DL Series ZIF connectors

L Series ZIF connectors

annon, VM, IW Historical chievement of Technology Leadership efining and hampioning Innovation Showcasing a portfolio of creativity, ITT s ngineered For Life execution embraces products which have become ubiquitous in a broad collection of markets including: Military/erospace, ivil ircraft, Industrial Instrumentation, Medical, Oil & as, nergy, Transportation, Telecom/Handset, omputer, onsumer, and utomotive. ITT s rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry s broadest product offerings, ITT s interconnect products have supported: very Free World space mission, bringing the universe to our doorstep. Motion picture, radio, and television equipment, serving laughter and entertainment to millions. ommercial and military communications systems, linking the voices of the world. omputerized tools, reshaping the information highway. ircraft, rapid transit, and automobiles, mobilizing our expanding society. Oil and natural gas production, powering the world s economies. gricultural equipment, attacking the roots of world hunger.

ITT annon ITT annon is a brand of the multi-national ITT orporation. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: utomotive omputer/onsumer Industrial/Instrumentation Military/erospace Oil Fields Telecom/Handset Transportation When you specify a annon, VM or IW connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT s corporate culture of operating its businesses under the principles of Six Sigma. t ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value ased Management and Value ased Product evelopment systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. Six Sigma Manufacturing ITT operates manufacturing facilities in the United States, ermany, Italy, Mexico, hina, Japan and the UK, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The ustom ifference s the industry leader in harsh environment interconnect applications, ITT s world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer s ngineers to design an interconnect solution which will be cost effective yet highly reliable. s professional consultants, our ngineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. RoHS ompliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the annon, VM, and IW connector product portfolios to meet the requirements of uropean Union irective 2002/95/ better know as the Reduction of Hazardous Substances initiative. s appropriate, specific annon, VM, and IW products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT s products for RoHS compliance are available in the following plating finishes: black zincelectroless nickel, stainless steel, nodize over aluminum and old plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors.

Table of ontents L Plastic ody 60, 96, 156, or 260 ontact avities Single Hand ctuation Introduction... 10 Product Specifications.... 11 How to Order... 12 Layout Information...13-16 rimp or Square Post ontacts LM Metal ody MI/RFI Shielding 60, 96, 156, 260 or 360 ontact avities Introduction... 21 Product Specifications.... 22 How to Order... 23 Layout Information...24-28 Single Hand ctuation LP rimp, Square Post or P/R ontacts Metal ody MI/RFI Shielding Modular Landed ontact System (LP-272-34 ontacts/module LP-408-68 ontacts/module) Introduction... 29 Product Specifications.... 29 How to Order... 30 Layout Information...31-32 Single Hand ctuation 4

Table of ontents QL Metal ody MI / RFI Shielding 260 ontacts Small form factor. For portable equipment Introduction... 33 Product Specifications... 33 Layout Information... 34 ccessories ontacts annon offers a large selection of accessories to meet a variety of application requirements llows customization using standard components Introduction... 35 Selection uide... 35 Junction Shells, Plastic.... 36 ackshells, Metal.... 38 ctuating Handles.... 39 Protective overing... 40 Polarizing Posts... 41 Shells (MI/RFI)... 42 rimp and uss contacts are available loose or reeled ccommodates wire sizes #42-#18W ustomer installed. Field installable/removable Introduction... 43 uss ontacts... 44 rimp ontacts-loose / Reeled... 45 Tools and ssembly annon offers hand crimp tooling for low volume applications ontact extraction tools utomatic tooling can be leased for large volume applications Introduction... 46 Hand rimp Tools... 46 xtraction Tools.... 47 ssembly Instructions...48-50 Lease utomatic Tooling....51-52 P Hole Pattern and Pad Layout...53-60 Panel utouts...61-67 ontact avity rrangements...64-66 5

Product Overview uide L LM LP 136-272 LP 408 QL Type Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle Plug & Receptacle ody Plastic Metal Metal Metal Metal ody Material Thermoplastic luminum luminum Zinc lloy Zinc vailable Layouts 60; 96; 156; and 260 signal 60; 96; 156 260 and 360 signal 136, 204 and 272 signal 408 signal 260 signal rimp ontacts yes yes - - - Square Post ontacts yes yes - - - P/R ontacts - yes - - - Pressfit ontacts yes (1) yes (2) no yes no urrent Rating ontact Resistance 5 max. (3) 5 max. (3) / 4 max. (4) 15 milliohms max. 15 milliohms max. 20 milliohms max. (5) 20 milliohms max. (5) 0,5 max. 0,3 max 0,5 max 30 milliohms max. (Initial) 30 milliohms max. (Initial) 100 milliohms max (includes bulk resistance) ontact Material Operating temperature 20 or 50μ inches gold plated copper alloy 30 milliohmms max. (4) 20 or 50μ inches gold plated copper alloy old plated copper lloy old plated copper lloy 40μ inch gold plated copper alloy -55 to 105-55 to 105-55 to 85-55 to 85-55 to 85 RoHS compliant yes yes yes yes yes Factory terminated Solder to P Through Hole Solder to P Through Hole Solder to P Through Hole Press-fit Solder to P through hole Mating cycles 10.000 min. 10.000 min. 10,000 max 10,000 max 20,000 max MI/RFI shielding - yes yes yes yes ccessories See Pages 40-47 ctuating handles yes yes yes yes yes Protective over (Rubber) (6) Protective over (Plastic) (7) Metals Shell for MI/ RFI shielding yes yes - - - yes yes yes - - yes (5) - - - - Plastic Junction Shell yes yes - - - able lamps yes yes - - - Metals ackshell yes yes - - - Polarizing Posts yes yes - - - Page number 10-16 21-28 34-36 37 38-39 Notes: (1) L5 only (2) LM5 only (3) rimp or Square Post ontacts (4) P/R contact (5) Specification for rimp ontacts smaller than 28 W 6

Product Features The mechanical function of the new LP ZIF connector quarter turn of knob (shaft) mates all the contact at once by the function of cam and bearing. earing Plug side P am shaft ontact Our LP connector uses our landed contact system. Modules of 34 or 68 contacts each are populated in to the receptacle to the customer s requirements. These contacts are positioned to land on pads that are designed into the customer supplied P and mounted to the plug connector housing. When mated, the contacts do not touch the pads on the plug P. Once the handle is rotated and locked, the shape of the receptacle contact generates a slight wipe on the plug P pads. 7

Product Features The long life and rapid mating are achieved through the use of our Zero Insertion Force design. ontact in the plug and receptacle do not touch each other while the connector halves are being engaged. Step 1: The plug is placed over the receptacle. Step 2: quarter turn of an actuating shaft mates all contacts at once. Step 3: The same quarter turn also physically locks the connector halves together. onnector engagement force is zero, and the only wear on the contacts occurs as they are pressed together and lightly wiped past each other during the camming and locking operation. 8

Typical pplications Medical Ultrasound iagnostic Patient Monitoring Hospital quipment MRI (Non-Magnetic) Portable quipment (Imaging) Test & Instrument vionics utomated Test quipment omputer and Peripheral quipment Semiconductor ommercial / Industrial Manufacturing utomation Robotics lectrical ontrols Telecommunications Systems Interconnect Manufacturing Test quipment Switching Systems ntertainment Recording Studio quipment Stage Lighting and Sound roadcasting quipment Transportation Locomotive Systems utomotive lectronics ircraft Simulators 9

L - Plastic ody The annon L Series of Zero Insertion Force (ZIF) connectors fill the need in the medical, commercial / industrial, computer, and peripheral equipment market places for low-cost, high performance, multiple-wire power and signal connectors. L connectors feature: a minimum rated life of 10,000 complete mating and unmating cycles with no performance loss; can be mated and unmated in less than two seconds even with as many as 624 contacts; and they cost less (often as much as 25% less) per mated line than singular high-density rack-and-panel connectors. Simple. ffective. Reliable. urable ombining their special design with commercial-grade materials and low cost crimp, P, and wrappable hermaphroditic contacts, that may be hand or machine terminated, makes the L Series of ZIF connectors the finest low-costper-mated-line I/0 connectors available today. erating urves L1 L2 L3 The ambient temperature curves shown represent the rated current carrying capacity of the annon L1/2/3/4, electrical connectors, derated to 80%of the values recorded during the methods specified by International lectro-technical ommission ocument 48 (1975). urrent was applied to the total connector (all contacts) in one-half ampere increments and maintained at each current level until thermal stability was achieved. thermocouple inserted into the hottest area of each connector then measured the connector temperature at the same time that an ambient temperature reading was taken. The difference between the two measured values is the heat rise or self-heating created solely by the current flow, and this temperature rise for the current level was deducted from the insulator material rated temperature. These values were then derated to 80% to obtain the curves shown. 10

L - Plastic ody Standard Materials and Finishes L Housing: lass Filled Thermoplastic, UL 94V-1 rated, olor: lack rimp ontacts and Square Post ontacts: ctuating amshaft: Insulator Retainer (Plug Only) - opper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area, gold flash on balance Stainless steel, Passivated Stainless steel, Passivated lectrical ata No. of ontacts: Wire Size: ontact Termination: 60, 96, 156, and 260 signal #18 W through #42 W - rimp - Square Post - Wrap Post - uss - Pressfit Mechanical ata ctuation: oupling: Polarization: ontact Spacing: Shell Styles: Single Hand Rotating latch Polarizing Posts 2,54 (0.100) Square rid Plug and Receptacle Performance ata urrent Rating: ielectric Withstanding Voltage: Operating Temperature: Insulation Resistance: urability: ontact Resistance: Insulation Resistance: Wire ccommodation: ontact Retention: 5 max - rimp/square Post/P contact 10, 20, 30, 40, 50, 60 max - uss contact 1200 V RMS - rimp/square Post ontact -55 to 105 (L/LM/L) 5000 Megaohms minimum 10,000 ycles minimum 15 mω max. - rimp/square Post ontact 20 mω max. - rimp #32 W - #30 W ontact 5000 MΩ min. #42 W - #18 W 8 lb (35.585 N) minimum 11

L - Plastic ody How to Order L 1-156 P W6 SRIS L: Thermo filled thermoplastic SIZ - ONTT RRNMNT 1-156 2-96 3-60 5-260 TYP P - Plug R - Receptacle ONTT TYP No letter - rimp #18 thru #42 W TO ORR SPRTLY N INSTLL Y USTOMR W4 - Wrap Post 15,37 (0.605), 20 inches old W4 - Wrap Post 15,37 (0.605), 50 inches old, Plug only W4 - Wrap Post 15,37 (0.605), 50 inches old, Receptacle only W6 - Square Post 7,11 (0.280), 20 inches old W6 - Square Post 7,11 (0.280), 50 inches old, Plug only W6 - Square Post 7,11 (0.280), 50 inches old, Receptacle only W9 - Square Post 3,18 (0.125), 50 inches old, Plug only W9 - Square Post 3,18 (0.125), 50 inches old, Receptacle only F - Pressfit, 20 inches old, L5 Receptacle only 12

