Hot Tapping Products

Hot Tapping Products

HMT Series Hot Tapping Machines The Hydratight MHT range is designed for ease of use in making 3 60 inch (76 1524mm) taps into various material pipelines and tanks with the ability to fast traverse and vary the cutter feed rate. Range 3 20 inch can be operated hydraulically or pneumatically. Range 24 60 inch can only be operated hydraulically. The entire series of machines comes equipped with industry standard boring bar connections and flange adapter connections for existing equipment. Maximum working pressure is 1,480 p.s.i (100 bar) at 100 F (38 C). Operating temperature continuous rating is 350 F (177 C) at 1025 psi (70 bar). Intermittent service rating is -20 F (-9 C) to 700 F (371 C) at 700 psi (48 bar). Helical geared drive located close to cut 4 Speed gearbox Interchangeable seal cartridge Industry standard connections Capacities 24 in. and above come with access ladder and skid Diameter 3.0 12.0 4.0 16.0 4.0 20.0 8.0 24.0 12.0 36.0 12.0 42.0 24.0 60.0 Stroke 0.0 42.0 Stroke 0.0 66.0 Stroke 0.0 72.0 Stroke 0.0 80.0 Stroke 0.0 108.0 Stroke 0.0 130.0 Stroke 0.0 157.0 Stroke

HTM150 (18 in. Stroke 1/2-4 in.) Hot Tapping Machine A version of our HTM machines that have a maximum working pressure capacity of 1480 p.s.i and can Hot tap from Ø1/2 4 specifically designed for the water, gas and petrochemical industries. TECHNICAL DETAILS FEED RATES Minimum tapping hole diameter 13mm 1/2 Maximum tapping hole diameter 102mm 4 Maximum working pressure 1480 p.s.i 102 bar Maximum operating temperature 200 C 392 F Minimum clearance for spindle 33mm 1.3 Spindle bar travel 457mm 18 Feed rate Manual / revolution 3.0mm 0.118 WEIGHTS AND DIMENSIONS Machine weight 25 kgs 55 lbs Shipping weight 41 Kgs 90 lbs Shipping dimensions L 135cm - (34 ) W- 38cm (15 ) H- 36cm (14 ) R.P.M (when ratchet driven) 0 200 Drive Pneumatic ( weight + 4 kgs) 0.9 Hp 0.67Kw Air supply required @ 90 p.s.i 42 s.c.f.m 1.19 m3/m

HTM150XL (32 in. Stroke 1/2-6 in.) Hot Tapping Machine A version of our HTM machines that have a maximum working pressure capacity of 1480 p.s.i and can Hot tap from Ø1/2 6 specifically designed for the water, gas and petrochemical industries TECHNICAL DETAILS FEED RATES Minimum tapping hole diameter 12mm 1/2 Maximum tapping hole diameter 152mm 6 Maximum working pressure 102 bar 1480 p.s.i Maximum operating temperature 200 C 392 F Spindle bar travel 760mm 32 R.P.M (when motor driven) 0 200 Feed rate Manual / revolution 3.0mm 0.118 WEIGHTS AND DIMENSIONS Machine weight 32 kgs 70 lbs Shipping weight 68 Kgs 150 lbs Shipping dimensions L 220cm - (86 ) W- 42cm (17 ) H- 33cm (13 ) Drive Pneumatic ( weight + 4 kgs) 0.9 Hp 0.67Kw Air supply required @ 90 p.s.i 42 s.c.f.m 1.19 m3/m

HTM Series Hole Saws (1.3 6 in.) Accessories Standard hole saws fit directly to the pilot drill and hole saw holders provided with the HTM150 and HTM150XL machines. STANDARD HOLE SAW RANGE Part Number Description Actual Size HTMHS1-1/4 1-1/4" standard hole saw 1.312" HTMHS1-1/2 1-1/2" standard hole saw 1.563" HTMHS2 2" standard hole saw 1.875" HTMHS3 3" standard hole saw 2.875" HTMHS4 4" standard hole saw 3.875" HTMHS6 6" standard hole saw 5.437"

