A egieered system of modular compoets to create flow racks, parts presetatio ad workstatios. You ca reach us at: 978-536-999 fax 978-536-55 or e-mail sales@quixxsmart.com Visit our website at www.quixxsmart.com Free CAD Cocept Layouts Need some help i gettig started or have questios? 9/04
World Class maufacturig. JIT material hadlig. Poit of use parts presetatios. Lea fixturig. Quick productio chage overs. Sequeced parts delivery. Cotiuous improvemet. Improved worker ergoomics ad visual ergoomics are some of today s goals i idustry. Reachig these goals should be simple, fast ad cost effective. Whe your requiremets iclude racks, workstatios or structures, our product lie has your solutios. Quixxsmart, a idustry prove system i use worldwide, costructed from mechaical steel tubig ad fittigs. The beefits of the Quixxsmart Structures ad racks iclude: World Class Maufacturig Create statios ad racks without weldig, gridig, primig or paitig with our sturdy steel tubig ad fittigs. JIT Material Hadlig Desig flow racks for cotaier presetatio, whe ad where you eed it. Poit of Use Parts Presetatio Quixxsmart modular desig racks ca be tailored for pi poit parts presetatio, miimizig wasteful hadlig ad traffic o the floor. Lea Fixturig Utilize Quixxsmart s sturdy steel costructio for accurate fixtures. This makes fixtures for low productio rus feasible ad cost effective. Quick Productio Chageovers Place your custom rack o casters ad chage compoets o the fly, miimizig productio lie dowtime. Sequeced Parts Delivery Match your sequeced parts with your productio schedule by usig our customized racks for your subassemblies. Cotiuous Improvemet Do you see a way that may improve efficiecy with your racks or statios? Its easy to try it with a hex key ad some tubig or fittigs. Our extreme modularity, easy adjustability ad low first cost make experimetatio ad cotiuous improvemet simple. Improved Worker Ergoomics If a optimized statio, fixture or rack allows assemblers to work withi their comfort zoe they will ot be physically taxed durig their shift. The et gai is improved safety, efficiecy ad productivity. Visual Maagemet Havig parts preseted at the poit of use versus i a stock room or o a pallet i a rack allows people i a cell to easily maage their productio ivetory. Utilize a colored powder coat fiish o your rack to color code differet product compoet versios, models or rework. To meet your requiremets the Quixxsmart Structures Product is offered 3 ways: Bulk Fittigs, Tubig ad Accessories Order the compoets you eed for the do it yourself products. The oly tools required are a hacksaw, tube cutter, tape measure, hex key ad a combiatio wrech. Kit Form Utilize Quixxsmart s CAD desig capability to aalyze ad create equipmet to your requiremets. We will cut ad ship, ready to assemble equipmet. The oly tools required for assembly are a hex key ad combiatio wrech. Set Up We ca provide statios built ad assembled to your specificatios. They are shipped directly to your facility ready to use. Cotets Page Page Latest Additios... -3 Power Drive System... 4-5 CAD Desig... 6 Structural Compoets... 7 QC Complete Fittigs... 8-9 QH Bulk Coectors Half... 10-11 Fittigs... 8-11 Fasteers... 10 Tubig... 1 Steel Tubig... 1 Plastic Coated Steel Tubig... 1 Color Coded Tubig... 1 Roller Track & Compoets... 13 Roller Track Moutig Brackets... 14 Quixxstart Kit... 15 Accessories/Levelers/Bases... 16-17 Casters... 18-0 Quixxsmart Materials... 1 Desig Guidelies... 1 Stregth of Tubig... Stregth of Roller Track... 3 Tool Requiremets... 3 Flow Rack Questioaire... 4 Page 1
Latest Additios to Quixxsmart Structures Tee Fittig QC-1P Vesa Mout QVM Trailer Hitch (ufasteed) QTH Accessories Plastic Speed Tee Fittig High stregth glass polycarboate fittig provides fast assembly of racks versus steel fittig as the rack ca be preassembled without beig i fial positio with fasteers. Whe used i pairs o a horizotal tube quick chages ca be made without disassemblig the fittigs. Part Number QC - 1P Vesa Mout Two piece, moutig bracket for displayig flat pael moitors. Comes with fittigs for tube moutig ad fasteers for the flat pael threaded iserts. Moitor ca be moved from the back plate without disassemblig the statio. Part Number QVM Trailer Hitch Two part hitch with 14.65 /37mm log togue ad hitch pi. Moutig plates are 3 /75 mm x 13.385 /340mm ad have fasteer holes. Hitch pi bracket has a /4 throat. Togue has a detet positio to hold it upright whe ot i use. Hitch togue has a 1.10 /8.5 dia. hole. I primer fiish. Part Number QTH Moutig Clamp Steel strap for moutig flat surfaces to tubig, 6 mm (.5 ) moutig hole. Part Number QMC Self Drillig / Couter Sikig Fasteer Use this fasteer to quickly attach ad couter sik. thick plastic to a tube frame i oe operatio. Elimiates couter sik operatio. Comes i packages of 0 pieces. Part Number QSDS - FH Sap O Clamp Attach flat surfaces to tubig without tools ad is available with a 10-4 threaded isert. Use flat blade screw driver to pry ope. Part Number QSOC Trailer Hitch (fasteed) QTH Moutig Clamp QMC T-Wrech 5 mm hex T-wrech with ergoomic hadle. Part Number QTW5 Tool Trolley UHMW wheels with ball bearigs for effortless rollig. 