L - Plastic ody - rimp ontacts Plug Order ctuating Handle Kit sold separately, see page 44. rimp ontacts are to be ordered separately and to be installed by customer, see pages 48-50. For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 7,92 (.312) 23,10 (.910) MSHFT TURNIN IRTIO N 4X Ø 3,03 (.119) 6,35 (.250) F H escription F H L3-60P 65,80 57,91 50,55 11,89 24,90 39,19 24,90 49,02 (2.592) (2.280) (1.992) (0.466) (0.981) (1.543) (0.981) (1.931) L2-96P 65,80 57,91 50,60 19,38 28,12 39,19 24,05 50,60 (2.592) (2.280) (1.994) (.763) (1.108) (1.543) (0.947) (1.994) L1-156P 108,00 100,03 92,26 16,26 24,90 54,81 20,10 92,10 (4.255) (3.938) (3.631) (0.640) (0.980) (2.158) (0.792) (3.626) L5-260P 108,00 100,03 92,26 26,00 35,00 54.26 30,30 92,10 (4.255) (3.938) (3.631) (1.024) (1.378) (2.136) (1.193) (3.626) Receptacle rimp ontacts are to be ordered separately and to be installed by customer, see pages 48-50. For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 7,75 (.305) 4X Ø 3,03 (.119) 20,32 (.800) H 6,35 (.250) escription H L3-60R 65,80 57,91 50,50 11,89 24,90 19,18 49,02 (2.592) (2.280) (1.988) (0.468) (0.981) (0.755) (1.931) L2-96R 65,80 57,91 50,60 19,38 28,12 24,05 50,60 (2.592) (2.280) (1.994) (.763) (1.108) (0.947) (1.994) L1-156R 108,00 100,03 92,10 16,26 24,90 20,10 92,10 (4.255) (3.938) (3.622) (0.640) (0.980) (0.792) (3.626) L5-260R 108,00 100,03 92,10 26,00 35,00 30,30 92,10 (4.255) (3.938) (3.622) (1.024) (1.378) (1.193) (3.626) Notes: rimp contacts are to be ordered separately and to be installed by customer, see pages 49-50. 13

Plug L - Plastic ody - Square / Wrap Post ontacts Order ctuating Handle Kit sold separately, see page 44. For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 7,92 (.312) L 27,75 (1.093) I @ 2,54 (.100) = 12,70 (.500) MSHFT TURNIN IRTIO N 4X Ø 3,03 (.119) 0,64 (.025) 6,35 (.250) F J @ 2,54 (.100) = 30,48 (1.200) H J @ 2,54 (.100) = 30,48 (1.200) escription F H I J L L3-60PW4 L3-60PW4 L3-60PW6 L3-60PW6 L3-60PW9 65,80 57,91 50,55 11,89 24,90 34,54 19,94 49,02 5 4 15,37 (2.592) (2.280) (1.992) (.468) (.981) (1.360) (.785) (1.931) spaces spaces (.605) 65,80 57,91 50,55 11,89 24,90 34,54 19,94 49,02 5 4 7,11 (2.592) (2.280) (1.992) (.468) (.981) (1.360) (.785) (1.931) spaces spaces (.280) 65,80 57,91 50,55 11,89 24,90 34,54 19,94 49,02 5 4 3,18 (2.592) (2.280) (1.992) (.468) (.981) (1.360) (.785) (1.931) spaces spaces (.125) L2-96PW4 65,80 57,91 50,60 19,38 28,12 34,54 24,05 50,60 7 6 15,37 L2-96PW4 (2.592) (2.280) (1.994) (.763) (1.108) (1.360) (.947) (1.994) spaces spaces (.605) L2-96PW6 L2-96PW6 65,80 57,91 50,60 19,38 28,12 34,54 24,05 50,60 7 6 7,11 (2.592) (2.280) (1.994) (.763) (1.108) (1.360) (.947) (1.994) spaces spaces (.280) L2-96PW9 65,80 57,91 50,60 19,38 28,12 34,54 24,05 50,60 7 6 3,18 (2.592) (2.280) (1.994) (.763) (1.108) (1.360) (.0947) (1.994) spaces spaces (.125) L1-156PW4 L1-156PW4 L1-156PW6 L1-156PW6 L1-156PW9 108,00 100,03 92,26 16,26 24,90 50,16 20,10 92,10 5 12 15,37 (4.255) (3.983) (3.631) (.640) (.981) (1.975) (0.792) (3.626) spaces spaces (.605) 108,00 100,03 92,26 16,26 24,90 50,16 20,10 92,10 5 12 7,11 (4.255) (3.983) (3.631) (.640) (.981) (1.975) (.792) (3.626) spaces spaces (.380) 108,00 100,03 92,26 16,26 24,90 50,16 20,10 92,10 5 12 3,18 (4.255) (3.983) (3.631) (.640) (.981) (1.975) (.792) (3.626) spaces spaces (.125) L5-260PW4 L5-260PW4 108,00 100,03 92,26 26,00 35,00 49,61 30,30 92,10 9 12 15,37 (4.255) (3.983) (3.631) (1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.604 ) L5-260PW6 L5-260PW6 108,00 100,03 92,26 26,00 35,00 49,61 30,30 92,10 9 12 7,11 (4.255) (3.983) (3.631) (1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.280) L5-260PW9 108,00 100,03 92,26 26,00 35,00 49,61 30,30 92,10 9 12 3,18 (4.255) (3.983) (3.631) (1.024) (1.378) (1.953) (1.193) (3.626) spaces spaces (.125) Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) enters. 1 space at 2,54 (0.100) 14

L - Plastic ody - Square / Wrap Post ontacts Receptacle For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 7,75 (.305) L I @ 2,54 (.100) = 12,70 (.500) 24,97 (.983) 4X Ø 3,03 (.119) 0,64 (.025) 6,35 (.250) J @ 2,54 (.100) = 30,48 (1.200) H J @ 2,54 (.100) = 30,48 (1.200) escription H I J L L3-60RW4 L3-60RW4 65,80 57,91 50,50 11,89 24,90 19,94 49,02 5 4 15,37 (2.592) (2.280) (1.988) (.466) (.980) (0.785) (1.931) spaces spaces (.605) L3-60RW6 L3-60RW6 L3-60RW9 L2-96TW4 L2-96RW4 L2-96RW6 L2-96RW6 L2-96RW9 L1-156RW4 L1-156RW4 L1-156RW6 L1-156RW6 L1-156RW9 L5-260RW4 L5-260RW4 L5-260RW6 L5-260RW6 65,80 (2.592) 57,91 (2.280) 50,50 (1.988) 11,89 (.466) 24,90 (1.360) 19,94 (.785) 49,02 (1.931) 5 spaces 4 spaces 7,11 (.280) 65,80 57,91 50,50 11,89 24,90 19,94 49,02 5 4 3,18 (2.592) (2.280) (1.988) (0.466) (1.360) (.785) (1.931) spaces spaces (.125) 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 15,37 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.605) 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 7,11 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.280) 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 3,18 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.125) 108,00 100,03 92,00 16,26 24,90 20,10 92,10 5 12 15,37 (4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.605) 108,00 100,03 92,00 16,26 24,90 20,10 92,10 5 12 7,11 (4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.380) 108,00 100,03 92,00 16,26 24,90 20,10 92,10 5 12 3,18 (4.255) (3.983) (3.622) (.640) (.980) (.792) (3.626) spaces spaces (.125) 108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 15,37 (4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.604) 108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 7,11 (4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.280) L5-260RW9 108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 3,18 (4.255) (3.983) (3.622) (1.024) (1.378) (1.193) (3.626) spaces spaces (.125) Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) enters. 1 space at 2,54 (0.100) 15

L5 - Plastic ody - Pressfit ontacts Receptacle only For contact cavity arrangements see page 70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see page 62. Part Number Nomenclature 11987-0008 L5-260R-F 4.283 3.620 3.937 3.343 16

L - Plastic ody annon has combined Zero Insertion Force (ZIF) technology with remote electrical engagement. The L rawer allows the movement of a drawer or panel to effortlessly mate/unmate the connector halves. s an example: electrical sub-systems can be easily removed for service, interchangability, or portability. y specifying L rawer interconnect systems, your packaging design is simplified as the need for expensive, complicated, and space-consuming manual actuation mechanisms is eliminated. TIght space requirements no longer restrict your use of ZIF connectors. The contacts in the L rawer product line do not touch each other while the connector halves are mating. This unique ZIF technology, introduced in the annon L series in the early 1970 s, has time-tested proven reliability and durability. The L rawer s remote mating feature utilizes the axial thrust of a cam to move and mate the contacts. t the end of the cam travel, the cam ramps on a flat surface thereby negating any uncoupling forces. This rack-and-panel connector is available with crimp or square post contacts, allowing cable, P, or flatflex termination. Standard Materials and Finishes L Housing: lass Filled Thermoplastic, UL 94V-1 rated, olor: lack rimp ontacts: Insulator Retainer (1): ctuating amshaft (2): Spring Mounting Screw (2): lectrical ata No. of ontacts: Wire Size: ontact Termination: Mechanical ata ctuation: oupling: Polarization: ontact Spacing: Shell Styles: Performance ata ielectric Withstanding Voltage: Insulation Resistance urability: ontact Resistance: ontact Retention: opper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area, gold flash on balance Stainless steel, Passivated Stainless steel Stainless steel, Passivated 96 and 156 signal #18 W through #42 W rimp, Square Post, Wrap Post, uss Sliding uide am Polarizing Posts 2,54 (.100) Square rid Plug and Receptacle 1200 V RMS - rimp/square Post ontact 5000 Megaohms minimum 100,000 ycles minimum - 15 milliohms maximum - rimp/square Post ontact - 20 milliohms maximum - rimp #30- #32 W contact 6 lb (35,564 N) minimum 17

L - Plastic ody How to Order L 1-156 P W6 SRIS L: lass filled thermoplastic SIZ - ONTT RRNMNT 1-156 2-96 TYP P - Plug R - Receptacle ONTT TYP No letter - rimp #18 thru #42 W TO ORR SPRTLY N INSTLL Y USTOMR W4 - Wrap Post 15,37 (0.605), 20 inches old W4 - Wrap Post 15,37 (0.605), 50 inches old, Plug only W4 - Wrap Post 15,37 (0.605), 50 inches old, Receptacle only W6 - Square Post 7,11 (0.280), 20 inches old W6 - Square Post 7,11 (0.280), 50 inches old, Plug only W6 - Square Post 7,11 (0.280), 50 inches old, Receptacle only W9 - Square Post 3,18 (0.125), 50 inches old W9 - Square Post 3,18 (0.125), 50 inches old, Receptacle only 18

