High Quality and Long Tool Life for Machining Aluminum Achieves Long Tool Life with Hardness Close to that of Diamond Excellent with Aluminum Welding Resistance Large Lineup for Turning, Milling, and Cut-Off Operations
Achieves Long Tool Life with Hardness Close to that of Diamond Large Lineup for Turning, Milling, and Cut-Off Operations 1 Long and Stable Tool Life High Hardness with Kyocera s Proprietary Hydrogen-free Properties Tool Life (In-house Evaluation) After Machining 25m Competitor C After Machining 11 m Cutting Conditions: Vc = 1640 sfm, fz = ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. ø1.000" Workpiece: 7175 2 Excellent Excellent with Aluminum Welding Resistance Welding Resistance Comparison (In-house Evaluation) Machined Surface Comparison (In-house Evaluation) Minor Welding Welding Machined Surface is Clouded Competitor D Competitor E Cutting Conditions: Vc = 2630 sfm, fz = 0.004 ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. ø1.000" Workpiece: 5052 Cutting Length: 57 m Cutting Conditions: Vc = 2630 sfm, fz = 0.004 ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. ø1.000" Workpiece: 6061 Cutting Length: (48 m), Competitor E (14 m) 2
3 Stable Machining Stable Machining Due to Layer with Excellent Peeling Resistance Improved Chip Evacuation Due to High Lubrication Scratch Test: Conditions Comparison with Load 80 N (In-house Evaluation) Competitor F ( ) Chip Even Chips with Small Curl Diameter Carbide (Non-Coated) Peeling Cutting Conditions: Vc = 2630 sfm, fz = 0.004 ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. 1.000" Insert BDGT11T304FR-JA Workpiece: 5052 4 Large Tooling Lineup Wide Range of Applications Including Turning, Milling, and Cut-off Operations Turning Case Study Milling Block A5052 Vc = 1480 sfm fz = 0.006 ipt (Vf = 74.803 ipm) ap ae = 0.079" ~ 3.150" Wet MEC080R-11-7T (7-Flute) BDGT11T308FR-JA Cut-off has less welding compared to Competitor G and tool life is improved by 1.4 times. Perpendicular walls with excellent surface finish. (User Evaluation) 3
Turning Inserts (Positive) Minute Depth of Cut Low Feed Minute Depth of Cut / Mirror / Mirror / Mirror / Mirror Relief I.C. Thickness Hole Corner Diameter R (rε) CCGT 110902MP-CF 0.138 0.055 0.075 110905MP-CF < CCGT 141102MP-CF 0.169 0.071 0.091 141105MP-CF < CCGT 21502MFP-SK 21505MFP-SK 1/4 3/32 0.110 < 2151MFP-SK <1/64 CCGT 32502MFP-SK 32505MFP-SK < 3251MFP-SK <1/64 CCGT 21502MP-CK 1/4 3/32 0.110 21505MP-CK < CCGT 32502MP-CK 32505MP-CK < CCGT 3251AH 1/64 3252AH 1/32 CCGT 32505 -A3 3251 -A3 1/64 3252 A3 1/32 CCGT 4305 -A3 431 -A3 1/2 3/16 0.217 1/64 432 -A3 1/32 CCET 1109013ML-F 110902ML-F 0.138 0.055 0.075 110905ML-F < 11091ML-F <1/64 CCET 141102ML-F 141105ML-F 0.169 0.071 0.091 < 14111ML-F <1/64 CCET 215013MF -U 21502MF -U 1/4 3/32 0.110 21505MF -U < CCET 325013MF -U 32502MF -U 32505MF -U < 3251MF -U <1/64 DCGT 21502MP-CF 1/4 3/32 0.110 21505MP-CF < DCGT 32502MP-CF 32505MP-CF < DCGT 21502MFP-SK 21505MFP-SK 1/4 3/32 0.110 < Minute Depth of Cut Low Feed / Mirror / Mirror / Mirror I.C. Thickness Hole Diameter Corner R (rε) Relief DCGT 21502MP-CK 1/4 3/32 0.110 21505MP-CK < DCGT 32502MP-CK 32505MP-CK < DCGT 3251AH 1/64 3252AH 1/32 DCGT 32505 -A3 3251 -A3 1/64 3252 -A3 1/32 DCET 215013MR-F 21502M -F 1/4 3/32 0.110 21505M -F < 2151M -F <1/64 DCET 325013MR-F 32502M -F 32505M -F < 3251M -F <1/64 DCET 215013MFR-U 21502MF -U 1/4 3/32 0.110 21505MF -U < DCET 325013MFR-U 32502MF -U 32505MF -U < 3251MFR-U <1/64 TCGT 2205 -A3 221 -A3 1/4 1/8 0.110 1/64 222 -A3 1/32 VPGT 2202MP-CF 1/4 1/8 0.110 11 2205MP-CF < VPGT 151502MP-CK 3/16 3/32 0.091 11 151505MP-CK < VPGT 2202MP-CK 1/4 1/8 0.110 11 2205MP-CK < VCGT 331AH 3/8 3/16 0.173 1/64 / Mirror 2151MFP-SK <1/64 DCGT 32502MFP-SK 32505MFP-SK < 3251MFP-SK <1/64 VCGT 331 -A3 1/64 3/8 3/16 0.173 332 -A3 1/32 Inserts with corner R (rε) dimension shown with inequality sign (ex: ) indicates minus tolerance of corner R (rε). : U.S. Stock : World Express (Shipping: 7-10 Business Days) 4