15 lb. capacity. Part Number QTT1 Sap O Clamp QSOC Self Drillig Fasteer QSDS - FH T Wrech QTW5 Tool Trolley QTT1 Quixxsmart Structures 3 Lakelad Park Drive, Peabody, MA 01960 (978) 536-999 Page Visit our website at www.quixxsmart.com
Latest Additios to Quixxsmart Structures Parts Presetatio 44 mm Wheel Available i 3 meter or 96 legths of our roller track. For use with cotaiers with irregular bottom surfaces. Part Number A3M-44 for 3 meter legth. Part Number A96-44 for 96 legth. Slide Guide A bi guidace divider cosistig of a ylo extrusio which mates with a key slot i our roller track. Get cotaiers to track straight ad have maximum horizotal space utilizatio. Comes i 96 legths but ca be spliced together for loger legths. Part Number QSLG Sap O Cover A ylo extrusio 96 log, which saps o tubig to provide a parts slide or ca be used as a alterative to roller track. Part Number QSC 33 mm wheel 44 mm wheel Slide Guide QSLG Foam Pad Protective closed cell foam paddig available i 36 (914 mm) or 7 (1.89 m) legths, secure with wire ties. Part Number QFP-36 QFP-7 Tilt Shelf Used to create a ergoomic pickig shelf that ca be quickly adjusted for agle without tools. Brackets are sold i pairs with moutig hardware. Arm legth is adjustable from a miimum 6 to maximum 11 3/4 agle which ca also be adjusted by positioig the moutig fittigs o the vertical ad horizotal tubes. The shelf itself must be costructed separately. Part Number QTS Slide Guide QSLG Close-up Label Holder A sap o plastic holder will preset a label up to (mm) x 4 (100 mm) Part Number QLH Sap O Cover QSC Foam Pad QFP Tee Fittig? Tilt Shelf QTS Part view Tilt Shelf i motio Label Holder QLH Page 3
New Power Drive System Operatio The power drive uit is desiged to operate betwee two of Quixxsmart s roller chaels. The power slide belt is i cotact with the bottom of the product or package that is beig moved. The edges of the package/product ride o the opowered sectios of roller track. Guidace of the product package ca be achieved with the slide guide, part umber QSLG which is ot show i photo 1 for clarity reasos. Photo 6 shows the SLG istalled o a roller track. Applicatios This system ca be used for the hadlig of cotaiers, for the trasfer of fixtures i custom maufacturig, assembly cells or for pick cells where the power drive belt would be mouted to flow racks ad move cotaiers through order fulfillmet. Please call with your specific requiremets. Overview The power drive system cosists of a modular coveyor cotaied i a Quixxsmart Structures 35 x 40 mm alumium roller chael. Power is trasmitted by a circular.31 cross sectio reiforced urethae belt ridig i a semicircular groove o the circumferece of the ylo rollers of the power drive system. The rollers ride o polished stailess steel axles. This belt is idustry prove ad is field weldable ad is available i ad 100 foot legths. See photo 11. Moutig to the coveyor legs or frame is achieved with chael moutig bracket #CMB. See photo 7. The legth of the power drive system ca be easily modified usig QSPL splices to exted the track. Legths of the roller chael ca be cut with a carbide blade miter saw. See photos 5 ad 8. Electrical Motive power is a variable speed drive fractioal horse power 4V DC gear motor drivig a power drive pulley. See photos, 3, ad 4. The power drive motor cotroller requires a 10V 0A circuit. This brushless motor features silet operatio, high torque, ad compact size ad cotrol ca be provided by the stadard variable speed cotroller or a customer specified pla. (3 dia. ad 4.5 log). See photo. Quixxsmart Power Drive System 1,,3 PLC Eclosure Photo 1 Side view belt drive with parallel rollers. Photo 3 Close up uderside gear reductio motor. # DMA 003 Photo 5 Splices #QSPL istalled i roller chael See www.quixxsmart.com to see the Power Drive i operatio. Photo Close-up top of reductio gear motor ad pulley. Photo sesor/ bracket mouted with slide chael. Photo 4 Power drive pulley icluded with # DMA 003 Photo 6 Slide guide # QSLG Page 4