L - Plastic ody rimp ontacts Plug rimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. For contact cavity arrangements see page 69. For panel cutout and mounting hole pattern, see pages 67-68. 7,92 (.312) 4X Ø 3,03 (.119) 23,10(.910) 6,35 (.250) H escription H L2-96P 65,80 57,91 50,60 19,38 26,12 24,05 50,60 (2.592) (2.280) (1.994) (0.763) (1.108) (0.947) (1.994) L1-156P 108,00 100,03 92,26 16,26 24,90 20,10 92,10 (4.255) (3.983) (3.631) (0.640) (0.980) (0.792) (3.626) Receptacle rimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. For contact cavity arrangements see page 69. For panel cutout and mounting hole pattern, see pages 67-68. 127,81 (5.032) R F F M, TUTOR RPTL ONNTOR SSMLY 7,75 (.305) 20,32 (.800) 3,18 (.125) RF 2,03 (.080) RF 4X SRW, SPRIN MOUNTIN 4X SPRIN, OMPRSSION N O. 4-40 UN SRW [SUPPLI Y USTOMR] 6,35 (.250) FRONT MO UNTIN PLT-SSMLY [SUPPLI Y USTOMR] RR PNL, MOUNTIN [S TTIONRY] [SUPPLI Y USTOMR] H escription F H L2-96R 65,80 57,91 50,60 19,38 28,12 46,87 24,05 50,60 (2.592) (2.280) (1.994) (.763) (1.108) (1.845) (0.947) (1.994) L-156R 108,00 100,03 92,00 16,26 24,90 46,86 20,10 92,10 (4.255) (3.983) (3.622) (0.640) (0.980) (1.845) (0.792) (3.626) 19

F H J K L M N P R S T U V W X Y Z b c 2 3 F H J K L M N P R S T U V W X Y Z b c a annon ZIF onnectors L - Plastic ody - Square / Wrap Post ontacts Plug For contact cavity arrangements see page 69. For panel cutout and mounting hole pattern, see pages 67-68. For P hole pattern, see pages 60-61. 4X Ø 3,03 (.119) L 0,64 (.025) 7,92 (.312) 27,75(1.093) 6,35 (.250) I @ 2,54 (.100) = 12,70 (.500) 12 SP S @ 2,54 (.100) = 30,48 (1.200) 4 5 6 H 1 J @ 2,54 (.100) = 30,48 (1.200) escription H I J L L2-96PW4 L2-96PW4 L2-96PW6 L2-96PW6 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 15,37 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.605) 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 7,11 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.280) L2-96PW9 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 3,18 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.125) L1-156PW4 L1-156PW4 L1-156PW6 L1-156PW6 L1-156PW9 Receptacle 108,00 100,03 92,26 16,26 24,80 20,10 92,10 5 12 15,37 (4.255) (3.983) (3.631) (.640) (.977) (.792) (3.626) spaces spaces (.605) 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (.640) 24,90 (.980) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 7,11 (.280) 108,00 (4.255) 100,03 (3.983) 92,26 (3.631) 16,26 (.640) 24,90 (.980) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 3,18 (.125) For contact cavity arrangements see page 69. For panel cutout and mounting hole pattern, see pages 67-68. For P hole pattern, see pages 60-61. 127,81 (5.032) R F F L M, TUTO R R PTL ONNTOR SSMLY 7,75 (.305) 24,97 (.983) 6,35 (.250) I @ 2,54 (.100) = 12,70 (.500) 12 SP S @ 2,54 (.100) = 30,48 (1.200) Y Z Y Zbc b a c 3 2 1 P S R U T VWX S R P T U VWX H M N N HJKL HJKLM F 6 5 4 F J @ 2,54 (.100) = 30,48 (1.200) 3,18 (.125) R F 2,03 (.080) R F 4X S R W, SPRIN MOUNTIN 0,64 (.025) NO. 4-40 UN SRW [SUPPLI Y USTOMR] O NT T, WRP POST 4X SPRIN, OMPRSSIO N FRONT MOUNTIN PLT-SSMLY [SUPPLI Y USTOMR] RR PNL, MOUNTIN [STTIONRY] [SUPPLI Y USTOMR] escription F H I J L L2-96RW4 L2-96RW4 65,80 (2.592) 57,91 (2.280) 50,60 (1.994) 19,38 (.763) 28,12 (1.108) 57,03 (1.245) 24,05 (,947) 50,60 (1.994) 7 spaces 6 spaces 15,37 (0.605) L2-96RW6 L2-96RW6 65,80 57,91 50,60 19,38 26,12 57,03 24,05 50,60 7 6 7,11 (2.592) (2.280) (1.994) (.763) (1.108) (1.245) (,947) (1.994) spaces spaces (0.280) L1-156RW4 108,00 100,03 92,26 16,26 24,80 57,03 20,10 92,10 5 12 15,37 L1-156RW4 (4.255) (3.983) (3.631) (.640) (.977) (1.245) (.792) (3.626) spaces spaces (0.605) L1-156RW6 108,00 L1-156RW6 (4.255) 100,03 (3.983) 92,00 (3.622) 16,26 (.640) 24,90 (.980) 57,03 (1.245) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 7,11 (0.380) L1-156RW9 108,00 (4.255) 100,03 (3.983) 92,00 (3.622) 16,26 (.640) 24,90 (.980) 57,03 (1.245) 20,10 (.792) 92,10 (3.626) 5 spaces 12 spaces 7,11 (0.380) 20

LM - Metal ody annon has expanded the L-ZIF series offering with the addition of the LM (Metal Shell) versions. The LM uses a rugged nickel plated aluminum housing. THe Shield-Locking Mechanism feature (see illustration below) ensures uniform mating pressure around the perimeter of the mated connector to create an MI/RFI shield which facilities compliance of equipment to M directives. The LM Series connectors are intermateable to the L (Plastic) versions for backwards/forwards compatibility. The LM Series are offered with all of the L plastic contacts from crimp, square post, and round PL/R tail contacts. erating urves LM1 LM2 LM3 The ambient temperature curves shown represent the rated current carrying capacity of the annon L1/2/3/4, LM1/2/3 and L1/2 electrical connectors, derated to 80% of the values recorded during the methods specified by International lectro-technical ommission ocument 48 (1975). urrent was applied to the total connector (all contacts) in one-half ampere increments and maintained at each current level until thermal stability was achieved. thermocouple inserted into the hottest area of each connector then measured the connector temperature at the same time that an ambient temperature reading was taken. The difference between the two measured values is the heat rise or self-heating created solely by the current flow, and this temperature rise for the current level was deducted from the insulator material rated temperature. These values were then derated to 80% to obtain the curves shown. 21

LM - Metal ody Standard Materials and Finishes LM Housing: LM Insulator rimp ontacts and Square Post ontacts: P/R ontacts: ctuating amshaft: Insulator Retainer (Plug only): luminum alloy, nickel plated opper alloy, 20 or 50 microinches gold over 50 microinches nickel in mated area, gold flash on balance opper alloy, 20 microinches gold over nickel in mated area, Sn over Nickel in tail area Stainless steel, Passivated Stainless steel, Passivated lectrical ata No. of ontacts: Wire Size: ontact Termination: 60. 96,156, 260 and 360 signal #18 W through #42 W - P/R - rimp - Square Post - Wrap Post - uss - Pressfit Mechanical ata ctuation: oupling: Polarization: ontact Spacing: Shell Styles: ctuation: Single Hand Rotating Latch Polarizing Posts 2,54 (.100) Square rid Plug and Receptacle Single Hand Performance ata ielectric Withstanding Voltage: Insulation Resistance urability: ontact Resistance: ontact Retention: 1200 V RMS - rimp/square Post ontact 1000 V RMS - P/R ontacts 5000 Megaohms minimum 10,000 ycles minimum - 15 milliohms maximum - rimp/square Post ontact - 20 milliohms maximum - rimp #30- #32 W contact - 30 milliohms maximum - P/R ontact 8 lb (35,585 N) minimum 22

LM - Metal ody How to Order LM 2 96 R SRIS LM: lass filled thermoplastic in nickel plating aluminum housing SIZ N ONTT RRNMNTS 1-156 2-96 3-60 5-260 6-360 TYP P - Plug R - Receptacle ONTT TYP No letter - rimp #18 thru #42 W. TO ORR SPRTLY N INSTLL Y USTOMR W4 - Wrap Post 15,37 (0.605) 20 μinches old W4 - Wrap Post 15,37 (0.605) 50 μinches old, Plug only W4 - Wrap Post 15,37 (0.605) 50 μinches old, Receptacle only W6 - Square Post 7,11 (0.260) 20 μinches old W6 - Square Post 7,11 (0.260) 50 μinches old, Plug only W6 - Square Post 7,11 (0.260) 50 μinches old, Receptacle only W9 - Square Post 3,18 (0.125), 50 μiinches old, Plug only W9 - Square Post 3,18 (0.125), 50 μinches old, Receptacle only -F - P / R 4,50 (0.177), 20 μinches old PF- Pressfit - LM5 Plug and Receptacle only 23

