Instruction CODE: Tee CODE: Page 2:25
Cable Mesh Tray Assembly Instruction Reducer Cable Mesh Tray Assembly Instruction CODE: CODE: Vertical Inside & Outside Bend Available Finish Description H Hot Dip Galv Z Zinc Plated When Ordering to end of product code Page 2:26
Cable Mesh Tray Assembly Instruction Risers & Vertical Bends r 163 r 318 r 190 Cable Mesh Tray Assembly Instruction r 445 r 445 r 318 Vertical Bends Adjustable on site r 190 r 163 keep the remaining sharp edge away from the inside of the tray. Always use nuts on the outside of trays. Page 2:27
Cable Mesh Tray Assembly Instruction 90 Bends Short Radius Cable Mesh Tray Assembly Instruction WIDTH OF TRAY WIDTH OF TRAY WIDTH OF TRAY INTERNAL RADIUS INTERNAL RADIUS INTERNAL RADIUS SIZE L x L SIZE L x L SIZE L x L FIXINGS PER BEND FIXINGS PER BEND FIXINGS PER BEND WIDTH OF TRAY INTERNAL RADIUS SIZE L x L FIXINGS PER BEND WIDTH OF TRAY INTERNAL RADIUS SIZE L x L FIXINGS PER BEND WIDTH OF TRAY INTERNAL RADIUS SIZE L x L FIXINGS PER BEND WIDTH OF TRAY INTERNAL RADIUS SIZE L x L FIXINGS PER BEND Page 2:28
Cable Mesh Tray Assembly Instruction 90 Bends Large Radius WIDTH OF TRAY WIDTH OF TRAY WIDTH OF TRAY INTERNAL RADIUS INTERNAL RADIUS INTERNAL RADIUS SIZE L x L SIZE L x L SIZE L x L Cable Mesh Tray Assembly Instruction WIDTH OF TRAY INTERNAL RADIUS SIZE L x L WIDTH OF TRAY INTERNAL RADIUS SIZE L x L WIDTH OF TRAY INTERNAL RADIUS SIZE L x L WIDTH OF TRAY INTERNAL RADIUS SIZE L x L Page 2:29
Fire Rated Ladder Tray System AS/NZS 3013:2005 Fire Rated Ladder Tray System AS/NZS 3013 General Description General Description the most cost effective and versatile systems on the market today. Invented and can be installed in tight ceiling spaces where other products on the market will simply not fi t. The foundation of the fi re rated systems is the superior, robustly engineered specifi cally intended to offer a strong point load with less cross sectional tray is supplied with custom designed stringers which are fastened to the tray to fi re rated runs using the standard Kounis Ladder Tray Systems and can be retro fi tted with the patented support system where fi re rating is required. This be specifi ed. System options are: KT3 Ladder Tray System 50 high sided tray Uniform load rating 50 kg per metre KT5 Ladder Tray System 85 high sided tray Uniform load rating 75 kg per metre Both systems have fi re rated splice plates and trapeze supports used in Must be used as a complete system to achieve fi re rating. Ends of runs must be supported. Page 2:30
Fire Rated Ladder Tray System AS/NZS 3013:2005 Fire Rated Ladder Tray KT3 M12 Allthread M12 Hex Nut & Flat Washer 'A' = Fixing Ctrs 'B' = O/all K1064 LADDER TRAY WIDTH A B K5500T Hold Down Clamp Splice Plate Fire Rated Ladder Tray System KT3 & KT5 Fire Rated Ladder Tray KT5 M12 Allthread M12 Nut & Flat Washer 'A' = Fixing Ctrs 'B' = O/all K1064 Splice Plate LADDER TRAY WIDTH A B K5500T Hold Down Clamp When Ordering Range Type Size Finish KTFR 3 15 G G = Galvabond H = Hot Dip Galv SP = Splice Plate HDC = Hold Down Clamp Ordering example shown is Ladder Tray Fire Rated 50 High Side 150 Wide Galvabond Page 2:31
Notes Page 2:32