SECTION - ELECTRICAL
Electrical Components, Upperstructure PAC551 - Series IV Highway Speed Excavators 8080001
Electrical Components, Upperstructure PAC56 8080001 Series IV Highway Speed Excavators -
Electrical Components, Upperstructure Item Part Number Qty. Description Rev. 1 00001 1 TEMPERATURE SENSOR 1189 1 SWITCH SUPPORT 807609 1 REMOTE UPPER HARNESS A/R DI-ELECTRIC GREASE 5 6017 SUPPORT CLAMP 6 771 COVER PLATE 7 771168 CLAMP SET 8 771177 HEX HD CAPSCREW, 5/16-18X1-/8 9 77100 1 WHIZ-LOK SCREW, 5/16-18X1-1/ 771006 WHIZ-LOK NUT, 5/16-18 11 800 WHIZ-LOCK SCREW, 1/-1X/ 1 8060 1 GROUND STRAP CABLE 1 806166 1 PROXIMITY SENSOR 1 8097096 WHIZ-LOK SCREW, /8-16X1-1/ 15 85189 CLAMP SET 16 85191 COVER PLATE 17 8078116 1 WASHER FLUID BOTTLE 18 85916 SUPPORT CLAMP, 1/ 19 8800 HEX HD CAPSCREW, 1/-0X/, GR5 0 88006 8 HEX HD CAPSCREW, 1/-0X1/, GR5 1 880 HEX HD CAPSCREW, /8-16X-/, GR5 88500 1 HEX NUT, 1/-0 885106 6 HEX LOCKNUT, /8-16 88560 5 FLAT WASHER, 1/ 5 88560 1 FLAT WASHER, 5/16 6 88560 6 FLAT WASHER, /8 7 900579 1 CUSHION CLAMP, 1-1/ 8 917 SUPPORT CLAMP, / 9 9609 COVER PLATE CLAMP 0 9600 CLAMP SET, /8 1 809 1 HORN 916018 SCREW, 5/16-18X1 Ref V-1V POWER CONVERTER, (see page 7-8 for details) 8076078 1 UPPER CONTROLLER, (RC 6-9) 5 8076079 1 UPPER EXPANSION CONTROLLER, (RC 1-) - Series IV Highway Speed Excavators 8080001
Electrical Components, Upperstructure Item Part Number Qty. Description Rev. 8080001 Series IV Highway Speed Excavators -5
Battery Box Installation 1 9 - BATTERY CABLE TO ENGINE BLOCK 8 1 15 5 0 1 1 8 1 1 15 5 MOUNTING OF + BATTERY CABLE TO STARTER RAILGEAR ONLY 5 RAILGEAR ONLY 11 18 1 PAC581-6 Series IV Highway Speed Excavators 8080001
Battery Box Installation PAC591 8080001 Series IV Highway Speed Excavators -7
Battery Box Installation Item Part Number Qty. Description Rev. 1 A/R DI-ELECTRIC GREASE 77119 6 CLAMP SET 771 6 COVER PLATE 771177 6 HEX HD CAPSCREW, 5/16-18X1-/8 5 771015 7 WHIZ-LOK NUT, /8-16 6 778567 STAINLESS STEEL NUT 7 80601 WHIZ-LOK SCREW, 1/-0X1/ 8 808111 HOLD DOWN STUD 9 808 1 HEX HD CAPSCREW, 16-X5, GR8.8 80770 1 BRASS BUSHING 11 807810 1 BATTERY BOX SUPPORT 1 807810 1 INNER SUPPORT PLATE 1 807801 1 POSITIVE BATTERY CABLE 1 80780 1 NEGATIVE BATTERY CABLE 15 80780 1 NEGATIVE BATTERY CABLE 16 80780 1 BATTERY JUMPER CABLE 17 807805 1 CHASSIS VEC HARNESS 18 Ref BATTERY BOX ASSY, (see page - for details) 19 Ref SERVICE PANEL ASSY, (see page -1 for details) 0 809705 8 WHIZ-LOK SCREW, /8-16X1 1 8806 1 HEX HD CAPSCREW, /8-16X1-1/, GR5 