F H J K L M N P R annon ZIF onnectors Plug LM - Metal ody - rimp ontacts Order ctuating Handle Kit sold separately, see page 44. rimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. 7,92 (.312) 23,10 (.910) MSHFT TURNIN IRTIO N 2 X O2.30 (.091) 4 X O 3.20 (.126) 6,35 (.250) F K H escription F H K LM3-60P 65,80 57,91 50,55 11,89 24,90 38,85 24,90 49.02 74,75 (2.592) (2.280) (1.992) (.468) (.981) (1.530) (.981) (1.931) (2.945) LM2-96P 65,80 57,91 50,60 19,38 28,12 38,85 24,05 50,60 74,75 (2.592) (2.280) (1.994) (.763) (1.108) (1.530) (.947) (1.994) (2.945) LM1-156P 108,00 100,03 92,00 16,26 24,80 54,10 20,10 92,10 90,00 (4.255) (3.983) (3.622) (.640) (.977) (2.132) (0.792) (3.626) (3.546) LM5-260P 108,00 100,03 92,00 26,00 35,00 54,81 26,00 92,00 90,00 (4.255) (3.983) (3.622) (1.024) (1.378) (2.158) (1.024) (3.626) (3.546) LM6-360P 125,00 115,00 104,30 29,00 42,60 69,00 37,80 107,30 104,70 (4.921) (4.528) (4.106) (1.142) (1.677) (2.717) (1.488) (4.224) (4,122) Receptacle rimp contacts are to be ordered separately and to be installed by customer, see pages 48-50. For contact cavity arrangement see pages 69-70. For panel cutout and mounting hole pattern, see page 66. 7,75 (.305) 2X Ø 2,30 (.091) 20,55 (.810) S T U V W X Y Z a b c 4X Ø 3,20 (.126) escription H LM3-60R 65,80 57,91 50,55 11,89 24,90 19,94 49,02 (2.592) (2.280) (1.992) (.468) (.981) (.785) (1.931) LM2-96PR 65,80 57,91 50,60 19,38 28,12 24,05 50,60 (2.592) (2.280) (1.994) (.763) (1.108) (.947) (1.994) LM1-156R 108,00 100,03 92,00 16,26 24,80 20,10 92,10 (4.255) (3.983) (3.622) (.640) (.977) (.792) (3.629) LM5-260R 108,00 100,03 92,00 26,00 35,00 30,30 92,10 (4.255) (3.983) (3.626) (1.024) (1.378) (1.193) (3.629) LM6-360R 125,00 115,00 104,30 29,00 42,60 37,80 107,30 (4.921) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) 6,35 (.250) H ITT NNON 24

1 F H J K L M N P R S T U V W X Y Z b c 2 3 F H J KL M N P R S U T V W X Y Z a b c annon ZIF onnectors LM - Metal ody - Square / Wrap Post ontacts Plug Order ctuating Handle Kit sold separately, see page 44. For contact cavity arrangements see pages 69-70 For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 2X Ø 2,30 (.091) L I SPS @ 2,54 (.100) = 12,70 (.500) 4 5 6 MSHFT TURNIN IRTIO N 4X Ø 3,20 (.126) F J SPS @ 2,54 (.100) = 30,48 (1.200) H J SPS @ 2,54 (.100 = 30,48 (1.200) escription F H I J L LM3-60PW4 65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 15,37 LM3-60PW4 (2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.605) LM3-60PW6 65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 15,37 LM3-60PW6 (2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.605) LM3-60PW9 65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 7,11 (2.592) (2.280) (1.992) (.468) (.981) (1.347) (.785) (1.931) spaces spaces (.280) LM2-96PW4 65,80 57,91 50,60 19,38 26,12 34,20 24,05 50,60 7 6 15,37 LM2-96PW4 (2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (.605) LM2-96PW6 65,80 57,91 50,60 19,38 26,12 34,20 24,05 50,60 7 6 7,11 LM2-96PW6 (2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (.280) LM2-96PW9 65,80 57,91 50,60 19,38 26,12 34,20 24,05 50,60 7 6 3,18 (2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (.125) LM1-156PW4 108,00 100,03 92,00 16,26 24,90 49,45 20,10 92,10 5 12 15,37 LM1-156PW4 (4.255) (3.983) (3.622) (.640) (.981) (1.948) (.792) (3.626) spaces spaces (.605) LM1-156PW6 108,00 100,03 92,00 16,26 24,90 49,45 20,10 92,10 5 12 7,11 LM1-156PW6 (4.255) (3.983) (3.622) (.640) (.981) (1.948) (.792) (3.626) spaces spaces (.280) LM1-156PW9 108,00 100,03 92,00 16,26 24,90 49,45 20,10 92,10 5 12 3,18 (4.255) (3.983) (3.622) (.640) (.981) (1.948) (.792) (3.626) spaces spaces (.125 LM5-260PW4 108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 15,37 LM5-260PW4 (4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.604) LM5-260PW6 108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 7,11 LM5-260PW6 (4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.280) LM5-260PW9 108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 3,18 (4.255) (3.983) (3.622) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (.125) LM6-260PW4 125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 15,37 LM6-360PW4 (4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.604) LM6-360PW6 125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 7.11 LM6-360PW6 (4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.280) LM6-360PW9 125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 9 14 3,18 (4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (.125) Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) enters. 1 space at 2,54 (0.100) 25

F H J K L M N P R S T U V W X Y Z b c F H J K L M N P R S T U V W X Y Z a b c annon ZIF onnectors LM - Metal ody -Square / Wrap Post ontacts Receptacle For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 2X Ø 2,30 (.091) 4X Ø 3,20 (.126) L 0,64 (.025) 7,75 (.305) 25,20 (.992) 6,35 (.250) I SPS @ 2,54 (.100) = 12,70 (.500) J SPS @ 2,54 (.100) = 30,48 (1.200) 3 2 1 H 6 5 4 J SPS @ 2,54 (.100) = 30,48 (1.200) escription H I J L LM3-60RW4 65,80 57,91 50,55 11,89 24,80 19,94 49,02 5 4 15,37 LM3-60RW4 (2.592) (2.280) (1.992) (.466) (.980) (.785) (1.931) spaces spaces (.605) LM3-60RW6 LM3-60RW6 65,80 57,91 50,55 11,89 24,80 19,94 49,02 5 4 7,11 (2.592) (2.280) (1.992) (.466) (1.360) (.785) (1.931) spaces spaces (.280) LM3-60RW9 65,80 57,91 50,55 11,89 24,80 19,94 49,02 5 4 3,18 (2.592) (2.280) (1.992) (.466) (1.360) (.785) (1.931) spaces spaces (.125) LM2-96RW4 LM2-96RW4 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 15,37 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.605) LM2096RW6 LM2-96RW6 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 7,11 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.280) LM2-96RW9 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 3,18 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.125) LM1-156RW4 LM1-156RW4 108,00 100,03 92,00 16,26 24,80 20,10 92,10 5 12 15,37 (4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.605) LM1-156RW6 LM1-156RW6 108,00 100,03 92,00 16,26 24,80 20,10 92,10 5 12 7,11 (4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.380) LM1-156RW9 108,00 100,03 92,00 16,26 24,80 20,10 92,10 5 12 3,18 (4.255) (3.983) (3.622) (.640) (.976) (.792) (3.626) spaces spaces (.125) LM5-260RW4 LM5-260RW4 108,00 100,03 92,00 26,00 49,61 30,30 92,10 9 12 15,37 (4.255) (3.983) (3.622) (1.024) (1.953) (1.193) (3.626) spaces spaces (.604) LM5-260RW6 LM5-260RW6 108,00 100,03 92,00 26,00 49,61 30,30 92,10 9 12 7,11 (4.255) (3.983) (3.622) (1.024) 1.953) (1.193) (3.626) spaces spaces (.280) LM5-260RW9 108,00 100,03 92,00 26,00 49,61 30,30 92,10 9 12 3,18 (4.255) (3.983) (3.622) (1.024) (1.953) (1.193) (3.626) spaces spaces (.125) LM6-360RW4 LM6-360RW4 125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 15,37 (4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.604) LM6-360RW6 LM6-360RW6 125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 7,11 (4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.280) LM6-360RW9 125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 3,18 (4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.125) Notes: Front removable 0,64 (0.025) square posts 2,54 (0.100) enters. 1 space at 2,54 (0.100) 26

F H J K L M N P R S T U V W X Y Z b c 1 2 3 F H J K L M N P R S T U V W X Y Z c b c F H J K L M N P R S T U V W X Y Z a b c 6 5 4 3 2 1 F H J K L M N P R S T U V W X Y Z a b c annon ZIF onnectors Plug LM - Metal ody - P / R ontacts Order ctuating Handle Kit sold separately, see page 44. For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 7,92 (.312) 2X Ø 2,30 (.091) 4X Ø 3,20 (.126) L Ø 0,50 (.020) 6,35 (.250) 27,75 (1.093) F K I SPS @ 2,54 (.100) = 12,70 (.500) J SPS @ 2,54 (.100) = 30,48 (1.200) 4 5 6 H MSHFT TURNIN IRTIO N J SPS @ 2,54 (.100) = 30,48 (1.200) escription F H I J K L LM3-60P-F 65,80 57,91 50,55 11,89 24,90 34,20 19,94 49,02 5 4 74,75 4,60 2.592) (2.280) (1.992) (.468) (.980) (1.347) (.785) (1.994) spaces spaces (2.945) (.181) LM2-96P-F 65,80 57,91 50,60 19,38 28,12 34,20 24,05 50,60 7 6 74,75 4,60 (2.592) (2.280) (1.994) (.763) (1.108) (1.347) (,947) (1.994) spaces spaces (2.945) (.181) LM1-156P-F 108,00 100,03 92,20 16,26 24,80 49,45 20,10 92,10 5 12 90,00 4,60 (4.255) (3.983) (3.626) (.640) (0.977) (1.948) 0.792) (3.626) spaces spaces (3.546) (.181) LM5-260P-F 108,00 100,03 92,00 26,00 35,00 49,90 30,30 92,10 9 12 90,00 4,60 (4.255) (3.983) (3.626) (1.024) (1.378) (1.965) (1.193) (3.626) spaces spaces (3.546) (.181) LM6-360P-F 125,00 115,00 104,30 29,00 42,60 64,30 37,80 107,30 11 14 104,70 4,60 (4.291) (4.528) (4.106) (1.142) (1.677) (2.531) (1.488) (4.224) spaces spaces (4.122) (.181) Notes: 1 space at 2,54 (0.100) Receptacle For contact cavity arrangements see pages 69-70. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see pages 59-61. 2X Ø 2,30 (.091) 4X Ø 3,20 (.126) L Ø 0,50 (.020) 7,75 (.305) 25,20 (.992) 6,35 (.250) I SPS @ 2,54 (.100) = 12,70 (.500) J SPS @ 2,54 (.100) = 30,48 (1.200) F J SPS @ 2,54 (.100) = 30,48 (1.200) escription H I J L LM3-60R-F 65,80 57,91 50,55 11,89 24,90 19,94 49,02 5 4 4,60 (2.592) (2.280) (1.992) (.468) (.980) (.785) (1.994) spaces spaces (.181) LM2-96R-F 65,80 57,91 50,60 19,38 28,12 24,05 50,60 7 6 4,60 (2.592) (2.280) (1.994) (.763) (1.108) (,947) (1.994) spaces spaces (.181) LM1-156R-F 108,00 100,03 92,20 16,26 24,80 20,10 92,10 5 12 4,60 (4.255) (3.983) (3.626) (.640) (.977) (0.792) (3.626) spaces spaces (.181) LM5-260R-F 108,00 100,03 92,00 26,00 35,00 30,30 92,10 9 12 4,60 (4.255) (3.983) (3.626) (1.024) (1.378) (1.193) (3.626) spaces spaces (.181) LM6-360R-F 125,00 115,00 104,30 29,00 42,60 37,80 107,30 11 14 4,60 (4.291) (4.528) (4.106) (1.142) (1.677) (1.488) (4.224) spaces spaces (.181) Notes: 1 space at 2,54 (0.100) 27

