e RX10 5-axis machining center a system deveoped for high performance Machine too manufacturer
Minima mass to set in motion The compete machine design has been constructed on the principe of minimising the moving parts, maximising the static mass and guarantees a unique stabiity.
3 2 1 Machine coumn and machine bed made of minera casting 2 Linear roer guide ways 3 Direct measuring system (gass scaes) 4 Rotary tabe support 5 Ba screws 6 Feed motors 7 Strongy ribbed cross side 7 6 1 5 4 RIGID construction The machine bed and machine coumn are made of minera casting and form a massive unity with enormous rigidity and exceent vibration absorbing properties. Therma and mechanica inherent stabiity are guaranteed with this type of construction, even at extreme oads. Dynamic properties Therma properties Ampitude 3 2 1 0-1 Temperature Minera casting Cast iron Environment temperature -2-3 Cast iron Minera casting 0 0.2 0.4 0.6 0.8 1.0 s 0 0.2 0.4 0.6 0.8 1.0 s Time Time Time 2 3
The miing head sim, compact and rigid Its compact and sim design guarantees optimum accessibiity to the work piece to be machined. The drive is a backash-free worm drive and can thus counteract high machining forces.
No imits on universaity The proven pivoting head design guarantees a high universaity for muti-sided machining and is designed for simutaneous miing operations with up to 5 axes. This key technoogy has been used successfuy at Reiden Technik AG for years in different ranges of machinery. Cear work space Even with the miing head pivoted the operator aways has an optima view of the too and work piece. Work pieces of up to ø 1 350 mm can be turned in the whoe work space. For machines with an automatic paet changer, the swing diameter is imited in the zone oft he paet changer. Vertica miing head position In the vertica miing head position the front fattened tabe edge can be driven up to and up to 300 mm behind the fattened tabe edge. Horizonta miing head position In the horizonta spinde position the spinde center can be driven up to 10 mm beow the edge of the tabe. Work pieces are camped directy to the tabe and do not ose any stabiity by construction using fixtures. A axis, continuous programmabe The A axis rotates continuous from -1 up to 90. The NC axis is designed for positioning and simutaneous operations. 4 5
Standard motor spinde DDT Doube Drive Technoogy High-Speed + High-Torque 20 16 000 min -1 max. 135 Nm 20 16 000 min -1 20 3 000 min -1 max. 83 Nm max. 291 Nm Performance diagram Torque diagram 42 300 Power [kw] 35 28 21 Torque [Nm] 250 200 150 HT => HS 14 7 HT => HS 100 50 1'000 3'000 5'000 10'000 16'000 Speed [min -1 ] 1'000 3'000 5'000 10'000 16'000 Speed [min -1 ] High Torque DDT 291 Nm 40% ED (27 kw) High Torque DDT 226 Nm 100% ED (21 kw) High Speed DDT 83 Nm 40% ED (28 kw) High Speed DDT 63 Nm 100% ED (28 kw) High Speed 135 Nm 40% ED (38 kw) High Speed 105 Nm 100% ED (38 kw) Increased machine precision via detecting spinde expansion at source. By integrating a spinde dispacement sensor at the expansion source, this can be measured accuratey and compensated eectronicay. The effective expansion of the spinde is transmitted in sync to the contros and compensated by appying a temperature compensation formua. The ongitudina expansion of swiveed panes is aso compensated corresponding to the aignment of the miing head.
DDT Doube Drive Technoogy Unique and patented As standard the RX10 is deivered with a motor spinde version of 16 000 min -1 and a maximum torque of 135 Nm. The Doube Drive design patented by Reiden Technik AG is avaiabe as an option. With this version a maximum torque of 291 Nm is reached via the High Torque Motor at up to 3 000 min -1. From 3 000 min -1 the High-Torque- Motor is decouped and a maximum number of revoutions of 16 000 min -1 reached via the buit in motor spinde in the head. Movement diagrams 400 700 40 810 350 750 10 810 Rotary tabe ø 800 Rotary tabe ø 1'000 100 250 105 Spinde center = 10 mm under the edge of the tabe max. turning diameter on the rotary tabe by cosed doors = ø 1'350 Rotary tabe ø 800 Rotary tabe ø 1'000 100 200 max. turning diameter on the rotary tabe by cosed doors = ø 1'350 Horizonta Vertica Unique universaity Usabe as a horizonta machining center: thanks to the distance of up to 350 mm from the rear tabe edge to the spinde nose even arge work pieces can be machined with ong toos. Usabe as a vertica machining center: in the vertica spinde position the compete tabe surface can be traversed. 6 7
Additiona stabiity The HSK100 variant of the miing head aso masters high machining forces with fying coours. Two speed variants and pneumatic spinde camping ensure best possibe set-up, even in miing-turning mode.
