Parts Manual Refer to inside cover for additional serial number information Part No.1099 Rev D October 006 (from serial number 551)
October 006 Technical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Serial Number Information Genie Industries offers the following Parts Manuals for these models: Title Part No. Genie Z-60/ Parts Manual (before serial number 1090)... 010 Genie Z-60/ Parts Manual (from serial number 1090 to 000)... 650 Genie Z-60/ Parts Manual (from serial number 001 to 550)... 75859 Contact Us: www.genieindustries.com e-mail: techsup@genieind.com Copyright 199 by Genie Industries 1099 Rev D October 006 Fourth Edition, Fourth Printing "Genie" and "Z" are registered trademarks of Genie Industries in the USA and many other countries. Printed on recycled paper Printed in U.S.A. ii Z-60/ Part No. 1099
October 006 How To Read Your Serial Number Model: Z-60/ Serial number: Z6006-15 Model year: 006 Manufacture date: 01/05/06 Electrical schematic number: ES0 Machine unladen weight: Rated work load (including occupants): 500 lb / 7 kg Maximum number of platfrm occupants: Maximum allowable side force : 150 lb / 670 N Maximum allowable inclination of the chassis: 0 deg Maximum wind speed : 8 mph/ 1.5 m/s Maximum platform height : 60 ft in/ 18. m Maximum platform reach : Gradeability: N/A Country of manufacture: USA This machine complies with: ANSI A9.5 CAN B.5. ft / 10. m Z60 06-15 Model Model year Sequence number Genie Industries 180 NE 76th Street Redmond, WA 9805 USA Serial label (located on back of tank side bulkhead) Serial number (stamped on chassis) OR PN - 77055 (located on ground control box) Part No. 1099 Z-60/ iii
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October 006 Table of Contents This manual is updated frequently. Each parts figure listed below has a figure number and a revision letter. If a figure is updated with new information, the revision letter or Rev is updated (example: from Rev A to Rev B). Figure Rev Description 101.1 B Decals If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genieindustries.com. How To Read Your Serial Number... iii Parts Stocking List... vii How To Order Parts... x Order Form... xi Electronic Version Click on the figure description below to view the figure. 100 Decals 101.1 F Decals with Words 10.1 G Decals with Symbols 00 Drive Chassis Components 01.1 A Steer Axle Linkage, Oscillate Models (WD, WD) 0.1 A WD Steer Axle Linkage, Non-oscillate Models 0.1 C Non-steer Axle 0.1 B WD Steer Axle - Wheels and Hubs 05.1 B WD Steer Axle - Wheels and Hubs 06.1 B WD Hub - Steer Axle 07.1 A WD and WD Drive Hub 00 Turntable Components 01.1 E Hydraulic and Fuel Tanks - Gasoline/LPG Models 0.1 D Hydraulic and Fuel Tanks - Diesel Models 00 Turntable Components, Continued 0.1 B Function Manifold and Auxiliary Power Unit Installation 0.1 C Turntable Rotation and Hydraulic Rotary Coupler Installation 05.1 D Ground Controls - View 1 06.1 C Ground Controls - View 07.1 B Ground Controls - View 08.1 B Turntable Covers 09.1 A Turntable Counterweight 00 Engine Components 01.1 D Perkins 0- Engine - View 1 0.1 A Perkins 0C- Engine - View 0.1 A Deutz FL 1011F Engine - View 1 (before serial number 608) 0.1 A Deutz FL 1011F Engine - View (before serial number 608) 05.1 B Deutz FL 1011F Engine - View (before serial number 608) 06.1 B Deutz FL 011F Engine - View 1 (after serial number 607) 07.1 E Deutz FL 011F Engine - View (after serial number 607) 08.1 D Ford LRG-5 EFI Engine - View 1 (before serial number 616) 09.1 D Ford LRG-5 EFI Engine - View (before serial number 616) 10.1 D Ford LRG-5 EFI Engine - View (before serial number 616) 11.1 A Ford DSG- EFI Engine - View 1 (after serial number 615) 1.1 A Ford DSG- EFI Engine - View (after serial number 615) 1.1 A Ford DSG- EFI Engine - View (after serial number 615) 1.1 A Ford DSG- EFI Engine - View (after serial number 615) Table of Contents continues on the next page. Part No. 1099 Z-60/ v
October 006 Table of Contents 500 Boom Components 501.1 C Secondary Boom - View 1 50.1 B Secondary Boom - View 50.1 A Upper Pivot 50.1 A Upper Pivot and Primary Boom Rests 505.1 C Primary and Extension Booms 506.1 C Cable Track (before serial number 55) 506. C Cable Track (after serial number 551) 507.1 C Jib Boom and Platform Rotator 600 Platform Components 601.1 B Platform Installation - View 1 60.1 C Platform Installation - View 60.1 D Platform Controls - View 1 60.1 A Platform Controls - View 605.1 A Joystick Controllers, Single-axis and Multi-axis 700 Hydraulic Components 701.1 A WD Traction Manifold 70.1 A WD Traction Manifold 70.1 B Two-Speed/Brake Manifold 70.1 D Function Manifold 705.1 C Jib Select and Platform Rotate Manifolds 706.1 A Hydraulic Pumps 707.1 B Oscillate Control Valve (before serial number 580) 707. A Oscillate Control Valve (after serial number 5819) 708.1 B WD Drive System 709.1 C WD Drive Oscillate System (before serial number 580) 709. A WD Drive Oscillate System (after serial number 5819) 710.1 B WD Drive System 711.1 B WD Drive Oscillate System 700 Hydraulic Components, Continued 71.1 D Hydraulic Hoses and Fittings - Turntable 71.1 B Hydraulic Hoses and Fittings - Boom 71.1 A Hydraulic Hose and Fitting Cross-reference 800 Accessories 801.1 D Alarm and Beacon Package, Driving Lights 80.1 E Platform Options 80.1 C Ground and Platform Control Box Covers 80.1 C Platform Overload - European Models 805.1 E Platform Half-mesh and Pipe Cradle 806.1 A Air Line to Platform 807.1 B Cold Start Package 808.1 A Generator Option 809.1 B Hydraulic Hoses and Fittings - Generator 810.1 B Hydraulic Oil Cooler 811.1 A Gauge Option 81.1 B Panel Cradle 81.1 B Welder Option, Chassis Components - View 1 81.1 D Welder Option, Platform Components - View 815.1 B Welder Option, Hoses and Fittings - View 816.1 B Hydraulic Hoses and Fittings - Arctic Hose Option 817.1 B Hostile Environment Package - View 1 818.1 A Hostile Environment Package - View 819.1 A Hostile Environment - Engine Air Pre-cleaners 80.1 A Second LPG Carrier Option vi Z-60/ Part No. 1099