LM - Metal ody - Pressfit ontacts Plug Order ctuating Handle Kit sold separately, see page 44. For contact cavity arrangements see page 61. For panel cutout and mounting hole pattern, see page 66. For P hole pattern, see page 62. Part Number Nomenclature 127050-0378 LM5-260P-PF-F Receptacle For contact cavity arrangements see page 61 For panel cutout and mounting hole pattern, see page 66 For P hole pattern, see page 62 Part Number Nomenclature 127050-0313 LM5-260R-PF 28

LP - Metal Shell annon has developed a Resilient ontact that provides reliable performance with contact wiping action directly on a P pad. high density contact module enables a high pin count connector and flexibility. The nickel plated aluminum housing along with the embedded grounding springs offer superior performance under the harshest MI conditions. The LP, like that of the L, is capable of over 10,000 mating cycles. WIth the P acting as the mated contacts, electronics can be mounted at the signal source, thus reducing cross talk and minimizing real-estate. The LP-408 is offered with mechanical shutters to meet the I requirements for finger protection. Materials and Finishes Housing ctuating amshaft luminum lloy (LP136, 204, 272). Zinc lloy (LP408) Nickel Plated Stainless Steel, Passivated lectrical ata No. of ontacts: 136, 204, 272, 408 Wire Size: ontact Termination: Mechanical ata ctuation: oupling: Polarization: ontact Spacing: Shell Styles: N/ Receptacle IP Soldering to P - LP 136, 204, 272 Pressfit to P (408) Plug able termination to P irect soldering to daughter board stacked to P Interface connector between cable and P Single Hand Rotating Latch Polarizing Posts 1.9 (0.075 Pitch (LP136 204, 272), 1.6 (0.063) Pitch (LP408) Plug and Receptacle Performance ata ielectric Withstanding Voltage: Insulation Resistance urability: ontact Resistance: ontact Retention: 500 V RMS 1000 Megaohms minimum 10,000 ycles minimum 30 milliohms maximum (Initial) 4.9N (1.1 LS) 29

LP - Metal Shell How to Order LP R 272-8 - * SRIS LP: Metal shell TYP P - Plug R - Receptacle ONTT RRNMNT - NUMR OF ONTT MOULS - LOTION UMMY - MO. O 136-4 204-6 272-8 NON SRIS LP: Metal shell LP - 408 P - * ONTT RRNMNT 408 TYP N MOIFITION O - P (Plug) - R (Receptacle) 30

Plug LP - Metal Shell Order Protective cover, sold separately. See page 45. For P pad layout, see page 64. Not including backshell, handle, and screw. For contact cavity arrangements, see page 71. Part Number Nomenclature 127050-0299 LP-P Part Number escription 127000-2721 LP PW Plate 8 127000-2721 LP PW Plate 6 M2.5 x 15mm PW Plate Mounting Screw Note: Flat head screw length dependent on customer backshell design Receptacle For P hole pattern, see page 64. For contact cavity arrangements, see page 71 Part Number Nomenclature 127050-0444 LP-R204-6--F 127050-0391 LP-R272-8-F 31

Plug LP - Metal Shell Order ctuating Handle Kit, sold separately. See page 44. For ontact avity arrangements, see page 71. For P pad layout, see page 65. PW Protective Plate included. Screws sold separately. Part Number Nomenclature 127050-0516 LP408P 127059-0053 PW Plate Screws (center)* 127059-0054 PW Plate Screws (corners)** * Two enter plate screws required. ** Four orner plate screws required. Receptacle For P hole pattern, see page 65. For contact cavity arrangements, see page 71. Part Number Nomenclature 127050-0452 LP408R 32

QL ITT xpands its L Family of onnectors with the Miniature QL evice to Meet Size, Reliability, and Mating Requirements for Portable Medical quipment Similar to the L Series connectors, the QL connector is highly reliable, easily assembled during harness and mating, and features a high pin count up to 260 contacts in P board-mount style. The QL connector employs rugged nickel-plated aluminum housings and features a minimum rated life of 20,000 complete mating cycles with no performance loss. The interface of the QL connector utilizes MI springs and a shield-locking mechanism to ensure uniform mating pressure around the perimeter of the mated connector, creating an MI/RFI shield. With technology advances for small portable imaging equipment, the demand for a smaller, higher pin count, shielded, reliable connector proves essential. onsequently, ITT reduced the spacing from the standard L to 0.8mm, thus reducing the overall size by more than 60% with the same number of contacts. The high pin count allows the engineer to utilize various grounding schemes to maintain signal integrity. The reduction in size, coupled with the superior shield design of the QL, creates a sound interconnect choice for today s portable market. Materials and Finishes QL Housing: ontacts: Zinc, Nickel plated opper lloy, 40 μinches gold over nickel in mating area, gold flash over nickel in tail area Shaft ssembly: round Spring: Insert Mold: Stainless steel and plastic Stainless steel Plastic lectrical ata No. of ontacts: 260 Wire Size: N/ ontact Termination: Receptacle - IP Solder to P Plug - Solder to aughter oard Mechanical ata ctuation: oupling: Polarization: ontact Spacing: Shell Styles: Performance ata Roating Handle Quad Latch Polarizing Posts 0.8mm Plug and Receptacle ielectric Withstanding Voltage: Insulation Resistance urability: ontact Resistance: ontact Retention: 1000 V RMS 1000 Megaohms minimum 20,000 ycles maximum 100 milliohms maximum (including bulk resistance) N/ 33

QL Plug Insulator retaining screw sold separately. For P hole pattern, see page 65. Part Number Nomenclature 127050-0529 QL260P 127059-0067 Insulator Retaining Screw (2 required) Receptacle Order actuating handle kit, sold separately. See page 44. For contact cavity arrangements, see page 71. For P pad layout, see page 65. Part Number Nomenclature 127050-0530 QL260R 34

ccessories - Overview annon offers a wide selection of accessories that allow the design engineers to configure the product for their exact needs. The accessories range from the simple actuating handle to junction and backshells, as well as polarizing posts and protective covers for the contacts. ctuating handles are the same for the L1/2/3 and LM1/2/3 series. The L5/LM5 and LM6 series have specific handles. Handles are sold separately since many applications require the connector to be attached or removed only by an authorized technician. Plastic junction shells are available for the L1/2/3 series for encasement of the crimp contacts after complete installation into the connector. These shells also make it possible for the L to be used as a cable-to-cable mating connector as they can be used both on the plug and the receptacle. The L1/2/3 plastic junction shells have optional secondary cable entry capability by removing the molding in the cable entry plugs. able clamp kits are available to affix the cable to the second entry. This second entry option is very useful in applications where the large wire sizes make the cable diameter too large to be handled from a single entry port. Metal ackshells are available for the entire L/LM series. The metal backshells are constructed from die cast aluminum with a nickel plating to facilitate in MI/RFI shielding of the connector systems. Shielding has become a driving force because of the ever increasing stringent MI/RFI regulations Polarizing posts ar available to offer a keying feature for both the L and LM connectors. The polarizing posts can be installed in specific orientation so that plugs of the same size connectors can only be mated in predetermined receptacles. This feature offers the designer the ability to foolproof the attachment possibilities to protect accidental damage to the system. Protective covers of plastic and anti-static rubber are available to offer contact protection from physical damage or dust. Since the L series has a high density of contacts in an exposed area, these covers are very useful for many applications. For example, where systems have multiple connectors, or when the connections are often left unattached, or when the system parts are put into storage. ccessory Selection uide onnector Series L1-156 L2-96 L3-60 L4-624 L5-260 LM1-156 LM2-96 LM3-60 LM5-260 LM6-360 ompatible Not ompatible ctuating Handles see page Protective Metal Shell Plastic overs MI/RFI Junction able Metal Polarizing Rubber Plastic Shielding Shell lamps ackshell Posts see page see page see page see page see page see page see page included 35

Product Features Stainless steel cable clamps Thermoplastic UL 94V-1 rated Straight 90 or 45 cable entry ccommodates up to 22,22 (.875) cable For use with crimp contact connectors Knockout plug provides alternate second entry omplete with 4 attaching screws and nuts omplete with one cable clamp kit ccessories - Plastic Junction Shells Junction Shell Kit (Straight or 90º Mounting) L1 / LM1 escription Part Number L-1-J/S 249-1950-000 Note: Single Piece Shell F H I 110,74 62,36 68,58 86,36 43,94 57,78 63,50 27,69 50,44 (4.360) (2.455) (2.700) (3.400) (1.730) (2.275) (2.500) (1.090) (1.988) MX MX MX MX MX MX MX MX MX Max able ntry 22,23 (0.875) L2 / LM2 L3 / LM3 escription Part Number L2-J/S 249-1985-000 L2-2-J/S 249-2238-000 L2-4-J/S 249-2238-001 L3-J/S 249-2060-000 L3-3-J/S 249-2237-000 L3-4-J/S 249-2237-001 Note: Two Piece Shell F H I 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX Max able ntry 14,20 (0.560) 15,90 (0.625) 22,23 (0.875) 14,20 (0560) 15,90 (0.625) 22,23 (0.875) Junction Shell Kit (45º Mounting) L2 / LM2 L3 / LM3 escription Part Number F H I 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 L2-1-J/S 249-1985-001 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX 68,83 46,81 52,45 71,04 30,05 36,45 39,29 31,75 44,04 L3-2-J/S 249-2060-001 (2.710) (1.843) (2.065) (2.797) (1.183) (1.435) (2.500) (1.547) (1.250) MX MX MX MX MX MX MX MX MX Note: Two Piece Shell 36 Max able ntry 15,90 (0.625) 15,90 (0.625)

ccessories - able lamp Kits able lamp Kit for optional second entry (Straight or 90º Mounting) L1 / L2 / L3 Part escription Number L1-/ 218-0179-000 L2-/ 218-0180-000 L2-2-/ (1) 218-0181-001 L2-3-/ (1) 218-0200-000 Max able ntry Mounting 22,23 (0.875) Straight or 90 14,20 (0.680) Straight or 90 15,90 (0.625) Straight or 90 22,23 (0.875) Straight or 90 able lamp Kit for optional second entry (45º Mounting) L2 Part Max escription Number able ntry 15,90 L2-1-/ (1) 218-0181-000 (0.625) Note: (1) lso suitable for L3 onnectors Mounting 45 37