HTM Series Drills (.5 1.5 in.) Accessories Standard drills for that mount directly to the HTM150 and HTM150XL hot tapping machines. Supplied complete ready to mount. STANDARD HTM DRILL RANGE Part Number HTMD1/2 HTMD1/2XL HTMD3/4 HTMD3/4XL HTMD1 HTMD1XL HTMD11/4 HTMD11/2 Description 1/2" standard drill 1/2" extended drill 3/4" standard drill 3/4" extended drill 1" standard drill 1" extended drill 1-1/4" standard drill 1-1/2" standard drill

HTM Series Pilot Drill and Hole Saw Holder (1.3 6 in.) Accessories Pilot drill and hole saw holder for the HTM150 and HTM150XL machine STANDARD HTM DRILL RANGE Part Number HTMHSP1 HTMHSP2 HTMHSP3 Description 1-11/2" pilot drill and hole saw holser 2-1/2-3" pilot drill and hole saw holder and drive plate 4-6" pilot drill and hole saw holder and drive plate

HTM Series Drive Accessories Pneumatic ratchet drive with adjustable torque settings, supplied complete with drive socket. SPECIFICATION CHART RANGE Motor rpm 5 100 Air consumption 42 scfm 1.19m3 MACHINE WEIGHT Machine Weight 4kgs 8.8lbs SHIPPING WEIGHTS AND DIMENSIONS Shipping Weight 5 Kgs (11 lbs) Shipping Dimensions L - 35cm - (13 ) W- 5cm (2 ) H- 5cm (2 )

MHT3-12 (42 in. Stroke 3-12 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 76mm 3 Maximum tapping hole diameter 305mm 12 FEED RATES Feed rate Manual / per rev 8.46mm 0.333 Fast traverse feed rate 0 1000 mm/min 0 40 / min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, 0.0055 Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 1067mm 42 Boring bar diameter 63.5mm 2.5 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 183 kgs 403 lbs Shipping weight 203 kgs 447 lbs Shipping Dims L - 228cm (90 ) W 93cm (36 ) H 70cm (28 ) Drive Hydraulic @ 100bar (1450 psi) 3.7 Kw 5 Hp Hydraulic supply @ 1050 p.s.i (100bar) 50 L/min 13 gal/min Pneumatic Drive @ 6 bar (90 psi) 3 Kw 4 Hp

MHT4-16 (66 in. Stroke 4-16 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 102mm 4 Maximum tapping hole diameter 405mm 16 Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 1676mm 66 Boring bar diameter 75mm 3 R.P.M Min: 5 Max: 40 FEED RATES Feed rate Manual / rev 8.46mm 0.333 Fast traverse feed rate 0 1000 mm/min 0 40 / min Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm WEIGHTS AND DIMENSIONS 0.001, 0.003, 0.004, 0.0055 Machine weight 485 kgs 1067 lbs Shipping weight 585 kgs 1287 lbs Shipping Dims L - 250cm (98 ) W 93cm (36 ) H 70cm (28 ) Drive Hydraulic @ 100bar (1450 psi) 3.7 Kw 5 Hp Hydraulic supply required @ 1050 p.s.i (100bar) 50 L/min 13 gal/min Pneumatic Drive @ 6 bar (90 psi) 3 Kw 4 Hp

MHT4-20 (72 in. Stroke 4-20 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 102mm 4 Maximum tapping hole diameter 508mm 20 Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 1830mm 72 Boring bar diameter 75mm 3 R.P.M Min: 5 Max: 40 FEED RATES Feed rate Manual / rev 8.46mm 0.333 Fast traverse feed rate 0 1000 mm/min 0 40 /min Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm WEIGHTS AND DIMENSIONS 0.001, 0.003, 0.004, 0.0055 Machine weight 505 kgs 1111 lbs Shipping weight 605 kgs 1331 lbs Shipping Dim L - 270cm (106 ) W 93cm (36 ) H 70cm (28 ) Drive Hydraulic @ 100bar (1450 psi) 3.7 Kw 5 Hp Hydraulic supply required @ 1050 p.s.i (100bar) 50 L/min 13 gal/min Pneumatic Drive @ 6 bar (90 psi) 3 Kw 4 Hp

