Pneumatic Axial Fan Type Tech. Doc. No. 802 Illustration can differ from the original Operation and Maintenance Manual Compiled: 06.08.13 815340300_en_Version_02 Page 1 of 11
ATTENTION!!! This pneumatic axial fan must be operated at a maximum pressure of 4 bar only and therefore it has to be equipped with a pressure governor ref. 92405 0050 R ¾. Compiled: 06.08.13 815340300_en_Version_02 Page 2 of 11
TECHNICAL SPECIFICATION At an operation pressure of 4 bar: Nominal diametre mm 600 Unit length mm 520 Weight kg 58 Max. operating pressure Air consumption (blowing) Volume flow (unrestricted discharge) bar 4 m³/min m³/s 3.84 (135 cfm) 5.83 (12.360 cfm) Hose diametre mm 19 ATEX Classification Group II Category 2 G c T 6 Description The pneumatic axial fans comply with the provisions of the Directive 94/9/EC (Atex 95a). Any surfaces between the rotating and fixed components which could normally be expected to come into contact during operational faults are made of materials with reduced risk of ignition due to friction or contact sparks. Compiled: 06.08.13 815340300_en_Version_02 Page 3 of 11
SAFETY INSTRUCTIONS The following symbols refer to particular dangers or give advice for save operation. Attention! Danger! Safety advice! Important information Spitznas axial fans are not ready for use products and must only be used after having been fitted to machines, ventilation devices and systems or after their safety has been ensured through the use of protection against contact (DIN EN 294) or other construction devices. Spitznas axial fans are produced in accordance with the latest technical standards. Our quality assurance programme (DIN EN ISO 9001:2000) which includes material and function tests, ensures that the final product is of a high quality and durability. Nevertheless these fans can be dangerous if they are not used and installed correctly, according to the instruction. Before installing and operating this fan read this instruction carefully! Only use the fan after it has been securely mounted and fitted with protection against contact or protective grilles to suit the application. Remove protective grilles only for cleaning. Subsequently assemble again. Before working on the fan always disconnect air hose. Earth the fan against static electrification! Compiled: 06.08.13 815340300_en_Version_02 Page 4 of 11
Use Intended use Conveying of big volume flows through pipes, as well as for ventilation and de-aeration for the following applications: - ship construction - refineries - chemical industry Conveying of gas Improper use Working without personal protective equipment. The operator is liable for defects due to improper use. Danger zones Operational condition Life phase Transport Operation Normal function Malfunction Improper use Expected use Transport of the machine in an inoperable condition Machine only works with actuated switch Drop of the machine Machine runs without actuated switch Transport of the machine in an operable condition Switch is blocked in actuated condition unknown unknown Compiled: 06.08.13 815340300_en_Version_02 Page 5 of 11
OPERATION INSTRUCTIONS Conditions of use Please ensure no foreign matter, e.g. paint particles, gets into the airflow and causes damage to the impeller, as it can generate static charging by friction, which can cause an explosion. Storage, Transport Store fan in its original package in a dry place and protect it against the weather. If stored for a long period, check the impeller bearing move freely by turning it by hand. Installation Ensure that fans are mounted by competent, trained personnel. Protective grills are mounted at the air inlet and outlet ends to avoid foreign substances falling inside or being sucked in. Do not install without proper support Be careful not to damage the casing or any moving parts Do not apply unnecessary force e.g. levering, hammering when installing For all work on the fan Assembly Operation Service Maintenance care should be taken that the gap between the fan wheel and the fixed housing components is regular. The minimum distances must be at least 1% of the greatest contact diameter, but no less than 2 mm. The gaps are already considered at production. Compiled: 06.08.13 815340300_en_Version_02 Page 6 of 11