ccessories - Metal ackshells Standard Materials and Finishes Shell: crylic paint over die cast aluminum Hardware: Stainless Steel Two Piece Shell esign (Straight or 90º Mounting) L2 / LM2 L3 / LM3 1 L F Wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. Used Part Max F On Number able ntry 77,8 33,0 65,8 L2 / LM2 (1) 249-4517-000 36,3 24,5 28.1 19,05 (3.06) (1.30) (2.59) (1.43) (.96) (1.11) (0.750) 77,8 33,0 65,8 36,3 24,5 28.1 19,05 L3 / LM3 (1) 249-4518-000 (3.06) (1.30) (2.59) (1.43) (.96) (1.11) (0.750) Note: Kit consists of 2 shells, 9 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. One Piece Shell esign (Straight or 90º Mounting) L1/LM1 L5/LM5 LM6 1 L Wire hood may be installed in two positions. 90 cable entry as shown or straight entry by rotating wire hood. L F Used Part Max F On Number able ntry L1/ LM1 (2) 249-4520-000 123,4 48,6 111,4 N/ 24,0 28,12 19,05 (4,86) (1.91) (4.38) (0.945) (1.11) (0.750) L5/ LM5 (3) 249-4501-000 N/ 49,0 115,8 7,6 30,0 42,6 22,3 (1.93) (4.56) (0,30) (1.18) (1.68) (0.875) L6/ LM6 (3) 249-4515-000 N/ 63,0 125,0 7,6 30,0 42,6 28,00 (2.48) (4.92) (0,30) (1.18) (1.68) (1.102) Notes: (2) Kit consists of 2 shells, 10 screws, 1 wire hood, 1 wire clamp, 1 lock/open indication seal. (3) Kit consists of 1 shell, 8 screws, 1 wire hood, 1 wire clamp, 4 nuts. 38

Product Features ccessories - ctuating Handle Kits Provides a convenient method of actuating the contacts and cam for locking the connector. Kit provides actuating handle and attaching screw. Pointer on handle denotes locked and open positions. Materials and Finishes Handle: lass filled thermoplastic L1 / L2 / L3 LM1 / LM2 / LM3 Part Number: 204-0016-000 L5 LM5 LP408 Part Number: 204-4501-000 LM6 Part Number: 204-4500-000 QL Part Number: 127059-0069 Note: For LP 272 Handle, please consult factory for more information. 39

ccessories - Protective overs Protective overs Product Features Fits snugly over mating faces Prevents foreign matter from permeating contact cavities Protective overs - Rubber Materials and Finishes over: nti-static synthetic rubber L / LM Receptacle over for Part Number L1-156R 039-0243-000 L2-96R 039-0245-000 L3-60R 039-0247-000 L4-624R 039-0240-000 L / LM Plug over for Part Number L1-156P 039-0242-000 L2-96P 039-0244-000 L3-60P 039-0246-000 L4-624P 039-0239-000 Protective overs - Plastic Materials and Finishes over: Polyethylene L / LM Plug over for Part Number L1-156P 025-0852-000 L2-96P 025-0857-000 L3-60P 025-0850-000 L / LM Receptacle over for Part Number L1-156R 025-4506-000 L2-96R 025-4505-000 L3-60R 025-4509-000 L5-260R 025-1218-000 Note: Must remove/cut secondary cap from L5 cover LP 272 Nomenclature Part Number LP PW Protect 6/H 127000-2721 LP PW Protect 8 127000-2720 LP Plug ust ap 127000-2719 LP Receptacle ust ap 127000-2732 40

enter Mounting ccessories - Polarizing Posts Materials and Finishes Post: Screw: Zinc, copper over nickel Stainless Steel L1 / L2 LM1 / LM2 Kit consists of 2 posts and 2 no, 2-56 X3/ fil. Head screws Part Number 320-0021-005 orner Mounting Materials and Finishes Post: Screw: Zinc, nickel Stainless Steel LM1 / LM2 / LM3 Kit consists of Part Number 2 posts and 2 No. 4-40x9/32 320-0021-006 L1 / L2 / L3 / LM1 / LM2 / LM3 with Metal ack shell Kit consists of Part Number 4 posts and 4 M2.5x10 screws 320-4505-000 L5 LM5 Kit consists of Part Number 4 posts and 4 M3x8 screws 320-4502-000 41

ccessories - MI / RFI Shielding Shells Materials and Finishes Shell: Steel, Nickel Finish Metal Shells (L5 only) Plug escription Part Number Plug Shell 248-4500-000 Receptacle escription Part Number Receptacle Shell 248-4501-000 42

ontacts The annon L rimp and uss contacts are available in addition to the factory installed Square Post/P mount version contacts. rimp contacts are available loose only. The uss ontacts make the L series capable of providing higher than 5 amps per line. The uss contacts are pairs of contact lines which increase the amperage capability in increments of 10 amps up to 60 amps. The contacts have solder holes at the tail section for soldering #30-#18 W. The tail is also designed to accommodate a 1/8 crimp lug for wire sizes larger than #18. The rimp contacts are available in two plating types. The 20μ inch gold hermaphroditic version which is the economical choice for applications requiring over 100 milliamps to 5 amps, and the 50μ gold bump to flat version which offers the most versatile range of applications requirements from micro-amps to 5 amps. The ump to Flat version was developed specifically to handle dry circuit requirements where the signal amperage is not enough to ensure a clean contact point. The 50μ inch gold ump to Flat version is mandatory for applications with signals below 100 milliamps. The ump contact is installed in the Plug and the Flat contact is installed in the receptacle. This combination increases the contact force and ensures that the wiping point becomes the current carrying point after mating. The 50μ inch gold ump to Flat version has become the standard for all modern applications where power and low voltage signals are combined into one connector. 43

ontacts - uss ontacts 1 Pair esigned for power distribution of more than 5 amps. ccommodates #30-#18 W in hole 1,29-1,14 (.051-.045) for wire soldering. ccommodates 1/8 crimp lugs for larger wire sizes. Material: opper lloy Finish: 20μ inch in mating area / gold flash on balance (terminating end) uss ontact escription Part Number 1 Pair 030-7380-001 2 Pair 030-7380-002 3 Pair 030-7380-003 4 Pair 030-7380-004 5 Pair 030-7380-005 6 Pair 030-7380-006 Note: For more information on tools and assembly, see pages Wire Termination - Solder Wire Termination - rimp Lug Note: ontacts must be installed in the vertical position. 44

ontacts - rimp ontacts 50 inch old ontacts Recommended for all applications Offer the broadest amperage range Mandatory for low current applications, less than 100 milliamps. Materials and Finishes Material: Finish: opper lloy 50 inch old over Nickel in mated area, old flash on balance (terminating end) Plug (ump) Wire Loose Reeled Type Part Number Part Number 28 thru 32 W 030-2416-003 110238-0482 24 thru 26 W 030-2410-003 110238-0480 20 thru 22 W 030-2409-003 110238-0479 18 thru 20 W (1) 030-2415-003 110238-0481 UMP ONTT RTNTIO N LN Note: ontact can be used in both plug and receptacle for applications above 100 M. Receptacle (Flat) FLT ONTT RTNTION LN Wire Loose Reeled Type Part Number Part Number 28 thru 32 W 030-2494-001 110238-0486 24 thru 26 W 030-2492-001 110238-0484 20 thru 22 W 030-2491-001 110238-0483 18 thru 20 W (1) 030-2493-001 110238-0485 aution: Flat contacts can only be used in the receptacle 20 inch old ontacts Materials and Finishes Material: Finish: opper lloy 20 inch old over Nickel, in mated area, old flash on balance (terminating end) Plug and Receptacle (ump) (3) Wire Loose Reeled Type Part Number Part Number 28 thru 32 W 030-2416-001 110238-0403 24 thru 26 W 030-2410-001 110238-0401 20 thru 22 W 030-2409-001 110238-0400 18 thru 20 W 030-2415-001 110238-0402 Note: (1) Non insulation support (2) 20 inch gold in mating area/old flash on balance (terminating end), RoHS compliant, sold in lots of 100 pieces. (3) 20 inch gold ump contact are used for both Plug and Receptacle 45

Tools and ssembly key feature of the annon L connector series is easy contact termination, both in the field and in high-volume production. n ergonomically designed hand crimp tool is available for the low volume (loose contact) applications and will accommodate two different crimp contact sizes. To reduce overall costs, the crimp jaws are replaceable. utomatic crimp and strip/crimp machines are available for high volume applications requiring a large number of crimps (50,000 crimps per year or more). These machines are leased to customers to eliminate the need for heavy investment. They also improve productivity for large pin count applications. L rimp contacts are designed to be hand installed into the connector, no tooling is needed for the insertion process. xtraction tools are available for the removal of rimp contacts for easy repair even in field applications. xtraction tools are also available for the uss contacts, as well as the factory installed Square Post contacts. Hand rimp Tool Hand rimp Tool Hand Tool escription Part Number 1 HLT 28-32 112108-0002 2 HLT 20-26 112108-0001 3 HLT 18-20 112108-0000 rimp Tensile Strength rimp tensile strength is a measure of how hard a wire can be pulled without breaking or separating from the contact. This is the best way to verify that the wire is properly terminated to the contact. Periodic crimp tensile measurements are recommended to insure the integrity of the crimp. The table below contains the appropriate values for L crimp contacts. Wire Trim imension Wire Size (W) 32 30 28 26 24 22 20 18 Tensile Min. (lbs) 1 1.5 3 7 10 15 19 30 Wire Trim imension 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 3,30 (.130) 4,06 (.160) 4,06 (.160) Insulation ia. Max 1,35 (.053) 1,35 (.053) 1,35 (.053) 1,65 (.065) 1,65 (.065) 1,88 (.074) 1,88 (.074) 1,88 (.074) 46

ontacts - rimp ontacts - Reeled xtraction Tool - uss ontacts xtraction Tool for uss ontact escription ontacts Part Number T-L3 1 pair 274-7029-003 T-L4 2 pair 274-7029-004 T-L4 3 pair 274-7029-004 T-L5 4 pair 274-7029-005 T-L6 5 pair 274-7029-006 T-L6 6 pair 274-7029-006 xtraction Tool - rimp, Square Post, P/R ontacts T-L10 T-P T-P-1 escription Part Number ontact Type P Tail xtension T-L10 274-7029-007 rimp - T-P 274-7045-000 Wrap Post 15,37 (.605) T-P-1 274-7045-001 Square Post 7,11 (.280) 47