Penty of room for individuaity Star-shaped T-sots and factory readying for jaw boxes provide the best possibe setup for camping circuar components. The tabe surface can however be taiored to customer requirements. MILLING AND TURNING in one setup The direct-drive circuar tabe has automatic imbaance detection. Counterweights ensure ow-vibration machining even at a maximum speed of 400 min -1. Workpieces need no onger be converted between miing and turning operations. Performance diagram Spinde 5 700 and 7 300 min -1 Torque diagram Spinde 5 700 and 7 300 min -1 42 300 35 250 Power [kw] 28 21 14 Torque [Nm] 200 150 100 7 50 1'000 2'000 3'000 4'000 5'000 6'000 8'000 Speed [min -1 ] 1'000 2'000 3'000 4'000 5'000 6'000 8'000 Speed [min -1 ] High Torque 5 700 min -1 293 Nm 40% ED (29 kw) High Torque 5 700 min -1 226 Nm 100% ED (29 kw) High Torque 7 300 min -1 229 Nm 40% ED (29 kw) High Torque 7 300 min -1 176 Nm 100% ED (29 kw) 8 9
Loading methods Two different oading methods can be used to pass toos to the magazine. On the HSK63 / SK40 it is a singe too drawer and on the HSK100 / SK50 a swing door for five toos that can be oaded together.
HSK100 / SK50 Too magazine HSK63 / SK40 Too magazine Too changer The shef magazine is arranged to the side of the atera work space. The too is prepared via 2 independent NC axes and exchanged using a dua too gripper. HSK63 / SK40: 73 / 173 / 273 paces HSK100 / SK50: 95 / 127 / 147 / 191 paces too handing Quick, reiabe and convenient On the rear of the machine, toos can be oaded and unoaded quicky in parae with ive operation. A touch pane increases ease of use for users and assists them in managing toos. The controer uses the too types to determine itsef vacant spaces and inhibits neighbouring spaces when arge toos are used. A chip system is avaiabe as an option that automaticay passes too information to the controer. 10 11
Good view and accessibiity The optima arrangement of the contros, good ighting and arge windows aow the operator the best possibe view of the too and work piece. The CNC controers used, from HEIDENHAIN and SIEMENS, are amongst the best in the word.
Too charging station Window Maintenance / oi Eectrica cabinet Charging station Operation Cear working environment Ergonomicay coordinated on the operator Best accessibiity The obique arrangement of the chip conveyor resuts in optima access to the machine tabe. During set up work there is minimum weight on the back and hinges. The incomparabe view into the machine aows optimum monitoring of the machining process. Right back in the design stage the concerns and experiences of machine operators have been taken into account. This resuts in ergonomics which paces the operator in the foreground as a centra eement of the machine. Door opening 1 140 mm Work piece oading, sma The rapid access with the right machine door aows on the one hand the rapid exchange of sma, ight work pieces and on the other aows toos to be quicky checked for wear. Work piece oading, arge The door can be opened up to 1 140 mm when oading or unoading with the hoisting crane and thus aows maximum accessibiity. 12 13
Linear roer guide ways Each inear axis is equipped with four roer shoes. These are connected to the automatic ubrication system and are maintenance-free.
Axis drives The axis drive motors are directy inked to the ba screw. The inine design aows direct power transfer and maximum performance. The Z axis is driven with a doube-spinde drive (master-save drive). Direct measuring systems The Heidenhahn direct measuring system in the inear and rotary axes, which are connected as standard to the seaing air, guarantee the highest machine precision for years. Tabe support High mechanica basic accuracy is the basis for the precision formed on the machined work piece. Therefore the tabe support is handscraped to the other basic components on the entire surface. Precision is produced if the quaity is right Anyone wanting to produce precise work pieces must be abe to rey on the machine. What our customers require of us is what we require of our suppiers. We guarantee that ony the highest quaity components are used in a our machines. 14 15
Paet base tabe The paet tabe is camped to the paet base tabe via four zero point camping systems. A repeat accuracy of 0.01 mm is ensured at a times.