October 006 Parts Stocking List Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie Z-60/ Service Manual. Perkins 0- Models: Description Part No. Air Filter Element... 60 Fuel/water Separator Element... 6 Engine Oil Filter... 976 V-belt... 89765 Deutz FL-1011 Models (before serial number 608): Description Part No. Air Filter... 60 Fuel/water Separator Element... 9560 Engine Oil Filter... 99 V-belt... 698 Deutz FL-011 Models (after serial number 607): Description Part No. Air Filter... 60 Fuel/water Separator Element... 9560 Engine Oil Filter... 99 V-belt... 698 Ford LRG-5 EFI Models (before serial number 616): Description Part No. Fuel Pre-Filter... 5179 Fuel Pressure Regulator/Filter... 58967 Engine Oil Filter... 8656 Air Filter Element... 7795 Serpentine Belt... 5580 PCV Valve... 957 Spark Plug (pack of )... 10690 Ford DSG- EFI Models (after serial number 615): Description Part No. Fuel Pre-Filter... 5761 Fuel Pressure Regulator/Filter... 11991 Engine Oil Filter... 11919 Air Filter Element... 7795 Serpentine Belt... 11918 PCV Valve... 1197 Spark Plug... 11967 Spark Plug (pack of )... 11995 Recommended Parts Description Part No. Genie Gray Paint, 1 Ounce (55ml) Aerosol... 168 Genie Blue Paint, 1 Ounce (55ml) Aerosol... 18 Genie Blue Paint, 1 gallon (.78 liters)... 150 Genie Gray Paint, 1 gallon (.78 liters)... 151 Parts Stocking List continues on the next page. Part No. 1099 Z-60/ vii
October 006 Parts Stocking List Manuals Genie Industries offers the following support documents for these models: Title Part No. Genie Z-60/ Operator's Manual (before serial number 001)... 858 Genie Z-60/ Operator's Manual (from serial number 001 to 5709)... 8579 Genie Z-60/ Operator's Manual (after serial number 5709)... 100009 Genie Z-60/ Service Manual (before serial number 1090)... 0105 Genie Z-60/ Service Manual (from serial number 1090 to 000)... 5856 Genie Z-60/ Service Manual (after serial number 000)... 75861 EMI Safety Manual... 7581 Manual of Responsibilities ANSI A9.5... 1779 viii Z-60/ Part No. 1099
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October 006 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product: Machine model number Machine serial number Genie part number Part description and quantity Purchase order number "Ship to" address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department. Genie North America Telephone (5) 556-6551 Toll Free (877) 67-5606 in U.S.A. and Canada Fax (5) 556-8659 Genie UK Parts Telephone () (0) 176 585 Parts Fax () (0) 176 580 Genie Australia Parts Telephone (617) 075 1660 Parts Fax (617) 075 100 Genie France Parts Telephone () (0) 7 6 09 99 Parts Fax () (0) 7 1 50 10 Genie Germany Parts Telephone (9) (0) 0 885 Parts Fax (9) (0) 0 8855 Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number Genie Scandinavia Parts Telephone (6) (1) 0961 Parts Fax (6) (1) 0961 Genie Iberica Parts Telephone () (9) 57950 Genie Brazil Parts Telephone (55) (11) 1665755 Parts Fax (55) (11) 166575 Genie Japan Parts Telephone (81) () 5608 Parts Fax (81) () 5608 Genie China Parts Telephone (86) (15) 85570 Parts Fax (86) (15) 85569 x Z-60/ Part No. 1099
Service Parts Fax Order Form Fax to: (5) 556-8659 or Toll Free: 888-7-619 International: +1-5-556-8659 Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To remove this page and make copies Purchase Order Number Ship Via Model(s) Serial No.(s) Optional Equipment Part Number Description Quantity Price remove this page and make copies All back-ordered parts will be shipped when available via the same ship method as the original order unless Noted below: Ship complete order only - No back orders Ship all available parts and contact customer on disposition of back-ordered parts Other (please specify) FOR GENIE INDUSTRIES USE ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Total Terms Code
October 006 Parts Figures Part No. 1099 Z-60/
100 Decals October 006 Figure Rev Description 101.1 F Decals with Words 8158 or 8159 8171 599 88 or 100010 Serial plate 867 700 8161 1060 or 97890 819 1059 8160 866 756 8161 816 or 89 8590 or 11 11166 8590 or 11 816 or 89 5968 70 706 707 8178 8178 707 706 705 5966 or 5967 5965 8181 0 8177 8161 817 1059 or 85 Drive Chassis Tank Side Shading indicates decal is hidden from view, i.e. under covers 816 816 8590 11166 981 or 89 or 11 1177 Platform 8590 or 11 816 or 89 Engine Side 0 8177 88 95 78 88 or 100010 700 or 97890 97815 86 817 or 85 981 0080 8165 8176 816 or 986 or 97887 1060 9760 119589 8175 5599 756 8161 86 or 9758 or 97571 or 986 or 11169 Z-60/ Part No. 1099
October 006 100 Decals Decals with Words 101.1 Rev F 10500 Decal Kit - Safety/Instructional (includes items 1-9, 1-1, 16-0,, -1, 8, 9, 1-9) (before serial number 5710) 1111 Decal Kit - Safety/Instructional (includes items 1-9, 1-1, 16-0,, -1, 8, 9, 1-9) (after serial number 5709) 9788 Label - Software, ALC 500 (located inside the platform box) 1 599 Caution - Component Damage, Hydraulic Valves... 1 70 Arrow - Blue... 1 705 Arrow - Yellow... 1 706 Triangle - Blue... 5 707 Triangle - Yellow... 6 756 Danger - Electrocution Hazard... 7 8158 Label - Unleaded... 1 8 8159 Label - Diesel... 1 9 8160 Label - Liquid Petroleum Gas... 10 8161 Warning - Crushing Hazard... 11 816 Notice - Maximum Side Force 150 lbs / 667 N (USA / Canada models) (before serial number 5710)... 1 97887 Notice - Maximum Side Force 150 lbs / 667 N (USA / Canada models) (after serial number 5709) 986 Notice - Maximum Manual Force 90 lbs / 00 N (Australia models)... 1 1 816 Notice - Hazardous Materials... 1 1 8165 Notice - Foot Switch... 1 1 8171 Label - No Smoking... 1 15 817 Label - Power to Platform, 0V AC... 16 8175 Caution - Compartment Access... 1 17 8176 Notice - Missing Manuals... 1 18 8177 Warning - Platform Rotate... 19 8178 Warning - Shear Point... 0 8181 Warning - No Step or Ride... 1 1 85 Label - Power to Platform, 115V AC... 86 Warning - Failure To Read... 1 0080 Notice - Max Load 500 lbs / 7 kg... 1 1059 Warning - Collision Hazard... 5 1060 Danger - Tip-over Hazard, Interlock... 6 700 Danger - General Safety (before serial number 5710)... 97890 Danger - General Safety (after serial number 5709) 7 78 Label - Generator (option)... 1 8 95 Danger - Tilt-alarm... 1 9 986 Notice - Deutz Engine Specifications (before serial number 608)... 1 9758 Notice - Deutz Engine Specifications (after serial number 607)... 1 0 5599 Notice - Align Air Hoses... 1 1 0 Label - Lanyard Anchorage... 981 Label - Air Line to Platform... 5965 Cosmetic - Genie Z-60/... 1 5966 Cosmetic - x... 1 5 5967 Cosmetic - x... 1 6 5968 Cosmetic - Genie Boom... 1 7 7706 Label - Serial Number, Mylar... 1 7718 Overlay - Clear 8 89 Notice - Tire Specifications, High flotation... 9 88 Platform Control Panel... 1 885 Clear Protector 0 8 Label - Fault Codes... 1 This list continues on the next page. Part No. 1099 Z-60/
