AR62.10-P-0009EB Replace left ad right frot logitudial member strikig plate with sprig mout 19.9.03 MODEL 210 (except 210.06 /07 /08 /26 /27 /28 /66) Show o logitudial member strikig plate, removed Show o logitudial member repair pae, istalled P62.10-2049-01 Show o assembled logitudial member P62.10-2050-01 1 Coector 2 Coector 3 Brake hose P62.10-2051-01 e Remove Risk of ijury caused by scrapig or cuttig body parts o sharp vehicle parts Risk of explosio caused by oxyhydroge gas. Risk of poisoig ad caustic burs caused by swallowig battery acid. Risk of ijury caused by burs to ski ad eyes from battery acid or whe hadlig damaged lead-acid batteries Risk of poisoig caused by swallowig brake fluid. Risk of ijury caused by brake fluid comig ito cotact with ski ad eyes. Risk of explosio ad poisoig caused by solvet vapors ad gasses. Ijury hazard for eyes ad ski whe processig corrosio protectio aget. Always wear protective gloves whe workig o or ear sharp ad udeburred vehicle parts. Deburr replacemet paels. No fire, sparks, ope flames or smokig. Wear acid-resistat gloves, clothig ad safety glasses. Pour battery acid oly ito suitable ad appropriately marked cotaiers. Pour brake fluid oly ito suitable ad appropriately marked cotaiers. Wear protective clothig ad eye protectio whe hadlig brake fluid. Never spray aticorrosio agets o flames or glowig hot objects ad keep them well away from all potetial sources of igitio. Use them oly i well-vetilated rooms; wear respiratory protectio. AS00.00-Z-0017-01A AS54.10-Z-0001-01A AS42.50-Z-0001-01A AS97.00-Z-0001-01A p Notes o istallig brake hoses Model 129, 140, 170, 171, 202, 203, 208, 209, AH42.10-P-9406-01A 210, 211, 215, 220, 230, 240, 638, 639 p Brake fluid otes All models AH42.50-P-0001-01A p Geeral iformatio o body repair All models AH60.00-N-0001-01A Copyright DaimlerChrysler AG 20.01.2014 CD-Ausgabe G/08/04. This WIS prit-out will ot be recorded by Modificatio services. Page 1
p Notes o cavity preservatio Model 124, 126, 129, 140, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905, Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 p Notes o processig permaet uderbody protectio aget AH97.20-P-0001-01B AH97.20-P-9409-01A p Notes o self-lockig uts ad bolts All models AH00.00-N-0001-01A i Geeral iformatio o MB materials Model 124, 126, 129, 140, 163, 168, 170, 171, AH98.00-P-9409-03A 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639 1 Discoect battery groud cable AR54.10-P-0003A 2 Remove wheels from frot axle e Remove/istall wheels, rotate if ecessary AP40.10-P-4050Z 3 Remove frot sprigs AR32.20-P-0200B 4 Remove lie holder from ABS sesors 5 Remove frot brake wear idicators 6 Discoect coectors (1, 2) 7 Remove coector (1) 8 Uscrew brake hose (3) from brake lies i Protect brake lie agaist soilig Brake hose (3) remais coected o fixed brake caliper. k Ope double box-type wrech 9 Remove torsio bar bearig bracket i To remove torsio bar bearig bracket: 10 Press steerig kuckle joit out of steerig kuckle 11 Uscrew ut from supportig joits 12 Screw thrust piece oto the ball pivot of the supportig joit Remove/istall torsio bar o frot axle *WH58.30-Z-1003-11A AR32.20-P-0300D AR46.40-P-0200-02C l Thrust piece *140589006300 13 Press supportig joit out of steerig kuckle l Puller *202589023300 with puller 14.1 Detach lower egie compartmet paelig Model 210.03/04/05/23/24 AR61.20-P-1105AB 14.2 Remove oise ecapsulatio bottom sectio Model 210.00/01/02/20/21/22/60/61 AR94.30-P-5300AB 15 Remove frot shock absorber AR32.25-P-0105A 16 Remove widow cleaig system washer fluid reservoir i Whe replacig logitudial member strikig plate with left frot widow cleaig system washer fluid reservoir 17 Remove air cleaer housig i Whe replacig logitudial member 18 Remove cotrol module box i Whe replacig logitudial member i Cotrol module box covers the bolted coectio o the upper trasverse cotrol arm 19 Remove upper trasverse cotrol arm i Remove upper trasverse cotrol arm together with wheel carrier. 20 Trasfer removal dimesios to repair paels i Use ew parts as templates. 21 Remove uderbody protectio, sealig material ad color k Roud wire brush, braided, dia. 70 mm Agular grider (electric/peumatic) AR54.20-P-1257A AR33.20-P-0500C *WH58.30-Z-1001-03A 22 Cut spot welds o vehicle l Spot weld cutter *201589005100 k Spherical millig cutter, dia. 12 mm 23 Measure cuts i Fit ew parts with sheet metal overlappig ad rivet with overlap at this poit 24 Drill auxiliary holes i For positioig body saw. *WH58.30-Z-1001-01A 25 Saw cuts Body saw (electric/peumatic) *WE58.40-Z-1004-03A 26 Remove strikig plate with sprig mout Agular grider (electric/peumatic) *WE58.40-Z-1003-03A d Istall Copyright DaimlerChrysler AG 20.01.2014 CD-Ausgabe G/08/04. This WIS prit-out will ot be recorded by Modificatio services. Page 2