Tools and ssembly - rimp ontacts ssembly Instructions for rimp ontacts ontact Insertion: ll crimp contacts inserted by hand. No tooling is required for either the plug or receptacle. PLU ONNTOR RPTL ONNTOR RTNTIO N LN (OTTOM) aution: o not force contacts into contact cavities. If contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. This will assure positive cavity alignment. o not install contact if plug is in the closed or actuated position. Plug: Step 1. Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. Step 2. WIth the retention lance positioned away from the shaft, insert contacts from the rear of the contact plug. RTNTION LN (TOP) M RTNTIO N LN (TOP) SRW Receptacle: Step 1. With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. RTNTION LN (OTTOM) POLRIZIN POST ontact Removal for rimp ontacts Tool: T-L10 Release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. ently pull wire in direction of arrow, see illustration, to remove contact from insulator. ONTT RTNTION LN 48

Tools and ssembly - uss ontacts ssembly Instructions for uss ontacts ontact Insertion: ll buss contacts are inserted by hand. No tooling is required for either the plug or receptacle. RPTL ONNTOR aution: o not force contacts into contact cavities. If contact encounters excessive resistance during installation remove and re-insert using a slight up and down motion. This will assure positive cavity alignment. o not install contact if plug is in the closed or actuated position. RTNTIO N LN (TOP) PLU ONNTOR RTNTIO N LN (OTTOM) RTNTIO N LN (TOP) Plug: Step 1. Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. Step 2. WIth the retention lance positioned away from the shaft, insert contacts from the rear of the contact plug. M SRW Receptacle: Step 1. With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. RTNTION LN (OTTOM) POLRIZIN POST ontact Removal for uss ontacts Tool: T-L3/4/5/6 ONTT RTNTIO N LN Release retention lance by inserting tip of extraction tool into cavity until it bottoms on insulator shoulder. ently remove buss contact in direction of arrow, see illustration, to remove contact from insulator. ONTT RTNTION LN 49

Tools and ssembly - Square / Wrap Post ontacts ssembly Instructions for Square Post ontacts ontact Insertion: Square Post ontacts are factory installed but can be removed and replaced if damaged in service. Step 1. Prior to inserting contacts, actuating handle must be in the maximum open position. Step 2. ontacts are inserted from the insulator front face by hand and are seated and clicked in the cavity by pulling on the terminal post with flat nose plier, see Figure 1. Figure 1 ONTT RTNTIO N LN ONNTOR FRONT F ontact Removal for Square Post ontacts Tool: T-P and T-P-1 Place tool over square post terminal and impact tool. pply sufficient force to collapse retention lance and push contact out of insulator. This process destroys the retention lance ONTT RTNTION LN 50

Tools and ssembly Lease utomatic Tooling - North merica* Mini pplicators are interchangeable modules that will fit into many standard crimping machines. They are available for all sizes of stamped and reeled contacts Wire Size W 18-20 20-22 24-36 28-32 20 μinches old 110238-0402* 110238-0400 110238-0401 110238-0403 50 μinches old (ump) 110238-0481* 110238-0479 110238-0480 110238-0482 50 μinches old (Flat) 110238-0485* 110238-0483 110238-0484 110238-0486 * Without Insulation support Mini pplicator L-T 18-20 L-T 20-22 L-T 24-26 L-T 28-32 pplicator p/n 112211-0002 112211-0003 112211-0009 112211-0010 T-620 US Wire Size 18 20 20 22 24 26 28 30 32 Strip Length Reference onductor rimp Width - Max onductor rimp Height +/- 0,03 (0.001) Insulation crimp Heigh - Max Tensile Pull Minimum (Newtons) 4.00 (0.160) 1,80 (0.071) 1,52 (0.060) N/ 4.00 (0.160) 1,80 (0.071) 1,34 (0.053) N/ 3.3 (0.130) 1,710 (0.067) 1,25 (0.049) 1,88 (0.074) 3.3 (0.130) 1,710 (0.067) 1,22 (0.048) 1,88 (0.074) 3.3 (0.130) 1,5 (0.059) 1,04 (0.041) 1,65 (0.065) 3.3 (0.130) 1,5 (0.059) 0,96 (0.038) 1,65 (0.065) 3.3 (0.130) 1,5 (0.059) 0,84 (0.033) 1,35 (0.053) 3.3 (0.130) 1,5 (0.059) 0,79 (0.031) 1,35 (0.053) 3.3 (0.130) 1,5 (0.059) 0,74 (0.029) 1,35 (0.053) 133 (30) 84 (19) 84 (19) 67 (15) 44 (10) 31 (7) 13 (3) 7 (1.5) 4 (1) The T-620 Universal annon rimper / Stripper is a pneumatic powered, microprocessor controlled machine. It is designed to semi-automatically strip insulation from stranded or single conductor electrical wire and attach a stamped and formed contact by crimping. The machine will accommodate 34 thru 12 W wire. Primary application of the machine is the termination of jacketed cable where the individual leads cannot be stripped by fully automated equipment. The T-620 US operates automatically upon insertion of a wire or it can be switched over to a foot pedal operation as desired. * For other geographical regions, contact annon for details. Machined Strip / rimp Rate: 1200+ per hour Power Requirements: lectrical = 115 V, 60 Hz, 20 Pneumatic = 80 psi, 3 cu. ft per min. 51

Tooling - utomatic Tooling Lease or uy utomatic Tooling - urope TT rimping Press The TT rimping Press is available either in semi-automatic (for bench-top use) configuration or in full automatic (integrated into a cut and strip machine) configuration. Very compact and light, its spheroidal cast iron, one-piece structure offers the highest rigidity for a very stable crimping height value. proprietary safety cover (grants the operator a perfect view of the crimping zone while enjoying complete protection from any hazard. The semi-automatic configuration (for bench top use) always includes safety cover, reel arm, foot switch according to the international safety standard and regulation. Mini-applicators are available for all sizes of stamped and reeled contacts. Part Number: 121586-5225 Mini-pplicators - urope Wire Size W 18-20 20-22 24-26 28-32 20 μinches old 110238-0400 110238-0401 110238-0403 50 μinches old (ump) - 110238-0479 110238-0480 110238-0482 50 μinches old (Flat) - 110238-0483 110238-0484 110238-0486 Mini pplicator L-T 18-20 L-T 20-22 L-T 24-26 L-T 28-32 pplicator p/n - - - - Wire Size W mm 2 18 0,82 Strip Length Reference onductor rimp Width - Max onductor rimp Height +/- 0,03 (0.001) Insulation rimp Height - Max Tensile Pull Minimum (Newtons) 4.00 (0.160) 1,80 (0.071) 1,45 (0.057) 20 0,52 4.00 (0.160) 1,80 (0.071) 1,35 (0.053) 0 0 20 0,52 3.30 (0.130) 1,70 (0.067) 1,22 (0.048) 1,88 (0.074) 22 0,33 3.30 (0.130) 1,700 (0.067) 1,14 (0.045) 1,88 (0.074) 24 0,25 3.30 (0.130) 1,50 (0.059) 1,07 (0.042) 1,65 (0.065) 26 0,14 3.30 (0.130) 1,50 (0.059) 1,04 (0.041) 1,65 (0.065) 28 0,08 3.30 (0.130) 1,5 (0.059) 0.90 (0.035) 1,65 (0.065) 30 0,05 32 0,03 - - - - - - - - 133 84 84 53 32 18 11 - - Note: ll applicators are compatible with TT rimping Press, #121586-5225. We advise all our customers to hold at least one set of consumable tooling (consisting of onductor rimp lade, Insulation rimp lade, ombination nvil, Shear Moving and Shear Fixed). Please consult factory to order consumable tooling. 52

P Hole Pattern and Pad Layout P Pad Layout For the P/R Versions: The contact tail design has been modified from a 0,64 (.025) square pin to a 0,05 (.020) diameter round pin. The change enables a decrease in the diameter of the through holes as well as the solder mounds on P s (d1 and d2 can be wider than 1 and 2). This can reduce the crosstalk in RF circuits and enhance the dielectric withstanding voltage in high voltage circuits. The soldering of contacts into through (THRU) holes on a P oard has become standard for medical equipment and test equipment for semi-conductors. s a result of the narrow spacing between the solder pad and circuit pattern, crosstalk between signals increases. solution to this problem is to make the diameter of the contacts and solder lands smaller to provide more space between the lands and the patterns. However a smaller diameter contact results in higher impedance. ONTT ONNTOR INSULTOR annon designed a solution with a smaller diameter contact tail. This design application allows the use of a smaller through-hole diameter. THRU HOL SOLR P TIL P 53

P Hole Pattern and Pad Layout L1 / LM1 / L1 Printed ircuit oard Hole Patterns L1-156/LM1-156 Plug Receptacle 16,26 (.640) = 5 QUL SPS @ 2,54 (.100) 12,70 (.500) NTRS TOTL 4X Ø 3,30-3,05 (.130-.120) Ø 0,25 (.010) THRU HOL Ø 9,52 (.375) MIN THRU HOL L SYMM F H J K L M N P R S T U V W X Y Z a b c 6 L SYMM 5 4 3 2 1 3 NON-UMULTIV 1,09-0,94 156X Ø (.043-.037) Ø 0,13 (.005) PLT THRU HOL F HJ K L M N L SYMM P R S T U V W XY Z a b c L SYMM 1 2 3 4 5 6 = 12 QUL SPS @ 2,54 (.100) NTRS 30,48 (1.200) TOTL NON-UMULTIV 16,51 (.650) 100,02 (3.938) 12 QUL SPS @ 2,54 (.100) NTRS = 30,48 (1.200) TOTL NON-UMULTIV 1 L1-156 Plug 4X R 3,63 (.143) MX SYMM 20,32-19,81 (.800-.780) Receptacle 5 QUL SPS @ 2,54 (.100) NTRS = 12,70 (.500) TOTL NON-UMULTIV SYMM 20,32-19,81 (.800-.780) 4X R 3,63 (.143) MX F H J K L M N 40,89-40,39 (1.610-1.590) F H J K L M N 12 QUL SPS @ 2,54 (1.00) NTRS = 30,48 (1.200) TOTL NON-UMULTIV Ø 9,52 (.375) MIN THRU HOL SYMM P R S T U V W X Y Z a b c 6 5 4 3 2 1 92,20-91,69 (3.630-3.610) 3,18-2,92 (.125-.115) SYMM 156X Ø 1,09-0,94 (.043-.037) Ø 0,13 (.005) PLT THRU HOL P R S T U V W X Y Z a b c 1 2 3 4 5 6 16,51 (.650) RF 12 QUL SPS @ 2,54 (1.00) NTRS = 30,48 (1.200) TOTL NON-UMULTIV Notes: 1 1. ontact hold cavity identifications shown are typical as viewed from top surface of P.. board. 2. ll plug layout dimensions not shown are similar to the receptacle dimensions 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. P/R contact plated through (THRU) hole diameters are 0,79-0,64 (.031-.025). For P pad layout configuration see page 54