Operation Operating pressure: 4 bar Before starting blow out the air hose and connect it to the fan. Do not lubricate the turbine. Do not fit a line oiler or inject oil into the hose. Maintenance Repair of the fan should only be performed by qualified and skilled workers in accordance with applying regulations. General checking: Bearing clearance to large? Emerged lubricant on the bearing? Unusual noise? The bearings are maintenance-free and have not to be lubricated. Spare Parts Only original spare parts may be used. There is no warranty for damages and liability is disclaimed, if non-original spare parts and accessories are used. Compiled: 06.08.13 815340300_en_Version_02 Page 7 of 11
Description: Pneumatic Axial Fan Spare Part List Part and drawing number: Item Qty. Description Part and drawing no. Remarks 1 1 Air duct sheet metal 8 1504 2010 2 1 Fan housing inlet 8 1534 2020 3 8 Hexagonal screw 9 1107 4080 4 8 Hexagonal nut 9 1203 0040 5 8 Toothed lock washer 9 3318 0020 6 1 Fan housing exhaust 8 1534 2030 7 7 Hexagonal screw 9 1107 4080 8 7 Hexagonal nut 9 1203 0040 9 7 Toothed lock washer 9 3318 0020 10 1 Air duct sheet metal 8 1504 2040 11 4 Hexagonal screw 9 1106 6020 12 4 Hexagonal nut 9 1203 0060 13 4 Toothed lock washer 9 3318 0010 14 3 Toothed washer 9 3318 0070 15 3 Hexagonal screw 9 1107 5070 16 1 End cover 8 1502 3010 17 1 Self- aligning ball bearing 9 1011 1150 18 1 Shaft with pin 8 1534 3910 19 1 Spacer tube 8 1534 3030 20 1 Self-aligning ball bearing 9 1011 1150 21 1 Bearing cover 8 1504 3040 22 3 Toothed lock washer 9 3318 0070 23 3 Hexagonal screw 9 1107 5070 24 1 Impeller wheel, Assy. 8 1504 4000 25 3 Hexagonal screw 9 1107 4080 26 3 Toothed lock washer 9 3318 0020 27 1 Upstream hood 8 1504 4040 28 1 Spring washer 8 1501 4050 29 1 Socket head screw 9 1112 7020 30 3 Hexagonal screw 9 1107 4080 31 3 Toothed lock washer 9 3318 0020 Compiled: 06.08.13 815340300_en_Version_02 Page 8 of 11
Description: Pneumatic Axial Fan Spare Part List Part and drawing number: Item Qty. Description Part and drawing no. Remarks 32 1 Downstream hood 8 1504 4060 34 1 Nozzle 8 1504 4070 35 1 Stop valve 9 2006 0930 37 2 Pipe nut 9 1226 0050 38 1 Thread piece 9 2207 0050 39 1 Internal thread coupling 9 2102 0080 Compiled: 06.08.13 815340300_en_Version_02 Page 9 of 11
Description: Pneumatic Axial Fan Spare Part List Part and drawing number: Compiled: 06.08.13 815340300_en_Version_02 Page 10 of 11
We, the company Installation Declaration as defined in the European Union Machine Directive 2006/42/ EC SPITZNAS Maschinenfabrik GmbH, Fellerstraße 4, 42555 Velbert Langenberg, declare, that the following product Description: Pneumatic Axial Fan Model: complies with the provisions of the European Union Machine Directive 2006/42/ EC and 94/9 EC (Atex 95 group II, category 2, G c T6) and conforms to the following standards or standardized documents: DIN EN ISO 12100 DIN EN 1127-1 DIN EN 13463-1 DIN EN 13463-5 VDMA 24169, Part 1 ISO 14694:2003 According to section 8 (1) ii) of the directive 94/9/EC technical documentation is deposited under reference No. 968/Ex-AB 717/05 at the following office: TÜV Rheinland Industrie Service GmbH Haumannplatz 4, 45130 Essen (Registration No. 0035 for the scope of the Directive 94/9/EC) Requirement for the operation of this machine is that the complete machine, into which it is installed, corresponds to the regulations of the European Union Machines Directive, the harmonised standards, the European standards or the relevant national security standards. Name of the authorized person for documentation: Mr. Simon Witt Address of the authorized person for documentation: see manufacturer s address 42555 Velbert, 06.08.13 Compiled: 06.08.13 815340300_en_Version_02 Page 11 of 11