Mounting and ssembly of Sandwich odies Mounting of ISO 0 (CEO ) Sandwiches Many of Sun s ISO 0 (CEO ) sandwich bodies are designed for multi-functional use to permit maximum circuit flexibility. With the exception of a limited range of sandwich bodies, Sun ISO 0 (CEO ) sandwich bodies do not have a counterbore for installing O-ring seals. Instead, Sun uses a special seal plate with a raised and a locating NOCH. Sun bodies incorporate oversize, symmetrical mounting holes to allow the bodies to be rotated about the Y axis and the X axis as shown in Figure. Rotation about the Y axis enables the and port connections to be interchanged and rotation about the X axis enables the and ports to be interchanged. ll Sun seal plates are manufactured to accommodate current industry standards regarding port and mounting bolt locations. Each Sun ISO 0 (CEO ) sandwich body is supplied with a locating hole which is drilled on each mounting face to position the body in the correct relationship to the ports and mounting holes. o further ensure that all bodies are located properly, all ISO 0 (CEO ) sandwich bodies are stamped with an arrow (or arrows) to show the relationship to the notch in the seal plate (see Figure ). Multi-function bodies are NOCH stamped for all possible mounting positions and all positions should be carefully inspected to be sure the intended function is correctly installed. ISO 0 (CEO ) Sandwich odies stamped with numbers to orient body for desired function he function symbols on the data pages for Sun s ISO 0 (CEO ) sandwich bodies (see Figure on page ) are shown with numbers (,,,) in the upper right and lower left hand corners. hese numbers correspond to numbers stamped on the face of the bodies and designate the functionality of the product. ecause many of these bodies can be used for different functions, the bodies are stamped to help the user orient the body for the function desired. he Meter-out and Meter-in functions are shown in the symbols with the numbers and, which stamped on the opposite face of the body. Sun Hydraulics echnical ips Sun offers sandwich and subplate mounted bodies for most of its cartridge functions. hese mounting configurations are complete circuit elements that mount under directional control valves. Similar to other Sun mounting configurations, the sandwich and subplate bodies are available in aluminum and ductile iron material. 50 (,7mm) Diameter, laces for -- 0 O-rings ssembly of ISO 0 (CEO ) Sandwiches.... NOCH.05 (,7mm) Y Rotation xis 0 (5,mm) Diameter, laces X Rotation xis Locating in Hole.0 (,0mm) Locating in Figure. ody Rotation Reference Rotation on the Y xis X Rotation xis lace the seal plate on the subplate mounting surface with the nib facing outward or away from the subplate and the locating pin hole on the seal plate aligned with the pin hole on the subplate mounting surface. t this point, the NOCH in the seal plate should be adjacent to the port of the valve interface. See Figure. osition the Sun sandwich body so that the control NOCH arrow for the required function points to the NOCH in the seal plate. See Figure. Move the sandwich body as required to engage the on the seal plate with the clearance hole in the body. NOE: In every installation, the seal plate nib must be oriented toward the directional control valve and away from the subplate or manifold. ll locating S in the sandwich valve stack must point away from the subplate. fter determining the correct alignment of the sandwich body to the seal plate, lift the body and plate together, turn Meter-in NOCH ssembly Figure. ssembly Sun Sandwich Locking in Sun Seal late Subplate or Manifold Sandwich ody ech ips: Web #999-90-08 Rev. 0-R-5 00 Sun Hydraulics Corporation