100 Decals October 006 Figure Rev Description 101.1 F Decals with Words 8158 or 8159 8171 599 88 or 100010 Serial plate 867 700 8161 1060 or 97890 819 1059 8160 866 756 8161 816 or 89 8590 or 11 11166 8590 or 11 816 or 89 5968 70 706 707 8178 8178 707 706 705 5966 or 5967 5965 8181 0 8177 8161 817 1059 or 85 Drive Chassis Tank Side Shading indicates decal is hidden from view, i.e. under covers 816 816 8590 11166 981 or 89 or 11 1177 Platform 8590 or 11 816 or 89 Engine Side 0 8177 88 95 78 88 or 100010 700 or 97890 97815 86 817 or 85 981 0080 8165 8176 816 or 986 or 97887 1060 9760 119589 8175 5599 756 8161 86 or 9758 or 97571 or 986 or 11169 Z-60/ Part No. 1099
October 006 100 Decals Decals with Words 101.1 Rev F 1 88 Notice - Operating Instructions (before serial number 5710)... 100010 Notice - Operating Instructions (after serial number 5709) 816 Notice - Tire Specifications... 866 Label - Chevron Rykon... 1 11 Label - Wheel Load... 5 86 Notice - Perkins Engine Specifications... 1 6 867 Ground Control Panel... 1 7 97571 Notice - Ford Engine Specifications (before serial number 61)... 1 11169 Notice - Ford Engine Specifications (after serial number 60) 8 9760 Warning - Explosion Hazard... 1 9 97815 Label - Lower Mid-rail... 1 50 119589 Caution - 1 V Electrical, Ford DSG- models (after serial number 615)... 1 51 11166 Label - Transport Diagram... Part No. 1099 Z-60/
100 Decals October 006 Figure Rev Description 10.1 G Decals with Symbols 8158 or 8159 8171 867 Serial plate 887 8605 8160 89 8160 85 0 87 8589 8590 or 11 11166 8590 or 11 8589 Tank Side 858 88 866 5968 70 706 707 8606 8606 707 706 705 5966 or 5967 Drive Chassis Shading indicates decal is hidden from view, i.e. under covers Platform 78 887 97815 817 or 85 981 855 860 or 860 5965 0 87 85 87 858 8605 981 817 or 85 87 8590 or 8589 11 11166 8590 or 11 8589 Engine Side Z-60/ Part No. 1099
October 006 100 Decals Decals with Symbols 10.1 Rev G 10501 Decal Kit - Safety/Instructional (includes items 1-10, 1, 19-6, 9- and 5) 9788 Label - Software, ALC 500 (located inside the platform box) 1 70 Arrow - Blue... 1 705 Arrow - Yellow... 1 706 Triangle - Blue... 707 Triangle - Yellow... 5 8158 Label - Unleaded... 1 6 8159 Label - Diesel... 1 7 8160 Label - Liquid Petroleum Gas... 8 8171 Label - No Smoking... 1 9 817 Label - Power to Platform, 0V AC... 10 85 Label - Power to Platform, 115V AC... 11 78 Label - Generator (option)... 1 1 0 Label - Lanyard Anchorage... 1 981 Label - Air Line to Platform... 1 5965 Cosmetic - Genie Z-60/... 1 15 5966 Cosmetic - x... 1 16 5967 Cosmetic - x... 1 17 5968 Cosmetic - Genie Boom... 1 18 7867 Label - Lights... 1 19 88 Platform Control Panel... 1 885 Clear Protector 0 87 Warning - Crushing Hazard... 1 87 Caution - Compartment Access... 1 887 Label - Read the Manual... 85 Danger - Electrocution Hazard... 855 Danger - Maximum Capacity, 7 kg... 1 5 858 Warning - Platform Rotate... 6 867 Ground Control Panel... 1 7 8589 Label - Tire Pressure... 8 11 Label - Wheel Load 9 860 Notice - Maximum Manual Force, 667 N (Asia / South America)... 1 0 860 Notice - Maximum Manual Force, 00 N (European models)... 1 1 8605 Warning - Collision Hazard... 8606 Warning - Shear Point... 866 Label - Drive Enable Patch... 1 89 Caution - Shutoff Valves... 1 5 97815 Label - Lower Mid-rail... 1 6 11166 Label - Transport Diagram... 7 80 Label - 105 db (European Models)... 1 Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 01.1 A Steer Axle Linkage, Oscillate Models (WD, WD) 1 6 1 6 5 7 8 5 8 9 10 10 5 11 8 1 9 1 1 1 11 10 0 15 19 18 17 16 1 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components Steer Axle Linkage, Oscillate Models (WD, WD) 01.1 Rev A 1 6155 Tie Rod... 1 89675 Oscillate Hydraulic Cylinder (includes item )... 8995 Seal Kit 7 Counterbalance Valve 5071 Bearing, 1.5 x 1.75 x 1.5 inches... 8 8177 Screw - HHC, / -1 x 1.5 inches, GR 5 5 60 Lock Washer, 1 / inch 6 018 Rod End, 0.5 x.75 inches... 7 7766 Pivot Pin,.5 x.88 inches... 1 8 190 Clevis Pin, 1 x.5 inches... 6 9 5960 Steer Cylinder... 899 Seal Kit 10 55 Bearing, 1 x 1.5 x 1 inch... 6 11 1815 Roll Pin, 0.5 x.5 inches... 1 5081 Pivot Pin,.76 x 1.5 inches... 6 1 1015 Yoke Assembly, Tank Side (includes items and 10)... 1 1 6086 Low Profile Nylock Nut, 1 / -1 15 80 Screw - HHC, / -1 x inches, GR 5 16 976 Flat Washer,.5 x x 0.06 inch 17 56 Thrust Washer,.56 x x 0.18 inch 18 7698 Bearing,.5 x.75 x inches 19 899 Steer Axle Assembly (includes items 10 and 18)... 1 0 1015 Yoke Assembly, Engine Side (includes items and 10)... 1 1 56 Rod End, 0.75 x.69 inches... 6175 Screw - HHC, /8-16 x 1 inch, GR 5 601 Lock Washer, /8 inch 61 Pivot Pin, 1.5 x 10.5 inches... 5 789 Rue Ring, 1 inch... 6 Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 0.1 A WD Steer Axle Linkage, Non-oscillate Models 7 6 5 1 1 0 6 6 5 5 5 7 6 8 8 9 10 11 7 1 11 10 9 8 19 1 18 17 16 15 1 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components WD Steer Axle Linkage, Non-oscillate Models 0.1 Rev A 1 8177 Screw - HHC, / -1 x 1.5 inches, GR 5 60 Lock Washer, 1 / inch 018 Rod End, 0.5 x.75 inches... 7766 Pivot Pin,.5 x.88 inches... 1 5 789 Rue Ring, 1 inch... 6 6 190 Clevis Pin, 1 x.5 inches... 6 7 5960 Steer Cylinder... 899 Seal Kit 8 55 Bearing, 1 x 1.5 x 1 inch... 6 9 1815 Roll Pin, 0.5 x.5 inches... 10 5081 Pivot Pin,.76 x 1.5 inches... 11 5071 Bearing, 1.5 x 1.75 x 1.5 inches... 1 1015 Yoke Assembly, Tank Side (includes items 8 and 11)... 1 1 6086 Low Profile Nylock Nut, 1 / -1 1 80 Screw - HHC, / -1 x inches, GR 5 6 775 Shim, 1 Ga.... 7 60 Nylock Nut, 5 /8-11 15 507 Thrust Washer, 1.51 x.5 x 0.187 inch... 16 56 Thrust Washer,.56 x x 0.18 inch... as needed 17 7698 Bearing,.5 x.75 x inches... 