BIOMASS WOOD BRIQUETTES PLANT PILOT PROJECT IN LEBANON By Jean Paul SFEIR SOLARNET General Manager Nvember 2016 1
SUMMARY A- Prject Requirement B- Equipment Specificatins C- Operatin Technicalities D- Investment Cst E- Operatin cst F- Cmparative Price G- Investr Payback Calculatin H- Ecnmical, Scial & Envirnmental impact 2
A- Prject Requirements T design the mst suitable Briquetting Plant accrding t lcal cnditins: 1- Raw Material Type: Frest Residue f Pine, Oak, Olive and Apple trees (but can als be vineyard r any ther wd tree) 2- Raw Material Availability: Easy access and cllectin f frest wd residues Minimum quantity 700tns f cllectin per year Cllecting area diameter 10Km 3
A- Prject Requirements 3- Expected Out-put: 500tns f wd briquettes per year Wd briquettes size: Diameter: 50-70mm Length: 200-300mm N chemically treated raw material 4
A- Prject Requirements 4- Minimum Space availability: Raw material strage area uncvered: 400m 2 Raw material strage area cvered: 200m 2 Briquetting Plant Building area: 200m 2 Final Prduct Strage Area: 200m 2 Wrker residence n site: 30m 2 5- Electrical Pwer Availability: Minimum Requirement: 80KVA Cntinuus pwer EDL r Generatr: 3x120A 6-Other Utilities: Water availability fr fire fighting Easy rad access t the plan fr the trucks Qualified Wrkfrce availability in the area 5
A- Prject Requirements 6
1- Harvesting: Truck: 5 Tns With tipper B- Equipment specificatins Wd Chipper: Mbile Twed Unit Minimum capacity 2 tns per huse Heavy duty t resist frest rads Harvesting Tl: Mbile Saw, Chpping Tls 7
2- Hammer Mill: Mdel: FSJ-05 Capacity: 600-800kg/h Size f feeding material: less than 50mm Final size after milling: < 4mm Speed: 2600r/m Mtr: 18.5kw Fan mtr: 3kw Grss weight: 2600kg Size: 4500*1500*4200mm B- Equipment specificatins 8
3- Cnveyr system: Mdel: FSJ-05 Capacity: 600-800kg/h Size f feeding material: less than 50mm Final size after milling: < 4mm Speed: 2600r/m Mtr: 18.5kw Fan mtr: 3kw Grss weight: 2600kg Size: 4500*1500*4200mm Capacity: Min 2t/h (adjustable) rtate speed: 22rpm Mtr: Y801-4, 1.1kw, 380V, 50HZ Outside dimensin: L5000*W500*H1500mm Weight: 0.4tn B- Equipment specificatins 9
4- Rtary, Vibrating screen: Mdel: FSJ-05 Capacity: 600-800kg/h Feeding grain size: Max.5*5mm Capacity: 2Tn/hur Mtr: 1.5kw 380v 6ple Overall size: L2*W*1.1*H*1.5M Weight: 400KG B- Equipment specificatins Gear bx Rtatin: 27r/min Mesh size: 8mm*8mm 10
B- Equipment specificatins 5- Dryer: Mdel: FSJ-05 Capacity: 600-800kg/h Drying efficiency: misture f raw material is15%-40% Capacity: 0.6tn-0.8tn/h (after drying) Mtr: 7.5kw, 380V, 50HZ Fuel cnsumptin: abut 50kg bimass materials. Dimensin: 15000*2000*5500mm Diameter: 635*9000mm and 300mm. Weight: 3.2 tn 11
6- Briquette Press: Pistn Type: Sil Cntainer Capacity: 1.8m3 Screw gear with 3KW engine Screw Feeder with Screw gear: 1.5Kw engine B- Equipment specificatins Briquette engine: 22KW Briquette receiver: 18m Cntrl panel t Cntrl: Briquette Press / Screw feeder /Sil 12
6- Briquette Press: Screw Type: Capacity: 300-350kg/h Mtr: 18.5kw, 380V,50HZ Pwer f heater: 2.2kw*2 Density f briquettes: 1.3 g/cm3 Heating temperature: 280-350degree Size f final prduct: 50 t 60 mm diameter 7- Fire Fighting (Square, ctagnal r circular) Adjustable length: 250 t 500mm Weight: 1tn B- Equipment specificatins 8- Ventilatin 13