Sun Hydraulics echnical ips the assembly over and locate the correct hole in which to press the locating pin. he locating pin is shipped separately. ress the pin, serrated end first, into the body until it stops. he pin must protrude below the seal plate to positively align with the mounting surface. If a valve stack requires disassembly at anytime, the pin should not be removed. It will simplify the reassembly of the valve stack. NOE: Not all manufacturers of subplates offer a pin clearance hole which requires the pin to be omitted. 5. fter all the body alignments have been determined and all pins installed, assemble the valve stack in the required functional order. Make sure all the O-rings are properly positioned. Install the directional control valve on top of the stack and tighten the stud nuts alternately to the proper torque of 0-5 lb.in. (,5 5,0 Nm). Steps to void Seal late Leaks.... 5. Make sure the mounting surface is flat and without burrs. Do not polish the mounting surface. (Machining marks help to keep the O-rings from acting as pumps.) Remove any dings on the corners of seal plates that could create gaps. Studrods or cap screws must not bottom out in the threaded mounting holes. It is very important to keep all of the o-ring sealing surfaces dry. he hydrostatic properties of an oil film under the o-rings, and at the seal plate interface, can SE SE egin with body view showing stamped number in lower left corner. Note the location of,,, and ports and the position of the cavity. his position places the port of the sandwich nearest to the viewer. he sandwich is now oriented for the meter out function. Rotate the sandwich on the X axis to orient body for meter-in function. Meter-out Function Meter-in Function function symbol for G NOCH in function symbol for G NOCH in SE SE Rotate the sandwich on the Y axis to orient body for meter-out function. Rotate the sandwich on the X axis to orient body for meter-in function. Meter-out Function Meter-in Function function symbol for G NOCH in function symbol for G NOCH in Figure : Steps through : Orientation Example for ISO 0 (CEO ) Sandwich ody G Sandwich ody ech ips: Web #999-90-08 Rev. 0-R-5 00 Sun Hydraulics Corporation
Sun Hydraulics echnical ips create a fluid path leading from the pressurized port to the outside edge of the stack. (Under this condition, as noted in step, an O-ring can actually act as a pump.) Warning: If you start with a wet seal interface in your stack, there s a good chance it will always stay wet! Orientation Example for ISO 0 (CEO ) bodies Steps through in Figure on page describe in detail the steps for the orientation of a G sandwich body. Mounting ISO 05 (CEO 5) Sandwich odies Sun ISO 05 (CEO 5) sandwich bodies are available for many mounting configurations. he standard ISO 05 (CEO 5)/NF D05 is offered with two methods of sealing the fluid interface. he sealing method depends on the ability of the body to be rotated about its Y axis. Sandwich bodies that can be rotated will use a Sun seal plate supplied with the body. Non rotating bodies will have counterbores machined into the body sealing surface for O-ring placement. he ISO 05 (CEO 5) sandwich body can only be rotated about the Y axis referred to in the ISO 0 (CEO ) sandwich section. (here is no on the ISO 05 (CEO 5) subplate,) X axis rotation is not possible due to the lack of symmetry of the fluid ports. Mounting ISO 05 (CEO 5) x, y Sandwich odies Sun ISO 05 (CEO 5) x, y sandwich bodies are furnished with pilot and drain connections. Due to the differences in the U.S. and European seal plates, none are supplied with these bodies. hey must be ordered separately to correctly match the other valve bodies in the stack. See able for Retainers on page. Sandwich ody ech ips: Web #999-90-08 Rev. 0-R-5 00 Sun Hydraulics Corporation