18 899 Steer Axle Assembly (includes items 8 and 17)... 1 19 1015 Yoke Assembly, Engine Side (includes items 8 and 11)... 1 0 6155 Tie Rod... 1 1 5909 Screw - HHC, /8-11 x inches, GR 8... 1 79 Non-oscillate Mount... 1 6175 Screw - HHC, /8-16 x 1 inch, GR 5 601 Lock Washer, /8 inch 5 776 Shim, Ga.... Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 0.1 C Non-steer Axle 5 6 1 5 6 7 1 0 9 8 7 5 6 9 8 1 0 10 11 1 19 18 1 17 16 15 1 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components Non-steer Axle 0.1 Rev C 1 Ref. Oscillate Control Valve (refer to 707.1) 915 Screw - HHC, / -1 x.5 inches, GR 5 1066 Hardened Flat Washer, 1 / inch... 60 Lock Washer, 1 / inch 5 66 Screw - HHC, / -0 x inches, GR 5 6 6091 Nylock Nut, 1 / -0 7 Ref. WD Traction Manifold (refer to 701.1) Ref. WD Traction Manifold (refer to 70.1) 8 6175 Screw - HHC, /8-16 x 1 inch, GR 5 9 601 Lock Washer, /8 inch 10 891 Non-steer Axle Assembly (includes item 11)... 1 11 7698 Bearing,.5 x.75 x inches... 1 976 Shim Washer,.5 x x 0.06 inch... as needed 1 890 Wheel,.5 x 1 inches... 7571 Wheel, 15 x 19.5 inches 75576 Wheel, 19.5 x 11.75 inches 1 567 Lug Nut, 5 /8-18, 90... 18 15 7185 Rough Terrain Tire, SGL, 15 x 19.5, 16 Ply... 8116 Turf Tire, 1/18 LL x.5, 1 Ply 710 Non-marking Tire, 15 x 19.5, 16 Ply 15 75579 Tire and Wheel Assembly - Air-filled, Right Side... 1 75578 Tire and Wheel Assembly - Air-filled, Left Side 15 75581 Tire and Wheel Assembly - Foam-filled, Left Side... 1 75580 Tire and Wheel Assembly - Foam-filled, Right Side 15 890 Tire and Wheel Assembly - High-flotation... 15 8970 Tire and Wheel Assembly - Air-filled, Non-marking, Left Side... 1 8970 Tire and Wheel Assembly - Air-filled, Non-marking, Right Side 15 8970 Tire and Wheel Assembly - Foam-filled, Non-marking, Right Side... 1 89705 Tire and Wheel Assembly - Foam-filled, Non-marking, Left Side 15 11166 Tire and Wheel Assembly - with Sealant, Air Filled Right Side (includes decal)... 1 11167 Tire and Wheel Assembly - with Sealant, Air Filled, Left Side (includes decal) 15 111 Tire and Wheel Assembly - with Sealant, Air Filled, Set of tires (includes decal)... 1 15 1117 Tire and Wheel Assembly - High-flotation Set of tires with Sealant (includes decal)... 1 15 11168 Tire and Wheel Assembly - High-flotation (includes decal)... 16 81110 Screw - HHC, 5/8-11 x inches, GR 8 (before serial number 569)... 1 1055 Screw - HHC, M16 x 50 inches, GR 10.9 (from serial 569 to 557) 111155 Screw - HHC, Flange 5 /8-11 x inches, GR 8 (after serial number 557) 17 8968 Hardened Flat Washer, /8 inch (before serial number 557)... 1 This list continues on the next page. Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 0.1 C Non-steer Axle 5 6 1 5 6 7 1 0 9 8 7 5 6 9 8 1 0 10 11 1 19 18 1 17 16 15 1 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components Non-steer Axle 0.1 Rev C 18 8865 Motor and Wheel Drive Assembly (WD models)... Ref. Drive Hub (refer to 07.1) 1016 Seal Kit 1011 Disconnect Kit 10168 Brake Kit 1016 End Cover Retaining Ring 1016 Cover 10165 Ring Nut 10166 Bearing 10167 Input Shaft 18 88651 Motor and Wheel Drive Assembly (WD models)... Ref. Drive Hub (refer to 07.1) 19 10158 O-ring, Viton, 0.10 x.77, 75D... 1 0 10157 O-ring, Viton, 0.07 x 0.9, 75D... 1 1 88885 Drive Motor, 5cc (WD models) (shown)... 1 10155 Drive Shaft Ball Bearing 10156 Drive Shaft Seal 10159 15 Tooth Shaft 10160 Retaining Ring 10161 Piston Ring 106098 Seal Kit 1 8888 Drive Motor, 0cc (WD models)... 10155 Drive Shaft Ball Bearing 10156 Drive Shaft Seal 10159 15 Tooth Shaft 10160 Retaining Ring 10161 Piston Ring 106098 Seal Kit 5969 Spring Clip Nut, 1 / -0 660P Non-steer Axle cover... 6090 Screw - HHC, 1/ -0 x 0.75 inch, GR 5 8 16 Axle Rotation Stop Shim, 16.1 x 1.5 x 0.0 inch... as needed 9 7766 Pivot Pin,.5 x.88 inches... 1 0 018 Rod End, 0.5 x.75 inches... 1 1 8177 Screw - HHC, / -1 x 1.5 inches, GR 5 89 Drive Chassis Cover with Decals (circle end)... 1 5 656 Lock Washer, 1 / inch 6 668 Flat Washer, 1 / inch 7 896P Axle Rotation Stop Bar (oscillate models)... 8961P Axle Rotation Stop Bar (non-oscillate models) Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 0.1 B WD Steer Axle - Wheels and Hubs 1 5 7 6 11 10 9 8 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components WD Steer Axle - Wheels and Hubs 0.1 Rev B 1 6090 Screw - HHC, / -0 x 0.75 inch, GR 5 656 Lock Washer, 1 / inch 668 Flat Washer, 1 / inch 7586 Drive Chassis Cover with Decals (square end)... 1 5 5969 Spring Clip Nut, 1 / -0 6 81110 Screw - HHC, /8-11 x inches, GR 8 (before serial number 569)... 1 1055 Screw - HHC, M16 x 50 inches, GR 10.9 (from serial 569 to 557) 111155 Screw - HHC, Flange 5 /8-11 x inches, GR 8 (after serial number 557) 7 8968 Hardened Flat Washer, /8 inch (before serial number 557)... 1 8 Ref. Wheel (refer to 0.1) 9 Ref. Rough Terrain Tire (refer to 0.1) 9 758 Tire and Wheel Assembly - Air-filled, Right Side... 1 757 Tire and Wheel Assembly - Air-filled, Left Side 9 761 Tire and Wheel Assembly - Foam-filled, Right Side... 1 760 Tire and Wheel Assembly - Foam-filled, Left Side 9 757 Tire and Wheel Assembly - High-flotation... 9 89698 Tire and Wheel Assembly - Air-filled, Non-marking, Left Side... 1 89699 Tire and Wheel Assembly - Air-filled, Non-marking, Right Side 9 89700 Tire and Wheel Assembly - Foam-filled, Non-marking, Left Side... 1 89701 Tire and Wheel Assembly - Foam-filled, Non-marking, Right Side 10 567 Lug Nut, 5 /8-18, 90... 16 11 Ref. WD Hub (refer to 06.1) Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 05.1 B WD Steer Axle - Wheels and Hubs 1 5 16 17 18 15 1 1 1 11 10 9 8 7 6 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components WD Steer Axle - Wheels and Hubs 05.1 Rev B 1 6090 Screw - HHC, / -0 x 0.75 inch, GR 5 656 Lock Washer, 1 / inch 668 Flat Washer, 1 / inch 7586 Drive Chassis Cover with Decals (square end)... 1 5 5969 Spring Clip Nut, 1 / -0 6 890 Wheel,.5 x 1 inches, 9 hole... 75576 Wheel, 19.5 x 11.75 inches, 9 hole 7 Ref. Tire (refer to 0.1) 8 567 Lug Nut, 5 /8-18, 90... 18 9 88651 Motor and Wheel Drive Assembly... Ref. Drive Hub, 56:1 (refer to 07.1) 10 10158 O-ring, Viton, 0.10 x.77, 75D... 11 10157 O-ring, Viton, 0.07 x 0.9, 75D... 1 Ref. Drive Motor (refer to 0.1) 1 81110 Screw - HHC, 5/8-11 x inches, GR 8 (before serial number 569)... 1 1055 Screw - HHC, M16 x 50 inches, GR 10.9 (from serial 569 to 557) 111155 Screw - HHC, Flange 5/8-11 x inches, GR 8 (after serial number 557) 1 8968 Hardened Flat Washer, 5/8 inch (before serial number 557)... 1 15 897 Hose Guide Bracket... 16 6019 Screw - HHC, /8-16 x 1.5 inches, GR 5 17 601 Lock Washer, /8 inch 18 5701 Hardened Flat Washer, 0.1 inch... Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 06.1 B WD Hub - Steer Axle 1 7 6 5 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components WD Hub - Steer Axle 06.1 Rev B 8888 WD Hub, Front 1016 Seal Kit 1 1016 Wheel Stud, 5 /8-18... 9 989 Inner Bearing... 1 1016 Oil Seal... 1 9891 Hub Cover... 1 5 10689 Ring Seal... 1 6 989 Shim... 7 989 Outer Bearing... 1 Part No. 1099 Z-60/
