PM4DVA6 Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 Single Phase IGBT Inverter Output 4 Amperes/6 Volts A D T - 4 TYP. XØ (2 PLACES) B E F J H R S NUTS - 3 TYP. U V W SQ. PIN Q Q P N (1 PLACES) G C Y VNC CN1 SNR FNO VN1 VPC CP1 SPR FPO CI K K K IN SR FO RFO M L CI IN SR FO RFO TERMINAL CODE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO VP1 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO Description: Powerex Intellimod Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 2kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. GND VCC SENS OUT 1 SINK OUT 2 TEMP RG AMP RREF GND VCC SENS OUT 1 SINK OUT 2 TEMP RG AMP Features: Complete Output Power Circuit Gate Drive Circuit TH E2 C2E1 C1 Protection Logic Short Circuit Over Temperature Under Voltage Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.72 12. B 2.76 7. C 1.14 +.4/-.2 29. +1./-.5 D 4.17±.1 16.±.25 E 2.2±.1 56.±.25 F 1.52 38.5 G.16 4. H.16 4.1 J.4 1.16 K.55 14. L 1.2 26. M.45 11.5 Dimensions Inches Millimeters N.12 3. P 1.5 38. Q.98 25. R.37 9.3 S M6 Metric M6 T.26 Dia. Dia. 6.5 U.72 18.3 V.1 2.54 W.25 SQ.64 SQ X.14 Dia. 3.5 Dia. Y 1.1 28. Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM4DVA6 is a 6V, 4 Ampere Intellimod Intelligent Power Module. Type Current Rating V CES Amperes Volts (x 1) PM 4 6 47
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM4DVA6 4 Amperes/6 Volts Absolute Maximum Ratings, unless otherwise specified Characteristics Symbol PM4DVA6 Units Power Device Junction Temperature T j -2 to 15 C Storage Temperature T stg -4 to 125 C Case Operating Temperature T C -2 to 1 C Mounting Torque, M6 Mounting Screws (Typical) 26 in-lb Mounting Torque, M6 Main Terminal Screws (Typical) 26 in-lb Module Weight (Typical) 51 Grams Supply Voltage (Applied between C1-E2) V CC(surge) 5 Volts Supply Voltage Protected by SC (V D = 13.5 ~16.5V, Inverter Part, Start) V CC(prot.) 4 Volts Isolation Voltage, AC 1 minute, 6Hz Sinusoidal V RMS 25 Volts Control Sector Supply Voltage Applied between (V P1 -V PC, V N1 -V NC ) V D 2 Volts Input Voltage Applied between (C P1 -V PC, V N1 -V NC ) V CIN 1 Volts Fault Output Supply Voltage (Applied between F PO -V PC, F NO -V NC ) V FO 2 Volts Fault Output Current (Sink Current at F O Terminals) I FO 2 ma IGBT Inverter Sector Collector-Emitter Voltage (, V CIN = 5V) V CES 6 Volts Collector Current, ± (T C = 25 C) I C 4 Amperes Peak Collector Current, ± (T C = 25 C) I CP 8 Amperes Collector Dissipation (T C = 25 C) P C 1136 Watts 48
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM4DVA6 4 Amperes/6 Volts Electrical and Mechanical Characteristics, unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Short Circuit Trip Level SC -2 C T j 125 C, 65 91 Amperes Short Circuit Current Delay Time t off(sc) 1 µs Over Temperature Protection OT Trip Level 1 11 12 C (, Lower Arm) OT r Reset Level 85 95 15 C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12. 12.5 Volts (-2 C T j 125 C) UV r Reset Level 12.5 Volts Circuit Current I D, V CIN = 5V, V N1 -V NC 23 3 ma, V CIN = 5V, V P1 -V PC 23 3 ma Input ON Threshold Voltage V CIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage V CIN(off) C P1 -V PC, C N1 -V NC 1.7 2. 2.3 Volts Fault Output Current I FO(H), V FO = 15V*.1 ma I FO(L), V FO = 15V* 1 15 ma Minimum Fault Output Pulse Width t FO * 1. 1.8 ms SXR Terminal Output Voltage V SXR T j 125 C, R in = 6.8kΩ (S PR, S NR ) 4.5 5.1 5.6 Volts * Fault output is given only when the internal SC, OT, and UV protections circuits of either an upper-arm or a lower-arm device operate to protect it. 49