Quixxsmart Power Drive System Power Drive Compoets Photo 7 Chael moutig bracket istalled #CMB Photo 8 Close up of splice #QSPL Item Part No. Drive motor assembly icludes moutig plates power 003 DMA drive pulley ad variable speed cotroller Drive belt order DB feet DB100 100 feet Drive belt weldig tool DBWT Alumium Power Drive A3MPD 3 meter/ 118.1 icludes grooved rollers Chael moutig bracket CMB icludes fittig to mout o tube Photo 9 Slide chael ut 6 mm thread # HSCN Photo 10 Close up power drive uit # DMA 003 Roller Chael splices Slide chael ut Slide guide 96 legth QSPL SCN SLG Photo 11 Close up power belt ad roller. Quixxsmart Structures 3 Lakelad Park Drive, Peabody, MA 01960 (978) 536-999 Visit our website at www.quixxsmart.com Page 5
Side flow poit of use rack CAD Desig To help your team develop the most efficiet parts racks, statios, carts ad flow racks ad structures, Quixxsmart Structures provides computer assisted draftig. As time is of the essece we attempt to provide state of the art drawig to your specificatios, sometimes withi miutes. These drawigs are trasmitted to you via email or fax, all i a attempt to save you time ad materials. JIT pick lie 4 Level flow rack sigle lae 4 level flow rack dual laes 3 Lakelad Park Drive Peabody, MA 01960 Tel: (978) 536-999 FAX: (978) 536-55 e-mail: sales@quixxsmart.com Visit our website at www.quixxsmart.com Page 6
Custom Desig & Build With Quixxsmart Structural Compoets Fittigs Complete Fittigs - QC Use this chart i cojuctio with our idividual fittig drawigs ad photos o the followig pages. Fittig Part Fuctio # Joiig Tubes Fasteers Number Required Quixxsmart modular system is based o 13 structural fittigs. Each fittig is stamped steel ad is made up from or more pieces for quick fitmet. The fittigs are held together by a combiatio of iterlockig joits ad M6 socket head cap screws. A recessed pocket o the fittigs captivates the hex ut. The beefit is that a structure ca be assembled with just a 5 mm hex key. All fittigs have a durable fiish ad come with fasteers. Fittigs should be torqued to 1 /m or 8.85 ft/lbs. For extra security our fittigs come with the Clamptight feature, a utapped 4.0 mm hole i the body. This ca be used with a #8 sheet metal screw. See side bar ad photos 1,, ad 3. Clamptight Feature Photo 1 QC-1 QC-1C QC- QC-3 QC-4 QC-5 QC-6 QC-6A QC-7 QC-8 QC-10 QC-11 QC-13 (Tee) 90 o Cut Tee Elbow 4 Way Cross 3 Way Cross 5 Way Cross Offset 90 o Cut 90 o Offset Pivot Tee Parallel Hige Tee Hige Parallel Uiversal 3 4 3 5 1 Photo 1 1 3 4 1 1 1 1 1 1 Quixxsmart Fittigs Our fittigs are stamped from high quality steel which is.095 /.4mm thick. They are desiged for maximum clampig ad holdig force ad ca be used ad reused. The fiish is a tough black oxide that is chip ad rust resistat. For further tube retetio may of the fittig bodies have two deep stamped ribs which help grip the tubes. This isures structural rigidity ad desig itegrity. Clamptight Make It Permaet or Semi-Permaet Each fittig also features our patet pedig Clamptight hole desig that allows you to make your rack costructio semi or fully permaet. (Photo 1) Each fittig has a 4 mm hole puched through it which provides a pilot hole to affix the fittig to a tube. For semi permaet applicatios the tube ca be fasteed with a #8 x 1/4 self drillig, hex washer head screw P/N QSDS - HH (Photo ) for permaet applicatios use a 4. mm drill ad a Avdel #164-D514 blid rivet. (Photo 1) Both the self drillig fasteers, rivets ad 4. mm are available from Quixxsmart. Beefits of the Clamptight feature are: Structural itegrity for higher loads Vibratio proofig, i active load applicatios Maximum tube retetio for carts ad tuggig applicatios The rivet provides a tamper proof desig. Ease of applicatio with the itegral pilot hole Ca be used as a safety check to isure that the tube has bee fully iserted ad seated To order: Self Drillig Fasteers, 0 pack Photo 3 3 Lakelad Park Drive Peabody, MA 01960 Tel: (978) 536-999 FAX: (978) 536-55 Page 7
Complete Fittigs - QC QC-1 Tee 90 o QC-1C Cut Tee Build with () QH-1 Build with () QH-1C QC- Elbow QC-3 4 Way Cross Build with (1) QH- (1) QH-3 Build with () QH- (1) QH-4 QC-4 3 Way Cross QC-5 5 Way Cross Build with () QH-4 Build with (4) QH- QC-45 QSDS - HH QSDS - HH Fasteer Build with (1) QH-45 L (1) QH-45R Get started quick with Quixxsmart. If you have a umber of products i mid, wat to build it yourself ad do t have the time to pla it all out, our Quixxsmart starter kits may be the aswer. See page 13 for details. Page 8