00 Drive Chassis Components October 006 Figure Rev Description 07.1 A WD and WD Drive Hub 1 1 5 6 7 8 9 10 1 11 1 1 1 1 17 1 15 7 16 17 18 19 0 0 0 0 0 0 0 0 0 Z-60/ Part No. 1099
October 006 00 Drive Chassis Components WD and WD Drive Hub 07.1 Rev A 88886 WD Wheel Drive, 56:1 88887 WD Wheel Drive, 56:1 1 1011 Disconnect Kit... 1 1016 End Cover... 1 1016 Seal Kit... 1 10506 Thrust Bearing Plate... 1 5 10507 Pinion Gear... 1 6 10508 Thrust Bearing... 1 7 1050 External Retaining Ring... 1 8 1050 Internal Retaining Ring... 1 9 10505 Pinion, Half Shaft... 1 10 10509 Half Shaft... 1 11 10510 External Retaining Ring... 1 10511 Cylindrical Roller Bearing... 1 1051 O-ring, Casting... 1 1 10167 Input Shaft... 1 15 1051 Ball Bearing... 1 16 1051 Wire Seal Retaining Ring... 1 17 10515 Tapered Roller Bearing... 18 10516 Internal Retaining Ring... 1 19 10517 Shaft Bearing Spacer... 1 0 10518 Brake Kit, WD... 1 10168 Brake Kit, WD 1 10165 Ring Nut... 1 1016 Stud Wheel... 9 Part No. 1099 Z-60/
10-8 00 Turntable Components October 006 Figure Rev Description 01.1 E Hydraulic and Fuel Tanks - Gasoline/LPG Models 1 5 6 7 8 1 9 10 11 1 1 15 1 1 1 0 16 9 C L 0-76 17 8 15-57 18 6 7 5-19 19 0 1 18 5 18 19 18 18 18 Z-60/ Part No. 1099
October 006 00 Turntable Components Hydraulic and Fuel Tanks - Gasoline/LPG Models 01.1 Rev E 1 15 Tank Strap with Rubber Strip, 66 inches... 1658 Rubber Bumper Strip... inches 597 Flat Washer, 5 /16 inch 88 Nylock Nut, /8-16 10980 Hydraulic Tank Assembly with Word Decals, 5 Gallons / 170 liters (includes items 5-7, 10 and 0)... 1 10981 Hydraulic Tank Assembly with Symbol Decals, 5 Gallons / 170 liters (includes items 5-7, 10 and 0) 5 111 Fluid Level Indicator... 1 6 1506 Filler Neck Strainer (before serial number 8)... 1 557 Filler Neck Strainer (after serial number 8) 7 557 Breather Cap... 1 8 870 Hydraulic Filter Assembly with Indicator... 1 601 Fiberglass Filter Element 9 89 Fitting (before serial number 8)... 1 8916 Fitting (after serial number 8) 10 5161 Strainer Assembly (before serial number 8)... 10190 Strainer Assembly (after serial number 8) 11 899 Ball Valve, 16 MPT x 16 FPT (before serial number 8)... 8996 Ball Valve, 16 MSAE x 16 FSAE (after serial number 8) 1 8986 Adapter - Connector, 16 ORFS x 16 SAE (before serial number 8)... 898 Adapter - Connector, 16 ORFS x 16 SAE (after serial number 8) 1 6090 Screw - HHC, / -0 x 0.75 inch 1 668 Flat Washer, 1 / inch 15 6889 Low Profile Nylock Nut, 1 / -0 16 555 Rubber Cushioned Clamp,.75 inches... 1 17 5179 Fuel Pre-filter... 1 18 165 Hose Clamp, 1 / inch... 6 19 7089 Fuel Hose, 5 /16 inch... 18 inches 0 7719 Fuel Pump... 1 1 71909 Fuel Hose, High Pressure, 5 /16 inch... 57 inches 6589 Connector... 50 Fitting... 1987 Manual Fuel Shutoff Valve... 1 5 7089 Fuel Hose, 5 /16 inch... 8 inches 6 8178 Screw - HHC, /8-16 x.5 inches 7 6097 Flat Washer, /8 inch 8 65610-S Fuel Tank Assembly with Decal 0 Gallons / 76 liters (includes item 9)... 1 9 10177 Vented Anti-surge Cap, Red... 1 0 1507 Drain Plug, 1 MPT (before serial number 8)... 1 961 Drain Plug, SAE-6 (after serial number 8) 1 771 Low Profile Nylock Nut, /8-16 6175 Screw - HHC, /8-16 x 1 inch, GR 5 056-S LPG Tank Mount... 1 5967 LPG Hose Assembly (before serial number 56)... 1 075 LPG Hose Assembly (after serial number 55) The length listed in the component description is the length of the hose only. Refer to 71.1 to cross-reference Genie part numbers to Parker part numbers. Part No. 1099 Z-60/
C L 0-76 15-57 10-8 00 Turntable Components October 006 Figure Rev Description 0.1 D Hydraulic and Fuel Tanks - Diesel Models 1 5 6 1 7 8 9 10 19 0 1 17 18 19 0 5-19 16 1 15 1 1 1 11 Z-60/ Part No. 1099
October 006 00 Turntable Components Hydraulic and Fuel Tanks - Diesel Models 0.1 Rev D 1 15 Tank Strap with Rubber Strip, 66 inches... 1658 Rubber Bumper Strip... inches 111 Fluid Level Indicator... 1 10980 Hydraulic Tank Assembly with Word Decals, 5 Gallons / 170 liters (includes items 5-7, 10 and 0)... 1 10981 Hydraulic Tank Assembly with Symbol Decals, 5 Gallons / 170 liters (includes items 5-7, 10 and 0) 1506 Filler Neck Strainer (before serial number 8)... 1 557 Filler Neck Strainer (after serial number 8) 5 557 Breather Cap... 1 6 870 Hydraulic Filter Assembly with Indicator... 1 5890 Indicator 601 Fiberglass Filter Element 7 89 Fitting (before serial number 8)... 1 8916 Fitting (after serial number 8) 8 5161 Strainer Assembly (before serial number 8)... 1 10190 Strainer Assembly (after serial number 8) 9 899 Ball Valve, 16 MPT x 16 FPT (before serial number 8)... 8996 Ball Valve, 16 MSAE x 16 FSAE (after serial number 8) 10 8986 Adapter - Connector, 16 ORFS x 16 SAE (before serial number 8)... 898 Adapter - Connector, 16 ORFS x 16 SAE (after serial number 8) 11 7089 Fuel Hose, 5 /16 inch (before serial number 60)... 81 inches 709 Fuel Hose, 5 /16 inch (after serial number 69)... 97 inches 1 165 Hose Clamp, 1 / inch... 1 50 Fitting... 1 1 1987 Manual Fuel Shutoff Valve... 1 15 090 Fuel Hose, 1 / inch... 108 inches 16 917 Fitting... 1 17 8178 Screw - HHC, /8-16 x.5 inches, GR 5 18 6097 Flat Washer, /8 inch 19 597 Flat Washer, 5 /16 inch 0 88 Nylock Nut, /8-16 1 65611-S Fuel Tank Assembly with Decal 0 Gallons / 76 liters (includes item )... 1 55 Tank Fitting 10176 Vented Anti-surge Cap, Green... 1 1507 Drain Plug, 1 MPT (before serial number 8)... 1 961 Drain Plug, SAE-6 (after serial number 8) The length listed in the component description is the length of the hose only. Refer to 71.1 to cross-reference Genie part numbers to Parker part numbers. Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 0.1 B Function Manifold and Auxiliary Power Unit Installation 1 5 6 7 8 5 6 1 0 5 6 9 6 7 8 5 5 6 1 19 9 10 1 1 1 1 11 1 15 16 17 1 0 19 18 Z-60/ Part No. 1099