P Hole Pattern L2 / LM2 / L2 Printed ircuit oard Hole Patterns L2-96/LM2-96 Plug Receptacle 19,38 (.763) Ø 9,52 (.375) MIN THRU HOL L SYMM F L SYMM H J K L M N P 8 7 6 5 4 3 2 1 3 7 QUL SPS @ 2,54 (.100) NTRS = 17,78 (.700) TOTL NON-UMULTIV 1,09-0,94 96X Ø (.043-.037) Ø 0,13 (.005) PLT THRU HOL L SYMM F L SYMM H J K L M N P 1 2 3 4 5 6 7 8 6 QUL SPS @ 2.54 (.100) NTRS = 15,24 (.600) TOTL NON-UMULTIV 57,91 (2.280) 6,35 (.250) 4X Ø 3,30-3,05 (.130-.120) Ø 0,25 (.010) THRU HOL 1 6 QUL SPS @ 2,54 (.100) NTRS = 15,24 (.600) TOTL NON-UMULTIV L2-96 Plug Receptacle 4X R 3,63 (.143) MX Ø 9,52 (.375) MIN THRU HOL SYMM F 24,13-23,62 (.950-.930) SYMM H J K L M N P 8 7 6 5 4 3 2 1 50,80-50,29 (2.000-1.980) 7 QUL SPS @ 2,54 (.100) NTRS = 17.78 (.700) TOTL NON-UMULTIV 1,09-0,94 96x Ø (.043-.037) Ø 0,13 (.005) PLT THRU HOL 23,24-22,99 (.915-.905) 2,29-2,03 (.090-.080) 1,27-1,02 (.050-.040) 4X R 1,02 (.040) MX SYMM 1 F SYMM H J K L M N P 1 2 3 4 5 6 7 8 22,86-22,35 (.900-.880) 10,16-9,65 (.400-.380) 6,35 (.250) RF 6 QUL SPS @ 2,54 (1.00) NTR = 15,24 (6.00) TOTL NON-UMULTIV 6 QUL SPS @ 2,54 (1.00) NTR = 15,24 (6.00) TOTL NON-UMULTIV Notes: 1. ontact hold cavity identifications shown are typical as viewed from top surface of P.. board. 2. ll plug layout dimensions not shown are similar to the receptacle dimensions 4X R 3,63 (.143) MX 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. P/R contact plated through (THRU) hole diameters are 0,79-0,64 (.031-.025). For P pad layout configuration see page 55

P Hole Pattern and Pad Layout L3 / LM3 / L5 / LM5 Printed ircuit oard Hole Patterns L3-60/LM3-60 Plug Ø 9.52 (.375) MIN THRU HOL L SYMM F HJ L SYMM K 6 5 4 3 2 1 Receptacle 5 QUL SPS @ 2,54 (.100) NTRS = 12,70 (.500) TOTL NON-UMULTIV 11,89 (.468) 4 QUL SPS @ 2,54 (.100) NTRS = 10,16 (.400) TOTL NON-UMULTIV 1,09-0,94 3 60X Ø (.043-.037) 57,91 (2.280) Ø 0,13 (.005) PLT THRU HOL L SYMM F H J K L SYMM 1 2 3 4 5 6 16,51 (.650) 3,30-3,05 4X Ø (.130-.120) Ø 0,25 (.010) THRU HOL 1 4 QUL SPS @ 2,54 (.100) NTRS = 10,16 (.400) TOTL NON-UMULTIV L5-260/LM5-260 Plug Receptacle 26,01 (1.024) 12 QUL SPS @ L SYMM 9 QUL SPS @ 2,54 (.100) NTRS = 22,86 (.900) TOTL NON-UMULTIV L SYMM 2,54 (.100) NTRS = 30,48 (1.200) TOTL NON-UMULTIV F HJ K L M N 3 260X Ø 1,09-0,94 (.043-.037) Ø 0,13 (.005) F HJ K L M N PLT THRU HOL L SYMM P R S T U V W XY 100,02 (3.938) Ø 9,52 (.375) MIN THRU HOL L SYMM P R S T U V W XY 16,51 (.650) Z a b c Z a b c 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 4X Ø Ø 0,25 (.010) THRU HOL 1 3,43-3,18 (.135-.125) 12 QUL SPS @ 2.54 (.100) NTRS = 30,48 (1.200) TOTL NON-UMULTIV Notes: 1. ontact hold cavity identifications shown are typical as viewed from top surface of P.. board. 2. ll plug layout dimensions not shown are similar to the receptacle dimensions 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. P/R contact plated through (THRU) hole diameters are 0,79-0,64 (.031-.025). For P pad layout configuration see page 56

P Hole Pattern and Pad Layout L5 Plastic Press-Fit (Receptacle only) LM5 Press-Fit Printed ircuit oard Hole Patterns Plug Receptacle 57

P Hole Pattern and Pad Layout LM6 Printed ircuit oard Hole Patterns Plug LM6-360 Receptacle 29,01 (1.142) Ø 9,52 (.375) MIN THRU HOL F HJ K L M NP R L SYMM L SYMM S T U V W XY Z a b c d e f g 1211109 8 7 6 5 4 3 2 1 3 11 QUL SPS @ 2,54 (.100) NTRS = 27.94 (1.100) TOTL NON-UMULTIV 360X Ø 1,09-0,94 (.043-.037) Ø 0,13 (.005) PLT THRU HOL F H J K L M N P R L SYMM L SYMM S T U V W X Y Z a b c d e f g 1 2 3 4 5 6 7 8 9 10 11 12 14 QUL SPS @ 2,54 (.100) NTRS = 35,56 (1.400) TOTL NON-UMULTIV 115,01 (4.528) 18,54 (.730) 3,43-3,18 4X Ø (.135-.125) Ø 0,25 (.010) THRU HOL 1 14 QUL SPS @ 2,54 (.100) NTRS = 35,56 (1.400) TOTL NON-UMULTIV Notes: 1. ontact hold cavity identifications shown are typical as viewed from top surface of P.. board. 2. ll plug layout dimensions not shown are similar to the receptacle dimensions 3. Plated through (THRU) hole diameters shown are for 0,64 (.025) post contacts. P/R contact plated through (THRU) hole diameters are 0,79-0,64 (.031-.025). For P pad layout configuration see page 58

P Hole Pattern and Pad Layout LP-272 Printed ircuit oard Pad Layout Plug LP-272 Printed ircuit oard Hole Pattern Receptacle 59

P Pad Layout LP 408 Printed ircuit oard Pad Layout / Hole Patterns Plug Receptacle Note: PW Pad plating old 5 μm up over nickel 6 μm up QL Printed ircuit oard Pad Layout / Hole Patterns Plug Receptacle 60

Panel utouts L / LM panel utouts and Mounting Hole Patterns L1-156/LM1-156 L2-96/LM2-96 Required for enter Mounting Polarization Only Required for enter Mounting Polarization Only L3-60/LM3-60 L4-624 L5-260/LM5-260 LM6-360 61

Panel utouts L1 Panel utouts and Mounting Hole Patterns L1-156 Plug 25,19 (.990) MIN 16,38-16,13 (.645-.635) 4X Ø 3,30-3,17 (.130-.125) L SYMM 92,71 (3.650) MIN 100,15-99,90 (3.943-3.933) 4X R 3,56 (.140) MX L SYMM L1-156 Receptacle Front Panel ridge 23,37 (.920) MIN 6,53-6,40 (.257-.252) 2X Ø 5,21(.205) THRU 4X NO. 4-40 UN-2 THR THRU S VIW OR L SYMM 92,71 (3.650) MIN 100,15-99,90 (3.943-3.933) 127,81 (5.032) 5,74-5,66 (.226-.223) Rear Panel ridge View 9,91-9,40 (.390-.370) 8X R 3,56 (.140) MX 16,38-16,13 (.645-.635) Ø 3,81-3,56 (.150-.140) THRU 9,91-9,40 (.390-.370) L SYMM View 62

Panel utouts L2 Panel utouts and Mounting Hole Patterns L2-96 Plug 28,45 (1.120) MIN 19,51-19,25 (.768-.758) 4X Ø 3,30-3,17 (.130-.125) L SYMM 51,31 (2.020) MIN 58,04-57,78 (2.285-2.275) 4X R 3,56 (.140) MX L SYMM L2-96 Receptacle Front Panel ridge 2X 3,81-3,56 (.150-.140) 6,53-6,40 (.257-.252) 8,13-7,62 (.320-.300) 23,37 (.920) MIN 2X Ø 5,21 (.205) THRU 4X NO. 4-40 UN-2 THR THRU S VIW OR L SYMM 8X R 3,56 (.140) MX 51,31 (2.020) 19,51-19,25 (.768-.758) 58,04-57,78 (2.285-2.275) 85,72 (3.375) 5,74-5,66 (.226-.223) Rear Panel ridge View 9,53-9,14 (.375-.360) 4X R 1,02 (.040) MX Ø 3,81-3,56 (.150-.140) THRU 8,13-7,62 (.320-.300) L SYMM 2X 3,81-3,56 (.150-.140) 4X R 1,02 (.040) MX View 9,53-9,14 (.375-.360) 63

ontact avity rrangement ontact avity rrangements - Rear View L1-156/LM1-156/L1-156 L2-96/LM2-96/L2-96 Plug Receptacle Plug Receptacle L3-60/LM3-60 Plug Receptacle 64

ontact avity rrangement ontact avity rrangements - Rear View L4-624 Plug Receptacle L5-260/LM5-260 LM6-360 Plug Receptacle Plug Receptacle 65

ontact avity rrangement ontact avity rrangements LP 272 Front View Rear View LP 408 Front View Rear View QL Front View Rear View 66

ppendix L rawer - ssembly imensions L ssembly imensions The L rawer features ZIF assembly for greater contact life and eliminates the rod normally used in such products. Shell Size ontact Type RF RF L1 rimp 46,86 (1.845) 31,75 (1.250) L1 Square Post 57,03 (2.245) 41,91 (1.650) L2 rimp 46,86 (1.845) 31,75 (1.250) L2 Square Post 57,03 (2.245) 41,91 (1.650) L rawer -Mating Sequence Figure 1 Figure 2 Figure 3 Panel Open No Interface: No lectrical ontact ompression Spring Open Panel Open Interface omplete: No lectrical ontact ompression Spring Open Panel losed Interface omplete: lectrical ontact omplete ompression Spring losed ontacts ligned ontacts ligned ontacts ligned 67