Fittigs with the QC part umbers are complete coectors icludig socket head cap screws ad barrel uts. The QC-8 (parallel hige) ad QC-10 (tee hige) also iclude the Q-140 bushigs. If you decide to make your fittigs either permaet or semipermaet order the hex washer head self drillig screw. P/N QSDH QC-6 Offset 90 o QC-6A Cut 90 o Offset Build with () QH-7 Build with () QH-7A QC-7 Pivot Tee QC-8 Parallel Hige Build with () QH-5 () QH-6 Build with () ()QJ140 QH-9 QC-10 Tee Hige QC-11 Parallel Build with () QH-1 (1)QJ140 Build with () QH-13 QJ-140 Bushig QC-13 Uiversal Build with () QH-5 Page 9
Bulk Coector Compoets Half Fittigs - QH For volume users Quixxsmart offers bulk compoet selectios of our coector compoets. This provides selectivity ad cost advatage over buyig complete fittigs. Fasteers must be ordered separately. To order bulk you must also order your fasteers ad bushigs separately. Tubig, rollers, roller moutig brackets ad other compoets are available i bulk. See the catalog sectio for bulk to determie your stock requiremets. QH-1 QH-1 Half Tee Fittig QH-1C QH- QH-1C Cut Half Tee Fittig QH- Iside Corer Half Fittig QH-3 QH-4 QH-3 Outside Corer Half Fittig QH-4 3 Way Half Fittig QH-5 QH-6 QH-5 Half Outside Pivot Joit or Half Uiversal QH-6 Half Iside Pivot Joit Fasteer Screw Zic Plated M6 Hex Nut Part No. M6HXN Zic Plated M6 Barrel Nut Part No. M6B Socket Head Cap Screw Zic Plated Part No. M65SHCS Page 10
QH-7 QH-7A QH-7 Offset 90 o Half Fittig QH-7A Cut Offset 90 o Half Fittig QH-9 QH-1 QH-9 Parallel Hige Fittig Use with QJ140 QH-1 Half Tee Hige Fittig Use with (1) QJ140 isert. QH-13 QJ-140 QH-13 Parallel Half Fittig QJ-140 Bushig QH-45 L QH-45 R QH-45 L Left half of 45 o Fittig QH-45 R Right half of 45 o Fittig Page 11
Stadard fiish flow coated zic with lacquer fiish. Tubig - Steel Our steel mechaical tube is 1.075 /7.3 mm with a.065 1.6 mm wall Overview - Quixxsmart Structures Tubig is available i versios: steel with a flow coated zic fiish ad steel with a boded plastic jacket. This is over double the wall thickess of competig products. The beefit is lower desig ad labor costs because fewer fittigs ad tubig are eeded for a give structural requiremet. The tubig is flow coated zic for high quality appearace ad corrosio resistace. It ca also be powder coated i custom colors. It is specially maufactured for us ad is egieered for maximum stregth. Please call for o-stadard tubig legths. Tubig Legth Part Number 1 QJ1/3.65 m Tubig - Plastic Coated Steel Tube A high stregth steel tube with a 1.0 mm/.043 wall. A durable plastic jacket is extruded ad boded o for durability. Stadard legth is 4 meters (13.13 ). Part Number Descriptio Custom powder coated fiishes. QP4MBL Blue x 4 meter / 13.1 QP4MBK Black x 4 meter / 13.1 QP4MWH White x 4 meter / 13.1 QP4MYL Yellow x 4 meter / 13.1 QP4MIV Ivory x 4 meter / 13.1 QP4MOR Orage x 4 meter / 13.1 QP4MGR Gray x 4 meter / 13.1 Use Quixxsmart Structures with yellow tubig for a cost effective meas of equipmet guardig. Colors = Visual Maagemet Utilize our plastic jacketed tubig or powder coat our steel tube to maage ivetory, productio chageovers, rework, safety etc. by color codig your structures ad racks. Match your corporate color with a log lastig durable fiish. Please call with your requiremets. With bright color coded racks ad structures you ca easily maage: Ivetory Productio chage overs Rework Quality issues Safety Page 1
Roller Track Alumium Profile Our alumium profile series roller track features a patet pedig slide guide desig to provide the most compact ad efficiet use of lateral space. The roller track is a 35 mm high by 40 mm wide profile, with a clear aodized fiish. The extrusio ca be cut with a carbide blade, bad saw or cold saw. A captive T-slot rus dow the legth of each side. With our T slot ut P/N TSN6, guides, scaers proximity switches, light curtais ad other accessories ca be easily mouted ad positioed o the tracks. The roller track s modular desig icludes a molded carrier P/N CRR, a 33mm diameter wheel P/N R33W ad stailess steel axles P/N QXL. For the 44mm diameter wheel order the R44W with the CRR44 carrier. The roller track ca be assembled ad disassembled without tools. Captive Tee Slot 40 mm/ 1.57 35 mm/ 1.38 The optioal slide guide P/N QSLG is extruded from a high desity polyethylee for smooth carto flow. It is desiged to provide maximum space utilizatio with the smallest footprit. New 4th Quarter 09 Roller Track Steel Profile see page 15 Roller Track Parts TSN6 T Slide Nut 43 mm/1.69 Legth Stadard Meters/I. Rollers 3.0 / 118.11 A3MS 6 mm Thread QSLG Slide Guide cross sectio R33W Wheel CRR Carrier 0.4 mm QXL 33 mm Axle R44W 44 mm Wheel QCH Alumium Chael 3 Meters Log 33 mm wheel 44 mm wheel Top View Applicatio Tip: To get the smoothest rollig actio, stagger the roller ceterlies betwee adjacet roller tracks. Steel Profile Roller Track see page 15 Page 13