81907 HEX HD CAPSCREW, 8-1.5X16, GR8.8 8191 1 LOCKWASHER, M 809 9 HEX HD CAPSCREW, 5/8-11X, GR8, (qty. for machines equipped with railgear) 5 85916 SUPPORT CLAMP, 1/ 6 86869 1 HOLD DOWN ANGLE 7 885105 HEX LOCKNUT, 5/16-18 8 917 SUPPORT CLAMP, / 9 885106 HEX LOCKNUT, /8-16 0 88560 FLAT WASHER, 5/16 1 88560 FLAT WASHER, /8 885619 1 FLAT WASHER, /8 90077 9 HARDENED WASHER 91 1 HEX NUT, MX1.5, (torque to 15- lb-ft) 5 8868155 6 HEX HD CAPSCREW, 5/8-11X1-1/, GR8, (railgear equipped machines only) -8 Series IV Highway Speed Excavators 8080001
Battery Box Installation Item Part Number Qty. Description Rev. 8080001 Series IV Highway Speed Excavators -9
Battery Box Assembly 9 11 1 1 5 6 7 1 6 7 8 1 CB11 MR BAT1 CB MR BAT 0 0 CB9 BATT1 CB8 BATT CB7 BATT CB6 BATT 0 0 0 0 0 0 CB5 BATT5 0 0 CB UP PWR1 0 CB UP 15 PWR 15 15 CB UP PWR CB1 UP PWR F SP PWR1 F1 SP PWR FUSE DETAIL OF ITEM PAC50 - Series IV Highway Speed Excavators 8080001
Battery Box Assembly Item Part Number Qty. Description Rev. 1 16715 1 BATTERY BOX, (includes items 9 thru 1) B 771017 WHIZ-LOK NUT, #- 8081 1 VEC BRACKET 808066 1 BUSSMAN VEC, (includes items 1 & 15) 5 80809 SELF-TAPPING SCREW, #-X/ 6 88005 A/R HEX HD CAPSCREW, 1/-0X1, GR5 7 88510 A/R HEX LOCKNUT, 1/-0 8 885617 A/R FLAT WASHER, 1/ 9 800761 1 DRAW LATCH, (uses key 91170) 886 6 SOCKET BUTTON HD CAPSCREW, #-x/ 11 8851605 6 HEX LOCKNUT, #- 1 885615 6 FLAT WASHER, # 1 80806 HINGE 1 806006 11 CIRCUIT BREAKER, 0AMP, (rated 1-volt) 15 80600 FUSE, 15AMP 80608 A/R VEC REPAIR KIT 8080001 Series IV Highway Speed Excavators -11
Service Panel Assembly 8 9 11 1 11 1 6 5 1 7 PAC5-1 Series IV Highway Speed Excavators 8080001
Service Panel Assembly Item Part Number Qty. Description Rev. 1 8071 1 BATTERY DISCONNECT SWITCH 808061 1 JUNCTION BLOCK 807601 1 CAP 80770 1 BRASS BUSHING 5 80781170 1 SERVICE BRACKET 6 8078166 1 SERVICE PANEL DECAL 7 85175 GROMMET, 1 8 86681 1 TIE WRAP 9 88681605 ROUND HD MACHINE SCREW, M5X0.8X1MM, (zinc plated) 88681606 ROUND HD MACHINE SCREW, M5X0.8X50MM, (zinc plated) 11 91 6 HEX NUT, M5X0.8, (zinc plated) 1 8868160 HEX LOCKNUT, M5X0.8 1 807871 1 BATTERY SHUT-OFF TIMER DECAL 8080001 Series IV Highway Speed Excavators -1
Tail & Marker Lights 11 1 1 8 18 15 16 17 1 1 0 8 9 8 1 8 5 6 7 19 PAC550-1 Series IV Highway Speed Excavators 8080001