Sun Hydraulics echnical ips REINERS ND SELS FOR SNDWICH VLVES attern Interface Seal Retainer Only Seal Retainer Retainer Number Seals Seal Kit Only Seal and Seal Retainer Kit Kit Container Kit Number Kit Number ISO 0 (CEO ) NF D0 Was NF D0: ISO 0 (CEO ) 99-0 ) 500-0-0 990-05-00 990-06-00 ) 500-00-0 990-05-007 990-06-007 ISO 05 (CEO 5) NF D05 Was NF D0: ISO 05 (CEO 5) 99-005 ISO 05 x, y 0H U.S. 99-008 ISO 05 x, y (CEO 5) RS5H ISO 07 (CEO 7) NF D07 Was NF D0: ISO 07 (CEO 7) ISO 08 (CEO 8) NF D08 Was NF D06: ISO 08 (CEO 8) 99-009 990-0-00 -------- 5) 500-0-0 990-0-00 990--00 5) 500-00-0 990-0-007 990--007 5) 500-0-0 ) 500-0-00 999-0-00 9990-0-00 5) 500-00-0 ) 500-00-00 990-0-007 990-0-009 5) 500-0-0 ) 500-0-0 990-0-00 990-0-0 5) 500-00-0 ) 500-00-0 990-0-008 990-0-0 ) 500-0- ) 500-0-8 990-0-00 990-0-00 ) 500-00- ) 500-00-8 990-0-007 990-0-008 ) 500-0- ------ 990-0-00 ) 500-0- ------ ) 500-0- ------ 990-0-007 ) 500-0- ------ Sandwich ody ech ips: Web #999-90-08 Rev. 0-R-5 00 Sun Hydraulics Corporation
Sun Hydraulics echnical ips SUDNUS ND SUDKIS FOR SNDWICH ODIES Studkits for ISO 0 (CEO ) and ISO 05 (CEO 5) Sandwich odies o simplify the installation of ISO 0 (CEO ) and ISO 05 (CEO 5) sandwiches, Sun offers uncut (can be cut to length in the field) or precut studkits in both inch and metric standard threaded rod. Once the rods are installed in a subplate or manifold, they act as a guide in assembling the sandwich body stack. fter the directional control valve is assembled on top of a stack, Sun studnuts are used to retain the assembled stack. he inch and metric studrods are both made of high tensile, fully threaded SM--9 Grade material with the following mechanical properties: 5,000 psi (86 Ma) minimum tensile strength. 05,000 psi (7 Ma) minimum yield point. 6 Rc hardness. he studnuts are special hex socket nuts with the following features: n outside diameter equivalent to a standard socket head cap screw. Full thread engagement as shown below. Mechanical stop between the internal hex and the thread to prevent the hex wrench from being pushed out of its socket. See Figure.. (0, mm).65 (5,9 mm).56 (, mm).000 (5, mm) Figure. Studnuts Internal Hex Size 5/ ( mm) 0- (art #50005) and M5 (art #50009) Studnuts Internal Hex Size /6 (5 mm) /-0 (art #5000) and M6 (art #50008) Studnuts ISO 0 (CEO ) SUDKIS: RECOMMENDED ORQUE: 0-5 lb. in. (,5-5,0 Nm) ) 0- Studnuts INCH SNDRDS MERIC SNDRDS Kit Contents Kit Number Kit Contents Kit Number 7 (78 mm) long 0- Studrods ) 0- Studnuts (05 mm) long 0- Studrods 50) 0- Studnuts 0- Studrods 99-0 99-0 99-0 ) M5 Studnuts 7 (78 mm) long M5 Studrods ) M5 Studnuts long (05 mm) long M5 Studrods 50) M5 Studrods M5 Studrods 99-99- 99-50) 0- Studrods 99-550 50) M5 Studnuts 99-750 ) 0- Studnuts ) 0- Studnuts ) 0- Studrods length +.06 (+,5 mm) 9-650 ) M5 Studnuts ) M5 Studrods length: +.06 (+,5 mm) 99-850 5 Sandwich ody ech ips: Web #999-90-08 Rev. 0-R-5 00 Sun Hydraulics Corporation
Sun Hydraulics echnical ips ISO 05 (CEO 5) SUDKIS: RECOMMENDED ORQUE: 05-0 lb. in. (,0-,5 Nm) INCH SNDRDS MERIC SNDRDS Kit Contents Kit Number Kit Contents Kit Number 7 (78 mm) long /-0 Studrods (05 mm) long /-0 Studrods 50) /-0 Studnuts /-0 Studrods 99-00 99-00 99-00 ) M6 Studnuts 7 (78 mm) long M6 Studrods ) M6 Studnuts long (05 mm) long M6 Studrods 50) M6 Studrods M6 Studrods 99-0 99-0 99-0 50) /-0 Studrods 99-500 50) M6 Studnuts 99-700 ) /-0 Studrods length: +.06 (+,5 mm) 9-600 ) M6 Studnuts ) M6 Studrods length: +.06 (+,5 mm) 99-800 SUDROD LENGH DEERMINION CHR orque: 0 lb. in. (,0 Nm) Solenoid orque: 5 lb. in. (5,5 Nm).0 (0, mm) rojection into Studnut Solenoid.56 (, mm) rojection into Studnut Sandwich X* otal Height of Stack Effective olt otal Studrod +.06 (+,5 mm) Sandwich X* otal Height of Stack otal Studrod +.06 (+,5 mm) Effective olt Subplate.8 (9,7 mm) rojection into Subplate Subplate. (, mm) rojection into Subplate ISO 0 (CEO ) ISO 05 (CEO 5) ISO 05 x,y (CEO 5 x,y) Model X inches* X mm* Model X inches* X mm* Continental E0M.65 5,9 VSM., Continental VS5M.65 5,9 ED05M., Double (Vickers) Q*-.56 6,9 Q*-5.05 6,7 arker-hannifin DVW.50 8, DW.9 8,5 Racine osch.5ng6.87, /.8 5, Rexroth WR6.6,0 WE0, WEH0.8 0,0 Dynex/Rivett 6500 Series 0., 6500-0.8 9,7 Vickers/0 DGV.56 9, DGS.05 6,7 Vicker/60 DGV.8, DGV5.8 0,0 Nachi SSG0. 6,6 SSG0, E0, E0.8 60,5 * he X dimension was accurate as of the publication date of this information. Verify in the applicable manufacturers literature. Sandwich ody ech ips: Web #999-90-08 Rev. 0-R-5 00 Sun Hydraulics Corporation