Turning Inserts (Negative) I.C. Thickness Hole Diameter Corner R (rε) Relief I.C. Thickness Hole Diameter Corner R (rε) Relief CNGG 431AH 1/64 432AH 1/32 DNMG 431AH 1/64 432AH 1/32 CNGG 431 -A3 1/64 432 -A3 1/32 TNGG 331AH 1/64 3/8 3/16 0.150 332AH 1/32 CNMG 431AH 1/64 432AH 1/32 TNGG 331 -A3 1/64 3/8 3/16 0.150 332 -A3 1/32 DNGG 431AH 1/64 432AH 1/32 TNMG 331AH 1/64 3/8 3/16 0.150 332AH 1/32 DNGG 431 -A3 1/64 432 -A3 1/32 WNGG 431AH 1/64 3/8 3/16 0.150 432AH 1/32 Right-hand (R) is shown for inserts with angles. : U.S. Stock : World Express (Shipping: 7-10 Business Days) Milling Inserts (for MEC Cutters) BDGT 11T302FR-JA ( ) A T Ød W rε α β 11T304FR-JA 0.264 0.150 0.110 0.433 1/64 18 13 11T308FR-JA 1/32 BDGT 170404FR-JA 1/64 170408FR-JA 1/32 0.378 0.193 0.173 0.669 18 13 170420FR-JA 5/64 170431FR-JA 0.122 Milling Inserts (for MFWN Cutters) : U.S. Stock ØD T Ød Z rε WNGT 080608FN-AM 0.552 0.262 0.244 0.061 0.031 : U.S. Stock 5
Cut-Off Inserts (TKF) W in mm TKF12 100-S-16DR 0.039 1.00 ØD max ( ) rε T H Ød θ 125-S-16DR 0.049 1.25 0.472 0.001 0.118 0.343 0.197 16 150-S-16DR 0.059 1.50 With Right Lead 200-S-16DR 0.079 2.00 TKF12 050-S 0.020 0.50 0.197 070-S 0.028 0.70 0.315 100-S 0.039 1.00 0.472 0.001 0.118 0.343 0.197 125-S 0.049 1.25 0.472 150-S 0.059 1.50 0.472 200-S 0.079 2.00 0.472 TKF16 150-S-16DR 0.059 1.50 0.630 0.002 0.158 0.374 0.197 16 With Right Lead 200-S-16DR 0.079 2.00 TKF16 150-S 0.059 1.50 0.630 0.002 0.158 0.374 0.197 200-S 0.079 2.00 Right-hand (R) is shown for inserts with angles. : World Express (Shipping: 7-10 Business Days) 6
Cut-Off Inserts (GDG) Edge Width (W) in mm Tolerance ( ) rε M L H θ GDG 2020N-005PG 0.079 2.0 0.067 2520N-005PG 0.098 2.5 ±0.0008 0.002 0.083 0.787 0.169 Low Cutting Force 2-Edge 3020N-005PG 0.118 3.0 0.091 GDG 2020R-005PG-15D 0.079 2.0 0.067 2520R-005PG-15D 0.098 2.5 ±0.0008 0.002 0.083 0.787 0.169 15 15 Lead Low Cutting Force 2-Edge 3020R-005PG-15D 0.118 3.0 0.091 Recommended Cutting Conditions : World Express (Shipping: 7-10 Business Days) Turning Chipbreaker Aluminum Alloy Cutting Speed Vc (sfm) Feed Rate f (ipr) Milling (for MEC) Aluminum Alloy Cutting Speed Vc (sfm) Feed Rate f (ipt) Negative A3 1,310 1,640 2,630 0.004 0.012 Si 10% or Less AH 660 980 1,970 0.004 0.014 SK 330 490 980 0.012 0.005 BDGT Si 10% or Less 660 3,280 0.002 0.012 Si 10% or Greater 660 980 0.002 Positive CK 330 490 980 0.012 0.005 CF 330 490 980 0.001 0.006 AH Si 10% or Less 330 660 980 0.002 0.010 A3 330 660 980 0.002 Milling (for MFWN) WNGT Aluminum Alloy Cutting Speed Vc (sfm) Si 10% or Less 660 3,280 Si 10% or Greater 660 980 Feed Rate f (ipt) 0.004 0.012 F 330 660 980 0.012 0.006 U 330 660 980 0.001 0.004 Cut-Off Aluminum Alloy Cutting Speed Vc (sfm) Feed Rate f (ipr) TKF 660 1,640 0.0004 0.0012 Si 10% or Less GDG 660 1,640 0.0004 0.0020 7
KYOCERA Precision Tools, Inc. 102 Industrial Park Road Hendersonville, NC 28792 Customer Service 800.823.7284 - Option 1 Technical Support 800.823.7284 - Option 2 W Official Website www.kyoceraprecisiontools.com W Distributor Website http://mykpti.kyocera.com E cuttingtools@kyocera.com KYOCERA Precision Tools, Inc.