October 006 00 Turntable Components Function Manifold and Auxiliary Power Unit Installation 0.1 Rev B 1 8960 Auxiliary Power Unit, 1V DC... 1 77069 Motor, 1V DC 668 Pump 75858 Check Valve Assembly 719 Motor to Pump Coupler 8998 Positive Battery Cable to Auxiliary Power Unit... 78 inches 108 Black Cable Assembly... 61 inches 8910 Terminal Cover Boot, Red... 1 6561 Red Cable Assembly... 7 inches 5 6175 Screw - HHC, /8-16 x 1 inch, GR 5... 6 6 601 Lock Washer, /8 inch 7 6097 Flat Washer, /8 inch 8 Ref. Function Manifold (refer to 70.1) 9 75988P Manifold Mount... 1 10 81578 Horn, 1V DC... 1 11 6888 Screw - HHC, / - 0 x 1 inch, GR 5 1 597 Flat Washer, 5 /16 inch 7569-S Component Tray, Tank Side... 1 9868 Spring Clip Nut, /8-16 988 Screw - HHC, 5/8-11 x 1.75 inches, GR 8... 5 Ref. Ground Controls (refer to 06.1 and 07.1) 6 6889 Low Profile Nylock Nut, 1 / -0 7 6886 Lock Washer, 5 /16 inch 8 6090 Screw - HHC, / -0 x 0.75 inch, GR 5 9 9077 Level Sensor,.5... 1 0 5855P Auxiliary Power Unit Bracket... 1 1 656 Lock Washer, 1 / inch 1 668 Flat Washer, 1 / inch 1 956 Electrical Cord, 1 Ga., Conductor SJO... 10 inches 15 695 Electric Locknut, 1 / inch... 1 16 7056 Squeeze Connector, / inch NPT... 1 17 1190 North American Electrical Plug, 110V AC... 1 1900 Pin Electrical Plug (female) 115 British Pin Electrical Plug, 110V AC 6666 European Pin Electrical Plug, 0V AC 588 British Pin Electrical Plug, 0V AC 6577 Fuse, 1A 18 60 Nylock Nut, 5 /8-11 19 106 Hardened Flat Washer, 5/8 inch... 8 0 771 Low Profile Nylock Nut, /8-16 Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 0.1 C Turntable Rotation and Hydraulic Rotary Coupler Installation 6 1 5 5 6 7 5 6 5 5 8 1 10 9 1 11 1 1 15 0 16 19 18 17 Z-60/ Part No. 1099
October 006 00 Turntable Components Turntable Rotation and Hydraulic Rotary Coupler Installation 0.1 Rev C 1 568 Screw - HHC, / -1 x 1.5 inches 81110 Screw - HHC, 5 /8-11 x inches, GR 8... 106 Hardened Flat Washer, /8 inch... 1918 Screw - HHC, /8-16 x 1.75 inches, GR 8... 6 5 597 Flat Washer, 5 /16 inch 6 88 Nylock Nut, /8-16 7 89571 8 Port Hydraulic Swivel... 1 997 Seal Kit 8 5066 Screw - SHC, /8-11 x.5 inches, GR 8... 0 9 79 Screw - HHC, 1 / x 10 x 0.5 inch 10 656 Lock Washer, 1 / inch 11 51 Screw - RHM, 10- x 1.5 inches 1 616 Flat Washer, No. 10 1 10176 Limit Switch Harness Assembly with Connector... 1 8856-1110 Limit Switch 1991 Contact, SPDT 89756 Roller Head 9718 Roller Arm 1 7598P Limit Switch Bracket... 1 15 6178 Nylock Nut, 10-16 501 Turntable Rotation Bearing... 1 17 89098P Hydraulic Swivel Bracket... 1 18 1175 Screw - SHC, 5/8-11 x inches, GR 8... 0 89885 Turntable Rotation Drive Hub, Motor and Brake Assembly (includes items -6)... 1 1068 Gear Box 75678 Reducer Seal Kit 75681 Bearing Kit 75677 Pinion Integral Shaft 75686 Turntable Rotation Brake Assembly... 1 7568 Disc Kit 7568 Spring Kit 666 Brake Seal Kit 5 7568 Turntable Rotation Motor... 1 75685 Seal Kit 811 O-ring 6 89800 Turntable Rotation Manifold... 1 75118 Counterbalance Valve, 000 psi / 07 bar 75119 Seal Kit 19 9189-58-S Bearing Lubrication Hose Assembly... 1 0 8887 Fitting... 1 8885 Fitting (engine side) 1 61 Pin Handle, 0.5 x 6 inches... 1 61 Transport Storage Lock Pin... 1 The length listed in the component description is the length of the hose only. Refer to 71.1 to cross-reference Genie part numbers to Parker part numbers. Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 05.1 D Ground Controls - View 1 8 7 1 5 6 1 0 5 6 19 18 17 16 15 7 8 9 10 11 1 1 1 Z-60/ Part No. 1099
October 006 00 Turntable Components Ground Controls - View 1 05.1 Rev D Ref. Platform Overload Module (refer to 80.1) 76 Rubber Boot - Toggle Switch 569 Nylon Spacer, 0.718 x 0.56 x 0.19 inch 1 81900 Nylon Plug... 96008 Key Switch, position (includes 1 pair of keys)... 1 809 Key (1 key only) 797 Key (package of 10 keys) 8887 Key Switch Gasket 6681 Red Push Button with Base... 1 7805 Base (includes each N.C. contacts) 66818 N.C. Contact 19506 Hour Meter, 10-80V DC (includes mounting bracket)... 1 5 1697-S Toggle Switch (secondary boom up/down) DPDT, position, Momentary... 1 6 107-S Toggle Switch (glow plug) (diesel models) SPDT, position, Momentary... 1 58 Plastic Plug (Ford models) 7 107-S Toggle Switch (engine start) SPDT, position, Momentary... 1 8 107-S Toggle Switch (function enable) SPDT, position, Momentary... 1 9 7899 Circuit Breaker, 0A (oil cooler option)... 1 10 018 Circuit Breaker, 15A (engine)... 1 11 018 Circuit Breaker, 15A (controls)... 1 1 107-S Toggle Switch (jib boom up/down) SPDT, position, Momentary... 1 1 107-S Toggle Switch (platform level) SPDT, position, Momentary... 1 1 1697-S Toggle Switch (platform rotate) DPDT, position, Momentary... 1 15 1697-S Toggle Switch (turntable rotate) DPDT, position, Momentary... 1 16 1697-S Toggle Switch (primary boom up/down) DPDT, position, Momentary... 1 17 107-S Toggle Switch (primary boom extend/retract) SPDT, position, Momentary... 1 18 70 Toggle Switch (run/test) (Ford models) SPDT, position, Momentary... 1 19 5698 Red LED Indicator Light, 1V DC... 1 5688 LED Retainer 58 Plastic Plug 0 5657-S Toggle Switch (gasoline/lpg) (Ford models) DPDT, position, Maintained... 1 1 781 Plastic Plug... 180-S Toggle Switch (auxiliary power) DPDT, position, Momentary... 1 5698 Red LED Indicator Light, 1V DC (Ford models)... 1 5688 LED Retainer 58 Plastic Plug (diesel models) 6090 Screw - HHC, / -0 x 0.75 inch, GR 5 5 656 Lock Washer, 1 / inch 6 668 Flat Washer, 1 / inch This list continues on the next page. Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 05.1 D Ground Controls - View 1 8 7 1 5 6 1 0 5 6 19 18 17 16 15 7 8 9 10 11 1 1 1 Z-60/ Part No. 1099