Tail & Marker Lights Item Part Number Qty. Description Rev. 1 8078179 CLEARANCE LIGHT, RED 807818 LIGHT GROMMET 807818 STOP, TAIL & TURN LIGHT 8078181 BACK-UP LIGHT 5 771015 WHIZ-LOCK NUT, /8-16 6 8589 SUPPORT CLAMP 7 809705 WHIZ-LOK SCREW, /8-16X1 8 8078185 LIGHT GROMMET 9 Ref REAR FENDER, (see page 1-0 for details) 885016 HEX NUT, #8-11 885506 LOCKWASHER, #6 1 88561 FLAT WASHER, #8 1 88075 ROUND HD MACHINE SCREW, #8-X1, GR8 1 807855 1 REAR ID LIGHT ASSEMBLY, (includes items 15 thru 17 & 0) - 15 7768 SOLID PIN TERMINAL 16 VA1900 1 CONNECTOR 17 VA19005 1 WEDGE CONNECTOR 18 8087 RUBBER GROMMET 19 807819 TAIL LIGHT HARNESS 0 8078177 1 REAR ID LIGHT 8080001 Series IV Highway Speed Excavators -15
Head & Marker Lights 7 1 9 8 5 7 6 1 9 5 PAC560-16 Series IV Highway Speed Excavators 8080001
Head & Marker Lights Item Part Number Qty. Description Rev. 1 8078180 CLEARANCE LIGHT, (amber) 8078185 GROMMET 771006 WHIZ-LOK NUT, 5/16-18 85916 5 SUPPORT CLAMP, 1/ 5 807818 TURN LIGHT, (amber) 6 Ref FRONT BUMPER & HEAD LIGHTS, (see page 1-8 for details) 7 900719 SELF TAPPING SCREW, 1/-0 8 807819 1 FRONT BUMPER HARNESS 9 807818 LIGHT GROMMET NOTE: Some machines may use tie-wraps in place of support clamps/hardware. Tie-wraps are an approved replacement for the support clamps, if desired: 86681 A/R TIE-WRAP 8080001 Series IV Highway Speed Excavators -17
Cab Console Circuit Board, Upperstructure NOTE: THE SCHEMATIC SHOWN ON THIS PAGE IS FOR SPARE PARTS IDENTIFICATION. AN ENLARGED, DETAILED VIEW OF THE SCHEMATIC CAN BE FOUND IN THE ASSOCIATED MODEL S SERVICE MANUAL. 1 7 5 6 11 8 9 1 PAC690-18 Series IV Highway Speed Excavators 8080001
Cab Console Circuit Board, Upperstructure Item Part Number Qty. Description Rev. 807608 1 UPPERSTRUCTURE CAB CONSOLE CIRCUIT BOARD, (includes all items) B 1 915006 1 CONNECTOR 91500 1 CONNECTOR 80601 1 HOUSING 8060 1 STRAIN RELIEF 5 8060 1 HOUSING CAP 6 8060 1 PIN 7 8050 1 CONNECTOR 8 80501 1 CONNECTOR 9 80500 1 CONNECTOR 8076 8 RELAY, (v) 11 80761 1 RELAY, (v) 1 8050 1 CONNECTOR NOTE: The circuit board is stamped with a part number for a 1-volt system and a part number for a -volt system. This machine uses a -volt system. If ordering a new circuit board, use part number 807608 only. 8080001 Series IV Highway Speed Excavators -19
Cab Console Circuit Board, Undercarriage PAC681-0 Series IV Highway Speed Excavators 8080001
