AR35.30-P-0620G Remove/istall rear axle shaft 11.11.97 MODELS 460, 461.217 /219 /227 /229 /238 /239 /249 /266 /267 /302 /327 /328 /329 /332 /337 /338 /341 /342 /3 67 /368 /401 /402 /403 /405 /450 /451 /452 /454 /455 /456 /458 /459, 463.200 /204 /207 /208 /220 /221 /224 /225 /227 / 228 /230 /231 /300 /304 /307 /320 /321 /324 /325 /327 /328 with REAR AXLE 741 (except 741.52) o vehicles with rear drum brakes 119 Brake drum 122 Security bolt P42.10-0339-01 1 Lower retur sprig 2 Remove/istall 3 Securig uts P35.30-2008-01 P35.30-2011-01 P35.30-2010-01 4 Bearig cap Arrow Rear halfshaft directio of rotatio e Remove 1 Remove rear wheel e Remove/istall wheels, rotate if ecessary AP40.10-P-4050G 2 Uscrew lockig bolt (122) at brake drum (119). 3 Detach brake drum (119) i The parkig brake must be disegaged completely. Should it prove impossible to remove the brake drum (119), tur back the automatic adjuster to release the brake shoes. Adjust automatic brake adjuster AR42.10-P-0169-01GG *BE42.10-P-1001-12A 4 Remove the lower retur sprig (1) from the brake shoe l *116589016200 5 Uscrew the attachmet uts (3) holdig the bearig cover (4) to the axle tube 6 Pull out rear axle shaft (2) i Use cautio to avoid damagig the sesor's reluctor rig o vehicles equipped with a Atilock Brakig System (ABS). 7 Remove gasket betwee the bearig cap(s) (4) ad brake carrier plate d Istall 8 Isert gasket betwee bearig cap(s) ad brake carrier plate i Istall ew gasket. 9 Istall rear axle shaft (2). p The mark idicatig the halfshaft's directio of rotatio (arrows) must correspod to the actual directio i which the shaft turs whe the vehicle is movig forward. If the idicated directio is ot correct, substatial axle damage ca result. i Before slidig ito place esure that the O- rig is mouted o the locatig rig. Copyright DaimlerChrysler AG 11.05.2006 CD-Ausgabe G/06/04. This WIS prit-out will ot be recorded by Modificatio services. Page 1
10 Screw o the bearig cover attachmet uts (3) i Tighte the attachmet uts (3) evely i a cross patter, cotiuig util the bearig cover is agaist the axle tube. The tighte a additioal oe half tur to obtai the specified torque, oce agai workig i a cross patter. *BA35.30-P-1004-01C l *001589672100 g Check 11 Check axial play of rear axle shaft i Ed float o ew rear halfshaft. *BE35.30-P-1001-01A i Ed float o rear halfshaft after *BE35.30-P-1002-01A cosiderable milage. If it is ecessary to replace defective compoets o the iput shaft: Disassemble, assemble rear axle shaft AR35.30-P-7351G 12 Istall bottom retur sprig (1) of the brake shoes l *116589016200 13 Istall brake drum (119) 14 Screw lock bolt (122) ito brake drum (119) i Use ew lockig bolt (122) *BA42.10-P-1001-16A l *001589512100 15 Remout the rear wheel e Remove/istall wheels, rotate if ecessary AP40.10-P-4050G 16 Adjust automatic brake adjuster AR42.10-P-0169-01GG *BE42.10-P-1001-12A Ispectio data of rear axle drive Number Desigatio Model 460, 461, 463 BE35.30-P-1001-01A Axial play of rear axle shaft (ew coditio) mm 0.15-0.25 BE35.30-P-1002-01A Axial play of rear axle shaft (after icreased mileage) mm 0.5 Test values for drum brake Number Desigatio Model 460, 461, 463 BE42.10-P-1001-12A Adjustmet value for automatic adjuster Istallatio Dimesio" a" mm 82 Dimesio "b" mm 11 Fig. see AR42.10-P-0169-01GG Rear axle shaft Number Desigatio Model 460, 461, 463 with drum brake BA35.30-P-1004-01C Nut securig bearig cap to axle tube Nm 85 Copyright DaimlerChrysler AG 11.05.2006 CD-Ausgabe G/06/04. This WIS prit-out will ot be recorded by Modificatio services. Page 2