October 006 00 Turntable Components Ground Controls - View 1 05.1 Rev D 7 8979 Control Box with Decals (before serial number )... 1 8977 Control Box with Decals (from serial number to 95)... 1 1015 Control Box with Decals (from serial number 95 to 5175)... 1 111 Control Box with Word Decals Gasoline/LPG Models (after serial number 5175) 1115 Control Box with Word Decals Diesel Models (after serial number 5175) 1116 Control Box with Symbol Decals (after serial number 5175) 078 Gasket 0997 Corrosion Inhibitor Foam 8 88 Nylon Plug, 0.188 inch... Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 06.1 C Ground Controls - View 1 6 5 Z-60/ Part No. 1099
October 006 00 Turntable Components Ground Controls - View 06.1 Rev C 1 7056 Squeeze Connector, / inch NPT (oil cooler option)... 1 695 Electric Locknut, 1 / inch 7717 Receptacle Connector, way... 1 776 Receptacle Connector, 8 way... 1 0776 Squeeze Connector... 1 18665 Lock Nut, 1 inch 5 775 Receptacle Connector, way... 1 6 15 Black Domed Nylon Plug, 0.875 inches... 1 Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 07.1 B Ground Controls - View 1 8 5 6 7 Z-60/ Part No. 1099
October 006 00 Turntable Components Ground Controls - View 07.1 Rev B 1 8917 Terminal Rail Assembly (includes item )... 1 7911 Terminal Block Mounting Rail, 17 inches 791 End Plate 790 Number Marking Tags, 1-10 791 Number Marking Tags, 11-0 79 Number Marking Tags, 1-0 79 Number Marking Tags, 1-0 79 Number Marking Tags, 1-50 56057 Ignition/Start Module (Diesel models)... 1 791 End Stop... 565 Screw - PHM, 10- x 0.5 inch 5 6178 Nylock Nut, 10-6 05 SPDT Relay, 1V DC (Ford models)... 5 05 SPDT Relay, 1V DC (Diesel models)... 6 05 SPDT Relay Socket... as needed 05 Relay Socket Terminal, 10-1 Ga. 055 Relay Socket Terminal, 1-16 Ga. 056 Relay Socket Terminal, 18-0 Ga. 7 55 Relay Mount Bracket... 1 88176 Nutsert 1 / -0 8 6090 Screw - HHC, 1 / -0 x 0.75 inch, GR 5 Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 08.1 B Turntable Covers 5 6 7 8 1 5 5 5 7 7 8 6 7 6 6 1 8 8 9 1 7 7 8 10 1 11 9 18 17 1 1 1 16 15 16 8 18 17 19 0 1 7 7 8 18 7 7 7 6 5 Z-60/ Part No. 1099
October 006 00 Turntable Components Turntable Covers 08.1 Rev B 1 10519 Turntable Cover Assembly with Word Decals - Tank Side (includes item 1) (before serial number 710)... 1 1116 Turntable Cover Assembly with Word Decals - Tank Side (includes item 1) (after serial number 709) 1050 Turntable Cover Assembly with Symbol Decals - Tank Side (includes item 1) 6019 Screw - HHC, /8-16 x 1.5 inches 597 Flat Washer, 5 /16 inch 88 Nylock Nut, /8-16 5 6888 Screw - HHC, / -0 x 1 inch 6 1906 Fender Washer, 0.5 x 1.5 x 0.06 inch 7 668 Flat Washer, 1 / inch 8 6091 Nylock Nut, 1 / -0 9 5819 Turntable Cover Assembly with Word Decals, Engine Side (Ford and Perkins models) (includes items, 11-1)... 1 10151 Turntable Cover Assembly with Word Decals, Engine Side (Deutz models) (includes items, 11-1) 105 Turntable Cover Assembly with Symbol Decals, Engine Side (Ford and Perkins models) (includes items, 11-1) 105 Turntable Cover Assembly with Symbol Decals, Engine Side (Deutz models) (includes items, 11-1) 10 556P Air Intake Screen (Deutz models) (before serial number 606)... 1 8990P Air Intake Screen (Deutz models) (after serial number 605) 9618-S Air Intake Screen (Ford and Perkins models) 11 5189 Aluminum Rivet, 0.75 x 0.5 inch... 1 590 Turntable Cover Latch (includes mounting fasteners)... 1 59 Key 1 7507 Cover Mounting Hinge... 1 5707 Hinge Spacer... 15 55-S Cover Support, Engine Side... 1 16 091 Gas Strut... 777 Retaining Spring 17 555 Ball Stud... 18 600 Nylock Nut, 5 /16-18 19 955P Latch Plate... 0 8965 Bulkhead Cover Support, Engine Side... 1 1 615 Screw - HHC, / -0 x 1.5 inches 178 Bearing Lubrication Hose Assembly... 1 601 Lock Washer, /8 inch 9868 Spring Clip Nut, /8-16 5 00 Female Bulkhead Adapter, JIC... 1 866 Grease Fitting 6 619 Rubber Bumper... 6 7 100 Screw - HHC, /16-18 x 1 inch GR 5 8 8969 Bulkhead Cover Support, Tank Side... 1 9 55-S Cover Support, Tank Side... 1 Part No. 1099 Z-60/
00 Turntable Components October 006 Figure Rev Description 09.1 A Turntable Counterweight 1 6 5 Z-60/ Part No. 1099
October 006 00 Turntable Components Turntable Counterweight 09.1 Rev A 1 75876 Turntable Counterweight, 5959 lbs.... 1 91 Screw - HHC, 1-8 x 17 inches 1775 Flat Washer, 1.06 x x 0.1 8859 Flat Washer, 1 x.5 x 0.1 inch 5 9605 Lock Washer, 1 inch 6 65 Jam Nut, 1-8 Part No. 1099 Z-60/
00 Engine Components October 006 Figure Rev Description 01.1 D Perkins 0- Engine - View 1 1 6 7 8 9 5 7 8 10 6 11 5 5 1 1 1 15 1 5 16 0 18 17 9 0 7 8 1 19 6 1 0 8 7 6 5 1 0 9 5 Z-60/ Part No. 1099
October 006 00 Engine Components Perkins 0- Engine - View 1 01.1 Rev D 899 Perkins Engine Harness (before serial number 56) 11106 Perkins Engine Harness (after serial number 56) 7056 Exhaust Scrubber Option 79 Water Temperature Switch (before serial number 56) 11107 Water Temperature Switch (after serial number 56) 77 Oil Pressure Switch (before serial number 56) 11108 Oil Pressure Switch (after serial number 56) 1 5071 Coolant Return Tank with Hose... 1 68 Hose Clamp 77 Return Tank Cap... 1 6888 Screw - HHC, / -0 x 1 inch 668 Flat Washer, 1 / inch 5 6091 Nylock Nut, 1 / -0 6 66 Air Filter Assembly... 1 899 Air Filter Cap 60 Air Filter Element 678 Nut, Nylock, 5 /16-18 597 Flat Washer, 5 /16 inch 6888 Screw - HHC, /16-18 x 1.5 inches 7 595 Air Cleaner Bracket... 1 8 55 Hose Clamp,.5 inches... 9 8887 Air Cleaner Outlet Hose... 1 10 11190 Exhaust Pipe... 1 9888 Exhaust Manifold 7 Exhaust Manifold Gasket 7 Stud, M8 x 1.5 x 5 mm 685 Flanged Nut, M8 11 8995 Engine Tray (before serial number 6)... 1 105 Engine Tray (after serial number 6) 1 8967P Hose Restraint Bracket... 1 1 101 Clamp,.5 inches... 1 5578 Upper Radiator Hose... 1 15 88990P Radiator Fan Shroud... 1 16 587P Fan Guard... 1 17 1019 Screw - PHPM, 10- x 0.5 inch 18 616 Flat Washer, #10 19 5579 Lower Radiator Hose... 1 0 5687 Screw - HHC, M1 x 1.5 x 1.57 inches 1 7505 Lock Washer, M1 911 Flat Washer, M1 89759 Oil Dipstick... 1 6198 Nylock Nut, 1 / -1 5 979 Screw - HHC, 1/ -1 x.75 inches 6 7051 Engine Vibration Isolator... 7 80150 Flat Washer, 1 / inch 8 10066P Cast Flat Washer 9 88 Nylock Nut, /8-16 0 6175 Screw - HHC, /8-16 x 1 inch 1 597 Flat Washer, 5 /16 inch 6090 Screw - HHC, / -0 x 0.75 inch 656 Lock Washer, 1 / inch 509 Wear Pad, x x 0.5 inch... 5 1079P Outboard Engine Mount... 1 1078P Inboard Engine Mount 6 Ref. Function Pump (refer to 706.1) 7 Ref. Drive Pump (refer to 706.1) 8 601 Lock Washer, /8 inch 9 9889 Fuel Filter Assembly... 1 61 Filter Element 0 78 Lift Pump... 1 6591 O-ring 1 078-975 Threaded Rod, 1/ -0 x 9.75 inches... 8170 Wing Nut, 1 / -0 This list continues on the next page. Part No. 1099 Z-60/