MHT8-24 (80 in. Stroke 8-24 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 203mm 8 Maximum tapping hole diameter 610mm 24 Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 2032mm 80 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 FEED RATES Feed rate Manual / rev 8.46mm 0.333 Fast traverse feed rate 0 1000 mm/min 0 40 /min Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm WEIGHTS AND DIMENSIONS 0.001, 0.003, 0.004, 0.0055 Machine weight 1110 kgs 2442 lbs Shipping weight 1250 kgs 2750 lbs Shipping Dims L - 300cm (118 ) W 93cm (36 ) H 70cm (28 ) Drive Hydraulic @ 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply required @ 1050 p.s.i (100bar) 50 L/min 13 gal/min

MHT12-36 (110 in. Stroke 12-36 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 305mm 12 Maximum tapping hole diameter 915mm 36 FEED RATES Feed rate Manual / rev 8.46mm 0.333 Fast traverse feed rate 0 1000 mm/min 0 40 /min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, 0.0055 Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 2794mm 110 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 1835 kgs 4037 lbs Shipping weight 2035 kgs 4477 lbs Shipping Dims L - 420cm (165 ) W 93cm (36 ) H 70cm (28 ) Drive Hydraulic @ 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply required @ 1050 p.s.i (100bar) 50 L/min 13 gal/min

MHT12-42 (130 in. Stroke 12-42 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 305mm 12 Maximum tapping hole diameter 1067mm 42 FEED RATES Feed rate Manual / rev 8.46mm 0.333 Fast traverse feed rate 0 1000 mm/min 0 40 /min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, 0.0055 Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 3302mm 130 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 1835kgs 4037lbs Shipping weight 2035kgs 4477lbs Shipping Dim L - 430cm (170 ) W 93cm (36 ) H 70cm (28 ) Drive Hydraulic @ 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply required @ 1050 p.s.i (100bar) 50 L/min 13 gal/min

MHT24-60 (150 in. Stroke 24-60 in.) Hot Tapping Machine TECHNICAL DETAILS Minimum tapping hole diameter 610mm 24 Maximum tapping hole diameter 1524mm 60 FEED RATES Feed rate Manual / rev 8.46mm 0.333 Fast traverse feed rate 0 1000 mm/min 0 40 /min Maximum operating pressure 102 bar 1480 p.s.i Standard certified pressure 102 bar 1480 p.s.i Feed rate auto feed gearbox / rev 0.025, 0.076, 0.10, 0.14mm 0.001, 0.003, 0.004, 0.0055 Maximum operating temperature (continuous) 177 C 350 F Boring bar travel 3810mm 150 Boring bar diameter 150mm 6 R.P.M Min: 5 Max: 40 WEIGHTS AND DIMENSIONS Machine weight 3735 kgs 8217 lbs Shipping weight 4180 kgs 9196 lbs Shipping Dims L - 228cm (90 ) W 93cm (36 ) H 70cm (28 ) Drive Hydraulic @ 100bar (1450 psi) 35 Hp 26.1 Kw Fast traverse feed Hydraulic 2.2 Hp 1.64 Kw Hydraulic supply required @ 1050 p.s.i (100bar) 50 L/min 13 gal/min