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM4DVA6 4 Amperes/6 Volts Electrical and Mechanical Characteristics, unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current I CES V CE = V CES,, 1. ma V CE = V CES,, 1. ma FWDi Forward Voltage V EC -I C = 4A,, V CIN = 5V 2.2 3.3 Volts Collector-Emitter Saturation Voltage V CE(sat), V CIN = V, I C = 4A, 2.35 2.8 Volts Pulsed,, V CIN = V, I C = 4A, 2.55 3.5 Volts Pulsed, Inductive Load Switching Times t on.5 1.4 2.5 µs t rr, V CIN = ~ 5V.15.3 µs t C(on) V CC = 3V, I C = 4A,.4 1. µs t off 2. 3. µs t C(off).5 1. µs Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)q Each Inverter IGBT.11 C/Watt R th(j-c)d Each Inverter FWDi.18 C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module,.81 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage V CC Applied across C1-E2 Terminals 4 Volts V CE(surge) Applied across C1-E1, C2-E2 Terminals 5 Volts V D Applied between 15 ± 1.5 Volts V P1 -V PC, V N1 -V NC * Input ON Voltage V CIN(on) Applied between.8 Volts Input OFF Voltage V CIN(off) C P1 -V PC, C N1 -V NC 4. Volts Arm Shoot-Through Blocking Time t DEAD For IPM's each Input Signal 3.5 µs * With ripple satisfying the following conditions, dv/dt swing 5V/µs, Variation 2V peak to peak. 41
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM4DVA6 4 Amperes/6 Volts COLLECTOR-EMITTER VOLTAGE, V CE(SAT), (VOLTS) 3. 2. 1. SATURATION VOLTAGE CHARACTERISTICS 2 4 6 COLLECTOR CURRENT, I C, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, V CE(SAT), (VOLTS) 3. 2. 1. COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS I C = 4A 14 18 22 CONTROL SUPPLY VOLTAGE, V D, (VOLTS) COLLECTOR CURRENT, I C, (AMPERES) 3 2 1 T j = 25 o C OUTPUT CHARACTERISTICS V D = 17V 1 2 3 13 15 COLLECTOR-EMITTER VOLTAGE, V CE, (VOLTS) SWITCHING TIMES, t on, t off, (µs) 1 1 1 1-1 SWITCHING TIME VS. COLLECTOR CURRENT t off t on V CC = 3V 1 2 1 3 1 4 COLLECTOR CURRENT, I C, (AMPERES) SWITCHING TIMES, t c(on), t c(off), (µs) 1 1-1 1-2 SWITCHING TIME VS. COLLECTOR CURRENT t c(off) t c(on) V CC = 3V 1 1 1 2 1 3 COLLECTOR CURRENT, I C, (AMPERES) SWITCHING ENERGY, P SW(on), P SW(off), (mj/pulse) 1 2 1 1 1 1-1 SWITCHING LOSS CHARACTERISTICS V CC = 3V 1 1 1 2 1 3 COLLECTOR CURRENT, I C, (AMPERES) P SW(off) P SW(on) REVERSE RECOVERY TIME, t rr, (µs) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT 1 1 1 4 V CC = 3V 1 1 3 1-1 1-2 1 1 1 1 1 2 1 3 I rr t rr COLLECTOR CURRENT, I E, (AMPERES) 1 2 REVERSE RECOVERY CURRENT, I rr, (AMPERES) DIODE FORWARD CURRENT, I E, (AMPERES) 1 3 1 2 1 1 DIODE FORWARD CHARACTERISTICS 1 1. 2. 3. DIODE FORWARD VOLTAGE, V EC, (VOLTS) CIRCUIT CURRENT, I D, (ma) 15 1 5 CIRCUIT CURRENT VS. CARRIER FREQUENCY 1 2 3 CARRIER FREQUENCY, f C, (khz) 411
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM4DVA6 4 Amperes/6 Volts SHORT CIRCUIT CURRENT TRIP LEVEL, () = 1. 1.2 1..8 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE 13 15 17 CONTROL SUPPLY VOLTAGE, V D, (VOLTS) SHORT CIRCUIT CURRENT TRIP LEVEL, () = 1. 1.2 1..8 OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY -6 2 1 18 JUNCTION TEMPERATURE, T j, ( C) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, t FO () = 1. 1.2 1..8 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE -6 2 1 18 JUNCTION TEMPERATURE, T j, ( C) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UV t, UV r, (VOLTS) 15 13 11-6 CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY UV t UV r 2 1 18 JUNCTION TEMPERATURE, T j, ( C) (NORMALIZED VALUE) TRANSIENT IMPEDANCE, Z th(j-c), 1 1 1 1-1 1-2 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) SINGLE PULSE STANDARD VALUE = R th(j-c)q =.11 C/W 1-3 1-3 1-2 1-1 1 1 1 TIME, (s) (NORMALIZED VALUE) TRANSIENT IMPEDANCE, Z th(j-c), 1 1 1 1-1 1-2 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) SINGLE PULSE STANDARD VALUE = R th(j-c)d =.18 C/W 1-3 1-3 1-2 1-1 1 1 1 TIME, (s) 412