REIDEN RX10 PCS (Paet Changing System) Paet size mm 1 000 800 Max. transfer weight kg 1 600 / 800 Number of paets 2 / 5 optiona up to inear storage unit * At 5-fod paet changing system Moduar automation design in a sma space Camping and setup during running time. Thanks to the ingenious automation design nonproductive time can be reduced to a minimum. The RX10 can be expanded to various eves up to a inear storage unit. User friendiness and access are not affected in the process. 16 17
The Reiden RX10 is equipped even in the basic mode with innovative technoogy for commercia compete machining. Basic features Additiona features Contro and operation: Contro Heidenhain TNC640 Siemens 840D s Portabe eectronic hand whee 2 sets of operating and programming instructions (inc. wiring diagram) Drive and spinde Spinde speed range 20 16 000 min -1 (135 Nm) DDT 16 000 min -1 (291 Nm) Spinde taper HSK63 SK40 / HSK100 / SK50* Automatic pivoting head horizonta / vertica Miing head cooing system Airshied system in miing head C axis 360 (continuous) A axis -1 to 90 (continuous) Minima quantity ubrication system Work space and traveing distances Fu space protection casing Machine interior ighting 2 anged doors for oading by crane Minera gass windows Rotary tabe ø 1 000 / ø 1 000 800 Peripheras Too changer, paces (HSK63 / SK40) 73 (shef magazine) 173 / 273 (shef magazine) Too changer, paces (HSK100 / SK50) 95 (chain magazine) 127 / 147 / 191 (shef magazine) Chip conveyor, front, engthwise aong machine bed Rinsing jet with separate cooant pump Interna cooant suppy, form A 30 bar 50 / 80 bar Pressure reguation of interna cooant suppy Cooant recooing Paper band fiter Endess band fiter Rotating inspection gass Smoke and cooant mist extractor Touch probe (radio) Laser too setting and monitoring Paet exchange system 2-/ 5-way Coouring Light grey RAL7035 / Vioet bue RAL5000 upon request * With HSK100 and SK50 is the spinde speed 5 700 / 7 300 min -1
Features / Specifications Specifications Cutting area X axis (ongitudina axis) mm 1 000 Y axis (transverse axis) mm 1 100 Z axis (vertica axis) mm 810 Rotary tabe versions ø 1 000 / 1 000 800 Max. swing diameter mm 1 350 (1 050)** Max. tabe oad kg 1 600 Main drive Spinde power 16 000 min -1 kw 38 kw at 100% duty ratio / 38 kw at 40% duty ratio Spinde power DDT 3 000 min -1 * kw 21 kw at 100% duty ratio / 27 kw at 40% duty ratio Spinde power DDT 16 000 min -1 * kw 28 kw at 100% duty ratio / 28 kw at 40% duty ratio Spinde power 5 700 min -1 * kw 29 kw at 100% duty ratio / 37 kw at 40% duty ratio Spinde power 7 300 min -1 * kw 29 kw at 100% duty ratio / 37 kw at 40% duty ratio Max spinde torque 16 000 min -1 Nm 135 Max spinde torque DDT 3 000 min -1 * Nm 291 Max spinde torque DDT 16 000 min -1 * Nm 83 Max spinde torque 5 700 min -1 * Nm 291 Max spinde torque 7 300 min -1 * Nm 227 Feed motor Rapid feed X-/ Y-/ Z axis m / min 60 Too changer Max. too ength mm 400 (365 at SK50) Max. too diameter mm 80 / 160 (125 / 250 at SK50 and HSK100) Machine specifications Machine weight kg 18 200 * Optiona, subject to technica aterations. ** for paetisation Guaranteed accuracies DIN VDI / DGQ 3441 Accuracy depends heaviy on externa therma infuences. The vaues given are reached in the temperature region of 20 +/- 2 during factory approva. Linear axes X, Y, Z Position error P 5 µm Position deviation Pa 3 µm Repeatabiity Ps mit 3 µm Repeatabiity Ps max 4 µm Reversa error Ps mit 1 µm Reversa error U max 2 µm Rotary tabe C axis Positioning error P Position deviation Pa Repeatabiity Ps mit Repeatabiity Ps max Reversa error U mit Reversa error U max Axia runout, rotary tabe Concentric run-out, aignment 5 ws 2 ws 2 ws 3 ws 2 ws 2 ws 0.01 mm 0.005 mm 18 19
V6 RX10 dimensions REIDEN RX10 HSK63 / SK40 3992 500 500 4790 1210 850 700 800 1100 4607 500 500 3296 3282 3068 1050 3338 3338 3068 ø 1000 REIDEN RX10 HSK100 / SK50 4790 1210 ø 1000 850 700 1050 800 1100 Base Schaffhausen Aarau Zürich St. Gaen Reiden Neuchâte Bern Luzern Chur Reiden Technik AG Machine too manufacturer Werkstrasse 2 CH-6260 Reiden Te. +41 (0)62 749 20 20 Fax +41 (0)62 749 20 21 info@reiden.com Genève Lausanne Sion Lugano www.reiden.com