STANDARD FLANGE ADAPTORS Nominal size ASME class 150 ASME class 300 ASME class 600 In DN Lbs Kgs Part # Lbs Kgs Part # Lbs Kgs Part Number 3 80 54 24 150-3FA 55 25 300-3FA 57 26 600-3FA 4 100 57 26 150-4FA 65 29 300-4FA 80 36 600-4FA 6 150 70 32 150-6FA 95 43 300-6FA 146 66 600-6FA MHT Hot Tapping Accessories 150-3FA 600-36FA Standard Flange Adaptors Flange adapters to mount the hot tap machine to the valve. Supplied with all nuts, bolts, soft iron ring and pressure certificate. 8 200 85 39 150-8FA 100 45 300-8FA 150 68 600-8FA 10 250 115 42 150-10FA 155 70 300-10FA 200 91 600-10FA 12 300 170 77 150-12FA 215 98 300-12FA 315 143 600-12FA 14 350 240 109 150-14FA 255 116 300-14FA 354 161 600-14FA 16 400 280 127 150-16FA 315 143 300-16FA 510 232 600-16FA 18 450 329 149 150-18FA 363 165 300-18FA 560 254 600-18FA 20 500 416 189 150-20FA 465 211 300-20FA 730 332 600-20FA 22 550 425 193 150-22FA 567 257 300-22FA 925 420 600-22FA 24 600 612 278 150-24FA 786 357 300-24FA 1125 510 600-24FA 26 650 633 287 150-26FA 920 417 300-26FA 1260 572 600-26FA 28 700 700 318 150-28FA 1066 484 300-28FA 1530 695 600-28FA 30 750 791 359 150-30FA 1375 624 300-30FA 1875 851 600-30FA 32 800 990 449 150-32FA 1580 720 300-32FA 2036 924 600-32FA 34 850 1250 568 150-34FA 2250 1022 300-34FA 2450 1113 600-34FA 36 900 1650 748 150-36FA 2650 1200 300-36FA 2615 1186 600-36FA

STANDARD HOT TAP APPLICATIONS Nominal size Actual size Standard hot tap cutters In DN In mm Lbs Kgs Part Number 3 80 2.43 67 1 0.5 HTC3 4 100 3.43 87.3 2 1 HTC4 MHT Hot Tapping Accessories HTC3 HTC36 Standard Hot Tap Cutters Inserted cutter bodies to carry out standard hot tap operations from 3-36" 6 150 5.47 138.9 5.75 3 HTC6 8 200 7.31 185.8 14.5 7 HTC8 10 250 9.5 241.3 22.5 10 HTC10 12 300 11.5 292.1 36 16 HTC12 14 350 12.75 324 42 19 HTC14 16 400 14.69 373 55 25 HTC16 18 450 15.06 383 53.5 24 HTC18 20 500 17 432 84 38 HTC20 22 550 19 483 98 45 HTC22 24 600 21 533 125 57 HTC24 26 650 23 584 135 61 HTC26 28 700 25 635 156 71 HTC28 30 750 27 686 232 105 HTC30 32 800 29 737 275 125 HTC32 34 850 31 787 230 150 HTC34 36 900 33 838 395 179 HTC36

STANDARD HOT TAP APPLICATIONS Nominal size Actual size Standard hot tap pilot drills In DN In mm Lbs Kgs Part Number 3 80 2.43 67 0.5 0.2 SHTPD3 MHT Hot Tapping Accessories SHTPD3 SHTPD36 Hot Tap Pilot Drills With Wire Retainers (3 36 in) Standard hot tap pilot drills from 3-36" with coupon wire retainers 4 100 3.43 87.3 0.5 0.2 SHTPD4 6 150 5.47 138.9 2 0.9 SHTPD6 8 200 7.31 185.8 2 0.9 SHTPD8 10 250 9.5 241.3 2 0.9 SHTPD10 12 300 11.5 292.1 2.5 1 SHTPD12 14 350 12.75 324 5.5 2.5 SHTPD14 16 400 14.69 373 6 2.7 SHTPD16 18 450 15.06 383 6 2.7 SHTPD18 20 500 17 432 6.5 2.9 SHTPD20 22 550 19 483 7.5 3.4 SHTPD22 24 600 21 533 8 3.6 SHTPD24 26 650 23 584 8.5 3.8 SHTPD26 28 700 25 635 10.5 4.7 SHTPD28 30 750 27 686 11 5 SHTPD30 32 800 29 737 15 6.8 SHTPD32 34 850 31 787 15 6.8 SHTPD34 36 900 33 838 18 8.1 SHTPD36