Roller Track Moutig Brackets Customer Desig Ideas Slip o sigle piece flow ad stop moutig brackets. Desiged to fit our alumium 35 x 40 mm profile series. A roller track moutig bracket is required at each ed of each roller track to mout to your flow rack frame. O the backside of the rack, where your cotaiers are loaded, a ed flow moutig bracket P/N QF is utilized ad at the frot of the rack a flow stop moutig bracket P/N QS or a drop stop P/N QDS is required. The flow stop has a lip to prevet cotaiers from rollig off the rack. The flow (QF), the stop (QS) ad the drop stop (QDS) moutig brackets are egieered to slide o the roller track. The moutig bracket lips have embossed triagles desiged to mout sugly o the horizotal tube of the flow rack. For added security a self tappig screw ca be used to faste the ed flow ad flow stop to the horizotal tube through a hole i the moutig bracket. Stadard fiish is a bright zic platig. QS Sigle lae with retur rack Why Live Storage? The case for developig your ow custom live storage flow racks is a easy oe to make. By usig gravity to flow your cotaiers, storage foot prit size is reduced, which miimizes flow space requiremets. Custom desiged flow racks at poit of use pick poits elimiate, stock room rus, stock out, productio dow times ad ovalue added hadlig ad labor of cotaiers. Flow racks built with Quixxsmart Structures TM ca be desiged ad built for optimized JIT part presetatio. Other applicatios iclude racks, sub-assembly kittig or compoet storage for maufacturig ad storage ad retrieval of SKU s i warehousig. Flow racks also allow easy product rotatio for either FIFO or LIFO, fast movers or slow movers. Highly efficiet live storage racks, custom desiged for your applicatio make sese for distributio ceters, warehousig, logistics ad maufacturig. Ad because of its modular desig it ca be easily optimized, which is somethig that traditioal box steel costructio caot do. The bottom lie is quick retur-o-ivestmet with live storage flow racks desiged ad built with Quixxsmart Structures. Stop QS Drop Stop QDS Part Number QS QF QDS Flow QF QDS SPL QF Splice SPL Roller Track Moutig Brackets The SPL ca be used to coect smaller pieces of roller track together. This helps miimize waste whe buildig a rack. It is also used for roller track spas that are more tha 3 meters. Descriptio Quick Chage Stop Quick Chage Flow Quick Chage Drop Stop Page 14
Roller Track - Steel Profile Available 4th quarter 009. Steel profile roller track i 4 meter (13.1 ) legths with zic plate fiish. Solid steel axle with 33mm dia. x 5mm wide ylo roller ceter lie spacig is 36mm. Use our stadard moutig brackets with a adapter bushig. Steel Profile Roller Track ad Moutig Brackets Part Number Descriptio S4M Roller Track 4 M log with 33mm roller QFS Flow moutig Bracket Steele Roller Track QSS Stop Moutig Bracket Steel Roller Track QDSS Drop Stop Moutig Bracket Steel Roller Track Pick cart with rotatig top desig Quixxstart Kit Much of the appeal of Quixxsmart Structures is the Do It Yourself Desig capability for those who would like to begi a umber of projects but do t kow where to begi. The Quixxstart selectios represet two levels of kits to help your team o the way to desigig ad buildig efficiet structures, carts, racks, statios ad flow racks. Fittigs are complete with fasteers. Item Quixxstart Quixxstart Part Descriptio Level 1 Level Number 1 3 4 5 6 7 8 9 10 11 1 13 14 15 16 17 18 19 0 100 100 100 100 100 100 100 100 100 100 100 10 10 4 4 1 1 5 5 5 60 60 1 1 6 QC-1 QC- QC-3 QC-4 QC-6 QC-6A QC-7 QC-10 QC-11 QC-13 QJ-1 QF QDS QS A3MS QF1000Q QF100Q 74885 79886 79885 Tee fittig with fasteer Elbow fittig with fasteer 4-way fittig with fasteer 3-way cross with fasteer Offset with fasteer Cut offset with fasteer Pivot tee with fasteer Tee hige with fasteer Parallel with fasteer Uiversal Tube 1 Moutig Bracket Flow Moutig Bracket Drop Stop Moutig Bracket Stop Rollers stadard 33mm pitch x 3m Top Strap for caster upper Bottom Strap for caster lower Platemout total lock swivel 15 mm /5 Rubber wheel Platemout fixed type 15 mm/5 rubber wheel Platemout swivel 15mm/5 rubber wheel Small Computer Statio Secure o lie flow rack with lockable roll up doors. Page 15