27 Clea istallatio surfaces o vehicle k Roud wire brush, braided, dia. 70 mm *WH58.30-Z-1001-03A 28 Alig istallatio surface o vehicle 29 Fit repair paels k Clampig pliers *WH58.30-Z-1005-02A 30 Drill holes for rivet coectios 31 Prime repair areas ad adjacet surfaces 32 Rivet repair paels i Use oly high-stregth rivets, observe DC regulatios k Taurus 4 blid rivet tool k 100 mm extesio for Taurus 4 blid rivet tool 33 Seal positioig flage i To seal positioig flage: Seam sealat followig repair *WH58.30-Z-1013-29A *WH58.30-Z-1014-29A AR97.10-P-4000F 34 Supplemet uderbody protectio AR97.20-P-0500-03A 35 Apply additioal cavity preservatio i Geerously wax coectio area of sprig mout o strikig plate: Cavity preservatio followig repair work HRS cavity preservatio gu 36 Istall upper cotrol arm i Istall upper trasverse cotrol arm together with wheel carrier i Tighte ut i ready-to-drive coditio. AR97.20-P-1500F *WE58.40-Z-1020-08A AR33.20-P-0500C *BA33.20-P-1007-01A 37 Check follower joits AR33.20-P-0425A 38 Istall bottom supportig joits i Clea coical joit. 39 Istall ut for supportig joits *BA33.20-P-1004-01A 40 Istall steerig agle joit o steerig kuckle AR46.40-P-0200-02C 41 Istall torsio bar bearig bracket i To istall torsio bar bearig bracket: Remove/istall torsio bar o frot axle i Check torsio bar rubber bearig. AR32.20-P-0300D *BA32.20-P-1001-02D 42 Istall frot shock absorber AR32.25-P-0105A 43 Istall coectors (1) 44 Coect brake hose (3) with brake lies i Brake hose (3) must ot be tured after tighteig *BA42.10-P-1001-04A k Ope double box-type wrech *WH58.30-Z-1003-11A 45 Bleed brake system o frot axle AR42.10-P-0010A 46 Coect coectors (1, 2) 47.1 Istall lower egie-compartmet paelig Model 210.03/04/05/23/24 AR61.20-P-1105AB 47.2 Istall oise ecapsulatio bottom sectio Model 210.00/01/02/20/21/22/60/61 AR94.30-P-5300AB 48 Istall widow cleaig system washer fluid reservoir i Whe replacig logitudial member strikig plate with left frot sprig mout. 49 Istall cotrol module box i Whe replacig logitudial member 50 Istall air cleaer housig i Whe replacig logitudial member 51 Istall brake wear idicators. 52 Istall lie holder for ABS sesors AR54.20-P-1257A 53 Istall frot sprigs AR32.20-P-0200B 54 Istall wheels for frot axle e Remove/istall wheels, rotate if ecessary AP40.10-P-4050Z 55 Coect groud cable to battery AR54.10-P-0003A Frot axle torsio strut Copyright DaimlerChrysler AG 20.01.2014 CD-Ausgabe G/08/04. This WIS prit-out will ot be recorded by Modificatio services. Page 3
BA32.20-P-1001-02D Self-lockig bolt, torsio bar to frame Nm 20 Wheel locatio, hub except 210.08/28 BA33.20-P-1004-01A BA33.20-P-1007-01A Self-lockig ut, supportig joit to steerig kuckle Self-lockig ut of upper trasverse cotrol arm o frot ed Nm 105 Nm 65 Brake lies, brake hoses BA42.10-P-1001-04A Brake pipe to brake hose Nm 14 140 589 00 63 00 202 589 02 33 00 201 589 00 51 00 Thrust piece Puller Spot weld millig cutter Commercially available tools (see Workshop Equipmet Maual) Number Desigatio Make (e. g.) Order umber WH58.30-Z-1003-11A Ope double box-type wrech SW 8x9 mm or SW 10x11 mm Hazet D-42857 Remscheid WH58.30-Z-1001-01A Spherical millig cutter, dia. 12 mm Wieläder-Schill 637002 WH58.30-Z-1001-03A Roud wire brush, braided, dia.70 mm Wieläder & Schill 541202 D-78026 Villige- WH58.30-Z-1005-02A Clampig pliers Wieläder & Schill WH58.30-Z-1013-29A Taurus 4 blid rivet tool Wieläder & Schill WH58.30-Z-1014-29A 100 mm extesio for Taurus 4 blid rivet tool Wieläder & Schill 571110 578113 Workshop equipmet/mb testers (see Workshop Equipmet Maual) Copyright DaimlerChrysler AG 20.01.2014 CD-Ausgabe G/08/04. This WIS prit-out will ot be recorded by Modificatio services. Page 4
WE58.40-Z-1001-03A WE58.40-Z-1003-03A WE58.40-Z-1004-03A WE58.40-Z-1020-08A Agular grider (electric/peumatic) Body saw (electric/peumatic) HRS cavity preservatio gu, with door probe, ylo probe ad hook probe, Sata / Wieläder & Schill Copyright DaimlerChrysler AG 20.01.2014 CD-Ausgabe G/08/04. This WIS prit-out will ot be recorded by Modificatio services. Page 5