1- Raw Material Cllectin: 1 Truck Driver & 2 Wrkers C- Operatin Technicalities Raw material surce (frest) shall be clse t factry <10Km Each time shall deliver minimum 4 tns f residues per day 2- Chipping: 1 wrker Chipping can be dne in the frest r in the factry Safety cnditins shall be respected Preventive maintenance shall be regularly cnducted 14
C- Operatin Technicalities 3- Hammer Mill: 1 wrker Safety cnditins shall be respected (eyes, ears, hands, dust respiratin) A lt f dust is prduced Milling area shall be dust insulated Very few preventive maintenance 15
C- Operatin Technicalities 4- Cnveying & Screening: Autmatic Operatin Very few maintenance 5- Drying: 1 wrker half time t feed the biler with wd Read temperature and supervise Very few maintenance Fire may ccurs inside the dryer 16
C- Operatin Technicalities 6- Briquette Press: Autmatic peratin ( n wrker needed) Cnstant supervisin t imprve briquette quality N humidity allwed Mixture if rw material t be checked Sme parts replacement nce a mnth due t wear and tear 7- Packing: 1 wrker fr manual Packing 10Kg bags Manual peratin takes lt f time 17
D- Investment Cst 1-Land: lw cst in the wd area 2- Building Cst : 40.000USD 3-manufacturing Equipment Cst: 160.000USD 4-Engineering & Labr fr cnstructin: 10.000USD 5-Ttal Investment Cst: 210.000USD (withut the land) 18
Operatin Descriptin E- Investment Cst Raw material Cst Frm Frest t factry (pruning f tree is nt included) Min. Cst 20$/Tn Max. Cst 50$/Tn Labr Cst Fr fabricatin (2 wrkers & 1 Freman) 40$/Tn 80$/Tn Electrical Pwer Fabricatin (EDL & Diesel Generatr) 30$/Tn 60$/Tn Maintenance & Spare Parts 10$/Tn 30$/Tn Final Prduct Packaging 5$/Tn 15$/Tn Ttal Cst Ex-Factry 105$/Tn 235$/Tn Transprtatin Cst t distributin Zne r cnsumer 30$/Tn 50$/Tn Over head arund 25% (administratin, marketing advertisement) 34$/Tn 71$/Tn Prfit arund 20% 27$/Tn 47$/Tn Ttal Selling Cst befre V.A.T 196$/Tn 403$/Tn Ttal Selling Cst After V.A.T 215$/Tn 443$/Tn 19
F- Cmparative Price ITEM $/Tn Heating Vlume KWh/Kg $/KWh Wd Briquette Selling Cst 215$-443$ 5.5 0.039-0.08 Wd Lg Selling Cst 150$-300$ 3.5 0.042-0.08 Diesel Fuel Selling Cst (density 850Kg/m 3 ) 500$ Per 1000Liters 11.5 0.05 Other Advantages Fr the Cnsumer: Clean Packing t be stred N need t purchase large quantities N Smelling like diesel Fuel Wd Lg are nt always available 20
G- Investr Pay Back Calculatin Investment Cst (withut Land) 210.000$ Prductin Rate 500Tn /year Prfit 27$/tn 60$/tn Ttal Prfit 13.500$ - 30.000$ Payback Perid ( befre interest) 15.5 year 7 years T increase Prfitability: Investment cst shall be supprted by grant Prductin rate shall be increased up t 1000Tns/year Prfit shall be increased and ther peratin cst decreased 21
H- Investr Pay Back Calculatin 1-Jb Creatin: fr each small factry Factry technician: 1 full time Factry Wrker: 2 full time Frest harvesting: 3 full time Final Prduct Distributin: 1 Part Time Marketing & administratin: 1 Part Time Maintenance: 1 Part Time 2 -Jb Creatin: fr each small factry 500 tns per year is equivalent t 250.000Liters f imprted diesel Fuel Freign currency saving at tday cst: 100.000$/year 22
H- Ecnmical, Scial & Envirnmental Impact 3-Frest Cleaning & Prtectin: fr each small factry Frest residue cleaning will help prtect the frest frm fire Wd briquette selling will cmpete against the wd lg cutting that is deflating the frest 4 Ptential number f small factries: 40 factries will prduce 20.000Tns f wd briquette t heat arund 20.000huses 23
THANK YOU. By Jean Paul SFEIR SOLARNET General Manager 24