Statio Accessories Optimize Your Custom Statios With These Accessories Create custom statios ad racks with these optios. Bi Rail Bi Rail Display your bis with the Bi Rail. Available i legths, small /559 mm. oal. ad large 40 /1016 mm. oal adjustable to miimize look ad reach. Comes with all moutig hardware. Small Bi Rail Part Number: Q90031 Large Bi Rail Part Number: Q9003 Support Bars Use this accessory to mout tote boxes, cardboard cotaiers, equipmet, computers, or shelves. Available i medium 14 /356 mm. or large 0 /8 mm. The socket head cap screw adjusts for agle. Order i pairs. Medium Support Bar (1) Part Number: Q9006 Large Support Bar (1) Part Number: Q9007 Keyboard Support Parts The keyboard support bar allows you to mout keyboards o your rack s statios or racks. Order i pairs. Keyboard Support Bar (1) Part Number: Q9008 Support Bars Keyboard Support Parts Documet Clip Use to mout istructios, pick lists, part/order idetificatio or method sheets o your statios or racks. Documet Clip Part Number: Q90045 Fluorescet Light Fixture Module Our 10 volt fluorescet fixture will mout -48 /119 mm - 40 watt fluorescet lamps. Comes with off/o switch, a 6 /189 mm. 3 wire cord, all moutig hardware, ad a sap i les. Light Fixture Module: Part Number: Q90037 Status Light Use the status light to visually maage stock outs, quality, ad productio. 3 lights with a 3 positio selector switch ad a 6 /189 mm.-3 wire cord, icludes moutig hardware. 10 volt. Status light Part Number: Q90076 Light Fixture Module Outlet Strip A receptacle power strip comes with all moutig hardware, a lighted o/off switch, 4 receptacles, resetable thermal overload, 6 /189 mm. 3 wire cord ad all moutig hardware. Outlet Strip: Part Number: Q90038 Documet Clip Status LIght Outlet Strip Page 16
Accessories Moutig Accessories - We offer may accessories to floor mout your Quixxsmart Structure. Ed Cap This piece wedges ito a tube ad ca be used to termiate ay ope tubes or used as a foot. Part umber QECI. Threaded Bushig Use the threaded bushig i cojuctio with the leveler to compesate for ueve floors. Threaded bushig utilizes sprig steel washers to hold o the iterior tube wall ad has a 3/8-16 threaded isert. Bushig Part umber QTBI. Leveler The leveler has 3/8-16 stem ad black ylo pad. Weight capacity is 1#. Threaded Leveler Part umber QLVI. Levelers/Bases Thread Bushig Assembly QTBI Leveler QLVI Ed Cap QECI Foot Jacks Use with swivel casters for positive positio. Select for 100 mm (4 ) or 15 mm (5 ) plate casters. Mouts with QF1000Q ad QF100Q Caster Straps. Part Numbers QFJ 100 / QFJ 15 Heavy Duty Leveler 16 mm thread with ope slot for achorig. Mouts with QT16 bushig. Mates with QL16 HD leveler. Part Number QL16 Heavy Duty Bushig Alumium bushig for steel or plastic jacketed tube. Part Number QT16 Medium Duty Leveler Leveler 63mm/.5 diameter ylo pad. Mouts with QTBI bushig. Part Number QTB Rubber Foot No-markig ad slip resistat compoud 1.5 diameter ad 1.5 overall legth. Part Number QRF Stachio Base QSB Stachio Base allows moutig of a tube i a verticle positio. Tube is held i place with a set screw. Base is 3.5 /89mm diameter. Part Number QSB Leveler (Plastic jacket tube oly) Combiatio thermoplastic isert with metal threads ad a 1.75 /44.5mm diameter leveler. Foot pad has a hard rubber isert. 11mm leveler stud with lock/adjustig ut. Part Number LPTL Foot Jacks QFJ100 / QFJ15 1 mm (6 ) 110 mm (4.4 ) L 80 mm (3. ) W Heavy Duty Leveler QL16 Heavy Duty Bushig QT16 Leveler LPTL Medium Duty Leveler QTB Rubber Foot QRF Stachio Base QSB Page 17
Caster Selectio New Casters Add casters to your statios ad racks for flexibility ad icreased productivity. Casters make recofigurig your cell fast. They also assist i clea up. There are two major variables whe selectig casters: stem mout or plate mout as show i the two drawigs. Stem type are the simplest to mout o your Quicksmart rack but are somewhat limited i their weight carryig capacity. Our 75 mm caster is rated for 68 kg per wheel. Plate type casters have heavier carryig capacity. Wheel Material See our selectio guide. We offer resiliet (rubber compoud) as our stadard wheel. Please call for specialized sizes, bearigs or applicatios. Plate Type Caster To calculate the load carried per wheel or caster use these cofiguratios based o your applicatio. The load per wheel or caster is affected by the umber of wheels or casters fitted to the trolley ad their positios. Load per wheel or caster = Load to be carried + weight of trolley N Coditio: For maximum maeuverability, short distace ad flat surfaces Coditio: For cotrolled travel over log distaces with varied surfaces Coditio: For precise directioal cotrol i restricted areas 4 swivel casters N = 3 swivel casters + fixed casters N = 3 swivel casters + fixed casters N = 3 Coditio: For a ecoomical solutio over loger distaces with rare directioal chages Coditio: For good stability ad cotrol with heavy loads o trolleys with a log base Coditio: For good cotrol whe directio varies frequetly ad load is light ad evely distributed 4 fixed casters with the cetral havig larger o N = 4 swivel casters + fixed casters N = 4 3 swivel casters N = 3 Caster diameter: We offer 3 diameters: 75 mm (3 ), 100 mm (4 ), ad 15 mm (5 ). Please iquire o other diameters. Page 18