00 Engine Components October 006 Figure Rev Description 01.1 D Perkins 0C- Engine - View 1 1 6 7 8 9 5 7 8 10 6 11 5 5 1 1 1 15 1 5 16 0 18 17 9 0 7 8 1 19 6 1 0 8 7 6 5 1 0 9 5 Z-60/ Part No. 1099
October 006 00 Engine Components Perkins 0C- Engine - View 1 01.1 Rev D 01 Battery Hold-down... 1 01 Battery, 1V DC, 1000 CCA... 1 8998 Positive Battery Cable, 78 inches 8156 Negative Battery Cable, 8 inches 9869 Corrosion Inhibitor 1011P Radiator Baffle... 1 5 8886 Air Cleaner Inlet Hose... 1 6 1100 Radiator... 1 657 Radiator Cap 7 88989P Upper Radiator Support Bracket... 1 Part No. 1099 Z-60/
00 Engine Components October 006 Figure Rev Description 0.1 A Perkins 0C- Engine - View 1 5 6 7 5 51 50 9 8 9 10 11 1 1 1 18 17 16 15 8 1 0 19 7 6 0 5 19 7 6 5 8 9 0 1 1 5 5 6 0 6 19 7 9 8 Z-60/ Part No. 1099
October 006 00 Engine Components Perkins 0C- Engine - View 0.1 Rev A 1 60585 Vibration Isolator, M8... 1 89758 Oil Cap... 1 7776 Thermostat Housing... 1 89901 Exhaust tailpipe... 1 5 88991P Muffler Mount... 1 6 8881 Muffler... 1 7057 Muffler (scrubber option) 7085 Clamp, inches 7 889 Muffler Strap... 8 7779 Starter Solenoid... 1 9 75 Starter... 1 10 8976 Alternator Bracket... 1 11 7 Alternator, 1V DC, 55 A... 1 (before serial number 56) 11109 Alternator, 1V DC, 65 A (after serial number 56) 1 5687 Screw - HHC, M1 x 1.5 x 0 mm, GR 8.8 1 7505 Lock Washer, M1 1 911 Flat Washer, M1 15 6198 Nylock Nut, 1 / -1 16 979 Screw, HHC, / -1 x.75 inches 17 7051 Vibration Isolator... 18 10066P Cast Flat Washer... 19 88 Nylock Nut, /8-16 0 6175 Screw - HHC, /8-16 x 1 inch 1 597 Flat Washer, 5 /16 inch 778 Fan... 1 9886 Fan Spacer 11101 Shutoff Solenoid... 1 11107 Oil Pressure Switch... 1 5 10 Screw - HHC, /16-18 x 1 inch 6 597 Flat Washer, 5 /16 inch 7 600 Low Profile Nylock Nut, 5 /16-18 8 8995 Throttle Linkage... 1 9 110 Clevis Yoke, 1 / -8... 1 0 196 Hex Nut, 1 / -0 1 976 Oil Filter... 1 6888 Screw - HHC, 1 / -0 x 1 inch 668 Flat Washer, 1 / inch 6091 Nylock Nut, 1 / -0 5 770 Throttle Solenoid... 1 6 8915 Screw - HHC, / -0 x 1.5 inches 7 978P Fuel/Water Separator Bracket... 1 8 7500 Fuel/Water Separator... 1 6 Fuel/Water Separator Element 9 7719 Medium Pressure Filter Assembly... 1 60857 Filter Element 0 6019 Screw - HHC, /8-16 x 1.5 inches 1 10100P Medium Pressure Filter Bracket... 1 557 Bell Housing Kit... 1 979 Pump Coupler, 15 Tooth 89771 Pump Mount Housing 8977 Coupler Flex Plate 8977 Hardware Kit 057 Screw - HHC, M8 x 1.5 x 0 mm 908 Lock Washer, M8 5 6097 Flat Washer, /8 inch 6 8899P Muffler Support Bracket... 1 7 08 Radiator Isolators... 8 665 Clamp, 1.88 inches... 1 9 89765 V-belt... 1 50 8976 Water Pump... 1 778 Water Pump Pulley 51 8976 Water Pump Hose... 1 5 11108 Water Temperature Switch... 1 Part No. 1099 Z-60/
00 Engine Components October 006 Figure Rev Description 0.1 A Deutz FL 1011F Engine - View 1 (before serial number 608) 1 5 6 7 7 10 11 1 1 15 6 15 11 1 8 9 10 1 1 15 5 18 11 10 16 1 17 18 0 19 18 17 Z-60/ Part No. 1099
October 006 00 Engine Components Deutz FL 1011F Engine - View 1 (before serial number 608) 0.1 Rev A 59 Manual - Workshop Deutz, FL-1011F 895 Engine Wire Harness 1 5715 Air Intake Gasket... 1 060P Air Intake Baffle... 1 09 Screw - HHC, M8-1.5 x 60 mm, GR 8.8 77 Flat Washer, M8 5 057 Screw - HHC, M8-1.5 x 0 mm, GR 8.8 6 9555 Engine Pulley Cover... 1 7 698 V-belt... 1 8 9915 Starter Solenoid... 1 9 7950 Starter... 1 10 65 Screw - HHC, M1 - x 55 mm, GR 8.8 11 7505 Lock Washer, M1 1 9550 Rear Engine Mount... 1 1 100 Screw - HHC, 5/8-11 x.5 inches, GR 8... 5 78 Inboard Engine Mount... 1 6 79 Outboard Engine Mount... 1 7 901 Screw - HHC, M8-1.5 x 100 mm, GR 8.8 1 18 Plate Washer, /8 x.5 x 0.15 inch 15 8076 Vibration Isolator, Red and White (pair)... 16 8967P Hose Restraint Bracket... 1 17 6091 Nylock Nut, 1 / -0 18 668 Flat Washer, 1 / inch 19 6888 Screw - HHC, / -0 x 1 inch, GR 5 0 75650-S Engine Tray... 1 1 01 Battery, 1V DC, 1000 CCA... 1 9869 Corrosion Inhibitor Grease 01 Battery Hold Down... 1 078-975 Threaded Rod, / -0 x 9.75 inches... 8170 Wing Nut, 1 / -0 Part No. 1099 Z-60/
00 Engine Components October 006 Figure Rev Description 0.1 A Deutz FL 1011F Engine - View (before serial number 608) 1 5 6 7 8 9 10 11 1 1 1 15 16 17 18 17 5 19 1 0 1 0 0 1 9 8 7 6 5 1 0 Z-60/ Part No. 1099
October 006 00 Engine Components Deutz FL 1011F Engine - View (before serial number 608) 0.1 Rev A 1 09 Exhaust Pipe... 1 06 Screw - HHC, M10-1.5 x 0 mm, GR 8.8 700 Lock Washer, M10 6097 Flat Washer, /8 inch 5 607 Nut, 5 /16-18 6 6886 Lock Washer, 5 /16 inch 7 668 Flat Washer, 1 / inch 8 1658 U-bolt, 5 /16-18 x.5 inches 9 79P Exhaust Support Bracket... 1 10 08 Clamp -.5 inches... 1 11 9558 Muffler... 1 1 9559 Muffler Gasket... 1 9916 Engine Side Cover (includes mounting fasteners)... 1 1 9919 Fuel Injector (Non-EPA models)... 6558 Fuel Injector (EPA models) 15 991 Fuel Line... 16 999 Injector Pump (Non-EPA models)... 6559 Injector Pump (EPA models) 17 8916 Fitting... 18 915-89-S Hose Assembly - Components: Genie part numbers 881, 8819 and 875 @ inches... 1 19 071 Wear Pad, x x 0.5 inch... 0 6090 Screw - HHC, / -0 x 0.75 inch, GR 5 8 0806 Mount Plate... 1 9 8177 Screw - HHC, / -1 x 1.5 inches, GR 5 0 60 Lock Washer, 1 / inch 1 Ref. O-ring (refer to 706.1)... 1 6175 Screw - HHC, /8-16 x 1 inch, GR 5 601 Lock Washer, /8 inch Ref. Function Pump (Non-oscillating models) (refer to 706.1) 5 Ref. Drive Pump (refer to 706.1) 1 656 Lock Washer, 1 / inch 988 Screw - HHC, 5 /8-11 x 1.75 inches, GR 8... 606 Lock Washer, 5 /8 inch 106 Hardened Flat Washer, 5 /8 inch... 5 700 Pump Coupler... 1 6 9917 Ring Gear... 1 7 0 Flex Plate... 1 The length listed in the component description is the length of the hose only. Refer to 71.1 to cross-reference Genie part numbers to Parker part numbers. Part No. 1099 Z-60/