Drum brake Number Desigatio Model 460, 461, 463 BA42.10-P-1001-16A Lockig bolt, brake drum to wheel hub Nm 20 001 589 51 21 00 001 589 67 21 00 116 589 01 62 00 Removal ad istallatio tool Copyright DaimlerChrysler AG 11.05.2006 CD-Ausgabe G/06/04. This WIS prit-out will ot be recorded by Modificatio services. Page 3
AR35.30-P-7351G Disassemble/assemble rear axle shaft 11.11.97 MODELS 460, 461.217 /219 /227 /229 /238 /239 /249 /266 /267 /302 /327 /328 /329 /332 /337 /338 /341 /342 /3 67 /368 /401 /402 /403 /405 /450 /451 /452 /454 /455 /456 /458 /459, 463.200 /204 /207 /208 /220 /221 /224 /225 /227 / 228 /230 /231 /300 /304 /307 /320 /321 /324 /325 /327 /328 with REAR AXLE 741 (except 741.52) o vehicles with rear drum brakes 1 Remove/istall 2 Bearig cap 3 Compressed rig 4 Radial seal rig 5 O-rig 6 Grooved ut 7 Lockig plate 8 Polyurethae sealig rig P35.30-2009-11 Arrow Rear halfshaft directio of rotatio Example Grooved ut P35.30-2010-01 P35.30-2012-01 Modificatio otes 14.8.00 Specificatio chaged from 350 Nm to 500 Nm Value i BA35.30-P-1002-01C chaged for model 460, 461, 463 with drum brake *BA35.30-P-1002-01C e Remove 1 Remove rear axle shaft (1) AR35.30-P-0620G c Dismatlig 2 Clamp rear axle shaft (1) before disassemblig i Use cautio to avoid damagig the reluctor rig o vehicles equipped with Atilock Brakig System (ABS). Screw i two lug bolts, the clamp these i a vise. 3 Ulock ad uscrew grooved ut (6) i The grooved ut (6) with a milled groove has a left-had thread. l *460589010700 4 Remove lockig plate (7) 5 Press the tapered roller bearig, bearig cover (2), radial oil seal (4) ad locatig rig (3) from the rear halfshaft (1) b Assemblig 6 Slide the bearig cover (2) ad locatig rig (3) oto the rear halfshaft (1) i The locatig rig (3) is part of a sigle assembly icludig the cellular polyurethae rig (8) ad the radial oil seal (4). l *460589013500 i Fill the space betwee the dust seal ad the extruded edge seal with grease, apply a light coat of grease to the cellular polyurethae rig (8). *BR00.45-Z-1001-06A Copyright DaimlerChrysler AG 11.05.2006 CD-Ausgabe G/06/04. This WIS prit-out will ot be recorded by Modificatio services. Page 1
7 Press the tapered roller bearig oto the rear halfshaft (1) p The L-shaped edge of the bearig's race should be istalled toward the locatig rig (3). Failure to istall i this positio will lead to uacceptable chages i the factory-specified bearig float. i Start by warmig the tapered roller bearig to approximately 80 C. 8 Apply a light coat of grease to the O-rig (5) *BR00.45-Z-1001-06A ad place it agaist the locatig rig (3) 9 Grease tapered roller bearig *BR00.45-Z-1001-06A 10 Positio lockig plate (7) ireplace lockig plate (7). 11 Screw o grooved ut (6) i Use cautio to avoid damagig the reluctor rig o vehicles equipped with Atilock Brakig System (ABS). The grooved ut (6) with a milled groove has a left-had thread. *BA35.30-P-1002-01C l *001589742100 l *460589010700 12 Lock grooved ut (6) at both grooves usig lockig plate (7) i Whe lockig the grooved ut (6) esure that the assembly will be locked i both directios of rotatio (refer to arrows o the halfshaft ad to the illustratio above). 13 Istall rear axle shaft (1) AR35.30-P-0620G Rear axle shaft Number Desigatio Model 460, 461, 463 with drum brake BA35.30-P-1002-01C Grooved ut to rear axle Nm 500 001 589 74 21 00 460 589 01 07 00 460 589 01 35 00 Prog wrech Moutig plate Auxiliary repair materials Number Desigatio Order umber BR00.45-Z-1001-06A MB log-life grease 000 989 63 51 Copyright DaimlerChrysler AG 11.05.2006 CD-Ausgabe G/06/04. This WIS prit-out will ot be recorded by Modificatio services. Page 2