Casters Our stadard offerig icludes stem ad plate type casters i 3 /75mm, 4 /100 mm or 5 /15 mm diameter. The 4 /100 mm ad 5 /15 mm casters are available with fixed, swivel ad total lock rigs. The wheels are a rubber compoud for quiet operatio ad log life. Please call if your caster applicatio has additioal requiremets. All plate type casters have a 8mm threaded isert for attachmet to the QF1000Q + QF100Q caster straps with the 8 mm 40mm hex head cap screw. Casters Part Number Moutig Operatio Diameter mm/iches Wheel Type Weight Cap kg/lbs Overall Ht. mm/iches 515317 Pipe Stem Swivel 75mm/3 Rubber 68/1 105mm/4.13 55317 Pipe Stem Total Lock 75mm/3 Rubber 68/1 105mm/4.13 73449 Plate Fixed 100mm/4 Rubber/Delro 1/330 17mm/5 7449 Plate Swivel 100mm/4 Rubber/Delro 1/330 17mm/5 74449 Plate Swivel Total Lock 100mm/4 Rubber/Delro 1/330 17mm/5 79886 Plate Fixed 15mm/5 Rubber/Roller Bearig 1/330 156mm/6.13 79885 Plate Swivel 15mm/5 Rubber/Roller Bearig 1/330 156mm/6.13 74885 Plate Swivel 15mm/5 Rubber/Roller Bearig 1/330 156mm/6.13 Total Lock Notes: For clarificatio see followig page o moutig methods. 1. Plate type casters mout to parallel tubes with # QF1000Q top caster straps #QF100 bottom caster straps 8 mm x 1.0 x 30 mm hex head cap screws.. Stem type casters come equipped with pipe stem expadig adapters. HHCS830 Hex Bolt 74449 100mm/4 total lock swivel 73449 100mm/4 fixed 7449 100mm/4 swivel 515317 stem mout swivel 55317 stem mout total lock 79886 15mm/5 fixed 79885 15mm/5 swivel 74885 15mm/5 swivel total lock Page 19
Casters Moutig Methods Plate Type Expadig Pipe Stem Expadig Pipe Stem Top Strap QF1000Q Bottom Strap QF100Q Istall the expadig pipe stem adapter with a 8 mm hex key. Each strap has our Clamptight 4 mm hole for permaet or semi permaet fixmet to the tubes. Part view of a plate type caster istalled with the top ad bottom strap (QF1000Q/ QF100Q). Each pair of straps require oe 8 mm x 30 mm hex head cap screw. This bolt threads ito a threaded isert which is pressed ito both sides of the plate type caster. Page 0
Quixxsmart Materials Quixxsmart Compoets Physical Specificatios Figure 1 Material Descriptio Dimesios Fiish Fittigs Steel Cold Stamped.101 thick Black Electro Galvaized QC-11 QC-11 Roller Track Alumium U Chael Extruded 35mm/1.38 x 40mm/1.57 x 35mm/1.38 x 4m/157.48 Clear Aodized Figure Tubig Steel Steel Mech Tube Jacketed Tube 1.075 x.065 x 144 7.5mm x 1.6mm x 3.66m 1.075 x.043 x 157.48 7.5mm x 1.1mm x 4m Flow Coated Zic Boded Plastic Jacket QC-7 Fasteers Steel Socket Head Cap Screws M6 x 5 Zic Plate QC-7 Desig Guide Lies, Basic Rules To get maximum stregth, use full legths of tubig rather tha piecig tubes together with joits. Use the QC-11 fittigs to sister tubes together for higher rigidity. See Figure 1 Use two of the QC-7 fittigs with a short legth of tube to diagoally brace a 90 o (see drawig) tube ad fittig combiatio. See Figure QC-1 Figure 3A Use the QC-4 fittig to bisect a horizotal spa of tube to reduce sag. See Figures 3A ad 3B Use the QC-10 fittig to create a hige for a gate or door. For structural itegrity Make sure that the tubes are fully iserted i the fittigs ad are properly torqued to 8.85 ft lbs (1 m). To create a gravity pitch rack without rollers, you ca utilize a piece of tubig with a QC-1 fittig at oe ed ad a QC-6 at the other. To figure overall sigle lae width, add 6 to carto width. QC-11 Tube Cuttig Dimesios To calculate the cut legth for outer ad ier tube dimesios, follow these guidelies. OD OD OD -- 6.65 divide by = Cut Legth QC-11 ID Roller Track Side View OD -- 3.875 = Cut Legth OD -.5 Roller Track OD --.5 = Cut Legth Figure 4 Page 1