Cab Console Circuit Board, Undercarriage Item Part Number Qty. Description Rev. 8078 1 UNDERCARRIAGE CAB CONSOLE CIRCUIT BOARD, (includes all items) B 1 8698550 1 CONNECTOR 7769 PIN CONTACT 7769 5 PLUG 805017 1 CONNECTOR 5 805018 1 CONNECTOR 6 8096057 1 WEATHERPACK TOWER, (-wire) 7 8096068 FEMALE TERMINAL PIN 8 8096066 CABLE SEAL, 16GA., (gray) 9 8096058 1 WEATHERPACK SHROUD, (-wire) 8096069 MALE TERMINAL PIN 11 805016 1 CONNECTOR 1 77855 CONNECTOR\ 1 7767 1 CONTACT 1 8060005 1 CONTACT 15 805019 1 CONNECTOR 16 7768 1 PIN CONTACT 17 7765 1 CONTACT 18 7766 1 CONTACT 19 88186 1 NUT 0 88185 1 LOCKWASHER 1 8698556 1 TERMINAL 8698555 1 CONNECTOR 869855 1 CONNECTOR 869855 1 TERMINAL 5 8070001 1 FLASHER, V 8080001 Series IV Highway Speed Excavators -1
Work Lights Installation 1 15 9 8 1 7 15 16 1 7 15 16 15 11 5 1 6 1 9 WORK LTS WORK LT GND CAB LIGHTS 1 BOOM LTS BOOM LTS GND BOOM LIGHTS WORK LTS WORK LT GND WORK LIGHT (RIGHT SIDE) PAC80 - Series IV Highway Speed Excavators 8080001
Work Lights Installation Item Part Number Qty. Description Rev. 807900 Ref WORK LIGHTS INSTALLATION, (includes all items) A 1 17 A/R SILICONE CAULK 9115 1 GROMMET, 1-1/ 771015 1 WHIZ-LOK NUT, /8-16 77165 FEMALE BULLET TERMINAL,.157 5 80009 1 WHIZ-LOK SCREW, /8-16X/ 6 8069 1 LIGHT BRACKET 7 80608 WORK LIGHT SPACER 8 80600 1 WIRING DUCT 9 80609 1 CAB WORK LIGHT HARNESS 807609 FLOOD LIGHT, (includes bulb) 8076155 FLOOD LIGHT BULB 11 80768 SPOT LIGHT 1 809705 WHIZ-LOK SCREW, /8-16X1 1 86610 1 SUPPORT CLAMP, 11/ 1 86681 6 TIE WRAP 15 869819 MALE BULLET TERMINAL,.157 16 8076 LIGHT BRACKET 8080001 Series IV Highway Speed Excavators -
Work Lights (LED) Installation 5 11 1 18 9 5 8 11 1 18 5 8 11 1 18 16 1 1 1 6 15 16 7 1 1 WORK LTS WORK LT GND CAB LIGHTS WORK LTS REAR WORK LT GND BOOM LTS BOOM LTS GND BOOM LIGHTS 1 DETAIL VIEW OF ITEM 11 WORK LTS WORK LT GND WORK LTS WORK LIGHTS (RIGHT SIDE) WORK LT GND PAC15 - Series IV Highway Speed Excavators 8080001
Work Lights (LED) Installation Item Part Number Qty. Description Rev. 80769068 Ref WORK LIGHTS (LED) INSTALLATION, (includes all items) A 1 6 A/R LOCTITE, # (blue) 17 A/R SILICONE CAULK 9115 1 GROMMET, 1-1/ 771015 1 WHIZ-LOK NUT, /8-16 5 77165 FEMALE BULLET TERMINAL,.157 6 80009 1 WHIZ-LOK SCREW, /8-16X/ 7 8069 1 LIGHT BRACKET 8 80608 WORK LIGHT SPACER 9 80600 1 WIRING DUCT 80609 1 CAB WORK LIGHT HARNESS 11 81750 WORKLIGHT HOUSING ASSY, (includes items 1 thru ) - 1 Not Used 1 817056 7 LED WORKLIGHT 1 809705 WHIZ-LOK SCREW, /8-16X1 15 86610 1 SUPPORT CLAMP, 11/ 16 86681 9 TY-WRAP 17 Not Used 18 869819 MALE BULLET TERMINAL,.157 1 817057 1 CABLE ASSY 8170 1 BRACKET 88681617 1 HEX HD CAPSCREW, 1/-1X1-1/ (stainless steel) 886818 1 NYLOCK NUT, 1/-1 8080001 Series IV Highway Speed Excavators -5
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