Stregth of Materials: Steel Tubig QJ 1 Steel Tubig Stregth QJ 1 Weight was applied at the ceter poit of the tubes. The figures idicate the weight which was required to permaetly bed the tube. Tube Test Test Coditios Tubig Stregth Steel Mechaical Tubig All joits torqued to 8.85 Ft/lbs (1NM) Force is applied at 1/ the usupported legth of tube. The pipe rests freely o two supports at room temperature. Yield stregth refers to the poit where ay further applied force would permaetly deform the tube. Usupported Legth Yield Stregth Max Load @ Safety Factor of 1.5 Max Load @ Safety Factor of.0 1 6 (457 mm) 761 lbs (345 kg) 7 lbs (30 kg) 308 lbs (140 kg) 0 (609 mm) 566 lbs (57 kg) 337 lbs (171 kg) 83 lbs (18 kg) 3 0 (914 mm) 389 lbs (176 kg) 59 lbs (117 kg) 195 lbs (89 kg) 3 6 (1066 mm) 336 lbs (15 kg) 4 lbs (10 kg) 168 lbs (76 kg) 4 0 (119 mm) 65 lbs (10 kg) 177 lbs (80 kg) 133 lbs (60 kg) 4 6 (1371 mm) 47 lbs (11 kg) 165 lbs (75 kg) 14 lbs (56 kg) 5 0 (154 mm) 30 lbs (104 kg) 153 lbs (69 kg) 115 lbs (5 kg) 6 0 (188 mm) 141lbs (64 kg) 94 lbs (43 kg) 71 lbs (3 kg) Work Surfaces Create work statios with these worksurfaces. Specificatios iclude 45# idustrial grade compositio board with 180 o post formed comfort frot edge. The lamiate color is light gray. Overall thickess is 1 3/16-30. mm. Mouted to tubig with pahead phillips woodscrews ad QC13 fittigs. Please iquire about custom size, cofiguratios or lamiates. I/MM Width I/MM Depth 48/119 30/76 60/154 30/76 Part Number Q9000 Q9001 Work Surface Width Depth 7/189 30/76 Q900 Page
Stregth of Materials: Steel Mechaical Tubig Large Horizotal Spa For a large horizotal spa additioal load capacity ca be achieved by doublig up tubes with a QC-11 fittig. See figure above. SF (Safety Factor) Note: All joit fasteers were torqued to 8.85 ft lbs (1m) QC-11 fittigs were equally spaced at at 4 /610 mm. o the 6 /199 mm. legth ad at 16 o the 4 /119 mm. legth. Double Spa Legth 4 /119 mm 6 /189 mm Stregth of Materials: Roller Track - Alumium Profile Roller Stregth Weight was applied at the ceter poit of the rollers. The poit load yield figures idicate the weight which was required to permaetly bed the tube. Roller Track Overall Legth 48 /119 mm 7 /189 mm Lbs/Kg Yield Stregth 975/443 37/169 Poitload Yield Lbs/(KG) 300/(136.4) 70/(1.7) Lbs/Kg SF 1.5 6/95 48/113 1.5 Safety Factor Lbs/(KG) 00/ (90.0) 180/ (81.8) Track Test Lbs/Kg SF 1.5 488/ 186/85.0 Safety Factor Lbs/(KG) 1/ (68.) 135/ (61.4) Note: Roller Tracks were suspeded by moutig brackets. Load was applied at ceter lie: o a sigle roller for the sigle spa For additioal capacity add horizotal tube members uder the roller track. Tools for Fabricatio ad Assembly The followig is a list of tools to make your work projects easier. Fabricatio: Safety glasses Commercial grade tube cutter for fast cuts Hack saw with metal blade Horizotal bad saw for larger projects Tape measure Pecil or marker Flat file to debur ay cuts o roller track chael Rat tail file Assembly: 5 mm ball poit hex driver 5 mm ball poit hex driver bit, to use with cordless drill Idustrial grade cordless drill with variable clutch 1 torpedo level with built i maget Carpeters apro for holdig socket head cap, screws ad hexuts 6 Sprig clamps, Poy #306. These fuctio as third hads to hold fittigs together before fasteig. Legths of alumium agle. Ca be cut ad used as gauges for fittig of place met, elimiatig these multiple measuremets. Coversio Factors 1 lb = 0.4536 kg. 1 kg =. pouds 1 m = 0.7373 ft/lbs 1 = 5.4mm 1m = 39.37 i. 3 Lakelad Park Drive Peabody, MA 01960 Tel: (978) 536-999 FAX: (978) 536-55 Page 3
Flow Rack Questioaire Use our questioaire to help us determie your requiremets. Cotact: Compay Address: City/ State: Phoe Fax Beeper Project Name: Number of racks required Is parts flow a.q back to frot or b.q o side Maximum Physical Dimesios Height Width Depth Roller Track Required? Empty Carto Retur? Use our questioaire to help desig ad optimize flow racks. For further assistace fax a photo copy to us at (978) 536-55. Cotaier # Type Legth Width Height Weight Flat bottom Y/N 1 3 4 5 6 Cotaier type : C = Cardboard P = Plastic Box PT = Plastic Tray N = No Packaged Product Number of Vertical Storage Levels Number of laes per level Level Load Height Pick Height Quatity Bill of Material Descriptio Casters Required? Levelers? Powder Coated? qyes qno Please give us a isometric sketch or frot/side views. Graphic Represetatio Importat: Please ote if dimesios are iside or outside. The iformatio hereo is the property of Quixxsmart Structures, Ic. ad/or its subsidiaries. Without writte permissio, ay copyig, trasmittal to others, ad ay use except for which it is loaed, is prohibited. Page 4 Quixxsmart Structures 3 Lakelad Park Drive Peabody, MA 01960 Tel: (978) 536-999 FAX: (978) 536-55 e-mail: sales@quixxsmart.com Visit our website at www.quixxsmart.com